Copyright by GE
Heavy Duty Gas Turbine
MS 5002 D
Copyright by GE
GE Oil & Gas – Market status
Installations worldwide in all
type of environmental conditions
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MS 5002 performance
@ ISO conditions with natural gas fuel
MS 5002 C MS 5002 D
Output (MW) 28.34 32.58
Efficiency (%) 28.8 29.4
Heat rate (Kj/Kwh) 12470 12239
Pressure ratio 8.8 10.8
Shaft speed (rpm) 4670 4670
Exhaust flow (Kg/sec) 123.4 141.4
Exhaust temperature (°C) 517 509
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MS 5002 D gas turbine
Copyright by GE
MS 5002 D gas turbine
HP module LP module
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Inlet casing
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Inlet casing
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Axial compressor IGVs
IGV
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Axial compressor IGVs
Servo Valve
LVDT
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Water washing manifold
Holes for water
washing injectors
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Forward stub shaft
Thrust collar
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Magnetic speed pickups control
Magnetic speed pickups
Magnetic speed
pickups
60 toothed wheel
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Axial compressor
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Axial compressor
Features: Materials:
stages 17 Stub Shaft NiCrMoV
stage of IGV (variable) 1 Compressor Discs NiCrMoV (stg. 0-14)
CrMoV (stg. 15-16)
stages of EGV 2
IGV GTD 450
Pressure Ratio: 10.8
Blade 450 GTD (stg. 0-2)
AIR FLOW (Kg/sec): 141 AISI 403 (stg.3-16)
SPEED (rpm): 5100 stages 3 ÷ 8 with coating GECC-1
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How axial compressor increases pressure
Airflow
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Axial compressor casing
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Discharge compressor casing
Discharge
compressor casing
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Axial compressor casing
• From 1st through 4th stage, the stator blades fit into semi-circular
rings that fit into grooves in the casing wall
• The 5th to 17th stator blade stages are installed on grooves
machined in the wall of the compressor casing
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Axial compressor extraction pockets
Air extraction holes
Air extraction pockets, 5th and 11th stage
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Axial compressor extraction pockets
Air extracted
from the 11th and
5th stage of the
axial compressor
is used for
cooling and
sealing purpose
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Axial compressor EGV
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High pressure shaft
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Axial compressor disks
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Axial compressor disks
Compressor Wheels:
Rotor blades are inserted
into these slot and held in
axial position by spacer
pieces which are in turn
staked at each end of slot
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Axial compressor assembly
Compressor
Rotor Blades
Compressor
Wheels
Tie Bolt
Tie Bolt
Stubshaft
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Combustion system
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Combustion system characteristics
Features:
N° chambers 12
Type reverse flow
Burner single, dual fuel
Firing Temperature (°C) 987
Water injection available
Steam injection available
DLN available
Materials:
Liner Hastelloy X + HS188
with Thermal barrier coating
Cap Hastelloy X + HS188
Crossfire Tube AISI 304
Transition piece Nimonic 263
with Thermal barrier coating
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Standard combustion chamber cross section
RETRACTABLE
COVER SPARK PLUG COMBUSTION CHAMBERS
LINER WRAPPER
GAS FUEL
PORT
LIQUID FUEL
PORT REACTION ZONE DILUITION ZONE
BURNER
SWIRLER
COMBUSTION
FIRE TUBE PORT
AIR FROM THE AXIAL GAS CONVEYOR
COMPRESSOR TRANSITION PIECE
HOLES FOR THE LINER
COOLING AIR
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Wrapper
It surrounds the compressor
discharge casing and supports the
twelve combustion chambers
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Combustion casing
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Standard combustion liner
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Fuel injectors
Single fuel Dual fuel
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Steam injection for wet NOx reduction
Standard combustor end cover with Steam Injection
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Spark plug
• Only 2 combustion chambers
have spurk plug
• Spark plug is retractable
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Flame detector
Valve is closed during
off-line washing
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Cross fire tubes
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Transition piece
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Turbine section
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Turbine section description
High Pressure Turbine
Features:
Stages 1+1
Ratation counterclockwise
Type axial flow
HP Speed (rpm): 5100
LP Speed (rpm): 4670
Materials:
Stub Shaft CrMoV Low Pressure Turbine
Turbine Disck M 152
Nozzle 1st stg FSX 414
Bucket 1st stg GTD111
Nozzle 2nd stg Variable N 155
Bucket 2nd stg IN 738
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How turbine works
HOT GAS
FLOW
Nozzles Buckets Nozzles Buckets
pressure
Δ𝐻𝑟𝑜𝑡𝑜𝑟 Δ𝑃𝑟𝑜𝑡𝑜𝑟
𝑅= ≅
Δ𝐻𝑠𝑡𝑎𝑔𝑒 Δ𝑃𝑠𝑡𝑎𝑔𝑒
MS 5002 has low Degree of Reaction
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Turbine casing
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First stage nozzle location
1st stage nozzles
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First stage nozzle
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High pressure turbine wheel
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Turbine casing assembly
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Support pins
Function:
• Support internal & external turbine casings
• Carry air and thermocouples to wheel spaces
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Diaphragm
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Second stage nozzle
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Low pressure turbine
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Low pressure shaft
LP thrust collar
60-toothed wheel
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Second stage buckets
The second stage buckets
are tip shrouded to minimize
vibration
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60 toothed wheel
System to control
low pressure shaft
speed
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Two shaft gas turbine operation
HP rotor LP rotor
constant speed speed range
5100 rpm 50% - 105% of its
nominal speed
4670 rpm
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Variable second stage nozzle operation
Hypothesis
gas turbine works at base load
Maximum opening position Minimum opening position
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Cooling system
11th stage
cooling air
(through 6
radial pins)
1st stage nozzles
cooling air
Wheel spaces
cooling air
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Wheel space thermocouples
Forward 1st wheel space thermocouples
Aft 1st wheel space thermocouples
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Exhaust section
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Exhaust section
They guide the flow
from exhaust casing to
exhaust plenum
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Exhaust plenum
Exhaust plenum
gathers hot gas and
sends it to stack
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Exhaust casing cooling system
11th stage
cooling air
(through air
ejectors)
Turbine shell
cooling air
11th stage
cooling air
Wheel space
cooling air
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LP shaft bearings
The exhaust casing also
supports the LP shaft
by means of bearings
No. 3 and No. 4
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Gas turbine bearings
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Gas turbine bearings
No. Class Type
1 Journal Elliptical
1 Thrust (active) Tilting pad (6 pads) self-equalizing
1 Thrust (inactive) Tilting pad (18 pads) non-equalizing
2 Journal Elliptical
3 Journal Tilting pad (5 pads)
4 Journal Tilting pad (5 pads)
4 Thrust Tilting pad self-equalizing
4 Thrust Tilting pad non-equalizing
Journal bearing Loaded thrust Unloaded thrust
bearing bearing
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Bearing No.1 assembly
Active thrust Inactive
bearing thrust
bearing
Active thrust
Journal
shim Thrust collar
bearing
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Journal bearing No.2
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No.3 & No.4 bearing housing
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Labirinth seal
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