PIPING CLASS - 1CS1P

Line Class 1CS1P Sour service NO Material Carbon Steel

Service Vent Gas, Diesel Oil Code ASME B31.3

Rating Class 150 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit 0 deg C (32 deg F) to 93.3 deg C (200 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 1.6 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION
3/4 Sch 160
Seamless, PE
1 to 1 1/2 Sch 80 ASME B36.10, 01-
PIPE API 5L Gr.B PSL2 1
2 Sch 80 SAMSS-035
Seamless, BE
3 to 10 Sch 40

LR Elbow, Tee, Cap,

3/4 Class 6000 Socket Weld ASTM A105N ASME B16.11
Coupling

LR Elbow, Tee, Cap,

1 to 1 1/2 Class 3000 Socket Weld ASTM A105N ASME B16.11
Coupling

LR Elbow, Tee, Reducer, ASME B16.9, 02-

2 to 10 Same as Pipe Butt Weld ASTM A234 WPB, SMLS
Cap SAMSS-005

3/4 to 2 Same as Pipe

Swage Nipple End to suite Pipe ASTM A234 WPB, SMLS MSS SP95
3 Sch 80

3/4 6000 Socket Weld ASTM A105 Normalized MSS SP97

Sockolet

1 to 1 1/2 3000 Socket Weld ASTM A105 Normalized MSS SP97

Weldolet 2 to 4 Same as Pipe Butt Weld ASTM A105 Normalized MSS SP97

3/4 to 1 1/2 Class 150 Socket Weld, RF

ASME B16.5, 02-
Flange ASTM A105 Normalized 2
SAMSS-011
2 to 10 Class 150, WT same as Pipe Weld Neck, RF

ASME B16.5, 02-

Blind Flange 3/4 to 10 Class 150 RF ASTM A105 Normalized 3
SAMSS-011

ASME B16.48, 02-

3/4 to 1 1/2
SAMSS-011
ASTM A105 Normalized ( Min Yield
Spectacle Blind Class 150 FF
Strength 262 Mpa)
AD-036633, 02-
2 to 10 4
SAMSS-011

09-SAMSS-107,
[Link] + 2 Heavy Nuts -ASTM A193 Gr.B7 + ASTM A194 GR.2H with Composite fluoropolymer /
Bolting 1/2 to 7/8 ASME B1.1 / ASME
ceramic coating.
B18.2.2

Spiral-wound, SS316 windings, flexible graphite filled, with carbon

Gasket 3/4 to 10 Class 150 ASME B16.20
steel outer ring

VALVES

Carbon Steel-Gate-BB-REDUCED PORT-Solid [Link]-API 600/ API 602 -CL 800-SW-

Body Mat. ASTM A105 NORMALIZED 04-SAMSS-
Gate Valve 3/4
Trim Mat. -13 Cr / HF 035,048,001

Carbon Steel-Globe-BB-STANDARD BORE-Stright pattern-Thdd seat-API 602 / ISO 15761

-CL 800-SW- 04-SAMSS-
Globe Valve 1
Body Mat. ASTM A105 NORMALIZED 035,048,002
Trim Mat. -13 Cr / HF
Carbon Steel-Check-BB-STANDARD BORE -Piston -Thdd seat-API 602 / ISO 15761-CL 800-SW-
Body Mat. ASTM A105 NORMALIZED 04-SAMSS-
Check Valve 1
Trim Mat. -13 Cr / HF- 035,048,005

Carbon Steel-Ball-Split Body-FB-Floating Ball-Frgd body + Nipples-BS EN ISO 17292-CL 800-PE-

Body Mat. ASTM A105 NORMALIZED
3/4 to 1 1/2
Trim Mat. Soft seat-316 trim-RPTFE seats
04-SAMSS-
Ball Valve
Carbon Steel-Ball-Split Body-FB-Trunnion Ball--API 6D-CL 150-RF-125μ[Link] 035,048,051
Body Mat. ASTM A216 GR WCB
2
Trim Mat. Soft seat-316 trim-RPTFE seats

OUT OF SPEC ITEMS

ASME B16.5
Flange 3/4 Class 300, WT same as Pipe Socket Weld, RF ASTM A105 Normalized
02-SAMSS-011

ASME B16.5
Flange 2,3 Class 300, WT same as Pipe Weld Neck, RF ASTM A105 Normalized
02-SAMSS-011

Spiral-wound, SS316 windings, flexible graphite filled, with carbon

Gasket 3/4, 2, 3 Class 300 ASME-B16.20
steel outer ring
PIPING CLASS - 1CS1P

OUT OF SPEC ITEMS

ASME B16.5
Flange 3 Class 2500, WT same as Pipe Weld Neck, RJ ASTM A105 Normalized
02-SAMSS-011

Flange 3 Class 2500 Octagonal Ring, RJ, Soft Iron ASME-B16.20

Table-1 Welding
Temp. Size up to 10 Size Weld. Spec.
From To
F Pressure in PSI 3/4 10 SAES-W-011
20 285
100 285
200 260

Branch Connections for Piping Class 1CS1P

Run Size
3/4 A
1 A A
1 1/2 A A A
2 S S TS T
3 S S S T T
4 S S S T T T
6 S S S W T T T
8 S S S W W T T T
10 S S S W W W T T T
Branch Size 3/4 1 1 1/2 2 3 4 6 8 10
Legend
A TEE - SW ENDS - ASME-B16.11
S SOCKOLET - SW END - MSS-SP-97
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97
TS EQUAL TEE WITH SWAGE

Notes:-
1. API 5L Pipe produced by Mill shall be supplied PSL2 Fully in compliance with technical requirements of API 5L 46th edition (API monogram applied to Products).
Requirements more restrictive of 01-SAMSS-035, if any, to welding process, material, inspection and testing shall be considered.
2. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
3. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.
PIPING CLASS - 1CS1P13

Line Class 1CS1P13 Sour service YES Material Carbon Steel (Note-1)

Service MEG, MEG Blow down, Vent Gas + MEG, Nitrogen(Sparger at MEG Drum) Code ASME B31.3

Rating Class 150 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit 0 deg C (32 deg F) to 93.3 deg C (200 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 1.6 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 Sch 160

ASME B36.10, 01-
PIPE 1 to 2 Sch 80 Seamless, BE API 5L Gr.B PSL2 3
SAMSS-035
3 to 8 Sch 40

LR Elbow, Tee, Reducer,

3/4 to 1 1/2 Same as Pipe Butt Weld ASTM A105N ASME B16.9
Cap

LR Elbow, Tee, Reducer, ASME B16.9, 02-

2 to 8 Same as Pipe Butt Weld ASTM A234 WPB, SMLS
Cap SAMSS-005

Nipple 3/4 to 1 Same as Pipe Seamless, PE API 5L Gr.B PSL2 MSS SP 95

Weldolet 3/4 to 3 Same as Pipe Butt Weld ASTM A105 Normalized MSS SP97

ASME B16.5, 02-

Flange 3/4 to 8 Class 150, WT same as Pipe Weld Neck, RF ASTM A105 Normalized 4
SAMSS-011

ASME B16.5, 02-

Reducing Flange 4x2 Class 150, WT same as Pipe Weld Neck, RF ASTM A105 Normalized
SAMSS-011

ASME B16.5, 02-

Blind Flange 3/4 to 8 Class 150 RF ASTM A105 Normalized 5
SAMSS-011

ASME B16.48, 02-

3/4 to 1 1/2
SAMSS-011
Spectacle Blind Class 150 FF ASTM A516 Gr 70
AD-036633, 02-
2 to 8 6
SAMSS-011
09-SAMSS-107,
[Link] + 2 Nuts Heavy Hex Nuts - ASTM A193 Gr.B7M + ASTM A194 GR.2HM heavy hex nuts with
Bolting 1/2 to 3/4 ASME B1.1 / ASME
Composite fluoropolymer / ceramic coating.
B18.2.2

Spiral-wound, SS316 windings, flexible graphite filled, with carbon

Gasket 3/4 to 8 Class 150 ASME B16.20
steel outer ring

VALVES

Carbon Steel-Check-BB-FB-Swing-Thdd seat-BS 1868-CL 150-RF-125μ[Link]

Body Mat. ASTM A216 WCB 04-SAMSS-
Check Valve 2&3
Trim Mat. -13 Cr-HF 035,048,005

Carbon Steel-Ball-Split Body-FB-Floating Ball--API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM A105 NORMALIZED
3/4 to 1
Trim Mat. Soft seat-316 trim-RPTFE seats

Carbon Steel-Ball-Split Body-RB-Floating Ball--API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM A216 GR WCB 04-SAMSS-
3
Trim Mat. Soft seat-316 trim-RPTFE seats 035,048,051

Ball Valve
Carbon Steel-Ball-Split Body-FB-Floating Ball--API 6D-CL 150-RF-125μ[Link]
Body Mat. ASTM A216 GR WCB
2 to 4
Trim [Link] seat-316 trim-RPTFE seats

Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM A216 GR WCB 04-SAMSS-
8 7
Trim Mat. Soft seat-316 trim-PEEK seat 035,048,051

Carbon Steel-Globe-BB-STANDARD BORE-Stright pattern-API 602 / ISO 15761-

CL 150-RF-125μ[Link]
04-SAMSS-
Globe Valve 3/4 to 1 Body Mat. ASTM A105 NORMALIZED
035,048,002
Trim Mat. -13 Cr-HF
PIPING CLASS - 1CS1P13

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION
OUT OF SPEC ITEMS

3/4 Class 300, WT same as Pipe Weld Neck, RF

ASTM A105 Normalized
ASME B16.5, 02-
Flange 2, 3, 4, 8 Class 300, WT same as Pipe Weld Neck, RF
SAMSS-011

3 Class 2500, WT same as Pipe Weld Neck, RJ ASTM A105 Normalized

Spiral-wound, SS316 windings, flexible graphite filled, with carbon

3/4, 2, 3, 4, 8 Class 300
steel outer ring
Gasket ASME B16.20

3 Class 2500 Octagonal Ring, RJ Soft Iron

Carbon Steel-Ball-Split Body-FB-Floating Ball--API 6D-CL 300-RF-125μ[Link]

Body Mat. ASTM A216 GR WCB 04-SAMSS-
Ball Valve 2
Trim Mat. Soft seat-316 trim-RPTFE seats 035,048,051

Table-1 Welding
Temp. Size up to Size Weld. Spec.
8 From To
F Pressure in PSI 3/4 8 SAES-W-011
20 285
100 285
200 260

Branch Connections for Piping Class 1CS1P13

Run Size
3/4 T
1 T T
11/2 T T T
2 W W T T
3 W W T T T
4 W W W T T T
6 W W W W T T T
8 W W W W W T T T
Branch Size 3/4 1 11/2 2 3 4 6 8

Legend
A TEE - SW ENDS - ASME-B16.11
W WELDOLET - MSS-SP-97
T TEE - ASME B16.9

Notes:
1. All materials shall meet the requirements of ISO 15156: 2020 (NACE MR 0175) with HIC resistance.
2. MEG Lines are designed for sour service with maximum H2S partial pressure of 1.5 psia and chloride content of 10800 ppmw.
3. API 5L Pipe produced by Mill shall be supplied PSL2 Fully in compliance with technical requirements of API 5L 46th edition (API monogram applied to Products).
Requirements more restrictive of 01-SAMSS-035, if any, to welding process, material, inspection and testing shall be considered.
4. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
5. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.

7. This valve to be considered for verticle orientation.

PIPING CLASS - 1FE0U

Line Class 1FE0U Sour service NO Material Glass Fiber Reinforced Epoxy (RTRP)

Service Sea Water (Washdown) Code ASME B31.3

Rating Class 150 FF, ASME B16.5 Stress Relief As per Manufacturer
Design Conditions Refer Table-1 Examination As per Manufacturer
Temperature Limit 0 deg C (32 deg F) to 93.3 deg C (200 deg F) Joint Construction As per Manufacturer
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

1 5

01-SAMSS-034, 1
Pipe 2 5 BELL & SPIGOT ENDS RTR-EPOXY
ASTM D3567

3 5

Elbow, Tee, Reducer 1 to 3 PN16 BELL ENDS RTR-EPOXY 1

MRF Std.-Plastic,
01-SAMSS-034 1
Coupling 1 to 3 PN16 BELL ENDS RTR-EPOXY
1

1,2,
Male Plug 1/2 Threaded, NPTM Heavy Hexagonal Head Monel K500 MFR STD

MRF Std.-Plastic,
Flange 1 to 3 Class 150, 16 Bar Bell Flange, FF RTR-EPOXY 1
01-SAMSS-034

MRF Std.-Plastic,
Blind Flange 1 to 3 Class 150, 16 Bar Bell Flange, FF RTR-EPOXY 1, 2
01-SAMSS-034

Spectacle Blind 1 to 3 Class 150 FF 90/10 COPPER - NICKEL MFR STD

09-SAMSS-107,
[Link] + 2 Heavy Hex Nuts + 2 Washers-ASTM A193 B7 + ASTM A194 2H + F436 Type-1
Bolting 1/4 to 4 ASME B1.1 / ASME
with Composite ceramic / fluoropolymer coated
B18.2.2

3.2 MM Full face elastomeric, 50-60 Shore A durometer/

Gasket 1 to 3 Class 150 ASME B16.21
FLAT NON MET. GASKET; NEOPRENE

VALVES

Globe-BB-REGULAR PORT-Stright pattern-ASME B16.24-CL 150-FF-30 to 80 per Inch

Body Mat.: ASTM B148 C95800 / EQUIVALENT AS PER SAES-L-108
Globe Valve 1 04-SAMSS-035, 048
Trim Mat.: -ASTM B148 C95800-

Check-BB-Regular Port-Piston -Thdd seat-ASTM B148 C95800-CL 150-FF-30 to 80 per Inch

Body Mat.: ASTM B148 C95800 / EQUIVALENT AS PER SAES-L-108
1
Trim Mat.: -ASTM B148 C95800-
Check Valve 04-SAMSS-035, 048
Check-Regular Port-Axial non slam-Thdd seat-MFR STD-CL 150-FF-30 to 80 per Inch
Body Mat.: ASTM B148 C95800 / EQUIVALENT AS PER SAES-L-108
3
Trim Mat.: -ASTM B148 C95800-

Ball-Split Body-FB-Floating Ball-MSS SP-72-CL 150-FF-30 to 80 per Inch

Body Mat.: ASTM B148 C95800 / EQUIVALENT AS PER SAES-L-108
1
Trim Mat.: Soft seat-Monel K500 trim-RPTFE seats
Ball Valve 04-SAMSS-035, 048
Ball-Split Body-RB-Floating Ball-MSS SP-72-CL 150-FF-30 to 80 per Inch
Body Mat.: ASTM B148 C95800 / EQUIVALENT AS PER SAES-L-108
2 to 3
Trim Mat.: Soft seat-Monel K500 trim-RPTFE seats

Table-1
Temp. Size up to
3
F Pressure in PSI
32 225
100 225
200 225

Branch Connections for Piping Class 1FE0U

Run Size
1 A
1 1/2 A A
2 A A A
3 A A A A
Branch Size 1 1 1/2 2 3
Legend
A TEE - BELL ENDS - <MFR Std - Plastic>
PIPING CLASS - 1FE0U

Notes:
1. Material :- RTR EPOXY ASTM D2996- 11FE or API 15LR, UV resistant
Ends:- Taper Bell & Spigot Adhesive Bond Type
Pressure Class PN16
Flange Drilling Template ASMEB16.5 150# FF
2. Blind Flange (Optional) with Integral 1/2" NPTF Monel Bushing can be used for tubing connections as per P&ID.
3. Design Pressure : 225 psig
4. Minimum pipe wall thickness shall be 5mm as per 01-SAMSS-34.
5. UV Inhibitor shall be added to the Top Coat layer of all products.
6. 01-SAMSS-034 is a supplement to AWWA C950.
7. RTR pipe installation/joining shall be done by certified installer as per the SAEP-407
PIPING CLASS - 1NQ0P02

Line Class 1NQ0P02 Sour service YES Material UNS N06625 (Note-2)
Flare System, Closed Drains, Liquid Blow Down (Flare KO Drum and Pilot) Fuel
Service Code ASME B31.3
Gas, Relief Line, Purge Gas/ Pilot Gas
Rating Class CL 150 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -126.1 deg C (-195 deg F) to 143.3 deg C (290 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 to 2 Sch 40S

PIPE 3 to 6 Sch 10S Seamless, BE ASTM B444 UNS N06625 GR.1 (Ann.) ASME B36.19

8 Sch 40S

LR Elbow 3/4 to 8

ASME B16.9
ASTM B366 WPNCMC Gr.1 (UNS
Reducer, Cap, Tee 3/4 to 8 Same as Pipe Butt Weld
N06625) - SMLS (TS=120 Ksi)

Lateral Tee-45 Deg 2&4 MFR STD. 2

Flange 3/4 to 8 Class 150, WT same as Pipe Weld Neck, RF ASME B16.5 5

ASTM B564 UNS N06625 (Ann.)

Blind Flange 3/4 to 8 Class 150 RF ASME B16.5 6

Spectacle Blind 1 to 8 Class 150 FF ASTM B443 UNS N06625 AC-036633 7

Weldolet 3/4 to 2 Same as Pipe Butt Weld ASTM B564 UNS N06625 (Ann.) MSS SP97

[Link] + 2 Heavy Hex. Nuts ASME B1.1 / ASME

Bolting 1/2 to 3/4
Bolts:ASTM F468 UNS N06625 ANNEALED /Nuts: ASTM F467 UNS N06625 B18.2.2

Spiral-wound, UNS N06625 windings, flexible graphite filled, with UNS

Gasket 3/4 to 8 CL 150 ASME-B16.20
N06625 outer ring

VALVES

Nickel-Check-BB-FB-Piston -Thdd seat-BS 1868-CL 150-RF-125μ[Link]

Body Mat. ASTM B564 UNS N06625 / ASTM A494 CW6MC (ALLOY 625)
3/4
Trim Mat. -UNS N06625 trim - HF
04-SAMSS-005, 035,
Check Valve
Nickel-Check-BB-FB-Swing-Thdd seat-BS 1868-CL 150-RF-125μ[Link] 048,003
Body Mat. ASTM A494 CW6MC (ALLOY 625)
2
Trim Mat. -UNS N06625 trim -HF

Nickel-Ball-Split Body-FB-Floating Ball--BS EN ISO 17292-CL 150-RF-125μ[Link]

Body Mat. ASTM B564 UNS N06625
3/4 to 1
Trim Mat. Metal seat-UNS N06625 trim -TCC

Nickel-Ball-Split Body-FB-Floating Ball--BS EN ISO 17292-CL 150-RF-125μ[Link]

Body Mat. ASTM B564 UNS N06625 4
3/4 to 1
Trim Mat. Metal seat-UNS N06625 trim -TCC

Nickel-Ball-Split Body-RB-Trunnion Mounted-API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM B564 UNS N06625/ ASTM A494 CW6MC (ALLOY 625)
2&4
Trim Mat. Metal seat-UNS N06625 trim -TCC

Nickel-Ball-Split Body-RB-Trunnion Mounted-API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM B564 UNS N06625/ ASTM A494 CW6MC (ALLOY 625) 04-SAMSS-051, 035, 4
Ball Valve 2
Trim Mat. Metal seat-UNS N06625 trim -TCC 048, 003

Nickel-Ball-Split Body-FB-Trunnion Mounted-API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM B564 UNS N06625/ ASTM A494 CW6MC (ALLOY 625)
3 to 4
Trim Mat. Metal seat-UNS N06625 trim -TCC

Nickel-Ball-Split Body-FB-Trunnion Mounted--API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM B564 UNS N06625/ ASTM A494 CW6MC (ALLOY 625)
3 4
Trim Mat. Metal seat-UNS N06625 trim -TCC

Nickel-Ball-Split Body-RB-Trunnion Mounted-API 6D-CL 300-RF-125μ[Link]

ASTM A494 CW6MC (ALLOY 625)
2 4
Trim Mat. Metal seat-UNS N06625 trim -TCC
PIPING CLASS - 1NQ0P02

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION
OUT OF SPEC ITEMS

3/4, 2, 3, 4, 6 Class 300, WT, same as Pipe Weld Neck, RF

Flange 3/4, 1, 2, 3, 4, 8 Class 1500, WT, same as Pipe ASTM B564 UNS N06625 (Ann.) ASME B16.5
Weld Neck, RJ
3/4, 1, 2 Class 2500, WT, same as Pipe

3/4, 1, 2, 3, 4, 8 Class 1500 OCTAGONAL RJ UNS N06625

Gasket 3/4, 1, 2 Class 2500 OCTAGONAL RJ UNS N06625 ASME-B16.20

Spiral-wound,UNS N06625 windings, flexible graphite filled, with UNS

3/4, 2, 3, 4, 6 Class 300
N06625 outer ring

Table-1
Design Limit
Temp. Size up to Welding
8 Size Weld. Spec.
F Pressure in PSI From To
-195 290 3/4 8 SAES-W-016
-155 290
-60 290
-58 290
-20 290
100 290
200 260
250 245
290 233

Branch Connections for Piping Class 1NQ0P02

Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
3 W W W T T
4 W W W T/TL T T/TL
6 W W W W T T/TL T
8 W W W W W T/TL T T
BranchSize 3/4 1 1 1/2 2 3 4 6 8

Legend
T TEE - ASME-B16.9
W WELDOLET - MSS-SP97
TL LATERAL TEE - MFR STD

Notes:
1. All Materials Shall Meet The Requirements of ISO 15156 : 2020 (NACE MR 0175).
2. Lateral Fittings shall be used on Flare Header.
3. Minimum design temperature at normal operating condition is -186 °F
4. Valves are identified for flare isolation service.
5. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
6. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.

8. Piping Class will experience Full Vacuum Conditions.

PIPING CLASS - 1NT1A

Line Class 1NT1A Sour service NO Material Alloy 20 UNS N08020 (Note-1)

Service Acid Sewer, Acid Vent, Acid Vessel Trim Code ASME B31.3

Rating Class CL 150 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table -1 Examination As Per Code
Temperature Limit 0 deg C (32 deg F) to 72.7 deg C (163 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 1.6 mm

DESIGN /
RATING SCHEDULE / WALL
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
THK (mm)
SPECIFICATION

3/4 Sch 160

Seamless, PE
1 Sch 80S
ASME B36.19, ASME
PIPE ASTM B729 UNS N08020 (Ann.)
B36.10
2 Sch 80S
Seamless, BE
3 to 4 Sch 40S

3/4 Class 6000 ASME B16.11

LR Elbow, Tee, Cap,

Socket weld ASTM B462 UNS N08020 (Ann.)
Coupling

1 Class 3000 ASME B16.11

LR Elbow, Tee, Cap,

2 to 4 Same as Pipe Butt Weld ASTM B366 WP20CB, Annealed ASME B16.9
Reducer

Swage Nipple 3/4 to 2 Same as Pipe End to suite Pipe ASTM B366 WP20CB, Annealed MSS SP-95

ASTM B729 UNS N08020 (Ann.),

Nipple 3/4 Same as Pipe Plain End BS 3799
Seamless

3/4 Class 6000

Sockolet Socket weld ASTM B462 UNS N08020 (Ann.) MSS SP-97

1 Class 3000

3/4 to 1 Class 150 Socket Weld, RF

Flange ASTM B462 UNS N08020 (Ann.) ASME B16.5

2 to 4 Class 150, WT same as Pipe Weld Neck, RF

Blind Flange 3/4 to 4 Class 150 RF ASTM B462 UNS N08020 (Ann.) ASME B16.5 3

ASME B1.1 / ASME

St. Bolts + 2 Heavy Hex. Nuts -ASTM A193 Gr. B7 + ASTM A194 Gr 2H with Composite fluoropolymer /
Bolting 1/2 to 5/8 B18.2.2, 09-SAMSS-
ceramic coating.
107

Flat Ring : PTFE/Filler Blend, Garlocks’ Gylon 3504 or equal, 1/16”

Gasket 3/4 to 4 CL 150 ASME B16.21
thick

VALVES

Nickel-Ball-Split Body-FB-Floating Ball-Frgd body + Nipples-BS EN ISO 17292-CL 800-PE-

Body Mat. ASTM B462 UNS N08020
3/4 to 1 1/2
Trim Mat. Metal seat-Alloy 20 trim-TCC

Nickel-Ball-Split Body-FB-Floating Ball--API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM A351 GR CN7M
2
Trim Mat. Soft seat-Alloy 20 trim-RPTFE seats
04-SAMSS-051, 035,
Ball Valve 2
Nickel-Ball-Split Body-RB-Floating Ball--API 6D-CL 150-RF-125μ[Link] 048
Body Mat. ASTM A351 GR CN7M
2
Trim Mat. Soft seat-Alloy 20 trim-RPTFE seats

Nickel-Ball-Split Body-RB-Floating Ball--API 6D-CL 150-RF-125μ[Link]

Body Mat. ASTM A351 GR CN7M
4
Trim Mat. Soft seat-Alloy 20 trim-RPTFE seats

OUT OF SPEC ITEMS

Flange 3/4 CL 300 Socket Weld, RF ASTM B462 UNS N08020 ASME B16.5

Flange 2 CL 300, WT same as pipe Weld Neck, RF ASTM B462 UNS N08020 ASME B16.5

Table-1 Welding
Temp. Size up to Size Weld. Spec.
4 From To
o
F Pressure in PSI 3/4 4 SAES-W-016
20 290
100 290
163 271.1
PIPING CLASS - 1NT1A

Branch Connections for Piping Class 1NT1A

Run Size
3/4 A
1 A A
1 1/2 A A A
2 S S TS T
3 S S S T T
4 S S S T T T
BranchSize 3/4 1 1 1/2 2 3 4

Legend
A TEE - SW ENDS - ASME-B16.11
S SOCKOLET - SW END - MSS-SP-97
T TEE - ASME B16.9
TS EQUAL TEE WITH SWAGE

Notes:
1. Safety shields are required for Flanged Connections. Material for Safety shields shall be PTFE or Equivalent suitable for 0-30 % Concentrated Sulfuric Acid.
2. Soft seat material compatibility to service shall be confirmed by vendor
3. Blind Flange (Optional) with 3/4 NPTF hole can be used for instrument connections as per P&ID.
PIPING CLASS - 1SD0P

Line Class 1SD0P Sour service NO Material Stainless Steel 316/316L Dual Grade

Service Chemical Batch CI, Air, Nitrogen Code ASME B31.3

Rating Class 150 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -50 deg C (-58 deg F) to 93 deg C (200 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION
3/4 to 1 1/2 Sch 40S Seamless, PE

ASME B36.19, 36.10,

PIPE 2 Sch 40S ASTM A312 TP316/TP316L DUAL GRADE
01-SAMSS-046
Seamless, BE
3 to 4 Sch 10S

3/4 to 1 1/2 Class 3000 Socket Weld ASTM A182 F316/F316L DUAL GRADE ASME B16.11
Elbow, Tee, Reducer,
Cap, Coupling ASTM A403 WP316/WP316L DUAL
2 to 4 Same as Pipe Butt Weld ASME B16.9
GRADE, Seamless
ASTM A403 WP316/WP316L DUAL
Swage Nipple 3/4 to 3 Sch 40S Ends to suite Pipe MSS SP95
GRADE, Seamless

Sockolet 3/4 to 1 1/2 3000 Socket Weld ASTM A182 F316/F316L DUAL GRADE MSS SP97

3/4 to 1 1/2 Class 150 Socket Weld, RF

Flange ASTM A182 F316/F316L DUAL GRADE ASME B16.5 1
2 to 4 Class 150, WT same as Pipe Weld Neck, RF

Blind Flange 3/4 to 4 Class 150 RF ASTM A182 F316/F316L DUAL GRADE ASME B16.5 2

3/4 to 1 1/2 ASME B16.48

ASTM A182 F316/F316L DUAL GRADE (
Spectacle Blind Class 150 FF
Min Yield Strength 262 Mpa)
2 to 4 AD-036633 3

09-SAMSS-107,
[Link] + 2 Heavy Hex Nuts -ASTM A320 Gr.L7 + ASTM A194 GR.7(S3) with Composite fluoropolymer /
Bolting 1/2 to 5/8 ASME B1.1 / ASME
ceramic coating.
B18.2.2

Spiral-wound, SS316 windings, flexible graphite filled with SS316 outer

Gasket 3/4 to 4 Class 150 ASME B16.20
ring

VALVES

Austenitic Steel-Ball-Split Body-FB-Floating Ball-Frgd body + Nipples-BS EN ISO 17292-CL 800-PE-

Body Mat. ASTM A182 F316/316L DUAL GRADE
3/4 to 1 1/2
Trim Mat. Metal seat-316 trim-TCC

Austenitic Steel-Ball-Split Body-RB-Trunnion Mounted-API 6D-CL 150-RF-125μ[Link]

Body Mat.: ASTM A351 CF8M 04-SAMSS-051, 035,
Ball Valve 2
Trim Mat.: Soft seat-316 trim-RPTFE seats 048

Austenitic Steel-Ball-Split Body-FB-Trunnion Mounted--API 6D-CL 150-RF-125μ[Link]

Body Mat.: ASTM A351 CF8M
4
Trim Mat.: Soft seat-316 trim-RPTFE seats

Austenitic Steel-Check-BB-STANDARD BORE-Piston -Thdd seat-API 602 / BS 15761-

CL 800-SW-
1.5 Body Mat. ASTM A182 F316/316L (Dual Certified)
Trim Mat. -316 trim-HF
04-SAMSS-005, 035,
Check Valve
048
Austenitic Steel-Check-BB-FB-Swing-Thdd seat-BS 1868-CL 150-RF-125μ[Link]
ASTM A351 CF8M
2
Trim Mat. -316 trim-HF

Austenitic Steel-Globe-BB-STANDARD BORE-Stright pattern-Thdd seat-API 602 / ISO 15761

-CL 800-SW- 04-SAMSS-02, 035,
Globe Valve 3/4 to 1
Body Mat. ASTM A182 F316/F316L (Dual Certified) 048
Trim Mat.-316 trim-HF

OUT OF SPEC ITEMS

1 Class 300 Socket Weld, RF

Flange 3 Class 300, WT same as Pipe Weld Neck, RF ASTM A182 F316/F316L DUAL GRADE ASME B16.5

2 Class 2500, WT same as Pipe Weld Neck, RJ

Spiral-wound, SS316 windings, flexible graphite filled with SS316 outer

1&3 Class 300
ring
Gasket ASME B16.20

2 Class 2500 Octagonal RJ AISI 347

PIPING CLASS - 1SD0P

Table-1 Welding
Temp. Size up to Size Weld. Spec.
4 From To
F Pressure in PSI 3/4 4 SAES-W-011
-50 deg C (-58 275
-58deg F) to 93 deg C (200 deg F)
-20 275
32 275
100 275
200 235
300 215
400 195
500 170

Branch Connections for Piping Class 1SD0P

Run Size
3/4 A
1 A A
1 1/2 A A A
2 S S TS T
3 S S S T T
4 S S S T T T
Branch Size 3/4 1 1 1/2 2 3 4

Legend
A TEE - SW ENDS - ASME-B16.11
S SOCKOLET - SW END - MSS-SP-97
T TEE - ASME B16.9
TS EQUAL TEE WITH SWAGE

Notes:

1. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
2. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.

4. Deleted
PIPING CLASS - 1SV0P02

Line Class 1SV0P02 Sour service YES Material Stainless Steel UNS S31254 (Note-1)
Flare System, Closed Drains, Liquid, Blow Down (Flare KO-Drum and Pilot), Fuel
Service Code ASME B31.3
Gas, Relief Line, Purge Gas/Pilot Gas
Rating Class 150 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -126.11 deg C (-195 deg F) to143.3 deg C (290 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

RATING SCHEDULE / WALL THK DESIGN /

ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION NOTES
(mm) DIMENSIONAL
3/4 to 2 Sch 40S ASME B36.10, ASME
Seamless, BE ASTM A312 UNS S31254
PIPE 3 to 6 Sch 10S B36.19, 01-SAMSS-
8 Sch 20 EFW, BE ASTM A358 UNS S31254 CL.1 046

3/4 to 6 ASTM A403 WPS31254S

Tee Same as Pipe Butt Weld ASME B16.9
8 ASTM A403 WPS31254WX

Lateral Tee - 45 deg 3/4 to 6 Same as Pipe Butt Weld ASTM A403 WPS31254S MFR. Std 2

3/4 to 6 ASTM A403 WPS31254S

LR Elbow Same as Pipe Butt Weld ASME B16.9
8 ASTM A403 WPS31254WX

3/4 to 6 ASTM A403 WPS31254S

Reducer Same as Pipe Butt Weld ASME B16.9

8 ASTM A403 WPS31254WX

3/4 to 6
Cap Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9
8

BS3799,
Nipple 3/4 to 1 1/2 Sch 40S Seamless,Thdd/BE ASTM A312 UNS S31254
01-SAMSS-046

Weldolet 3/4 to 3 Same as Pipe Butt Weld ASTM A182 GR.F44 (UNS S31254) MSS SP 97

Flange 3/4 to 8 Class 150, WT same as Pipe Weld Neck, RF ASTM A182 GR.F44 (UNS S31254) ASME B16.5 4

Blind Flange 3/4 to 8 Class 150 RF ASTM A182 GR.F44 (UNS S31254) ASME B16.5 5

3/4 to 1 1/2 ASME B16.48

Spectacle Blind Class 150 FF ASTM A240 UNS S31254

2 to 8 AD-036633 6

ASME B1.1 / ASME

Bolting 1/2 to 3/4 Bolts:ASTM F468 UNS N06625 ANNEALED /Nuts: ASTM F467 UNS N06625
B18.2.2
Spiral-wound, Alloy 625 windings, flexible graphite filled with Alloy 625
Gasket 3/4 to 8 Class 150 ASME B16.20
outer ring

VALVES

Austenitic Steel-Ball-Split Body-FB-Floating Ball--BS EN ISO 17292-CL 150-RF-125μ[Link]

Body Mat. ASTM A182 GR F44 UNS S31254
3/4
Trim Mat. Metal seat-UNS S31254-TCC
04-SAMSS-051, 035,
Ball Valve
Austenitic Steel-Ball-Split Body-RB-Trunnion Mounted-API 6D-CL 150-RF-125μ[Link] 048
Body Mat. ASTM A351 GR.CK3MCuN (UNS S31254)
2 to 4
Trim Mat. Metal seat-UNS S31254-TCC

Austenitic Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Floating Ball--API 6D / MFR STD-

DoubleBlock & Bleed CL 150-RF X NPTF X NPTF-125μ[Link]
3/4 04-SAMSS-035, 048
Valve Body Mat. ASTM A182 Gr. F44 (UNS S31254)
Trim Mat. Metal seat-UNS S31254-TCC
Austenitic Steel-Check-BC-Swing-Thdd seat-BS 1868-CL 150-RF-125μ[Link]
Body Mat. ASTM A351 GR.CK3MCuN (UNS S31254) 04-SAMSS-
Check Valve 2
Trim Mat. -UNS S31254- HF 035,048,005
PIPING CLASS - 1SV0P02

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

OUT OF SPEC ITEMS

1 1/2 , 2 & 4 CL 300, WT same as Pipe Weld Neck, RF

Flange 1,2 & 8 CL [Link] same as pipe Weld Neck, RTJ ASTM A182 GR.F44 (UNS S31254) ASME B16.5

2 CL [Link] same as pipe Weld Neck, RTJ 4

Blind Flange 2 CL 1500 RTJ ASTM A182 GR.F44 (UNS S31254) ASME B16.5

Spiral-wound, UNS S31254 windings, flexible graphite filled with UNS

1 1/2 to 4 Class 300
S31254 outer ring
Gasket ASME B16.20

1,2 & 8 Class 1500 Octagonal RJ UNS S31254

Branch Connections for Piping Class 1SV0P02

Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
3 W W T T T
4 W W W T/TL T T/TL
6 W W W W T T T
8 W W W W W T T T
Branch Size 3/4 1 1.5 2 3 4 6 8

Legend
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97
TL LATERAL TEE - MFR STD

Table-1 Welding
Temp. Size up to Size Weld. Spec.
8 From To
F Pressure in PSI 3/4 8 SAES-W-016
-195 290
-155 290
-60 290
-58 290
-20 290
100 290
200 260
250 245
290 233

Notes:

1. All Materials Shall Meet The Requirements of ISO 15156 : 2020 (NACE MR 0175).
2. Lateral Fittings Shall Be Used On Flare Header,for low pressure services (less than 150 psig)
3. Minimum Design Temperature At Normal Operating Condition Is Higher Than -100 °C.
4. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
5. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.
PIPING CLASS - 3CA1P

Line Class 3CA1P Sour service NO Material Impact Tested Carbon Steel

Service Propane (Fuel Gas) Code ASME B31.3

Rating Class 300 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -45.5 deg C (-50 deg F) to 93.3 deg C (200 deg F) Note-2 Butt Weld Construction ASME B16.25
Corrosion Allowance 1.6 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 Sch 160

1 Seamless, PE
Pipe ASTM A333 GR.6 - SMLS ASME B36.10
1 1/2 Sch 80

2 Seamless, BE

3/4 6000
ASME B16.11,
Socket weld ASTM A350 LF2 CL.1
SAES-L-136
LR Elbow 1 to 1 1/2 3000

ASME B16.9,
2 Same as Pipe Butt weld ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 6000
ASME B16.11,
Coupling Socket weld ASTM A350 LF2 CL.1
SAES-L-136
1 to 1 1/2 3000

ASME B16.11,
3/4 6000
SAES-L-136
Socket weld ASTM A350 LF2 CL.1
ASME B16.11,
Tee 1 to 1 1/2 3000
SAES-L-136

ASME B16.9,
2 Same as Pipe Butt weld ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 6000
MSS SP-97, SAES-L-
Sockolet Socket weld ASTM A350 LF2 CL.1
136
1 3000

MSS SP95
Swage Nipple 3/4 to 2 Same as Pipe Ends to suite Pipe ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 to 1 1/2 Class 300 Socket Weld , RF

ASME B16.5,
Flange ASTM A350 LF2 CL.1
02-SAMSS-011
2 Class 300, WT same as Pipe Weld Neck , RF

ASME B16.5,
Blind Flange 3/4 to 2 Class 300 RF ASTM A350 LF2 CL.1 1
SAES-L-136

ASME B16.48,
Spectacle Blind 3/4 to 1 1/2 Class 300 FF ASTM A350 LF2 CL.1
SAES-L-136

09-SAMSS-107,
[Link] + 2 Heavy [Link] - ASTM A320 L7 + ASTM A194 GR.7(S3) with Composite fluoropolymer /
Bolting 5/8 ASME B1.1 / ASME
ceramic coating.
B18.2.2

Spiral-wound, SS316 windings, flexible graphite filled, with carbon steel

Gasket 3/4 to 2 Class 300 ASME B16.20
outer ring.

VALVES

Killed Carbon Steel for Low Temp-Ball-Split Body-FB-Floating Ball-Frgd body + Nipples-
BS EN ISO 17292-CL 800-PE-
Ball Valve 3/4 to 1 04-SAMSS-051, 003
Body Mat. ASTM A350 LF2 CLASS1
Trim Mat. Metal seat-316 trim-TCC
Killed Carbon Steel for Low Temp-Check-BB-STANDARD BORE-Piston -Thdd seat-
API 602 / BS 15761-CL 800-SW- 04-SAMSS-005, 035,
Check Valve 1
Body Mat. ASTM A350 LF2 Class 1 048, 003
Trim. -316 trim-HF
Killed Carbon Steel for Low Temp-DBL Blocked&Bleed Ball Valve-Split Body-FB-Floating Ball--API 6D /
MFR STD-CL 300-RF X NPTF X NPTF-125μ[Link] 04-SAMSS-035, 003,
DBB Valve 3/4
Body Mat. ASTM A350 LF2 Cl 1 048
Trim Mat. Soft seat-316 trim-RPTFE seats
PIPING CLASS - 3CA1P

Branch Connections for Piping Class 3CA1P

Run Size
3/4 A
1 A A
1 1/2 A A A
2 S S TS T
Branch Size 3/4 1 1 1/2 2

Legend
A TEE - SW ENDS - ASME-B16.11
S SOCKOLET - SW END
T TEE - ASME B16.9
TS EQUAL TEE WITH SWAGE

Table-1 Welding
Temp. Size up to Size Weld. Spec.
2 From To
o
F Pressure in PSI 3/4 2 SAES-W-011
-50 740
-20 740
32 740
100 740
200 680

Notes:

1. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.
2. Design temp. for HSBH68 is -45 deg C to 93.3 deg C.
Design temp. for HSBH 22/28 is -45.5 deg C to 93.3 deg C.
PIPING CLASS - 15LL0P02

Line Class 15LL0P02 Sour service YES Material Note-1 & 2

Process Hydrocarbon Gas,Batch CI +Process Gas,Closed Drain(Liquid
Service Code ASME B31.3
Blowdown-Sour Process), Sour Purge Gas / Pilot Gas,
Rating Class CL 1500 RJ (F), ASME B16.5 Stress Relief As Per Code
Design Conditions Refer table-1 Examination As Per Code
Temperature Limit -45 deg C (-49 deg F) to 143.3 deg C (290 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
THK (mm)
SPECIFICATION

3/4 to 4 Sch 40S ASTM B444 UNS N06625 GR.1 (Ann.) ASME B36.19

6 12.7

PIPE 8 15.88 Seamless, BE

API 5L GR.X65 PSL2 ASME B36.10,01-
3, 5, 6, 7
(AS PER ANNEX-J OF API 5L) SAMSS-035, 48
10 Sch 100

12 22.23

ASTM B366 WPNCMC Gr.1 (UNS

3/4 to 4 ASME B16.9 11
N06625) - SMLS (TS=120 Ksi)
LR Elbow, Tee, Reducer Same as Pipe Butt Weld
MSS-SP 75 (S4, S5
6 to 12 ASTM A860 WPHY65 -SMLS ,S10), 5,6,12
02-SAMSS-005

ASTM B366 WPNCMC Gr.1 (UNS

3/4 to 4 ASME B16.9
N06625) - SMLS (TS=120 Ksi)
Cap Same as Pipe Butt Weld
MSS-SP 75,
6 to 12 ASTM A860 WPHY65 -SMLS 5, 6
02-SAMSS-005

Male Plug 1/2 Threaded Hexagonal Head ASTM B564 UNS N06625 (Ann.) ASME B16.11

Weldolet 3/4 to 4 Same as Pipe Butt Weld ASTM B564 UNS N06625 (Ann.) MSS SP97

3/4 to 4 ASTM B564 UNS N06625 (Ann.) ASME B16.5

Flange Class 1500, WT same as Pipe Weld Neck, RJ (F)

ASME B16.5,
6 to 12 ASTM A707 L3 CL.3 5, 6, 8
02-SAMSS-011

ASME B16.5,
Blind Flange 3/4 to 12 Class 1500 RJ (F) ASTM A707 L3 CL.3 5, 6
02-SAMSS-011

Blind Flange with 1/2" ASME B16.5,

3/4 to 4 Class 1500 RJ (F) ASTM B564 UNS N06625 (Ann.) 9
Tapping 02-SAMSS-011

ASME B16.48, 02-

3/4 to 1 1/2
SAMSS-011

2 ASTM B443 UNS N06625 (Ann.)

Spectacle Blind
3 to 4
Class 1500 RJ (F)
AD-036736, 02-
6 SAMSS-011

ASTM A707 L3 CL.3 5, 6, 13

Blind & Spacer 8 to 12

St. Bolt + 2 Heavy Hex. Nuts- ASTM A320 L7M + ASTM A194 GR.7M with Composite fluoropolymer /
1/4 to 2
ceramic coating. 09-SAMSS-107,
ASME B1.1 / ASME
Bolting St. Bolt + 2 Heavy Hex. Nuts- ASTM A 320 L43 + ASTM A194 GR.7 (S3) with Composite fluoropolymer / B18.2.2
2 1/4 to 4
ceramic coating.

St. Bolt + 2 Heavy Hex. Nuts- Bolts: ASTM F468 UNS N06625 Annealed/
1/4 to 4 15
Nuts: ASTM F467 UNS N06625

Gasket 3/4 to 12 Class 1500 OCTAGONAL RJ UNS N06625 ASME-B16.20

VALVES

Nickel - Gate-BB-FB-Flex wdg-Thdd seat - API600 - CL1500 - RJ (F)-63μ[Link]

Body Mat. ASTM A494 CW-6MC (Alloy 625)
2
Trim Mat. - UNS N06625 trim -
04-SAMSS-001, 035,
Gate Valve
Nickel - Gate-BB-FB-Flex wdg-Thdd seat - API600 - CL1500 - RJ (F)-63μ[Link] 048,003
Body Mat. ASTM A494 CW-6MC (Alloy 625)
2 12
Trim Mat. - UNS N06625 trim -

Nickel-Globe-BB-REGULAR PORT-Stright pattern-Thdd seat-API 602 / ISO 15761-CL 1500-RTJ

-63μ[Link] 04-SAMSS-002, 035,
Globe Valve 2
Body Mat. ASTM A494 CW-6MC (Alloy 625) 048,003
Trim Mat. - UNS N06625 trim -
PIPING CLASS - 15LL0P02

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

VALVES

Nickel-Check-BB-REGULAR PORT-Swing-Thdd seat-BS 1868-CL 1500-RTJ-63μ[Link]

Body Mat. ASTM A494 CW-6MC (Alloy 625)
2
Trim Mat. - UNS N06625 trim -
04-SAMSS-005, 035,
Check Valve
Nickel-Check--REGULAR PORT-Axial non slam-Thdd seat-API 6D-CL 1500-RTJ-63μ[Link] 048,003

2 Body Mat. ASTM A494 CW-6MC (Alloy 625)

Trim Mat. - UNS N06625 trim -

Nickel-DBL Blocked&Bleed Ball Valve-Monoflange-Slim Valve-API 6D / MFR STD-

CL 1500-RTJ X NPTF X NPTF-63μ[Link]
04-SAMSS-035,
3/4 Body Mat. ASTM B564 UNS N06625 Annealed 14
048,003
Trim Mat. Metal seat- UNS N06625 5 trim -TCC

Nickel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Floating Ball--API 6D / MFR STD-

CL 1500-RTJ X NPTF X NPTF-63μ[Link]
04-SAMSS-035,
DBB Valve 3/4 Body Mat. ASTM B564 UNS N06625 Annealed
048,003
Trim Mat. Metal seat- UNS N06625 trim -TCC

Nickel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Floating Ball--API 6D / MFR STD-

CL 1500-RTJ X RTJ X NPTF-63μ[Link]
04-SAMSS-035,
2 Body Mat. ASTM B564 UNS N06625 Annealed
048,003
Trim Mat. Metal seat- UNS N06625 trim -TCC

Nickel-Ball-Split Body-FB-Floating Ball--ASME B16.34-CL 1500-RTJ-63μ[Link]

Body Mat. ASTM B564 UNS N06625
3/4 to 1
Trim Mat. Metal seat- UNS N06625 trim -TCC

Nickel-Ball-Split Body-FB-Floating Ball--ASME B16.34-CL 1500-RTJ-63μ[Link]

Body Mat. ASTM B564 UNS N06625
3/4 to 1 12
Trim Mat. Metal seat- UNS N06625 trim -TCC

Nickel-Ball-Split Body-FB-Trunnion Mounted--API 6D-CL 1500-RTJ-63μ[Link]

04-SAMSS-051(API
Body Mat. ASTM A494 CW6MC (ALLOY 625)
Ball Valve 2&3 6D), 035, 048, 52(API
Trim Mat. Metal seat- UNS N06625 trim -TCC
6A),003

Nickel-Ball-Split Body-FB-Trunnion Mounted--API 6D-CL 1500-FLGD RTJ-63μ[Link]

Body Mat. ASTM A494 CW6MC (ALLOY 625)
2 12
Trim Mat. Metal seat- UNS N06625 trim -TCC

Nickel-Ball-Split Body-RB-Trunnion Mounted--API 6D-CL 1500-FLGD RTJ-63μ[Link]

Body Mat. ASTM A494 CW6MC (ALLOY 625)
2
Trim Mat. Metal seat- UNS N06625 trim -TCC

[Link]-REGULAR PORT-Inverted Pressure Balanced-Intergral seat-API 599-

CL 1500-RTJ-63μ[Link]
2&4
Body [Link] A494 CW-6MC (Alloy 625)
Trim Mat. - UNS N06625 trim -
Killed Carbon Steel for Low Temp -[Link]-REGULAR PORT-Inverted Pressure
Balanced-Intergral seat-API 599-CL 1500-RTJ-63μ[Link] 04-SAMSS-035, 048,
Plug Valve 6 5, 6, 12
Body Mat. ASTM A694 F60 / AISI 4130 053,003
Trim Mat. - UNS N06625 trim - Lubricated upto 250 Deg C
Killed Carbon Steel for Low Temp -[Link]-REGULAR PORT-Inverted Pressure
Balanced-Intergral seat-API 599-CL 1500-RTJ-63μ[Link]
6 5, 6
Body Mat. ASTM A694 F60 / AISI 4130
Trim Mat. - UNS N06625 trim - Lubricated upto 250 Deg C
PIPING CLASS - 15LL0P02

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

Table -1
Design Limit Welding
Temp. Size up to Size Weld. Spec.
12 From To
F Pressure in PSI 3/4 4 SAES-W-016
-49 3000 6 12 SAES-W-011/019
100 3000
200 3000
250 3000
290 3000

Branch Connections for Piping Class 15LL0P02

Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
3 W W T T T
4 W W W T T T
6 W W W W T T T
8 W W W W W T T T
10 W W W W W W T T T
12 W/N W/N W/N W W W T T T T
BranchSize 3/4 1 1 1/2 2 3 4 6 8 10 12

Legend
N Nipo Flanges
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97

Notes:

1. All Materials Shall Meet The Requirements of ISO 15156 : 2020(NACE MR 0175).
2. UNS N06625 piping up to 4" size and carbon Steel piping with UNS N06625 weld overlay for sizes above 4".
3. Minimum 3 mm thickness of UNS N06625 Weld overlay required for all internal wetted surfaces as per 01-SAMSS-048/02-SAMSS-012.
4. Flange Pressure-Temperature Ratings based on ASME B16.5 Group 1.7 table for ASTM A707 L3 CL.3 and Group 3.8 table for UNS N06625 flange material.
5. UNS N06625 cladding (min. 3mm THK. After machining) in addition to specified thicknesses is required for all internal wetted Surfaces. Cladding shall extend
on complete raised face Including the groove of flanges, flanged valves, spectacle blind, Spades and spacers. Cladding shall be as per 02-SAMSS-012.
Cladding shall be as per 02-SAMSS-012 for all items, except Pipes where 01-SAMSS-048 shall apply.
6. Materials shall be Impact Tested at -45 °C

8. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
9. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID. 3/4" NPTF hole can be used for Blind Flange of size 1"
for sampling connections
10. Pipe/Flange Wall Thickness in this pipe class is calculated based on API 5L Gr X60 allowable stresses. API 5L Gr X60 properties are used for the
calculation even though API 5L Gr X65 pipe is used which is in accordance with SAES-L-136 section 6.10 for ASME B31.3 piping.
11. Material of Construction for Reducers of sizes 8" X 4" and 6" X 4" shall be Solid UNS N06625 . Additional Thickness of 3 mm in addition to specified thickness
to be considered on larger size of Reducer. Thickness on smaller size shall match same as that of Pipe.
12. Valves are identified for as TSO in P&ID.

14. Valves are identified for FIT connection in P&ID.

15. Bolting ASTM F468 UNS N06625 (Annealed) shall be used where ever Valve Body Metallurgy is of Solid UNS N06625.
PIPING CLASS - 15LL0P12

Line Class 15LL0P12 Sour service YES Material Note-1 & 2

Service Process Hydrocarbon Gas Code ASME B31.8 (Note-4)

Rating Class CL 1500 RJ (F), ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -45 deg C (-49 deg F) to 143.3 deg C (290 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 to 4 Sch 40S ASTM B444 UNS N06625 GR.1 (Ann.) ASME B36.19

10 14.27
PIPE Seamless, BE
API 5L GR.X65 PSL2 ASME B36.10,01-
12 15.88 3, 9, 10
(AS PER ANNEX-J OF API 5L) SAMSS-035, 48

16 20.62

ASTM B366 WPNCMC Gr.1 (UNS

3/4 to 4 ASME B16.9
N06625) - SMLS (TS=120 Ksi)
LR Elbow, Tee, Cap,
Same as Pipe Butt Weld
Reducer MSS-SP 75
16 ASTM A860 WPHY65 -SMLS (S4,S5,S10), 7, 8
02-SAMSS-005

Bends (R=3 D) 16 Same as Pipe BE API 5L GR.X65 PSL2-SMLS 01-SAMSS-039 3, 7, 8

Weldolet 3/4 to 4 Same as Pipe Butt Weld ASTM B564 UNS N06625 (Ann.) MSS SP97

3/4 to 4 ASTM B564 UNS N06625 (Ann.) ASME B16.5

Flange Class 1500, WT same as Pipe Weld Neck, RJ(F)

ASME B16.5,
16 ASTM A707 L5 CL.3 7, 8, 10
02-SAMSS-011

3/4 to 12 ASTM A707 L3 CL.3

ASME B16.5,
Blind Flange Class 1500 RJ(F) 7, 8, 11
02-SAMSS-011
14 to 16 ASTM A707 L5 CL.3

Blind Flange with 1/2" ASME B16.5,

3/4 to 2 Class 1500 RJ(F) ASTM B564 UNS N06625 (Ann.) 11
Tapping 02-SAMSS-011

AD-036736, 02-
Blind & Spacer 16 Class 1500 RJ(F) ASTM A707 L5 CL.3 7, 8, 12
SAMSS-011

St. Bolt + 2 Heavy Hex. Nuts- ASTM A320 L7M + ASTM A194 GR.7M(S3) with Composite fluoropolymer /
3/4 to 2
ceramic coating. 09-SAMSS-107,
Bolting ASME B1.1 / ASME
St. Bolt + 2 Heavy Hex. Nuts- ASTM A 320 L43 + ASTM A194 GR.7(S3) with Composite fluoropolymer / B18.2.2
2 1/4 to 2 1/2
ceramic coating.

Gaskets 3/4 to 16 Class 1500 OCTAGONAL RJ UNS N06625 ASME-B16.20

VALVES

Nickel-Ball-Split Body-FB-Trunnion Mounted--API 6D-CL 1500-RTJ-63μ[Link]

04-SAMSS-051(API
Body Mat. ASTM B446 UNS N06625
Ball Valve 2 6D), 035, 048, 52(API
Trim Mat. Metal seat-UNS N06625 trim -TCC
6A),003

Nickel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Floating Ball--API 6D / MFR STD-

CL 1500-RTJ X RTJ X NPTF-63μ[Link]
04-SAMSS-035,
DBB 2 Body Mat. ASTM B564 UNS N06625 Annealed
048,003
Trim Mat. Metal seat-UNS N06625 trim -TCC

Table -1
Design Limit Welding
Temp. Size up to Size Weld. Spec.
16 From To
F Pressure in PSI 3/4 4 SAES-W-016
-49 3000 10 16 SAES-W-012/019
100 3000
200 3000
250 3000
PIPING CLASS - 15LL0P12

Branch Connections for Piping Class 15LL0P12

Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
3 W W T T T
4 W W W T T T
10 W W W W W W T
12 W W W W W W T T
14 W W W W W W T T T
16 W W W W W W T T T T
BranchSize 3/4 1 1 1/2 2 3 4 10 12 14 16

Legend
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97

Notes:
1. All Materials Shall Meet The Requirements of ISO 15156 : 2020 (NACE MR 0175).
2. UNS N06625 piping up to 4 size and carbon Steel piping with UNS N06625 weld overlay for sizes above 4.
3. Minimum 3 mm thickness of UNS N06625 Weld overlay required for all internal wetted surfaces as per 01-SAMSS-048/ 02-SAMSS-012.
4. Piping Designed with Design Factor = 0.5
5. Flanges and valves up to 24 size shall be 1500# full rated as per ASME B16.5 & ASME B16.34 respectively
6. Flange Pressure-Temperature Ratings based on ASME B16.5 Group 1.7 table for ASTM A707 L3/L5 CL.3 and Group 3.8 table for UNS N06625 flange material.
7. UNS N06625 cladding (min. 3mm THK. After machining) in addition to specified thicknesses is required for all internal wetted Surfaces. Cladding shall extend
on complete raised face Including the grove of flanges, flanged valves, spectacle blind, Spades and spacers. Cladding shall be as per 02-SAMSS-012.
Cladding shall be as per 02-SAMSS-012 for all items, except Pipes where 01-SAMSS-048 shall apply.
8. Materials shall be Impact Tested at -45 °C

10. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
11. Blind Flange (Optional) with 1/2 NPTF hole can be used for tubing connections as per P&ID.

13. Final thickness of Bends after Fabrication shall match with Pipe Wall Thickness mentioned.
PIPING CLASS - 25CS1P13

Line Class 25CS1P13 Sour service YES Material Carbon Steel (Note 1)

Service MEG Code ASME B31.3

Rating Class 2500 RJ (F), ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit 0 deg C (32 deg F) to 93.3 deg C (200 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 1.6 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 to 1 1/2 API 5L Gr.B PSL2

ASME B36.10, 01-
PIPE Sch 160 Seamless, BE 7
SAMSS-035
2 to 4 API 5L Gr.X65 PSL2

ASME B16.9, 02-

3/4 to 1 1/2 ASTM A234 WPB, Seamless
SAMSS-005
LR Elbow, Tee, Reducer,
Same as Pipe Butt Weld MSS-SP 75
Cap
2 to 4 ASTM A860 WPHY 65, Seamless (S4,S5,S10),
02-SAMSS-005

Weldolet 3/4 to 1 1/2 Same as Pipe Butt Weld ASTM A707 L3 CL.3 MSS SP97 10

3/4 to 1 1/2 ASTM A105 Normalized

ASME B16.5, 02-
Flange Class 2500, WT same as Pipe Weld Neck, RJ
SAMSS-011
2 to 4 ASTM A707 L3 CL.3

3/4 to 1 1/2 ASTM A105 Normalized

ASME B16.5, 02-
Blind Flange Class 2500 RJ 6
SAMSS-011
2 to 4 ASTM A707 L3 CL.3

3/4 to 1 1/2 ASTM A105 Normalized

ASME B16.48, 02-
Spectacle Blind Class 2500 RJ
SAMSS-011
2 to 4 ASTM A707 L3 CL.3

09-SAMSS-107,
[Link] + 2 Heavy Hex. Nuts-ASTM A193 Gr.B7M + ASTM A194 GR.2HM with Composite fluoropolymer /
Bolting 3/4 to 1 1/2 ASME B1.1 / ASME
ceramic coating.
B18.2.2

Gaskets 3/4 to 4 Class 2500 Octagonal Ring, RJ Soft Iron ASME B16.20

VALVES

Carbon Steel-Ball-Split Body-FB-Floating Ball--ASME B16.34-CL 2500-RTJ-63μ[Link]

Body Mat. ASTM A105 NORMALIZED
3/4 to 1
Trim Mat. Soft seat-316 trim-PEEK seat

Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6D-CL 2500-RTJ-63μ[Link]

Body Mat. ASTM A216 GR WCB 04-SAMSS-
Ball Valve 2
Trim Mat. Soft seat-316 trim-PEEK seat 035,048,051

Carbon Steel-Ball-Split Body-RB-Trunnion Mounted--API 6D-CL 2500-RTJ-63μ[Link]

Body Mat. ASTM A216 GR WCB
2&3
Trim Mat. Soft seat-316 trim-PEEK seat

Carbon Steel-DBL Blocked&Bleed Ball Valve-Monoflange--Slim Valve--API 6D / MFR STD-

CL 2500-RTJ X NPTF X NPTF-63μ[Link]
3/4 9
Body [Link] A105N
Trim Mat. -13 Cr-
Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Floating Ball--API 6D / MFR STD-
CL 2500-RTJ X RTJ X RTJ-63μ[Link]
DBB Valve 1 04-SAMSS-035,048 5
Body Mat. ASTM A105N
Trim Mat. Soft seat-316 trim-PEEK seat
Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-RB-Trunnion Mounted--API 6D / MFR STD
-CL 2500-RTJ X RTJ X NPTF-63μ[Link]
2
Body Mat. ASTM A105N
Trim Mat. Soft seat-316 trim-PEEK seat

Table-1 Welding
Temp. Size up to Size Weld. Spec.
4 From To
o
F Pressure in PSI 3/4 4 SAES-W-011
20 3800
100 3800
200 3800
PIPING CLASS - 25CS1P13

Branch Connections for Piping Class 25CS1P13

Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
3 W W T T T
4 W W W T T T
Branch Size 3/4 1 1 1/2 2 3 4

Legend
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97

Notes:

1. All materials shall meet the requirements of ISO 15156: 2020 (NACE MR 0175) with HIC resistance.
2. MEG Lines are designed for sour service with maximum H2S partial pressure of 1.5 psia and chloride content of 10800 ppmw.
3. Flanges and valves shall be 2500# full rated as per ASME B16.5 & ASME B16.34 respectively.
4. Flange Pressure-Temperature Ratings based on ASME B16.5 Group 1.7 table for ASTM A707 L3 CL.3 flange material.
5. Valves are identified as TSO in P&ID.
6. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID. 3/4" NPTF hole can be used for Blind Flange of size 1"
for sampling connections
7. API 5L Pipe produced by mill shall be supplied PSL2 fully in compliance with technical requirements of API 5L 45th Edition (API monogram applied to products).
Requirements more restrictive of 01-SAMSS-035, if any, to Welding Process,Material, Inspection and Testing shall be considered
8. Pipe/Flange Wall Thickness in this pipe class is calculated based on API 5L Gr X60 allowable stresses. API 5L Gr X60 properties are used for the
calculation even though API 5L Gr X65 pipe is used which is in accordance with SAES-L-136 section 6.10 for ASME B31.3 piping.
9. Valves are identified for FTT-FIT connection in P&ID.
10. For weldolet, ASTM A350 LF6 CL2 in place of ASTM A707 L3 CL.3 is acceptable.
PIPING CLASS - 25SD0P

Line Class 25SD0P Sour service NO Material Stainless Steel 316/316L Dual Grade

Service Nitrogen, Air Code ASME B31.3

Rating Class 2500 RJ , ASME B16.5 Stress Relief As Per Code

Design Conditions Table-1 Examination As Per Code
Temperature Limit -50 deg C (-58 deg F) to 93.3 deg C (200 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 to 1 1/2 Sch 80S ASME B36.19, ASME

ASTM A312 TP316/TP316L DUAL
PIPE Seamless, BE B36.10, 01-SAMSS-
GRADE
046
2 Sch 160

ASTM A403 WP316/WP316L DUAL

LR Elbow 3/4 to 2 Same as Pipe Butt Weld ASME B16.9
GRADE, Seamless

ASTM A403 WP316/WP316L DUAL

Tee, Reducer, Cap 3/4 to 2 Same as Pipe Butt Weld ASME B16.9
GRADE, Seamless

ASTM A312 TP316/TP316L DUAL

Nipple 3/4 to 1 1/2 Sch 80S Seamless, BE BS 3799
GRADE

Weldolet 3/4 Same as Pipe Butt Weld ASTM A182 F316/F316L DUAL GRADE MSS SP97

Flange 3/4 to 2 Class 2500, WT same as Pipe Weld Neck, RJ ASTM A182 F316/F316L DUAL GRADE ASME B16.5

Blind Flange 3/4 to 2 Class 2500 RJ ASTM A182 F316/F316L DUAL GRADE ASME B16.5 2

Spectacle Blind 3/4 to 2 Class 2500 RJ ASTM A182 F316/F316L DUAL GRADE ASME B16.48

09-SAMSS-107,
[Link] + 2 Heavy Hex. Nuts-ASTM A320 Gr.L7 + ASTM A194 GR.7 (S3) with Composite fluoropolymer /
Bolting 3/4 to 1 ASME B1.1 / ASME
ceramic coating.
B18.2.2

Gasket 3/4 to 2 Class 2500 Octagonal RJ AISI 347 ASME B16.20

VALVES

Austenitic Steel-Ball-Split Body-FB-Floating Ball--ASME B16.34-CL 2500-RTJ-63μ[Link]

Body Mat. ASTM A182 F316/316L DUAL GRADE
3/4
Trim Mat. Soft seat-316 trim-PEEK seat

Austenitic Steel-Ball-Split Body-RB-Trunnion Mounted--API 6D-CL 2500-RTJ-63μ[Link]

Body Mat. ASTM A351 CF8M 04-SAMSS-051, 035,
Ball Valve 2
Trim Mat. Soft seat-316 trim-PEEK seat 048

Austenitic Steel-Ball-Split Body-FB-Trunnion Mounted--API 6D-CL 2500-RTJ-63μ[Link]

Body Mat. ASTM A351 CF8M
2
Trim Mat. Soft seat-316 trim-PEEK seat

Austenitic Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Floating Ball--API 6D / MFR STD-

CL 2500-RTJ X NPTF X NPTF-63μ[Link]
3/4
Body Mat. ASTM A182 Gr. F316/316L Dual Grade
Trim Mat. Soft seat-316 trim-PEEK seat
DBB Valve 04-SAMSS-035, 048
Austenitic Steel-DBL Blocked&Bleed Ball Valve-Split Body-RB-Trunnion Mounted-API 6D/MFR STD
-CL 2500-RTJ X RTJ X RTJ-63μ[Link]
2
Body Mat. ASTM A182 Gr. F316/316L Dual Grade
Trim Mat. Soft seat-316 trim-PEEK seat

Table-1 Welding
Temp. Size up to Size Weld. Spec.
2 From To
o
F Pressure in PSI 3/4 2 SAES-W-011
-58 3450
100 3450
200 3450

Branch Connections for Piping Class 25SD0P

Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
Branch Size 3/4 1 1 1/2 2

Legend
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97

Notes:

1. Flanges and valves up to 2" size shall be 2500# full rated as per ASME B16.5 & ASME B16.34 respectively.
2. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.
PIPING CLASS - 95CS1P13

Line Class 95CS1P13 Sour service YES Material Carbon Steel (Note-2)

Service MEG Code ASME B31.3 (Chapter IX / Sec.K)

Rating Class 10000 RJ (F), API 6A Stress Relief As Per Code

Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit 0 deg C (32 deg F) to 93.3 deg C (200 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 1.6 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

2 12.5

API 5L Gr.X65 PSL2 ASME B36.10,

PIPE 3 17.5 Seamless, BE 13, 20
(AS PER ANNEX-J OF API 5L) 01-SAMSS-035

4 21.5

MSS-SP 75
LR Elbow, Tee, Reducer,
2 to 4 Same as Pipe Butt Weld ASTM A860 WPHY 65 - SMLS (S4/S5/S10),
Cap
02-SAMSS-005

API 6A, 02-SAMSS-

Flange 1 13/16 to 4 1/16 Class 10000 Weld Neck, RJ Type 6BX ASTM A707 L3 CL.3 14, 17
011, Annexure-2

API 6A, 02-SAMSS-

Blind Flange 1 13/16 to 4 1/16 Class 10000 RJ, Type 6BX ASTM A707 L3 CL.3 14, 17
011, Annexure-2

API 6A, ASME 31.3,

Blind & Spacer 1 13/16 to 4 1/16 Class 10000 RJ, Type 6BX ASTM A707 L3 CL.3 02-SAMSS-011, 15
Annexure-2
09-SAMSS-107,
Bolting 3/4 to 1 1/8 St .Bolt + 2 Heavy Hex. Nuts -ASTM A320 Gr.L7 + ASTM A194 GR.7 with Composite fluoropolymer / ceramic coating. ASME B1.1 / ASME
B18.2.2

Gasket 113/16 to 4 1/16 Class 10000 Octagonal Ring,Type BX Soft Iron API 6A

VALVES

High yield Carbon Steel-Check-BB-FB-Swing-Welded ring-API 6A CL10000-RTJ-32μ[Link]

1 13/16 & 2 9/16 Body Mat. ASTM A694 F60 / AISI 4130 API 6A-60K
Trim Mat. -13 Cr-ST 6
Check Valve 04-SAMSS-003, 055
High yield Carbon Steel-Check-BB-REGULAR PORT-Axial non slam-API 6A CL10000 -RTJ-32μ[Link]
Body Mat. ASTM A694 F60 / AISI 4130, API 6A-60K
2 9/16
Trim Mat. -13 Cr-ST 6

High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Monoflange--Slim Valve--API 6A CL10000-RTJ X AUTOCLAVE
THDF X AUTOCLAVE THDF-32μ[Link]
1 13/16 Body Mat. ASTM A694 F60 / AISI 4130, API 6A-60K 11
Trim Mat. Metal Seat-SS316-TCC

High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ X RTJ
DBB Valve X RTJ-32μ[Link] 04-SAMSS-003, 055
1 13/16 12
Body Mat. ASTM A694 F60 / AISI 4130, API 6A-60K
Trim Mat. Metal seat-316 trim-TCC
High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ X RTJ
X AUTOCLAVE THDF-32μ[Link]
1 13/16 19
Body Mat. ASTM A694 F60 / AISI 4130, API 6A-60K
Trim Mat. Metal seat-316 trim-TCC
High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-32μ[Link] -RTJ
1 13/16 Body Mat. ASTM A694 F60 / AISI 4130, API 6A-60K 19
Trim Mat. Metal seat-316 trim-TCC
High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-32μ[Link]-RTJ
Ball Valve 1 13/16 Body Mat. ASTM A694 F60 / AISI 4130, API 6A-60K 04-SAMSS-003, 055
Trim Mat. Metal seat-316 trim-TCC
High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-32μ[Link]-RTJ
2 9/16 to 4 1/16 Body Mat. ASTM A694 F60 / AISI 4130, API 6A-60K
Trim Mat. Metal seat-316 trim-TCC

OUT OF SPEC ITEM

API 6A, 02-SAMSS- 12, 14,

FLange 113/16 to 4 1/16 Class 10000 Weld Neck, RJ Type 6BX ASTM A707 L3 CL.3
011, 012, Annexure-2 17, 18

PIPE NOMINAL SIZE 2 3 4 6

FLANGE SIZE 1 13/16 2 9/16 4 1/16 5 1/8

Table-1 Welding
Temp. Size up to Size Weld. Spec.
4 From To
o
F Pressure in PSI 2 4 SAES-W-011
32 8800
100 8800
200 8800
PIPING CLASS - 95CS1P13

Branch Connections for Piping Class 95CS1P13

Run Size
2 T
3 T T
4 T T T
Branch Size 2 3 4
Legend

T TEE - ASME B16.9

Notes:

1. API 6A Class 10000

2. All materials shall meet the requirements of ISO 15156: 2020 (NACE MR 0175) with HIC Resistance.
3. MEG Lines are designed for sour service with maximum H2S partial pressure of 1.5 psia and chloride content of 10800 ppmw.
4. The length of the tapered portion of the API 6A flanges for 2", 3" pipe sizes shall be extended to match the piping outside diameter at the small
end of the hub with maximum 7° slope as per Fig.J.2 of API 6A.
5. Separate Transition Pieces shall be used to match small end diameter of 4" API 6A Flanges with mating pipe outside diameter.
6. For API 5L pipe mill tolerance for wall thickness calculation considered as per API 5L 46th Edition, Table 11.
7. Design verificatin of API 6A WN flanges and valves shall be carried out by FEA analysis in accordance with ASME Section VIII Div.2 Part 5 to use
under ASME B31.3 / B31.8 design codes.
8. ASTM A707 L3 Cl3 material shall be supplied with Quenched and Tempered condition with Yield Stress 60K minimum and tensile stress 85K - 105K
as required by API 6A Table 7/ 02-SAMSS-011.
9. Pipe/Flange Wall Thickness in this pipe class is calculated based on API 5L Gr X60 allowable stresses. API 5L Gr X60 properties are used
for the calculation even though API 5L Gr X65 pipe is used which is in accordance with SAES-L-136 section 6.10 for ASME B31.3 piping.
10. Flange Pressure-Temperature Ratings based on ASME B16.5 Group 1.7 table for ASTM A707 L3 CL.3 flange material.
11. Valve are identified for FTT-FIT connections on PID.
12. Valve are identified for TSO in P&ID
13. API 5L Pipe produced by mill shall be supplied PSL2 fully in compliance with technical requirements of API 5L 46th Edition (API monogram applied to products).
Requirements more restrictive of 01-SAMSS-035, if any, to Welding Process,Material, Inspection and Testing shall be considered
14. Flange bore specified is matching with mating pipe bore.
15. Design Conditions for Flanges, Blind Flanges, Blinds & Spacers :-
Pressure :- 10000 Psig
Temperature :- 0°C to 93.3 °C
Corrosion Allowance :- 1.6 mm
16. Flanges shall be supplied with integral or welded transition piece to match pipe outside diameter. Weld End preparation shall be as per API 6A Figure J.2
17. Flanges shall be verified with FEA analysis as per API 6A Annexure-G and ASME B31.3 / B31.8 requirements as applicable.
18. UNS N06625 weld overlay on flange and blind flanges facing on complete raised face including the groove is required (minimum 3mm THK. After machining)
as per 02-SAMSS-012
19. Valve is used in one side utility connection
20. For 4" pipe, thickness 22.2mm is acceptable in place of 21.5mm.

Annexure-2

DIMENSIONS FOR FLANGE, BLIND FLANGE, BLIND & SPACERS API 6A CLASS 10000 RJ TYPE 6BX

I.D. (B) O.D. J1 J2 min. J3 min.

Pipe Flange API 6A t H
Piping Class Note-14 Pipe API 6A API 6A API 6A
Size Size
mm mm mm mm mm mm mm

95CS1P13 2 1-13/16" 35.3 60.3 88.9 65.1 48.5 42.1 By Vendor

95CS1P13 3 2-9/16" 53.9 88.9 120.7 92.1 57.2 51.2 By Vendor

95CS1P13 4 4-1/16" 71.3 114.3 182.6 146.1 73.1 70.3 By Vendor

95CS1P13 6 5-1/8" 108.3 168.3 223.8 182.6 81 79.4 By Vendor

PIPING CLASS - 95LL0T02

Line Class 95LL0T02 Sour service YES Material Note-1 & 2

Process Hydrocarbon Gas,Closed Drains (Liquid Blowdown),Relief line, MEG +
Service Code ASME B31.3 (Chapter IX/Sec. K)
Process Gas, HDO/sulfur solvent batch injection + Process Gas
Rating Class 10000 RJ (F), API 6A Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -45 deg C (-49 deg F) to 143.3 deg C (290 deg F) (Note-13) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

2 Sch 160
ASTM B444 UNS N06625 GR.1 (Ann.) ASME B 36.10
3 to 4 Sch XXS

6 28.2

8 36.38
PIPE Seamless, BE
10 45.34 3,
API 5L Gr.X65 PSL2 ASME B36.10, 01-
22,23,24,
(AS PER ANNEX-J OF API 5L) SAMSS-035, 48
12 48 30

14 59.05

16 57

ASTM B366 WPNCMC Gr.1 (UNS

2 to 4 ASME B16.9
N06625) - SMLS (TS=120 Ksi)
LR Elbow, Tee,
Same as Pipe Butt Weld
Reducer, Cap MSS-SP-75
6 to 16 ASTM A860 WPHY65 - SMLS (S4/S5/S10), 3, 21, 22
02-SAMSS-005

Bends R=3 D 16 Same as Pipe Butt Weld API 5L GR.X65 PSL2 01-SAMSS-039 3, 21, 22

ASTM B366 WPNCMC Gr.1 (UNS

2 to 4 15
N06625) - SMLS (TS=120 Ksi) MFR STD, 02-SAMSS-
Sweepolet Same as Pipe Butt Weld
005
6 to 10 ASTM A860 WPHY65 - SMLS 3, 21, 22

Male Plug 3/4 Threaded (Autoclave) Round Head ASTM B564 UNS N06625 (Ann.) MFR STD

1 13/16 to
ASTM B564 UNS N06625 (Ann.) API 6A, Annexure-3
4 1/16

API 6A,
Flange 5 1/8 to 9 Class 10000 Weld Neck, RJ Type 6BX ASTM A707 L3 CL.3 02-SAMSS-011, 21, 22
Annexure-3
API 6A,
11 to 13 5/8 ASTM A707 L5 CL.3 02-SAMSS-011, 21, 22
Annexure-3

1 13/16
ASTM A707 L3 CL.3
to 9 API 6A,
Blind Flange Class 10000 RJ, Type 6BX 02-SAMSS-011, 21, 22
Annexure-3
11 ASTM A707 L5 CL.3

ASME B31.3, 02-

Blind Flange with 1/2" &
1 13/16 Class 10000 RJ, Type 6BX ASTM B564 UNS N06625 (Ann.) SAMSS-011, 20
3/4" Tapping
Annexure-3

1 13/16
ASTM A707 L3 CL.3
to 9 ASME B31.3, 02-
Blind & Spacer Class 10000 RJ, Type 6BX SAMSS-011, 21, 22
Annexure-3
11 ASTM A707 L5 CL.3

09-SAMSS-107,
[Link] + 2 Heavy Hex Nuts -ASTM A320 Gr.L7 + ASTM A194 GR.7 (S3) with Composite fluoropolymer /
Bolting 3/4 to 2 1/2 ASME B1.1 / ASME
ceramic coating.
B18.2.2

ASME B1.1 / ASME

Bolting (Optional) 3/4 to 1 3/4 [Link] + 2 Heavy Hex Nuts- ASTM B637 UNS N07718 25
B18.2.2

1 13/16 to 13
Gasket Class 10000 Octagonal Ring,Type BX UNS N06625 API 6A
5/8

VALVES

High yield Carbon Steel-Gate-Thr coduit -FB-BB - Floating seat-Slab Gate-API 6A CL10000-RTJ-
32μ[Link]
1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 17, 21
Trim Mat. - UNS N06625 trim -TCC
Gate Valve 04-SAMSS-003, 055
High yield Carbon Steel-Gate-Thr coduit -FB-BB - Floating seat-Slab Gate-API 6A CL10000-RTJ-
32μ[Link]
1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 21
Trim Mat. - UNS N06625 trim -TCC

High yield Carbon Steel-Check-BB-FB-Swing-Welded ring-API 6A CL10000-RTJ-32μ[Link]

Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K
1 13/16 to 4 1/16 Trim Mat. - UNS N06625 trim - HF 21

Check Valve 04-SAMSS-003, 055

High yield Carbon Steel-Check-BB-REGULAR PORT-Axial non slam--API 6A CL10000-RTJ
1 13/16 , 2 9/16 -32μ[Link]
21
&9 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K
Trim Mat. - UNS N06625 trim - HF
PIPING CLASS - 95LL0T02

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION
High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Trunnion Mounted-
-API 6A CL10000-RTJ X RTJ X RTJ-32μ[Link]
1 13/16 17, 21
Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K
Trim Mat. Metal seat- UNS N06625 trim -TCC
High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Trunnion Mounted-
-API 6A CL10000-RTJ X RTJ X AUTOCLAVE THDF-32μ[Link]
1 13/16 21, 28
Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K
Trim Mat. Metal seat- UNS N06625 trim -TCC
DBB Valve 04-SAMSS-003, 055
High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Trunnion Mounted-
-API 6A CL10000-RTJ X RTJ X AUTOCLAVE THDF-32μ[Link]
1 13/16 21, 29
Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K
Trim Mat. Metal seat- UNS N06625 trim -TCC
High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Trunnion Mounted-
-API 6A CL10000-RTJ X RTJ X RTJ-32μ[Link]
1 13/16
Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K
Trim Mat. Metal seat- UNS N06625 trim -TCC
High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ-
32μ[Link]
1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 16,17, 21
Trim Mat. Metal seat- UNS N06625 trim -TCC

High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ-

32μ[Link]
1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 16, 21
Trim Mat. Metal seat- UNS N06625 trim -TCC

High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ-

32μ[Link]
1 13/16 & 4 1/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 21
Trim Mat. Metal seat- UNS N06625 trim -TCC
Ball Valve 04-SAMSS- 003, 055
Nickel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ-32μ[Link]
Body Mat. ASTM B564 UNS N06625 (Ann.)
1 13/16 & 4 1/16 18
Trim Mat. Metal seat- UNS N06625 trim -TCC

High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ

1 13/16,4 1/16, 5 -32μ[Link]
1/8, 9 (10") & 9 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 21
(12") Trim Mat. Metal seat- UNS N06625 trim -TCC

High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ-

32μ[Link]
1 13/16 & 5 1/8 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 21, 17
Trim Mat. Metal seat- UNS N06625 trim -TCC

OUT OF SPEC ITEMS

Flange Class 3000, WT same as Pipe Weld Neck, RJ Type 6B ASTM B564 UNS N06625 (Ann.) API 6A 19
3 1/8
Gasket Class 3000 Octagonal Ring, Type R UNS N06625 API 6A 19

Branch Connections for Piping Class 95LL0T02

Run Size
2 T
3 T T
4 T T T
6 S T T T
8 S S T T T
10 S S S T T T
12 S S S T T T T
14 S S S S S T T T
16 S S S S S S T T T
BranchSize 2 3 4 6 8 10 12 14 16
Legend
S SWEEPOLET - <MFR STD>
T TEE - ASME-B16.9

Notes:
1. All materials shall meet the requirements of NACE-MR-0175/ISO 15156:2020
2. UNS N06625 piping up to 4"size and carbon Steel piping with UNS N06625 weld overlay for sizes above 4"
3. Min 3 mm thickness of UNS N06625 weld overlay required for all internal wetted surfaces as per 01-SAMSS-048/02-SAMSS-012
4. The length of the tapered portion of the of the API 6A flanges/hubs for 2", 3", 6",12", 16" pipe sizes shall be extended to match the piping OD at the small end
of the hub with max 7°slope as per Fig.J.2 of API 6A.
5. Bore specified is exclusive of weld overlay thickness
6. Separate Transition Pieces shall be used to match small end diameter of 4",8",10",14" API 6A flanges/Hubs with mating pipe OD. Also, 16" Pipe with
13-5/8" flange transition piece shall be used.
7. 11" Flange shall be supplied to match the OD. of 16" pipe
8. For API 5L pipe mill tolerance for wall thickness calculation considered as per API 5L 45th Edition, Table 11
9. For temperature above 120 °C refer API SPEC 6A,Appendix G
10. Design verificatiOn of API 6A WN flanges and valves shall be carried out by FEA analysis in accordance with ASME Section VIII Div.2 Part 5 criteria
considering derated properties as per API 6A Annex G to use under ASME B31.3 / B31.8 design codes.
11. ASTM A707 L3 Cl3 material shall be supplied with QT condition with Ys 60K min and Ts 85K - 105K as required by API 6A Table 6/02-SAMSS-011
12. Pipe/Flange Wall Thickness in this pipe class is calculated based on API 5L Gr X60 allowable stresses. API 5L Gr X60 properties are used for the
calculation even though API 5L Gr X65 pipe is used which is in accordance with SAES-L-136 section 6.10 for ASME B31.3 piping.
13. This spec. is applicable for minimum design temp of-195˚F for lines with blowdown start-up temp.
14. Min design temp at normal operating condition is higher than -49 F.
15. Extra thickness of 3 mm in addition to specified thickness to be considered for Ends of Sweepolets connecting to Header only.
PIPING CLASS - 95LL0T02

16 Valves are identified with one end connection attached to process piping.
17 Valve is identified as TSO in P&ID
18 Valves are identified for in flare isolation service.
19 Optional Flange & Gaskets shall be used for connection with Christmas Tree.
20 Blind Flange (Optional) with 3/4" AutoClave Tapping can be used for tubing connections as per P&ID.
21 UNS N06625 cladding (min. 3mm THK. After machining) in addition to specified thicknesses is required for all internal wetted Surfaces. Cladding shall extend
on complete raised face Including the grove of flanges, flanged valves, spectacle blind, Spades and spacers. Cladding shall be as per 02-SAMSS-012.
Cladding shall be as per 02-SAMSS-012 for all items, except Pipes where 01-SAMSS-048 shall apply.
22 Materials shall be Impact Tested at -45 °C

24 Design Conditions for Flanges, Blind Flanges, Blinds & Spacers :-

Pressure :- 10000 Psig; Temperature : -45°C to 143.3 °C
25 Bolting ASTM B637 UNS N07718 shall be used where ever Valve Body Metallurgy is of Solid UNS N06625 intended for Minimum Design Temperature up to -195 Deg F
26 Valves shall be tested as per API 6A PSL3 + Gas test as per PSL3G with Gas seat test leakage Rate-B in accordance with ISO 5208 measured at Valve Cavity.
27 DELETED
28 Valve to be used for PIT connection in P&ID.
29 Valve to be used for PIT connection in P&ID with TSO requirement.
30 For 6" pipe, thickness 31.8mm in place of 28.2mm is acceptable as per Table-11 of API 5L (46th Edition)

PIPE NOMINAL SIZE 2 3 4 6 8 10 12 14 16

FLANGE SIZE 1 13/16 2 9/16 4 1/16 5 1/8 7 1/16 9 9 11 11

Table-1 Welding
Temp. Size up to Size Weld. Spec.
16 From To
o
F Pressure in PSI 2 4 SAES-W-016
-49 8800 6 16 SAES-W-011/019
0 8800
100 8800
200 8800
290 8800

Annexure-3
DIMENSIONS FOR FLANGE, BLIND FLANGE, BLIND & SPACERS API 6A CLASS 10000 RJ TYPE 6BX

I.D. (B) O.D. J1 J2 min. J3 min.

Pipe Flange API 6A t H
Piping Class Note-1 Pipe API 6A API 6A API 6A
Size Size
mm mm mm mm mm mm mm
95LL0T02 2 1-13/16" 42.82 60.3 88.9 65.1 48.5 42.1 By Vendor

95LL0T02 3 2-9/16" 58.42 88.9 120.7 92.1 57.2 51.2 By Vendor

DELETED

95LL0T02 4 4-1/16" 80.06 114.3 182.6 146.1 73.1 70.3 By Vendor

95LL0T02 6 5-1/8" (2) 112 168.3 223.8 182.6 81 79.4 By Vendor

95LL0T02 8 7-1/16" (2) 146.34 219.1 301.6 254 95.3 103.2 By Vendor

95LL0T02
10 7-1/16" (2) 182.32 273 301.8 273 95.3 103.2 By Vendor
(5)

95LL0T02 10 9" (2) 182.32 273 374.7 327.1 93.7 123.9 By Vendor

95LL0T02 12 9" (2) 227.8 323.8 374.7 327.1 93.7 123.9 By Vendor

95LL0T02 14 11" (2) 237.5 355.6 450.9 400.1 103.2 141.3 By Vendor

DELETED

95LL0T02 16 13-5/8" (2) 292.4 406.4 552.5 495.3 114.3 168.3 By Vendor

(1) Flange bore specified is matching with mating pipe bore.

(2) Flange bore specified is exclusive of 3 mm UNS N06625 cladding required
(3) Flanges shall be supplied with integral or welded transition piece to match pipe outside diameter
(4) Weld end preparation shall be as per API 6A Figure J.2.
(5) Only for Interface with HIPPS valves.
PIPING CLASS - 95LL0T12

Line Class 95LL0T12 Sour service YES Material Note - 2 & 3

Service Process Hydrocarbon Gas Code ASME B31.8 (Note-4)

Rating Class 10000 RJ (F), API 6A Stress Relief As Per Code

Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -45 deg C (-49 deg F) to 143.3 deg C (290 deg F) ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
THK (mm)
SPECIFICATION
2 Sch XXS
3 Sch XXS ASTM B444 UNS N06625 GR.1 (Ann.) ASME B36.10
4 17.25
PIPE 6 24 Seamless, BE
12 45.5 API 5L Gr.X65 PSL2 ASME B36.10, 01- 19, 20,
14 50 (AS PER ANNEX-J OF API 5L) SAMSS-035, 048 21, 25
16 57
ASTM B366 WPNCMC Gr.1 (UNS
2 to 4 ASME B16.9
N06625) - SMLS (TS=120 Ksi)
LR Elbow, Tee,
MSS-SP 75
Reducer
6 to 16 ASTM A860 WPHY65 - SMLS (S4/S5/S10), 19, 20
02-SAMSS-005
ASTM B366 WPNCMC Gr.1 (UNS
2 to 4 ASME B16.9
N06625) - SMLS (TS=120 Ksi)
Cap
MSS-SP 75,
6 to 16 ASTM A860 WPHY65 - SMLS 19, 20
Same as Pipe Butt Weld 02-SAMSS-005

Bends R=5 DN 12 to 16
19, 20,
API 5L GR.X65 PSL2 01-SAMSS-039
21
Bends R=3 DN 16

Weldolet 2 to 4 ASTM B564 UNS N06625 (Ann.) MSS-SP97

MFR STD.,
Sweepolet 6, 12 ASTM A860 WPHY65 - SMLS 19, 20
02-SAMSS-005

1 13/16 to 4 1/16 ASTM B564 UNS N06625 (Ann.) API 6A, Annexure-1 22

02-SAMSS-011, 7, 19, 20,

Flange 5 1/8 to 9 Class 10000 Weld Neck, RJ Type 6BX ASTM A707 L3 CL.3
Annexure-1 22

02-SAMSS-011, 7, 19, 20,

11 to 13 5/8 ASTM A707 L5 CL.3
Annexure-1 22

2 9/16 to
ASTM A707 L3 CL.3
9 02-SAMSS-011, 19, 20,
Blind Flange Class 10000 RJ, Type 6BX
Annexure-1 22
11 to 13 5/8 ASTM A707 L5 CL.3

Blind Flange with 02-SAMSS-011,

1 13/16 Class 10000 RJ, Type 6BX ASTM B564 UNS N06625 (Ann.) 17, 18
3/4"Tapping Annexure-1

ASME B31.3, 02-

11 to 19, 20,
Blind & Spacer Class 10000 RJ, Type 6BX ASTM A707 L5 CL.3 SAMSS-011,
13 5/8 22
Annexure-1

09-SAMSS-107,
[Link] + 2 Heavy Hex Nuts - ASTM A320 Gr.L7 + ASTM A194 GR.7 (S3) with Composite fluoropolymer
Bolting 3/4 to 2 1/2 ASME B1.1 / ASME
/ ceramic coating.
B18.2.2
1 13/16 to
Gasket Class 10000 Octagonal Ring, Type BX UNS N06625 API 6A
13 5/8
VALVES
High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ
-32μ[Link]
1 13/16 15,16
Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay API 6A-60K
Trim Mat. Metal seat- UNS N06625 trim -TCC
Ball Valve High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ 04-SAMSS-003, 055
-32μ[Link]
1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay API 6A-60K 15
Trim Mat. Metal seat- UNS N06625 trim -TCC

High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-

-RTJ X RTJ T AUTOCLAVE THDF -32μ[Link]
DBB Valve 1 13/16 04-SAMSS-003, 055 26
Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay API 6A-60K
Trim Mat. Metal seat- UNS N06625 trim -TCC

PIPE NOMINAL SIZE 2 3 4 6 12 14 16

FLANGE SIZE 1 13/16 2 9/16 4 1/16 5 1/8 11 11 13 5/8

Table-1 Welding
Temp. Size up to Size Weld. Spec.
16 From To
o
F Pressure in PSI 2 4 SAES-W-016
-49 8800 6 16 SAES-W-012
0 8800
100 8800
200 8800
290 8800

Branch Connections for Piping Class 95LL0T12

Run Size
2 T
3 T T
4 T T T
6 S T T T
12 W W W T T
14 W W W S T T
16 W W W S T T T
Branch Size 2 3 4 6 12 14 16
PIPING CLASS - 95LL0T12

Legend

T TEE - ASME-B16.9
W WELDOLET - MSS-SP-97
S SWEEPOLET - MANF STD
Notes:
1. API 6A Class 10000
2. All materials shall meet the requirements of NACE-MR-01-75/ISO 15156:2020
3. UNS N06625 piping up to 4" size and carbon Steel piping with UNS N06625 weld overlay for sizes above 4"
4. Design Factor =0.5
5. Min 3 mm thickness of UNS N06625 weld overlay required for all internal wetted surfaces as per 01-SAMSS-048/02-SAMSS-012
6. The length of the tapered portion of the of the API 6A flanges/hubs for 2" 3" & 6" pipe sizes shall be extended to match the piping OD at the small end
of the hub with max 7°slope as per Fig.9 of API 6A.
7. Bore specified is exclusive of clad thickness. Weld End preparation shall be as per API 6A figure.9
8. Separate Transition Pieces shall be used to match small end diameter of 4" 12" 16" API 6A flanges/Hubs with mating pipe OD.
9. For API 5L pipe mill tolerance for wall thickness calculation considered as per API 5L 46th Edition, Table 11
10. For temperature above 120 °C refer API SPEC 6A, Annexure G
11. Design verificatin of API 6A WN flanges and valves shall be carried out by FEA analysis in accordance with ASME Section VIII Div.2 Part 5 criteria considering
derated properties as per API 6A Annex G to use under ASME B31.3 / B31.8 design codes.
12. ASTM A707 L3 Cl3 material shall be supplied with QT condition with Ys 60K min and Ts 85K - 105K as required by API 6A Table 7/02-SAMSS-011
13. Maximum bores as specified in Table 55 of API 6A are not completely utilized. Thickness of API 6A flanges at the welding end after deduction of bores based
on the piping class are resulting to higher thickness which are sufficient for the design with calculation of connecting pipe wall thickness of 60K yield stress.
14. Flange Pressure-Temperature Ratings based on ASME B16.5 Group 1.7 table for ASTM A707 L3 CL.3 flange material.
15. Valves are identified with one end connection attached to process piping.
16. Valves are identified as TSO in P&ID
17 Applicable to BLIND RTJ WITH 3/4" AUTOCLAVE TAPPING
18. Blind Flange (Optional) with 3/4" AutoClave Tapping can be used for tubing connections as per P&ID.
19. UNS N06625 cladding (min. 3mm THK. After machining) in addition to specified thicknesses is required for all internal wetted Surfaces. Cladding shall extend
on complete raised face Including the grove of flanges, flanged valves, spectacle blind Spades and spacers. Cladding shall be as per 02-SAMSS-012.
Cladding shall be as per 02-SAMSS-012 for all items, except Pipes where 01-SAMSS-048 shall apply.
20. Materials shall be Impact Tested at -45 °C

22. Design Conditions for Flange, Blind Flange, Blind & Spacer :-
Pressure :- 10000 Psig
Temperature : -45°C to 143.3 °C
23. 16" Pipe shall be Impact Tested at -45 °C
24. Equivalent wall thickness to provide same strength as pipe for fittings and flanges.
25. Pipe/Flange Wall Thickness in this pipe class is calculated based on API 5L Gr X60 allowable stresses. API 5L Gr X60 properties are used
for the calculation even though API 5L Gr X65 pipe is used which is in accordance with SAES-L-136 section 6.10 for ASME B31.3 piping.
26. Valves are identified with one end connection to Process piping with TSO requirement in P&ID

Annexure-1
DIMENSIONS FOR FLANGE, BLIND FLANGE, BLIND & SPACERS API 6A CLASS 10000 RJ TYPE 6BX

I.D. (B) O.D. J1 J2 min. J3 min.

Pipe Flange API 6A t H
Piping Class Note-1 Pipe API 6A API 6A API 6A
Size Size
mm mm mm mm mm mm mm

95LL0T12 2" 1-13/16" 38.16 60.3 88.9 65.1 48.5 42.1 By Vendor

95LL0T12 3" 2-9/16" 58.42 88.9 120.7 92.1 57.2 51.2 By Vendor

95LL0T12 4" 4-1/16" 79.8 114.3 182.6 146.1 73.1 70.3 By Vendor

95LL0T12 6" 5-1/8" (2) 120.3 168.3 223.8 182.6 81 79.4 By Vendor

95LL0T12 12" 11" (2) 232.8 323.8 450.9 400.1 103.2 141.3 By Vendor

95LL0T12 16" 13-5/8" (2) 292.4 406.4 552.5 495.3 114.3 168.3 By Vendor

(1) Flange bore specified is matching with mating pipe bore.

(2) Flange bore specified is exclusive of 3 mm UNS N06625 cladding required
(3) Flanges shall be supplied with integral or welded transition piece to match pipe outside diameter
(4) Weld end preparation shall be as per API 6A Figure J.2.
PIPING CLASS - 1CA1P

Line Class 1CA1P Sour service NO Material Impact Tested Carbon Steel

Service Propane (Fuel Gas) Code ASME B31.3

Rating Class 150 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -45 deg C (-49 deg F) to 93.3 deg C (200 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 1.6 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 Sch 160

1 Seamless, PE
Pipe ASTM A333 GR.6 - SMLS ASME B36.10
1 1/2 Sch 80

2 Seamless, BE

3/4 6000
ASME B16.11,
Socket weld ASTM A350 LF2 CL.1
SAES-L-136
LR Elbow 1 to 1 1/2 3000

ASME B16.9,
2 Same as Pipe Butt weld ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 6000
ASME B16.11,
Coupling Socket weld ASTM A350 LF2 CL.1
SAES-L-136
1 to 1 1/2 3000

ASME B16.11,
3/4 6000
SAES-L-136
Socket weld ASTM A350 LF2 CL.1
ASME B16.11,
Tee 1 to 1 1/2 3000
SAES-L-136

ASME B16.9,
2 Same as Pipe Butt weld ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 6000
MSS SP-97, SAES-L-
Sockolet Socket weld ASTM A350 LF2 CL.1
136
1 3000

MSS SP95
Swage Nipple 3/4 to 2 Same as Pipe Ends to suite Pipe ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 to 1 1/2 Class 150 Socket Weld , RF

ASME B16.5,
Flange ASTM A350 LF2 CL.1
02-SAMSS-011
2 Class 150, WT same as Pipe Weld Neck , RF

ASME B16.5,
Blind Flange 3/4 to 2 Class 150 RF ASTM A350 LF2 CL.1 1
SAES-L-136

ASME B16.48,
Spectacle Blind 3/4 to 1 1/2 Class 150 FF ASTM A350 LF2 CL.1
SAES-L-136

09-SAMSS-107,
[Link] + 2 Heavy [Link] - ASTM A320 L7 + ASTM A194 GR.7(S3) with Composite fluoropolymer /
Bolting 5/8 ASME B1.1 / ASME
ceramic coating.
B18.2.2

Spiral-wound, SS316 windings, flexible graphite filled, with carbon steel

Gasket 3/4 to 2 Class 150 ASME B16.20
outer ring.

VALVES

Killed Carbon Steel for Low Temp-Ball-Split Body-FB-Floating Ball-Frgd body + Nipples-
BS EN ISO 17292-CL 800-PE-
Ball Valve 3/4 to 1 04-SAMSS-051, 003
Body Mat. ASTM A350 LF2 CLASS1
Trim Mat. Metal seat-316 trim-TCC
PIPING CLASS - 1CA1P

OUT OF SPEC ITEMS

Flange 3/4 to 1 1/2 Socket Weld , RF

ASME B16.5
Class 300, WT same as Pipe ASTM A350 LF2 CL.1
02-SAMSS-011
Flange 2 Weld Neck, RF

Run Size
3/4 A
1 A A
11/2 A A A
2 S S TS T
Branch Size 3/4 1 11/2 2

Legend
A TEE - SW ENDS - ASME-B16.11
S SOCKOLET - SW END
T TEE - ASME B16.9
TS EQUAL TEE WITH SWAGE

Table-1 Welding
Temp. Size up to Size Weld. Spec.
2 From To
o
F Pressure in PSI 3/4 2 SAES-W-011
-50 285
-20 285
32 285
100 285
200 285

Notes:

1. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.
PIPING CLASS - 1SV0P

Line Class 1SV0P Sour service YES Material Stainless Steel UNS S31254 (Note-1)
Flare System, Closed Drain Header, Blow Down, Fuel Gas, Relief Line, Air,
Service Code ASME B31.3
Nitrogen, Purge Gas/Pilot Gas
Rating Class 150 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -121 deg C (-186 deg F) to159 deg C (320 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

RATING SCHEDULE / WALL THK DESIGN /

ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION NOTES
(mm) DIMENSIONAL
3/4 to 2 Sch 40S ASME B36.10, ASME
PIPE Seamless, BE ASTM A312 UNS S31254
3 to 4 Sch 10S B36.19, 01-SAMSS-046

Tee 3/4 to 4 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9

Lateral Tee - 45 deg 3/4 to 4 Same as Pipe Butt Weld ASTM A403 WPS31254S MFR. Std 2

LR Elbow 3/4 to 4 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9

Reducer 3/4 to 4 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9

Cap 3/4 to 4 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9

BS3799,
Nipple 3/4 to 1 1/2 Sch 40S Seamless,Thdd/BE ASTM A312 UNS S31254
01-SAMSS-046

Weldolet 3/4 to 3 Same as Pipe Butt Weld ASTM A182 GR.F44 (UNS S31254) MSS SP 97

Flange 3/4 to 4 Class 150, WT same as Pipe Weld Neck, RF ASTM A182 GR.F44 (UNS S31254) ASME B16.5 4

Blind Flange 3/4 to 4 Class 150 RF ASTM A182 GR.F44 (UNS S31254) ASME B16.5 5

3/4 to 1 1/2 ASME B16.48

Spectacle Blind Class 150 FF ASTM A240 UNS S31254

2 to 4 AD-036633 6

ASME B1.1 / ASME

Bolting 1/2 to 3/4 Bolts:ASTM F468 UNS N06625 ANNEALED /Nuts: ASTM F467 UNS N06625
B18.2.2
Spiral-wound, Alloy 625 windings, flexible graphite filled with Alloy 625
Gasket 3/4 to 4 Class 150 ASME B16.20
outer ring

VALVES

Austenitic Steel-Ball-Split Body-FB-Floating Ball--BS EN ISO 17292-CL 150-RF-125μ[Link]

Body Mat. ASTM A182 GR F44 UNS S31254
3/4
Trim Mat. Metal seat-UNS S31254-TCC
04-SAMSS-051, 035,
Ball Valve
Austenitic Steel-Ball-Split Body-RB-Trunnion Mounted-API 6D-CL 150-RF-125μ[Link] 048
Body Mat. ASTM A351 GR.CK3MCuN (UNS S31254)
2 to 4
Trim Mat. Metal seat-UNS S31254-TCC
PIPING CLASS - 1SV0P

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION
Branch Connections for Piping Class 1SV0P
Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
3 W W T T T
4 W W W T/TL T T/TL
Branch Size 3/4 1 1 1/2 2 3 4

Legend
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97
TL LATERAL TEE - MFR STD

Table-1 Welding
Temp. Size up to Size Weld. Spec.
4 From To
F Pressure in PSI 3/4 4 SAES-W-016
-195 290
-155 290
-60 290
-58 290
-20 290
100 290
200 260
250 245
290 233
320 224

Notes:

1. All Materials Shall Meet The Requirements of ISO 15156 : 2020 (NACE MR 0175).
2. Lateral Fittings Shall Be Used On Flare Header,for low pressure services (less than 150 psig)
3. Minimum Design Temperature At Normal Operating Condition Is Higher Than -100 °C.
4. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
5. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.
PIPING CLASS - 3SV0P

Line Class 3SV0P Sour service YES Material Stainless Steel UNS S31254 (Note-1)

Service Flare Gas Code ASME B31.3

Rating Class 300 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -121 deg C (-186 deg F) to159 deg C (320 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

RATING SCHEDULE / WALL THK DESIGN / DIMENSIONAL

ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION NOTES
(mm) SPECIFICATION
ASME B36.10, ASME B36.19,
PIPE 3/4 to 2 Sch 40S Seamless, BE ASTM A312 UNS S31254
01-SAMSS-046

Tee 3/4 to 2 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9

Lateral Tee - 45 deg 3/4 to 2 Same as Pipe Butt Weld ASTM A403 WPS31254S MFR. Std 2

LR Elbow 3/4 to 2 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9

Reducer 3/4 to 2 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9

Cap 3/4 to 2 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9

BS3799,
Nipple 3/4 to 1 1/2 Sch 40S Seamless,Thdd/BE ASTM A312 UNS S31254
01-SAMSS-046

Weldolet 3/4 to 2 Same as Pipe Butt Weld ASTM A182 GR.F44 (UNS S31254) MSS SP 97

Flange 3/4 to 2 Class 300, WT same as Pipe Weld Neck, RF ASTM A182 GR.F44 (UNS S31254) ASME B16.5 4

Blind Flange 3/4 to 2 Class 300 RF ASTM A182 GR.F44 (UNS S31254) ASME B16.5 5

3/4 to 1 1/2 ASME B16.48

Spectacle Blind Class 300 FF ASTM A240 UNS S31254

2 AD-036633 6

Bolting 1/2 to 3/4 Bolts:ASTM F468 UNS N06625 ANNEALED /Nuts: ASTM F467 UNS N0662 ASME B1.1 / ASME B18.2.2

Spiral-wound, Alloy 625 windings, flexible graphite filled with Alloy 625
Gasket 3/4 to 2 Class 300 ASME B16.20
outer ring

VALVES

Austenitic Steel-Ball-Split Body-FB-Floating Ball--BS EN ISO 17292-CL 300-RF-125μ[Link]

Body Mat. ASTM A182 GR F44 UNS S31254
3/4
Trim Mat. Metal seat-UNS S31254-TCC
Ball Valve 04-SAMSS-051, 035, 048
Austenitic Steel-Ball-Split Body-RB-Trunnion Mounted-API 6D-CL 300-RF-125μ[Link]
Body Mat. ASTM A351 GR.CK3MCuN (UNS S31254)
2
Trim Mat. Metal seat-UNS S31254-TCC
PIPING CLASS - 3SV0P

Branch Connections for Piping Class 3SV0P

Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
Branch Size 3/4 1 1 1/2 2

Legend
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97
TL LATERAL TEE - MFR STD

Table-1 Welding
Temp. Size up to Size Weld. Spec.
2 From To
F Pressure in PSI 3/4 2 SAES-W-016
-195 750
-155 750
-60 750
-58 750
-20 750
100 750
200 745
250 705
290 673
320 655

Notes:

1. All Materials Shall Meet The Requirements of ISO 15156 : 2020 (NACE MR 0175).
2. Lateral Fittings Shall Be Used On Flare Header,for low pressure services (less than 150 psig)
3. Minimum Design Temperature At Normal Operating Condition Is Higher Than -100 °C.
4. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
5. Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.
PIPING CLASS - 95CA0T1

Line Class 95CA0T1 Sour service YES Material Note-1 & 2

Service Process Hydrocarbon Gas, Closed Drains, Methanol Injection Code ASME B31.3 (Chapter IX/Sec. K)

Rating Class 10000 RJ (F), API 6A Stress Relief As Per Code

Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -45.55 deg C (-50 deg F) to 143.3 deg C (290 deg F) (Note-13) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

2 Sch 160
ASTM B444 UNS N06625 GR.1 (Ann.) ASME B 36.10
3 to 4 Sch XXS

PIPE 6 28.2 Seamless, BE

API 5L Gr.X65 PSL2 ASME B36.10, 01- 3, 22,23,24,

8 36.38
(AS PER ANNEX-J OF API 5L) SAMSS-035, 48 26

10 45.34

ASTM B366 WPNCMC Gr.1 (UNS N06625)

2 to 4 ASME B16.9
- SMLS (TS=120 Ksi)
LR Elbow, Tee, Reducer,
Same as Pipe Butt Weld
Cap MSS-SP-75
6 to 10 ASTM A860 WPHY65 - SMLS (S4/S5/S10), 3, 21, 22
02-SAMSS-005

ASTM B366 WPNCMC Gr.1 (UNS N06625)

2 to 4 15
- SMLS (TS=120 Ksi) MFR STD, 02-SAMSS-
Sweepolet Same as Pipe Butt Weld
005
6 to 10 ASTM A860 WPHY65 - SMLS 3, 21, 22

Male Plug 3/4 Threaded (Autoclave) Round Head ASTM B564 UNS N06625 (Ann.) MFR STD

1 13/16 to
ASTM B564 UNS N06625 (Ann.) API 6A, Annexure-3
4 1/16
Flange Class 10000 Weld Neck, RJ Type 6BX
API 6A,
5 1/8 to 9 ASTM A707 L3 CL.3 02-SAMSS-011, 21, 22
Annexure-3
API 6A,
1 13/16
Blind Flange Class 10000 RJ, Type 6BX ASTM A707 L3 CL.3 02-SAMSS-011, 21, 22
to 9
Annexure-3
ASME B31.3, 02-
Blind Flange with 1/2" &
1 13/16 Class 10000 RJ, Type 6BX ASTM B564 UNS N06625 (Ann.) SAMSS-011, 20
3/4" Tapping
Annexure-3
ASME B31.3, 02-
1 13/16
Blind & Spacer Class 10000 RJ, Type 6BX ASTM A707 L3 CL.3 SAMSS-011, 21, 22
to 9
Annexure-3
09-SAMSS-107,
[Link] + 2 Heavy Hex Nuts -ASTM A320 Gr.L7 + ASTM A194 GR.7 (S3) with Composite fluoropolymer /
Bolting 3/4 to 2 1/2 ASME B1.1 / ASME
ceramic coating.
B18.2.2

ASME B1.1 / ASME

Bolting (Optional) 3/4 to 1 3/4 [Link] + 2 Heavy Hex Nuts- ASTM B637 UNS N07718 25
B18.2.2

Gasket 1 13/16 to 9 Class 10000 Octagonal Ring,Type BX UNS N06625 API 6A

VALVES

High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Trunnion Mounted-

-API 6A CL10000-RTJ X AUTOCLAVE X AUTOCLAVE THDF-32μ[Link]
DBB Valve 1 13/16 17, 21
Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K
Trim Mat. Metal seat- UNS N06625 trim -TCC
High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ-
32μ[Link]
Ball Valve 1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 16, 21
Trim Mat. Metal seat- UNS N06625 trim -TCC
PIPING CLASS - 95CA0T1

OUT OF SPEC ITEMS

Flange Class 3000, WT same as Pipe Weld Neck, RJ Type 6B ASTM B564 UNS N06625 (Ann.) API 6A 19
3 1/8
Gasket Class 3000 Octagonal Ring, Type R UNS N06625 API 6A 19

Branch Connections for Piping Class 95CA0T1

Run Size
2 T
3 T T
4 T T T
6 S T T T
8 S S T T T
10 S S S T T T
BranchSize 2 3 4 6 8 10
Legend
S SWEEPOLET - <MFR STD>
T TEE - ASME-B16.9

Notes:
1. All materials shall meet the requirements of NACE-MR-01-75/ISO 15156:2020
2. UNS N06625 piping up to 4"size and carbon Steel piping with UNS N06625 weld overlay for sizes above 4"
3. Min 3 mm thickness of UNS N06625 weld overlay required for all internal wetted surfaces as per 01-SAMSS-048/02-SAMSS-012
4. The length of the tapered portion of the of the API 6A flanges/hubs for 2", 3", 6" pipe sizes shall be extended to match the piping OD at the small end
of the hub with max 7°slope as per Fig.J.2 of API 6A.
5. Bore specified is exclusive of weld overlay thickness
6. Separate Transition Pieces shall be used to match small end diameter of 4",8",10" API 6A flanges/Hubs with mating pipe OD.
8. For API 5L pipe mill tolerance for wall thickness calculation considered as per API 5L 45th Edition, Table 11
9. For temperature above 120 °C refer API SPEC 6A,Appendix G
10. Design verificatiOn of API 6A WN flanges and valves shall be carried out by FEA analysis in accordance with ASME Section VIII Div.2 Part 5 criteria
considering derated properties as per API 6A Annex G to use under ASME B31.3 / B31.8 design codes.
11. ASTM A707 L3 Cl3 material shall be supplied with QT condition with Ys 60K min and Ts 85K - 105K as required by API 6A Table 6/02-SAMSS-011
12. Pipe/Flange Wall Thickness in this pipe class is calculated based on API 5L Gr X60 allowable stresses. API 5L Gr X60 properties are used for the
calculation even though API 5L Gr X65 pipe is used which is in accordance with SAES-L-136 section 6.10 for ASME B31.3 piping.
13. Out of spec item and to be used only in Blowdown line with temperature less than -46°C.
14. Min design temp at normal operating condition is higher than -49 F.
15. Extra thickness of 3 mm in addition to specified thickness to be considered for Ends of Sweepolets connecting to Header only.
16 Valves are identified with one end connection attached to process piping.
17 Valve to be used for PIT & FIT connection in P&ID.
18 Valves shall be tested as per API 6A PSL3 + Gas test as per PSL3G with Gas seat test leakage Rate-B in accordance with ISO 5208 measured at Valve Cavity.
19 Optional Flange & Gaskets shall be used for connection with Christmas Tree.
20 Blind Flange (Optional) with 3/4" AutoClave Tapping can be used for tubing connections as per P&ID.
21 UNS N06625 cladding (min. 3mm THK. After machining) in addition to specified thicknesses is required for all internal wetted Surfaces. Cladding shall extend
on complete raised face Including the grove of flanges, flanged valves, spectacle blind, Spades and spacers. Cladding shall be as per 02-SAMSS-012.
Cladding shall be as per 02-SAMSS-012 for all items, except Pipes where 01-SAMSS-048 shall apply.
22 Materials shall be Impact Tested at -45 °C

24 Design Conditions for Flanges, Blind Flanges, Blinds & Spacers :-

Pressure :- 10000 Psig; Temperature : -45°C to 143.3 °C
25 Bolting ASTM B637 UNS N07718 shall be used where ever Valve Body Metallurgy is of Solid UNS N06625 intended for Minimum Design Temperature up to -195 Deg F
26 For 8" pipe, thickness 38.1mm in place of 36.38mm is acceptable as per Table-11 of API 5L (46th Edition)
PIPING CLASS - 95CA0T1

PIPE NOMINAL SIZE 2 3 4 6 8 10

FLANGE SIZE 1 13/16 2 9/16 4 1/16 5 1/8 7 1/16 9

Table-1 Welding
Temp. Size up to Size Weld. Spec.
10 From To
o
F Pressure in PSI 2 4 SAES-W-016
-50 8800 6 10 SAES-W-011/019
0 8800
100 8800
200 8800
290 8800

Annexure-3
DIMENSIONS FOR FLANGE, BLIND FLANGE, BLIND & SPACERS API 6A CLASS 10000 RJ TYPE 6BX

I.D. (B) O.D. J1 J2 min. J3 min.

Pipe Flange API 6A t H
Piping Class Note-1 Pipe API 6A API 6A API 6A
Size Size
mm mm mm mm mm mm mm

95CA0T1 2 1-13/16" 42.82 60.3 88.9 65.1 48.5 42.1 By Vendor

95CA0T1 3 2-9/16" 58.42 88.9 120.7 92.1 57.2 51.2 By Vendor

95CA0T1 4 4-1/16" 80.06 114.3 182.6 146.1 73.1 70.3 By Vendor

95CA0T1 6 5-1/8" (2) 112 168.3 223.8 182.6 81 79.4 By Vendor

95CA0T1 8 7-1/16" (2) 146.34 219.1 301.6 254 95.3 103.2 By Vendor

95CA0T1 10 9" (2) 182.32 273 374.7 327.1 93.7 123.9 By Vendor

(1) Flange bore specified is matching with mating pipe bore.

(2) Flange bore specified is exclusive of 3 mm UNS N06625 cladding required
(3) Flanges shall be supplied with integral or welded transition piece to match pipe outside diameter
(4) Weld end preparation shall be as per API 6A Figure J.2.
PIPING CLASS - 90NX0T1

Line Class 90NX0T1 Sour service YES Material UNS N06625 (Note-2)

Service Process Hydrocarbon Gas Code ASME B31.3

Rating Class API 6A, CLASS 3000 RJ Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -18 deg C (-0.4 deg F) to 110 deg C (230 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

PIPE 2 to 3 Sch 40S Seamless, BE ASTM B444 UNS N06625 GR.1 (Ann.) ASME B36.19

LR Elbow 2 to 3

ASTM B366 WPNCMC Gr.1 (UNS

Same as Pipe Butt Weld ASME B16.9
N06625) - SMLS (TS=120 Ksi)
Reducer, Cap, Tee 2 to 3

Flange 2-1/16 API 6A Class 3000 5

RJ, TYPE 6B, WN ASTM B564 UNS N06625 (Ann.) API 6A

Flange 3-1/8 API 6A Class 3000 5

09-SAMSS-107,
[Link] + 2 Heavy Hex. Nuts
Bolting 1/2 to 3/4 ASME B1.1 / ASME
Bolts:ASTM F468 UNS N06625 ANNEALED /Nuts: ASTM F467 UNS N06625
B18.2.2

Gasket 2 to 3 API 6A Class 3000 Octagonal Ring,Type B UNS N06625 API 6A

VALVES

Nickel - DBL Blocked&Bleed Ball Valve-Split Body-RB-Trunnion Mounted--API 6A CL3000-

2-1/16 x 3/4 x - RTJ X AUTOCLAVE THDF X AUTOCLAVE THDF-32μ[Link] 04-SAMSS-005, 035,
DBB Valve
3/4 Body Mat. ASTM B564 UNS N06625 (Ann.) 048,003
Trim Mat. Metal seat- UNS N06625 trim -TCC

PIPE NOMINAL SIZE 2 3

FLANGE SIZE 2-1/16 3-1/8

Table-1 Welding
Design Limit Size Weld. Spec.
Temp. Size up to From To
3 3/4 3 SAES-W-016
F Pressure in PSI
-0.4 3000
100 3000
200 3000
230 3000

Branch Connections for Piping Class 90NX0T1

2 T
3 T T
BranchSize 2 3

Notes:
1. All Materials Shall Meet The Requirements of ISO 15156 : 2020 (NACE MR 0175).
2. Lateral Fittings shall be used on Flare Header.
3 Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.

5. Valve to be used with FIT connection in P&ID.

6. The length of the tapered portion of the of the API 6A flanges/hubs for 2", 3" pipe sizes shall be extended to match the piping OD at the small end
of the hub with max 7°slope as per Fig.J.2 of API 6A.
7. Design verification of API 6A WN flanges and valves shall be carried out by FEA analysis in accordance with ASME Section VIII Div.2 Part 5 criteria
considering derated properties as per API 6A Annex G to use under ASME B31.3 / B31.8 design codes.
8. Design Conditions for Flanges, Blind Flanges, Blinds & Spacers :-
Pressure :- 3000 Psig; Temperature : -18°C to 110 °C
PIPING CLASS - 90NX0T1

Annexure-3
DIMENSIONS FOR FLANGE, BLIND FLANGE, BLIND & SPACERS API 6A CLASS 3000 RJ TYPE 6B

I.D. (B) X T
Pipe Flange API 6A O.D. Pipe H
Piping Class Note-1 API 6A
Size Size
mm mm mm mm mm
90NX0T1 2 2-1/16" 52.48 60.3 104.6 46 By Vendor

90NX0T1 3 3-1/8" 77.92 88.9 127 46 By Vendor

(1) Flange bore specified is matching with mating pipe bore.

(2) Flanges shall be supplied with integral or welded transition piece to match pipe outside diameter
(3) Weld end preparation shall be as per API 6A Figure J.2.
PIPING CLASS - 95CS0T1

Line Class 95CS0T1 Sour service YES Material Note-1 & 2

Service Process Hydrocarbon Gas Code ASME B31.3 (Chapter IX/Sec. K)

Rating Class 10000 RJ (F), API 6A Stress Relief As Per Code

Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -45 deg C (-49 deg F) to 110 deg C (230 deg F) (Note-13) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

2 Sch 160
ASTM B444 UNS N06625 GR.1 (Ann.) ASME B 36.10
3 to 4 Sch XXS

PIPE 6 28.2 Seamless, BE

3,
API 5L Gr.X65 PSL2 ASME B36.10, 01-
8 36.38 38.1 (AS PER ANNEX-J OF API 5L) SAMSS-035, 48
22,23,24,
26
10 45.34

ASTM B366 WPNCMC Gr.1 (UNS

2 to 4 ASME B16.9
N06625) - SMLS (TS=120 Ksi)
LR Elbow, Tee, Reducer,
Same as Pipe Butt Weld
Cap MSS-SP-75
6 to 10 ASTM A860 WPHY65 - SMLS (S4/S5/S10), 3, 21, 22
02-SAMSS-005

ASTM B366 WPNCMC Gr.1 (UNS

2 to 4 15
N06625) - SMLS (TS=120 Ksi) MFR STD, 02-SAMSS-
Sweepolet Same as Pipe Butt Weld
005
6 to 10 ASTM A860 WPHY65 - SMLS 3, 21, 22

Male Plug 3/4 Threaded (Autoclave) Round Head ASTM B564 UNS N06625 (Ann.) MFR STD

1 13/16 to
ASTM B564 UNS N06625 (Ann.) API 6A, Annexure-3
4 1/16
Flange Class 10000 Weld Neck, RJ Type 6BX
API 6A,
5 1/8 to 9 ASTM A707 L3 CL.3 02-SAMSS-011, 21, 22
Annexure-3
API 6A,
1 13/16
Blind Flange Class 10000 RJ, Type 6BX ASTM A707 L3 CL.3 02-SAMSS-011, 21, 22
to 9
Annexure-3
ASME B31.3, 02-
Blind Flange with 1/2" &
1 13/16 Class 10000 RJ, Type 6BX ASTM B564 UNS N06625 (Ann.) SAMSS-011, 20
3/4" Tapping
Annexure-3
ASME B31.3, 02-
1 13/16
Blind & Spacer Class 10000 RJ, Type 6BX ASTM A707 L3 CL.3 SAMSS-011, 21, 22
to 9
Annexure-3
09-SAMSS-107,
[Link] + 2 Heavy Hex Nuts -ASTM A320 Gr.L7 + ASTM A194 GR.7 (S3) with Composite fluoropolymer /
Bolting 3/4 to 2 1/2 ASME B1.1 / ASME
ceramic coating.
B18.2.2

ASME B1.1 / ASME

Bolting (Optional) 3/4 to 1 3/4 [Link] + 2 Heavy Hex Nuts- ASTM B637 UNS N07718 25
B18.2.2

Gasket 1 13/16 to 9 Class 10000 Octagonal Ring,Type BX UNS N06625 API 6A

VALVES

High yield Carbon Steel-Gate-Thr coduit -FB-BB - Floating seat-Slab Gate-API 6A CL10000-RTJ-32μ[Link]
Gate Valve 1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 04-SAMSS-003, 055 21
Trim Mat. - UNS N06625 trim -TCC

High yield Carbon Steel-Check-BB-REGULAR PORT-Axial non slam--API 6A CL10000-RTJ

-32μ[Link]
Check Valve 1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 04-SAMSS-003, 055 21
Trim Mat. - UNS N06625 trim - HF

High yield Carbon Steel-DBL Blocked&Bleed Ball Valve-Split Body-FB-Trunnion Mounted-

-API 6A CL10000-RTJ X AUTOCLAVE X AUTOCLAVE THDF-32μ[Link]
DBB Valve 1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 17, 21
Trim Mat. Metal seat- UNS N06625 trim -TCC

High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ-

32μ[Link]
1 13/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 04-SAMSS- 003, 055 16, 21
Trim Mat. Metal seat- UNS N06625 trim -TCC
Ball Valve
High yield Carbon Steel-Ball-Split Body-FB-Trunnion Mounted--API 6A CL10000-RTJ-
32μ[Link]
1 13/16 & 4 1/16 Body Mat. ASTM A694 F60 / AISI 4130 + 3mm Alloy 625 Overlay, API 6A 60K 21
Trim Mat. Metal seat- UNS N06625 trim -TCC
PIPING CLASS - 95CS0T1

OUT OF SPEC ITEMS

Flange Class 3000, WT same as Pipe Weld Neck, RJ Type 6B ASTM B564 UNS N06625 (Ann.) API 6A 19
3 1/8
Gasket Class 3000 Octagonal Ring, Type R UNS N06625 API 6A 19

Branch Connections for Piping Class 95CS0T1

Run Size
2 T
3 T T
4 T T T
6 S T T T
8 S S T T T
10 S S S T T T
Branch size 2 3 4 6 8 10
Notes:
1 All materials shall meet the requirements of NACE-MR-01-75/ISO 15156:2020
2 UNS N06625 piping up to 4"size and carbon Steel piping with UNS N06625 weld overlay for sizes above 4"
3 Min 3 mm thickness of UNS N06625 weld overlay required for all internal wetted surfaces as per 01-SAMSS-048/02-SAMSS-012
4 The length of the tapered portion of the of the API 6A flanges/hubs for 2", 3", 6" pipe sizes shall be extended to match the piping OD at the small end
of the hub with max 7°slope as per Fig.J.2 of API 6A.
5 Bore specified is exclusive of weld overlay thickness
6 Separate Transition Pieces shall be used to match small end diameter of 4",8",10" API 6A flanges/Hubs with mating pipe OD. Also, 16" Pipe with
13-5/8" flange transition piece shall be used.
8 For API 5L pipe mill tolerance for wall thickness calculation considered as per API 5L 45th Edition, Table 11
9 For temperature above 120 °C refer API SPEC 6A,Appendix G
10. Design verificatiOn of API 6A WN flanges and valves shall be carried out by FEA analysis in accordance with ASME Section VIII Div.2 Part 5 criteria
considering derated properties as per API 6A Annex G to use under ASME B31.3 / B31.8 design codes.
11. ASTM A707 L3 Cl3 material shall be supplied with QT condition with Ys 60K min and Ts 85K - 105K as required by API 6A Table 6/02-SAMSS-011
12. Pipe/Flange Wall Thickness in this pipe class is calculated based on API 5L Gr X60 allowable stresses. API 5L Gr X60 properties are used for the
calculation even though API 5L Gr X65 pipe is used which is in accordance with SAES-L-136 section 6.10 for ASME B31.3 piping.
13. Out of spec item and to be used only in Blowdown line with temperature less than -46°C.
14. Min design temp at normal operating condition is higher than -49 F.
15. Extra thickness of 3 mm in addition to specified thickness to be considered for Ends of Sweepolets connecting to Header only.
16 Valves are identified with one end connection attached to process piping.
17 Valve to be used for PIT & FIT connection in P&ID.
18 Valves shall be tested as per API 6A PSL3 + Gas test as per PSL3G with Gas seat test leakage Rate-B in accordance with ISO 5208 measured at Valve Cavity.
19 Optional Flange & Gaskets shall be used for connection with Christmas Tree.
20 Blind Flange (Optional) with 3/4" AutoClave Tapping can be used for tubing connections as per P&ID.
21 UNS N06625 cladding (min. 3mm THK. After machining) in addition to specified thicknesses is required for all internal wetted Surfaces. Cladding shall extend
on complete raised face Including the grove of flanges, flanged valves, spectacle blind, Spades and spacers. Cladding shall be as per 02-SAMSS-012.
Cladding shall be as per 02-SAMSS-012 for all items, except Pipes where 01-SAMSS-048 shall apply.
22 Materials shall be Impact Tested at -45 °C

24 Design Conditions for Flanges, Blind Flanges, Blinds & Spacers :-

Pressure :- 10000 Psig; Temperature : -45°C to 110 °C
25 Bolting ASTM B637 UNS N07718 shall be used where ever Valve Body Metallurgy is of Solid UNS N06625 intended for Minimum Design Temperature up to -195 Deg F
26 For 8" pipe, thickness 38.1mm in place of 36.38mm is acceptable as per Table-11 of API 5L (46th Edition)
PIPING CLASS - 95CS0T1

PIPE NOMINAL SIZE 2 3 4 6 8 10

FLANGE SIZE 1 13/16 2 9/16 4 1/16 5 1/8 7 1/16 9

Table-1 Welding
Temp. Size up to Size Weld. Spec.
10 From To
o
F Pressure in PSI 2 4 SAES-W-016
-49 7806 6 16 SAES-W-011/019
0 7806
100 7806
200 7806
230 7806

Annexure-3
DIMENSIONS FOR FLANGE, BLIND FLANGE, BLIND & SPACERS API 6A CLASS 10000 RJ TYPE 6BX

I.D. (B) O.D. J1 J2 min. J3 min.

Pipe Flange API 6A t H
Piping Class Note-1 Pipe API 6A API 6A API 6A
Size Size
(mm) (mm) (mm) (mm) (mm) (mm) (mm)

95CS0T1 2 1-13/16" 42.82 60.3 88.9 65.1 48.5 42.1 By Vendor

95CS0T1 3 2-9/16" 58.42 88.9 120.7 92.1 57.2 51.2 By Vendor

95CS0T1 4 4-1/16" 80.06 114.3 182.6 146.1 73.1 70.3 By Vendor

95CS0T1 6 5-1/8"(2) 112 168.3 223.8 182.6 81 79.4 By Vendor

95CS0T1 8 7-1/16"(2) 146.34 219.1 301.6 254 95.3 103.2 By Vendor

95CS0T1 10 9" (2) 182.32 273 374.7 327.1 93.7 123.9 By Vendor

(1) Flange bore specified is matching with mating pipe bore.

(2) Flange bore specified is exclusive of 3 mm UNS N06625 cladding required
(3) Flanges shall be supplied with integral or welded transition piece to match pipe outside diameter
(4) Weld end preparation shall be as per API 6A Figure J.2.
PIPING CLASS - 15SV0P02

Line Class 15SV0P02 Sour service YES Material Stainless Steel UNS S31254
Flare System, Closed Drains,Liquid Blow Down (Flare KO-Drum and Pilot) , Fuel
Service Code ASME B31.3
Gas, Relief Line, Purge Gas/ Pilot Gas
Rating Class 1500 RJ (F), ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -120.5 deg C (-185 deg F) to143.3 deg C (290 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 0 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 to 2 Sch 40S ASME B36.19, ASME

PIPE Seamless, BE ASTM A312 UNS S31254 B36.10, 01-SAMSS-
3 to 4 Sch 80S 046

LR-Elbow, Tee,
3/4 to 4 Same as Pipe Butt Weld ASTM A403 WPS31254S ASME B16.9
Reducer, Cap

Weldolet 3/4 to 3 Same as Pipe Butt Weld ASTM A182 GR.F44 (UNS S31254) MSS SP-97

Male Plug 1/2 Threaded Hexagonal Head ASTM A182 GR.F44 (UNS S31254) ASME B16.11

Flange 3/4 to 4 Class 1500, WT same as Pipe Weld Neck, RJ (F) ASTM A182 GR.F44 (UNS S31254) ASME B16.5

Blind Flange 3/4 to 4 Class 1500 RJ (F) ASTM A182 GR.F44 (UNS S31254) ASME B16.5 5

3/4 to 1 1/2 ASME B16.48

Spectacle Blind 2 Class 1500 RJ (F) ASTM A182 GR.F44 (UNS S31254)
AD-036736 6
3 to 4

"[Link] + 2 Heavy Hex. Nuts ASME B1.1 / ASME

Bolting 3/4 to 1 5/8
Bolts:ASTM F468 UNS N06625 ANNEALED /Nuts: ASTM F467 UNS N06625" B18.2.2

Gaskets 3/4 to 4 Class 1500 Octagonal RJ UNS N06625 ASME B16.20

VALVES

OUT OF SPEC ITEMS

Flange 1 to 2 CLASS 2500, WT same as Pipe Weld Neck, RJ (F) ASTM A182 GR.F44 (UNS S31254) ASME B16.5

Design Limit Welding

Temp. Size up to Size Weld. Spec.
4 From To
o
F Pressure in PSI 3/4 4 SAES-W-016

-185 3750
32 3750
100 3750
200 3750
290 3260

Branch Connections for Piping Class 15SV0P02

Run Size
3/4 T
1 T T
1 1/2 T T T
2 W T T T
3 W W T T T
4 W W W T T T
Branch Size 3/4 1 1 1/2 2 3 4
Legend
T TEE - ASME B16.9
W WELDOLET - MSS-SP-97
PIPING CLASS - 15SV0P02

Notes:
1. All Materials Shall Meet The Requirements of ISO 15156 : 2020 (NACE MR 0175).
2. Flanges and valves up to 4" size shall be 1500# full rated as per ASME B16.5 & ASME B16.34 respectively
3. Minimum design temperature at normal operating condition is higher than -100 °c
4. Flange separator shall be used for flanged joints when they mate with spectacle blinds or spacers.
5 Blind Flange (Optional) with 1/2" NPTF hole can be used for tubing connections as per P&ID.
PIPING CLASS - 3CA1P02

Line Class 3CA1P02 Sour service YES Material Impact Tested Carbon Steel

Service Propane (Fuel Gas) Code ASME B31.3

Rating Class 300 RF, ASME B16.5 Stress Relief As Per Code
Design Conditions Refer Table-1 Examination As Per Code
Temperature Limit -45.5 deg C (-50 deg F) to 93.3 deg C (200 deg F) Butt Weld Construction ASME B16.25
Corrosion Allowance 1.6 mm

DESIGN /
RATING SCHEDULE / WALL THK
ITEM SIZE (inch) TYPE MATERIAL SPECIFICATION DIMENSIONAL NOTES
(mm)
SPECIFICATION

3/4 Sch 160

1 Seamless, PE
Pipe ASTM A333 GR.6 - SMLS ASME B36.10
1 1/2 Sch 80

2 Seamless, BE

3/4 6000
ASME B16.11,
Socket weld ASTM A350 LF2 CL.1
SAES-L-136
LR Elbow 1 to 1 1/2 3000

ASME B16.9,
2 Same as Pipe Butt weld ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 6000
ASME B16.11,
Coupling Socket weld ASTM A350 LF2 CL.1
SAES-L-136
1 to 1 1/2 3000

ASME B16.11,
3/4 6000
SAES-L-136
Socket weld ASTM A350 LF2 CL.1
ASME B16.11,
Tee 1 to 1 1/2 3000
SAES-L-136

ASME B16.9,
2 Same as Pipe Butt weld ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 6000
MSS SP-97, SAES-L-
Sockolet Socket weld ASTM A350 LF2 CL.1
136
1 3000

MSS SP95
Swage Nipple 3/4 to 2 Same as Pipe Ends to suite Pipe ASTM A420 WPL6 - SMLS
SAES-L-136

3/4 to 1 1/2 Class 300 Socket Weld , RF

ASME B16.5,
Flange ASTM A350 LF2 CL.1
02-SAMSS-011
2 Class 300, WT same as Pipe Weld Neck , RF

ASME B16.5,
Blind Flange 3/4 to 2 Class 300 RF ASTM A350 LF2 CL.1 1
SAES-L-136

ASME B16.48,
Spectacle Blind 3/4 to 1 1/2 Class 300 FF ASTM A350 LF2 CL.1
SAES-L-136

09-SAMSS-107,
[Link] + 2 Heavy [Link] - ASTM A320 L7 + ASTM A194 GR.7(S3) with Composite fluoropolymer /
Bolting 5/8 ASME B1.1 / ASME
ceramic coating.
B18.2.2

Spiral-wound, SS316 windings, flexible graphite filled, with carbon steel

Gasket 3/4 to 2 Class 300 ASME B16.20
outer ring.
PIPING CLASS - 3CA1P02

Branch Connections for Piping Class 3CA1P02

Run Size
3/4 A
1 A A
1 1/2 A A A
2 S S TS T
Branch Size 3/4 1 1 1/2 2

Legend
A TEE - SW ENDS - ASME-B16.11
S SOCKOLET - SW END
T TEE - ASME B16.9
TS EQUAL TEE WITH SWAGE

Table-1 Welding
Temp. Size up to Size Weld. Spec.
2 From To
o
F Pressure in PSI 3/4 2 SAES-W-011
-50 740
-20 740
32 740
100 740
200 680

Notes:

1. Blind Flange (Optional) with 3/4" NPTF hole can be used for tubing connections as per P&ID.
2 All Materials Shall Meet The Requirements of ISO 15156 : 2020 (NACE MR 0175).