Atv31 Programming Manual en v1
Atv31 Programming Manual en v1
Programming manual
Contents
Warnings____________________________________________________________________________________________________ 2 Steps for setting up the starter ___________________________________________________________________________________ 3 Factory configuration __________________________________________________________________________________________ 4 Basic functions _______________________________________________________________________________________________ 5 Setup - Preliminary recommendations _____________________________________________________________________________ 7 Functions of the display and the keys______________________________________________________________________________ 8 Remote terminal option________________________________________________________________________________________ 10 Programming _______________________________________________________________________________________________ 11 Function compatibility _________________________________________________________________________________________ 13 List of functions which can be assigned to inputs/outputs _____________________________________________________________ 14 Settings menu SEt-___________________________________________________________________________________________ 16 Motor control menu drC-_______________________________________________________________________________________ 20 I/O menu I-O- _______________________________________________________________________________________________ 23 Control menu CtL- ___________________________________________________________________________________________ 26 Application functions menu FUn- ________________________________________________________________________________ 37 Fault menu FLt- _____________________________________________________________________________________________ 60 Communication menu COM- ___________________________________________________________________________________ 63 Display menu SUP- __________________________________________________________________________________________ 64 Maintenance ________________________________________________________________________________________________ 67 Faults - Causes - Remedies ____________________________________________________________________________________ 68 Configuration/Settings table ____________________________________________________________________________________ 70 Index of parameter codes ______________________________________________________________________________________ 74 Index of functions ____________________________________________________________________________________________ 75
Warnings
When the drive is powered up, the power components and some of the control components are connected to the line supply. It is extremely dangerous to touch them. The drive cover must be kept closed. In general, the drive power supply must be disconnected before any operation on either the electrical or mechanical parts of the installation or machine. After the ALTIVAR has been switched off and the display has disappeared completely, wait for 10 minutes before working on the equipment. This is the time required for the capacitors to discharge. The motor can be stopped during operation by inhibiting start commands or the speed reference while the drive remains powered up. If personnel safety requires prevention of sudden restarts, this electronic locking system is not sufficient: fit a cut-off on the power circuit. The drive is fitted with safety devices which, in the event of a fault, can shut down the drive and consequently the motor. The motor itself may be stopped by a mechanical blockage. Finally, voltage variations, especially line supply failures, can also cause shutdowns. If the cause of the shutdown disappears, there is a risk of restarting which may endanger certain machines or installations, especially those which must conform to safety regulations. In this case the user must take precautions against the possibility of restarts, in particular by using a low speed detector to cut off power to the drive if the motor performs an unprogrammed shutdown. The drive must be installed and set up in accordance with both international and national standards. Bringing the device into conformity is the responsibility of the systems integrator who must observe the EMC directive among others within the European Union. The specifications contained in this document must be applied in order to comply with the essential requirements of the EMC directive. The Altivar 31 must be considered as a component: it is neither a machine nor a device ready for use in accordance with European directives (machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets these standards. The drive must not be used as a safety device for machines posing a potential risk of material damage or personal injury (lifting equipment, for example). In such applications, overspeed checks and checks to ensure that the trajectory remains under constant control must be made by separate devices which are independent of the drive. The products and equipment described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual.
2 - Check that the line voltage is compatible with the supply voltage range of the drive
(see the ATV 31Installation Manual). - The drive may be damaged if the line voltage is not compatible.
5 - Switch on the drive, but do not give a run command 6 - Configure the following:
The nominal frequency (bFr) of the motor, if it is different from 50 Hz.
Factory configuration
Factory settings
The Altivar 31 is factory-set for the most common operating conditions: Display: Drive ready (rdY) with motor stopped, and motor frequency with motor running Motor frequency (bFr): 50 Hz Constant torque application with sensorless flux vector control (UFt = n) Normal stop mode on deceleration ramp (Stt = rMP). Stop mode in the event of a fault: Freewheel Linear ramps (ACC, dEC): 3 seconds Low speed (LSP): 0 Hz High speed (HSP): 50 Hz Motor thermal current (ItH) = nominal motor current (value depending on drive rating) Standstill injection braking current (SdC) = 0.7 x nominal drive current, for 0.5 seconds Automatic adaptation of the deceleration ramp in the event of overvoltage on braking No automatic restarting after a fault Switching frequency 4 kHz Logic inputs: - LI1, LI2 (2 directions of operation): 2-wire transition detection control, LI1 = forward, LI2 = reverse, inactive on ATV 31ppppppA drives (not assigned) - LI3, LI4: 4 preset speeds (speed 1 = speed reference or LSP, speed 2 = 10 Hz, speed 3 = 15 Hz, speed 4 = 20 Hz). - LI5 - LI6: Inactive (not assigned) Analog inputs: - AI1: Speed reference 0-10 V, inactive on ATV 31ppppppA (not assigned) - AI2: Summed speed reference input 010 V - AI3: 4-20 mA inactive (not assigned) Relay R1: The contact opens in the event of a fault (or drive off) Relay R2: Inactive (not assigned) Analog output AOC: 0-20 mA inactive (not assigned)
Basic functions
Drive thermal protection
Functions:
Thermal protection by PTC probe fitted on the heatsink or integrated in the power module. Indirect protection of the drive against overloads by tripping in the event of an overcurrent. Typical tripping points: - Motor current = 185% of nominal drive current: 2 seconds - Motor current = 150% of nominal drive current: 60 seconds Time (seconds) 5000
3000
1000 200
160
100
60
2 0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
Motor current/Drive In
Drive ventilation
The fan starts up when the drive is powered up then shuts down after 10 seconds if a run command has not been received. The fan is powered automatically when the drive is unlocked (operating direction + reference). It is powered down a few seconds after the drive is locked (motor speed < 0.2 Hz and injection braking completed).
Basic functions
Motor thermal protection
Function:
Thermal protection by calculating the I2t. The protection takes account of self-cooled motors. Caution: The memory of the motor thermal state returns to zero when the drive is disconnected. Trip time t in seconds
10 000 1 Hz 3 Hz 5 Hz 10 Hz 20 Hz 50 Hz
1 000
100 0.7
0.8
0.9
1.1
1.2
1.3
1.4
1.5
Start up
Important: In factory settings mode on power-up, or in a manual fault reset or after a stop command, the motor can only be powered once the "forward", "reverse" and "DC injection stop" commands have been reset. If they have not been reset, the drive will display "nSt" but will not start. If the automatic restart function is configured (parameter Atr in the FLt- menu, see page 60), these commands are taken into account without a reset being necessary.
Altivar 31
RUN CAN ERR
Returns to the previous menu or parameter, or increases the displayed value Goes to the next menu or parameter, or decreases the displayed value
ESC
ENT
Exits a menu or parameter, or clears the displayed value to return to the previous stored value Enters a menu or a parameter, or saves the displayed parameter or value
Pressing
or
does not store the selection. or to scroll through the data quickly.
Press and hold down (>2 s) To save and store the selection: ENT The display flashes when a value is stored.
Normal display, with no fault present and no starting: - 43.0: Display of the parameter selected in the SUP- menu (default selection: motor frequency). In current limit mode, the display flashes. - init: Initialization sequence - rdY: Drive ready - dcb: DC injection braking in progress - nSt: Freewheel stop - FSt: Fast stop - tUn: Auto-tuning in progress The display flashes to indicate the presence of a fault.
Red LED "DC bus ON" Four 7-segment displays Returns to the previous menu or parameter, or increases the displayed value Goes to the next menu or parameter, or decreases the displayed value
Altivar 31
RUN CAN ERR
2 CANopen status LEDs Exits a menu or a parameter, or clears the displayed value to return to the previous stored value
ESC
ENT
Enters a menu or a parameter, or saves the displayed parameter or value STOP/RESET button Used to reset faults Can be used to control motor stopping - If tCC (I-O- menu) is not configured as LOC, it is a freewheel stop. - If tCC (I-O- menu) is configured as LOC, stopping is on a ramp, but if injection braking is in progress, a freewheel stop takes place.
Reference potentiometer, active if the Fr1 parameter in the CtL- menu is configured as AIP RUN button: Controls motor switch-on in forward mode, if parameter tCC in the I-O- menu is configured as LOC
RUN
STOP
RESET
Pressing
or
does not store the selection. or to scroll through the data quickly.
Press and hold down (>2 s) To save and store the selection: ENT The display flashes when a value is stored.
Normal display, with no fault present and no starting: - 43.0: Display of the parameter selected in the SUP- menu (default selection: output frequency applied to the motor). In current limit mode, the display flashes. - init: Initialization sequence - rdY: Drive ready - dcb: DC injection braking in progress - nSt: Freewheel stop - FSt: Fast stop - tUn: Auto-tuning in progress The display flashes to indicate the presence of a fault.
This module is a local control unit which can be mounted on the door of the wall-mounted or floor-standing enclosure. It has a cable with connectors, which is connected to the drive serial link (see the manual supplied with the terminal). It has the same display and the same programming buttons as the Altivar 31 with the addition of a switch to lock access to the menus and three buttons for controlling the drive: FWD/REV: reversal of the direction of rotation RUN: motor run command STOP/RESET: Motor stop command or fault reset Pressing the button a first time stops the motor, and if DC injection standstill braking is configured, pressing it a second time stops this braking. View of the front panel: View of the rear panel:
ESC ENT
FWD REV
Connector
STOP RESET
RUN
Access locking switch: positions: settings and display accessible (SEt- and SUP- menus) all menus can be accessed
position:
The access locking switch on the remote terminal also prevents the drive settings being accessed via the keypad. When the remote terminal is disconnected, if the drive has been locked, the keypad will remain locked. In order for the remote terminal to be active, the tbr parameter in the COM- menu must remain in factory settings mode: 19.2 (see page 73).
10
Programming
Access to menus
Power-up
XXX
ESC ENT
bFr
ENT
Motor frequency (the factory setting is only visible the first time the drive is powered up)
ESC
SEtdrCI-OCtLFUnFLtCONSUP-
ENT ESC ENT ESC ENT ESC ENT ESC ENT ESC ENT ESC ENT ESC ENT ESC
ESC
ESC
ESC
Menus
ESC
ESC
ESC
ESC
Some parameters can be accessed in a number of menus for increased user-friendliness: - Entering settings - Return to factory settings - Restoring and saving the configuration A dash appears after menu and sub-menu codes to differentiate them from parameter codes. Examples: FUn- menu, ACC parameter.
11
Programming
Accessing menu parameters
To save and store the selection:
ENT
The display flashes when a value is stored. Example: Value or assignment Parameter Menu
SEt-
ENT
ACC dEC
ENT
15 0
.
ESC
ESC
ESC
26 0
.
1 flash (save)
ENT
26 0
.
(Next parameter) All the menus are "drop-down" type menus, which means that after the last parameter, if you continue to press first parameter and, conversely, you can switch from the first parameter to the last parameter by pressing . , you will return to the
ENT
Menu
ESC
1st
nth
last
If, after modifying any of the parameters (nth), you quit a menu and return to this menu without having accessed another menu in the meantime, you will be taken directly to the nth parameter (see below). If, in the meantime, you have accessed another menu or have restarted the system, you will always be taken to the first parameter in the menu (see above).
1st
ENT
Menu
ESC
nth
last
>.H
Code bFr Description Adjustment range Factory setting Standard motor frequency 50 This parameter is only visible the first time the drive is switched on. It can be modified at any time in the drC- menu. 50 Hz: IEC 60 Hz: NEMA This parameter modifies the presets of the following parameters: HSP page 16, Ftd page 19, FrS page 20 and tFr page 22.
12
Function compatibility
Incompatible functions
The following functions will be inaccessible or deactivated in the cases described below:
Automatic restart
This is only possible for 2-wire level detection control (tCC = 2C and tCt = LEL or PFO).
Flying restart
This is only possible for 2-wire level detection control (tCC = 2C and tCt = LEL or PFO). This function is locked if automatic standstill injection is configured as DC (AdC = Ct).
Reverse
On the ATV31pppA range only, this function is locked if local control is active (tCC = LOC).
DC injection stop
Brake sequence
Summing inputs
Summing inputs +/- speed (1) Management of limit switches Preset speeds PI regulator Jog operation Brake sequence DC injection stop Fast stop Freewheel stop
p p X p X p p p
A p
p p p p p p
A p A p p p X X
p X
p p p A A
(1) Excluding special application with reference channel Fr2 (see diagrams 28 and 30)
p Incompatible functions
Compatible functions
Not applicable
Priority functions (functions which cannot be active simultaneously): X A The function indicated by the arrow has priority over the other. Stop functions have priority over run commands. Speed references via logic command have priority over analog references.
Freewheel stop
Preset speeds
Jog operation
PI regulator
Fast stop
13
Logic inputs Not assigned Forward 2 preset speeds 4 preset speeds 8 preset speeds 16 preset speeds 2 preset PI references 4 preset PI references + speed - speed Jog operation Ramp switching Switching for 2nd current limit Fast stop via logic input DC injection via logic input Freewheel stop via logic input Reverse External fault RESET (fault reset) Forced local mode Reference switching Control channel switching Motor switching Limiting of forward motion (limit switch) Limiting of reverse motion (limit switch) Fault inhibit
Page 44 44 44 45 51 51 48 48 46 38 55 39 39 40 23 61 60 63 34 35 56 58 58 62
Code PS2 PS4 PS8 PS16 Pr2 Pr4 USP dSP JOG rPS LC2 FSt dCI nSt rrS EtF rSF FLO rFC CCS CHP LAF LAr InH
Factory setting ATV31pppA ATV31ppp LI5 - LI6 LI1 - LI2 LI5 - LI6 LI1 LI3 LI3 LI4 LI4
LI2
Analog inputs Not assigned Reference 1 Reference 2 Summing input 2 Summing input 3 PI regulator feedback
Page 33 33 42 42 51
Factory setting ATV31pppA ATV31ppp AI3 AI1 - AI3 AI1 AIP (potentiometer) AI2 AI2
Analog/logic output Not assigned Motor current Motor frequency Motor torque Power supplied by the drive Drive fault (logic data) Drive running (logic data) Frequency threshold reached (logic data) High speed (HSP) reached (logic data) Current threshold reached (logic data) Frequency reference reached (logic data) Motor thermal threshold reached (logic data) Brake sequence (logic data)
Page 24 24 24 24 24 24 24 24 24 24 24 54
Code OCr rFr OLO OPr FLt rUn FtA FLA CtA SrA tSA bLC
14
Relay Not assigned Drive fault Drive running Frequency threshold reached High speed (HSP) reached Current threshold reached Frequency reference reached Motor thermal threshold reached Brake sequence
Page 24 24 24 24 24 24 24 54
Factory setting R2 R1
15
SEt-
ENT
ENT
ESC ESC
ESC ENT
ESC ENT
ESC
ESC
ESC
SdS
ENT
The adjustment parameters can be modified with the drive running or stopped. Check that it is safe to make changes during operation. Changes should preferably be made in stop mode. These parameter appear regardless of how the other menus have been configured. These parameters only appear if the corresponding function has been selected in another menu. When the corresponding function is also accessible and adjustable from within the configuration menu, to aid programming their description is detailed in these menus, on the pages indicated.
SEtCode LFr Adjustment Factory setting range Speed reference via the remote terminal 0 to HSP This parameter appears if LCC = YES (page 35) or if Fr1/Fr2 = LCC (page 33), and if the remote terminal is online. In this case, LFr can also be accessed via the drive keypad. LFr is reset to 0 when the drive is powered down. Internal PI regulator reference See page 51 0.0 to 100% 0 Acceleration ramp time 0.1 to 999.9 s 3s Defined as the acceleration time between 0 and the nominal frequency FrS (parameter in the drC- menu). 2nd acceleration ramp time See page 38 0.1 to 999.9 s 5s 2nd deceleration ramp time See page 38 0.1 to 999.9 s 5s Deceleration ramp time 0.1 to 999.9 s 3s Defined as the deceleration time between the nominal frequency FrS (parameter in the drC- menu) and 0. Check that the value of dEC is not too low in relation to the load to be stopped. Start of CUS-type acceleration ramp rounded See page 37 0 to 100 10% as % of total ramp time (ACC or AC2) End of CUS-type acceleration ramp rounded See page 37 0 to (100-tA1) 10% as % of total ramp time (ACC or AC2) Start of CUS-type deceleration ramp rounded See page 37 0 to 100 10% as % of total ramp time (dEC or dE2) End of CUS-type deceleration ramp rounded See page 37 0 to (100-tA3) 10% as % of total ramp time (dEC or dE2) Low speed 0 to HSP 0 Hz (Motor frequency at min. reference) High speed LSP to tFr bFr (Motor frequency to max. reference): Check that this setting is suitable for the motor and the application. Motor thermal protection - max. thermal current 0.2 to 1.5 In (1) According to drive rating Set ItH to the nominal current on the motor rating plate. Please refer to OLL on page 61 if you wish to suppress thermal protection. Description
(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate.
16
SEtCode UFr Description IR compensation/voltage boost 20 - For UFt (page 21) = n or nLd: IR compensation - For UFt = L or P: Voltage boost Used to optimize the torque at very low speed (increase UFr if the torque is insufficient). Check that the value of UFr is not too high for when the motor is warm (risk of instability). Modifying UFt (page 21) will cause UFr to return to the factory setting (20%). Frequency loop gain 1 to 100% 20 Parameter can only be accessed if UFt (page 21) = n or nLd. The FLG parameter adjusts the drives ability to follow the speed ramp based on the inertia of the machine being driven. Too high a gain may result in operating instability.
Hz 50 40 30 20 10 0 -10 0 0.1 0.2 0.3 0.4 0.5 t
Factory setting
FLG
FLG low
Hz 50 40
FLG correct
Hz 50 40 30 20 10 0 -10
FLG high
0.1
0.2
0.3
0.4
0.5 t
StA
Frequency loop stability 1 to 100% 20 Parameter can only be accessed if UFt (page 21) = n or nLd. Used to adapt the return to steady state after a speed transient (acceleration or deceleration), according to the dynamics of the machine. Gradually increase the stability to avoid any overspeed.
Hz 50 40 30 20 10 0 -10 0 0.1 0.2 0.3 0.4 0.5 t
Hz 50 40 30 20 10 0 -10 0 0.1
StA correct
Hz 50 40 30 20 10 0 -10
0.2
0.3
0.4
0.5 t
0.1
0.2
0.3
0.4
0.5 t
SLP
Slip compensation 0 to 150% 100 Parameter can only be accessed if UFt (page 21) = n or nLd. Used to adjust the slip compensation value fixed by nominal motor speed. The speeds given on motor rating plates are not necessarily exact. If slip setting < actual slip: the motor is not rotating at the correct speed in steady state. If slip setting > actual slip: the motor is overcompensated and the speed is unstable. Level of DC injection braking current activated See page 39 0 to In (1) 0.7 In (1) via logic input or selected as stop mode (2). Total DC injection braking time selected as stop See page 39 0.1 to 30 s 0.5 s mode (2). Automatic standstill DC injection time See page 41 0.1 to 30 s 0.5 s Level of automatic standstill DC injection current See page 41 0 to 1.2 In (1) 0.7 In (1) 2nd automatic standstill DC injection time See page 41 0 to 30 s 0s 2nd level of standstill DC injection current See page 41 0 to 1.2 In (1) 0.5 In (1)
(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. (2) Caution: These settings are not related to the "automatic standstill DC injection" function. These parameters only appear if the corresponding function has been selected in another menu. When the corresponding function is also accessible and adjustable from within the configuration menu, to aid programming their description is detailed in these menus, on the pages indicated. Those which are underlined appear in factory settings mode.
17
SEtCode JPF Adjustment Factory setting range Skip frequency 0 to 500 0 Hz Prevents prolonged operation at a frequency range of 1 Hz around JPF. This function prevents a critical speed which leads to resonance. Setting the function to 0 renders it inactive. 0 to 500 0 Hz 2nd skip frequency Prevents prolonged operation at a frequency range of 1 Hz around JF2. This function prevents a critical speed which leads to resonance. Setting the function to 0 renders it inactive. Jog operating frequency See page 46 0 to 10 Hz 10 Hz PI regulator proportional gain See page 51 0.01 to 100 1 PI regulator integral gain See page 51 0.01 to 100/s 1/s PI feedback multiplication coefficient See page 51 0.1 to 100 1 Reversal of the direction of correction of the PI See page 51 nO - YES nO regulator 2nd preset PI reference See page 51 0 to 100% 30% 3rd preset PI reference See page 51 0 to 100% 60% 4th preset PI reference See page 51 0 to 100% 90% 2nd preset speed See page 45 0 to 500 Hz 10 Hz 3rd preset speed See page 45 0 to 500 Hz 15 Hz 4th preset speed See page 45 0 to 500 Hz 20 Hz 5th preset speed See page 45 0 to 500 Hz 25 Hz th preset speed 6 See page 45 0 to 500 Hz 30 Hz 7th preset speed See page 45 0 to 500 Hz 35 Hz 8th preset speed See page 45 0 to 500 Hz 40 Hz 9th preset speed See page 45 0 to 500 Hz 45 Hz 10th preset speed See page 45 0 to 500 Hz 50 Hz 11th preset speed See page 45 0 to 500 Hz 55 HZ 12th preset speed See page 45 0 to 500 Hz 60 Hz 13th preset speed See page 45 0 to 500 Hz 70 Hz th preset speed 14 See page 45 0 to 500 Hz 80 Hz 15th preset speed See page 45 0 to 500 Hz 90 Hz 16th preset speed See page 45 0 to 500 Hz 100 Hz Current limit 0.25 to 1.5 In (1) 1.5 In (1) Used to limit the torque and the temperature rise of the motor. 2nd current limit See page 55 0.25 to 1.5 In (1) 1.5 In (1) Low speed operating time 0 to 999.9 s 0 (no time limit) Following operation at LSP for a defined period, a motor stop is requested automatically. The motor restarts if the frequency reference is greater than LSP and if a run command is still present. Caution: Value 0 corresponds to an unlimited time Restart error threshold ("wake-up" threshold) See page 52 0 to 100% 0 IR compensation, motor 2 See page 57 0 to 100% 20 Frequency loop gain, motor 2 See page 57 1 to 100% 20 Stability, motor 2 See page 57 1 to 100% 20 Slip compensation, motor 2 See page 57 0 to 150% 100% Description
JF2
JGF rPG rIG FbS PIC rP2 rP3 rP4 SP2 SP3 SP4 SP5 SP6 SP7 SP8 SP9 SP10 SP11 SP12 SP13 SP14 SP15 SP16 CLI CL2 tLS
(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. These parameters only appear if the corresponding function has been selected in another menu. When the corresponding function is also accessible and adjustable from within the configuration menu, to aid programming their description is detailed in these menus, on the pages indicated. Those which are underlined appear in factory settings mode.
18
SEtCode Ftd ttd Ctd SdS Description Motor frequency threshold above which the relay contact bFr (R1 or R2 = FtA) closes or output AOV = 10 V (dO = StA) Motor thermal state threshold above which the relay contact (R1 0 to 118% 100% or R2 = tSA) closes or output AOV = 10 V (dO = tSA) Motor current threshold beyond which the relay contact 0 to 1.5 In (1) In (1) (R1 or R2 = CtA) closes or output AOV = 10 V (dO = CtA) Scale factor for display parameter SPd1/SPd2/SPd3 (SUP0.1 to 200 30 menu on page 65) Used to scale a value in proportion to the output frequency rFr: the machine speed, the motor speed, etc. - If SdS y 1, SPd1 is displayed (possible definition = 0.01) - If 1 < SdS y 10, SPd2 is displayed (possible definition = 0.1) - If SdS > 10, SPd3 is displayed (possible definition = 1) - If SdS > 10 and SdS x rFr > 9999: Display of Spd3 = SdS x rFr to 2 decimal places 1000 Adjustment range 0 to 500 Hz Factory setting
Example: For 24 223, display is 24.22 - If SdS > 10 and SdS x rFr > 65535, display locked at 65.54 Example: Display motor speed for 4-pole motor, 1500 rpm at 50 Hz (synchronous speed): SdS = 30 SPd3 = 1500 at rFr = 50 Hz Switching frequency See page 22 2.0 to 16 kHz This parameter can also be accessed in the drC- menu.
SFr
4 kHz
(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate.
19
ENT
drC-
ESC ESC
bFr tAI
ESC ENT
ESC
FCS
ESC ENT
With the exception of tUn, which can power up the motor, parameters can only be modified in stop mode, with no run command present. On the optional remote terminal, this menu can be accessed with the switch in the Drive performance can be optimized by: - Entering the values given on the motor rating plate in the drive menu - Performing an auto-tune operation (on a standard asynchronous motor) position.
drCCode bFr Description Adjustment range Factory setting Standard motor frequency 50 50 Hz: IEC 60 Hz: NEMA This parameter modifies the presets of the following parameters: HSP page 16, Ftd page 19, FrS page 20 and tFr page 22. Nominal motor voltage given on the rating plate According to drive According to drive rating rating ATV31pppM2: 100 to 240 V ATV31pppM3X: 100 to 240 V ATV31pppN4: 100 to 500 V ATV31pppS6X: 100 to 600 V Nominal motor frequency given on the rating plate 10 to 500 Hz 50 Hz The ratio UnS (in volts) must not exceed the following values: FrS (in Hz)
UnS
FrS
nCr nSP
ATV31pppM2: 7 max. ATV31pppM3X: 7 max. ATV31pppN4: 14 max. ATV31pppS6X: 17 max. The factory setting is 50 Hz, or preset to 60 Hz if bFr is set to 60 Hz. Nominal motor current given on the rating plate 0.25 to 1.5 In (1) Nominal motor speed given on the rating plate 0 to 32760 RPM
0 to 9999 RPM then 10.00 to 32.76 KRPM If, rather than the nominal speed, the rating plate indicates the synchronous speed and the slip in Hz or as a %, calculate the nominal speed as follows: Nominal speed = Synchronous speed x or Nominal speed = Synchronous speed x or Nominal speed = Synchronous speed x COS Motor Cos Phi given on the rating plate 100 - slip as a % 100 50 - slip in Hz 50 60 - slip in Hz 60
(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate.
20
drCCode rSC Description Adjustment range Factory setting Cold state stator resistance nO nO: Function inactive. For applications which do not require high performance or do not tolerate automatic autotuning (passing a current through the motor) each time the drive is powered up. InIt: Activates the function. To improve low-speed performance whatever the thermal state of the motor. XXXX: Value of cold state stator resistance used, in m. Caution: It is strongly recommended that this function is activated in Lifting and Handling applications. The function should only be activated (InIt) when the motor is in cold state. When rSC = InIt, parameter tUn is forced to POn. At the next run command, the stator resistance is measured with an auto-tune. Parameter rSC then changes to this value (XXXX) and maintains it; tUn remains forced to POn. Parameter rSC remains at InIt as long as the measurement has not been performed. Value XXXX can be forced or modified using the keys. Motor control auto-tuning nO It is essential that all the motor parameters (UnS, FrS, nCr, nSP, COS) are configured correctly before performing auto-tuning. nO: Auto-tuning not performed. YES: Auto-tuning is performed as soon as possible, then the parameter automatically switches to dOnE or nO in the event of a fault (the tnF fault is displayed if tnL = YES (see page 62). dOnE: Use of the values given the last time auto-tuning was performed. rUn: Auto-tuning is performed every time a run command is sent. POn: Auto-tuning is performed on every power-up. LI1 to LI6: Auto-tuning is performed on the transition from 0 V 1 of a logic input assigned to this function. Caution: tUn is forced to POn if rSC is other than nO. Auto-tuning is only performed if no command has been activated. If a "freewheel stop" or "fast stop" function is assigned to a logic input, this input must be set to 1 (active at 0). Auto-tuning may last for 1 to 2 seconds. Do not interrupt; wait for the display to change to "dOnE" or "nO". During auto-tuning the motor operates at nominal current. Auto-tuning status tAb (information only, cannot be modified) tAb: The default stator resistance value is used to control the motor. PEnd: Auto-tuning has been requested but not yet performed. PrOG: Auto-tuning in progress FAIL: Auto-tuning has failed. dOnE: The stator resistance measured by the auto-tuning function is used to control the motor. Strd: The cold state stator resistance (rSC other than nO) that is used to control the motor. Selection of the type of voltage/frequency ratio n L: Constant torque for motors connected in parallel or special motors P: Variable torque: pump and fan applications n: Sensorless flux vector control for constant torque applications nLd: Energy saving, for variable torque applications not requiring high dynamics (behaves in a similar way to the P ratio at no load and the n ratio on load) Voltage
UnS
tUn
tUS
UFt
L n P FrS
Frequency
21
drCCode nrd Description Adjustment range Factory setting Random switching frequency YES YES: Frequency with random modulation nO: Fixed frequency Random frequency modulation prevents any resonance which may occur at a fixed frequency. Switching frequency 2.0 to 16 kHz 4 kHz (1) The frequency can be adjusted to reduce the noise generated by the motor. If the frequency has been set to a value higher than 4 kHz, in the event of an excessive rise in temperature, the drive will automatically reduce the switching frequency and increase it again once the temperature has returned to normal. Maximum output frequency 10 to 500 Hz 60 Hz The factory setting is 60 Hz, or preset to 72 Hz if bFr is set to 60 Hz. Suppression of the speed loop filter nO nO: The speed loop filter is active (prevents the reference being exceeded). YES: The speed loop filter is suppressed (in position control applications, this reduces the response time and the reference may be exceeded).
Hz 50 40 30 20 10 0 -10 0 0,1 0,2 0,3 0,4 0,5 t Hz 50 40 30 20 10 0 -10 0 0,1 0,2 0,3 0,4 0,5 t
SFr
tFr SrF
SrF = nO
SrF = YES
SCS
FCS
Saving the configuration nO (1) nO: Function inactive StrI: Saves the current configuration (but not the result of auto-tuning) to EEPROM. SCS automatically switches to nO as soon as the save has been performed. This function is used to keep another configuration in reserve, in addition to the current configuration. When drives leave the factory the current configuration and the backup configuration are both initialized with the factory configuration. If the remote terminal option is connected to the drive, the following additional selection options will appear: FIL1, FIL2, FIL3, FIL4 (files available in the remote terminal's EEPROM memory for saving the current configuration). They can be used to store between 1 and 4 different configurations which can also be stored on or even transferred to other drives of the same rating. SCS automatically switches to nO as soon as the save has been performed. Return to factory settings/restore configuration nO (1) nO: Function inactive rECI: The current configuration becomes identical to the backup configuration previously saved by SCS = StrI. rECI is only visible if the backup has been carried out. FCS automatically changes to nO as soon as this action has been performed. InI: The current configuration becomes identical to the factory setting. FCS automatically changes to nO as soon as this action has been performed. If the remote terminal option is connected to the drive, the following additional selection options appear, as long as the corresponding files have been loaded in the remote terminal's EEPROM memory (0 to 4 files): FIL1, FIL2, FIL3, FIL4. They enable the current configuration to be replaced with one of the 4 configurations which may be loaded on the remote terminal. FCS automatically changes to nO as soon as this action has been performed. Caution: If nAd appears on the display briefly once the parameter has switched to nO, this means that the configuration transfer is not possible and has not been performed (different drive ratings for example). If ntr appears on the display briefly once the parameter has switched to nO, this means that a configuration transfer error has occurred and the factory settings must be restored using InI. In both cases, check the configuration to be transferred before trying again. For rECI, InI and FL1 to FL4 to be taken into account, the ENT key must be held down for 2 s.
(1) SCS and FCS can be accessed via several configuration menus but they concern all menus and parameters as a whole. (2) Parameter can also be accessed in the settings menu (SEt-).
22
ENT
I-O-
ESC ESC
tCC
ESC ENT
2-wire/3-wire control
ESC
FCS
ESC ENT
The parameters can only be modified when the drive is stopped and no run command is present. On the optional remote terminal, this menu can be accessed with the switch in the position.
I-OCode tCC Description Factory setting 2-wire/3-wire control 2C (Type of control) ATV31pppA: LOC Control configuration: 2C = 2-wire control 3C = 3-wire control LOC = local control (drive RUN/STOP/RESET) for ATV31pppA only (invisible if LAC = L3, see page 33). 2-wire control: The open or closed state of the input controls running or stopping. Wiring example: LI1: forward LIx: reverse
ATV 31 24 V
LI1 LIx
3-wire control (pulse control): A "forward" or "reverse" pulse is sufficient to control starting, a "stop" pulse is sufficient to control stopping. Example of wiring: ATV 31 LI1: stop 24 V LI1 LI2 LIx LI2: forward LIx: reverse To change the assignment of tCC press the "ENT" key for 2 s. This causes the following functions to return to their factory setting: rrS, tCt and all functions affecting logic inputs. tCt Type of 2-wire control (parameter only accessible if tCC = 2C) trn LEL: State 0 or 1 is taken into account for run or stop. trn: A change of state (transition or edge) is necessary to initiate operation, in order to prevent accidental restarts after a break in the power supply. PFO: State 0 or 1 is taken into account for run or stop, but the "forward" input always takes priority over the "reverse" input. Reverse operation via logic input if tCC = 2C: LI2 if tCC = 3C: LI3 if tCC = LOC: nO If rrS = nO, reverse operation is active, by means of negative voltage on AI2 for example. nO: Not assigned LI2: Logic input LI2, can be accessed if tCC = 2C LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6
rrS
23
I-OCode CrL3 CrH3 Description Factory setting Value for low speed (LSP) on input AI3, can be set between 0 and 20 mA 4 mA Value for high speed (HSP) on input AI3, can be set between 4 and 20 mA 20 mA These two parameters are used to configure the input for 0-20 mA, 4-20 mA, 20-4 mA, etc. Frequency Frequency
HSP
Example: 20 - 4 mA
HSP
AO1t
dO
Configuration of the analog output 0A 0A: 0 - 20 mA configuration (use terminal AOC) 4A: 4 - 20 mA configuration (use terminal AOC) 10U: 0 - 10 V configuration (use terminal AOV) Analog/logic output AOC/AOV nO nO: Not assigned OCr: Motor current. 20 mA or 10 V corresponds to twice the nominal drive current. OFr: Motor frequency. 20 mA or 10 V corresponds to the maximum frequency tFr (page 22). Otr: Motor torque. 20 mA or 10 V corresponds to twice the nominal motor torque. OPr: Power supplied by the drive. 20 mA or 10 V corresponds to twice the nominal drive power. Making the following assignments (1) will transform the analog output to a logic output (see the diagram in the Installation Manual): FLt: Drive fault rUn: Drive running FtA: Frequency threshold reached (Ftd parameter in the SEt- menu, page 19) FLA: High speed (HSP) reached CtA: Current threshold reached (Ctd parameter in the SEt- menu, page 19) SrA: Frequency reference reached tSA: Motor thermal threshold reached (ttd parameter in the SEt- menu, page 19) bLC: Brake sequence (for information, as this assignment can be only be activated or deactivated from the FUn- menu, see page 54) APL: Loss of 4-20 mA signal, even if LFL = nO (page 62) The logic output is in state 1 (24 V) when the selected assignment is active, with the exception of FLt (state 1 if the drive is not faulty). (1) With these assignments, configure AOt = 0A.
r1
r2
Relay r1 FLt nO: Not assigned FLt: Drive fault rUn: Drive running FtA: Frequency threshold reached (Ftd parameter in the SEt- menu, page 19) FLA: High speed (HSP) reached CtA: Current threshold reached (Ctd parameter in the SEt- menu, page 19) SrA: Frequency reference reached tSA: Motor thermal threshold reached (ttd parameter in the SEt- menu, page 19) APL: Loss of 4-20 mA signal, even if LFL = nO (page 62) The relay is powered up when the selected assignment is active, with the exception of FLt (powered up if the drive is not faulty). Relay r2 nO nO: Not assigned FLt: Drive fault rUn: Drive running FtA: Frequency threshold reached (Ftd parameter in the SEt- menu, page 19) FLA: High speed (HSP) reached CtA: Current threshold reached (Ctd parameter in the SEt- menu, page 19) SrA: Frequency reference reached tSA: Motor thermal threshold reached (ttd parameter in the SEt- menu, page 19) bLC: Brake sequence (for information, as this assignment can be only be activated or deactivated from the FUn- menu, see page 54) APL: Loss of 4-20 mA signal, even if LFL = nO (page 62) The relay is powered up when the selected assignment is active, with the exception of FLt (powered up if the drive is not faulty).
24
I-OCode SCS Description Factory setting Saving the configuration (1) nO: Function inactive StrI: Saves the current configuration (but not the result of auto-tuning) to EEPROM. SCS automatically switches to nO as soon as the save has been performed. This function is used to keep another configuration in reserve, in addition to the current configuration. When drives leave the factory the current configuration and the backup configuration are both initialized with the factory configuration. If the remote terminal option is connected to the drive, the following additional selection options will appear: FIL1, FIL2, FIL3, FIL4 (files available in the remote terminal's EEPROM memory for saving the current configuration). They can be used to store between 1 and 4 different configurations which can also be stored on or even transferred to other drives of the same rating. SCS automatically switches to nO as soon as the save has been performed. Return to factory settings/restore configuration (1) nO: Function inactive rECI: The current configuration becomes identical to the backup configuration previously saved by SCS = StrI. rECI is only visible if the backup has been carried out. FCS automatically changes to nO as soon as this action has been performed. InI: The current configuration becomes identical to the factory setting. FCS automatically changes to nO as soon as this action has been performed. If the remote terminal option is connected to the drive, the following additional selection options appear, as long as the corresponding files have been loaded in the remote terminal's EEPROM memory (0 to 4 files): FIL1, FIL2, FIL3, FIL4. They enable the current configuration to be replaced with one of the 4 configurations that may be loaded on the remote terminal. FCS automatically changes to nO as soon as this action has been performed. Caution: If nAd appears on the display briefly once FCS has switched to nO, this means that the configuration transfer is not possible and has not been performed (different drive ratings for example). If ntr appears on the display briefly once the parameter has switched to nO, this means that a configuration transfer error has occurred and the factory settings must be restored using InI. In both cases, check the configuration to be transferred before trying again. For rECI, InI and FL1 to FL4 to be taken into account, the ENT key must be held down for 2 s. (1) SCS and FCS can be accessed via several configuration menus but they concern all menus and parameters as a whole.
FCS
25
ENT
CtL-
ESC ESC
LAC Fr1
ESC ENT
ESC
FCS
ESC ENT
The parameters can only be modified when the drive is stopped and no run command is present. On the optional remote terminal, this menu can be accessed with the switch in the position.
Note: The STOP keys on the keypad and the remote terminal may retain priority (PSt parameter in the CtL- menu). The LAC parameter in the CtL- menu can be used to select priority modes for the control and reference channels. It has 3 function levels: LAC = L1: LAC = L2: Basic functions, with priority via communication bus. This level is interchangeable with ATV28. Provides the option of additional functions compared with L1: - +/- speed (motorized potentiometer) - Brake control - Switching for 2nd current limit - Motor switching - Management of limit switches Same options as with L2, plus mixed mode for control and reference channels.
LAC = L3:
Terminal/Keypad
LCC
Remote terminal
Modbus CANopen
FLO
See the detailed diagrams on pages 28 and 29. On ATV31 drives, in factory settings mode, control and reference are managed by the terminal. On ATV31pppA drives, in factory settings mode, control is via the keypad and the reference is set via the potentiometer for this keypad. With a remote terminal, if LCC = YES (CtL- menu), control and reference are managed by the remote terminal (reference via LFr, SEtmenu).
26
Control menu CtLThese channels can be combined in other ways described below if LAC = L3. Combined control and reference (parameter CHCF = SIM):
Selection of reference channel: parameter Fr1 The control channel is connected to the same source. Selection of reference channel: parameter Fr2 The control channel is connected to the same source.
H.+
Parameter rFC can be used to select channel Fr1 or Fr2 or to configure a logic input or a control word bit for remote switching of either. See the detailed diagrams on pages 30 et 32.
H.+
Parameter rFC can be used to select channel Fr1 or Fr2 or to configure a logic input or a control word bit for remote switching of either.
Control
Selection of control channel: parameter Cdl Control
++5
Parameter CCS can be used to select channel Cd1 or Cd2 or to configure a logic input or a control word bit for remote switching of either. See the detailed diagrams on pages 30 and 31.
27
Fr1
UPdt UPdH AI1 AI2 AI3 AIP
Preset speeds nO Remote terminal
+ speed speed
Note: If the +/- speed command is configured (Fr1 = UPdt or UPdH), summing inputs SA2/SA3 are not active.
LFr
SA2
nO AI1 AI2 AI3 AIP
SA3
nO AI1 AI2 AI3 AIP nO AI1 AI2 AI3
PIF
YES
PIF
Channel 1
Ramps
nO
nO
HSP nO LSP
.H0
H.H
+ speed speed
Channel 2
Fr2
rFC
LCC
FLO
"Modbus" or "CANopen" is selected online by writing the appropriate control word (see the busspecific documentation).
Key: Parameter: The black square represents the factory setting assignment Function accessible for LAC = L2
28
tCC
LI LI 2C 3C LOC
LCC
nO YES nO
LI
FLO
CMD
Forward Reverse STOP
CANopen
ATV31pppA keypad
ATV31pppA keypad
STOP nO YES
STOP
Remote terminal Key: Parameter: The black square represents the factory setting assignment
(STOP priority)
PSt
29
Fr1
UPdt UPdH
+ speed speed
Note: If the +/- speed command is configured (Fr1 = UPdt or UPdH), summing inputs SA2/SA3 are not active.
FLOC
AI1 AI2
AI1 AI2
LFr
Remote terminal
Preset speeds
nO
LFr
Remote terminal
SA2
nO LI AI1 Mdb AI2 CAn
SP16
LI
PIF
LFr
Remote terminal
Mdb CAn
LI
SA3
nO AI1 AI2
.H0
ACC DEC
H.H
Channel 2
rFC
FLO
LSP
AC2 DE2
LFr
Remote terminal
PIF
)
PI function see page 49
Fr2
UPdt UPdH
AI3
+ speed speed
nO AI1 AI2
Key:
LFr
Remote terminal
30
Fr1
LI LI UPdt UPdH AI1 AI2 AI3 AIP LCC Mdb CAn
ATV31pppA keypad
FLOC
AI1 AI2 AI3 AIP LCC
ATV31pppA keypad
Remote terminal
LI
Remote terminal
rFC
SEP
CHCF
FLO
nO
ATV31pppA keypad
CMD
Fr2
LI UPdt UPdH nO AI1 AI2 AI3 AIP LCC Mdb CAn
STOP
Remote terminal
PSt
(STOP has priority)
ATV31pppA keypad
Remote terminal
31
Cd1
LI LI tEr
FLOC
AI1 AI2 AI3 AIP LCC
ATV31pppA keypad
RUN STOP LOC
Keypad ATV31pppA
(RUN / STOP)
Remote terminal
Remote terminal
LI LI
CCS
SIM
CHCF
SEP
FLO
nO
Forced
local
ATV31pppA keypad
STOP nO YES
CMD
Cd2
LI tEr
STOP
Remote terminal
PSt
ATV31pppA keypad
RUN STOP LOC
Remote terminal
Key:
32
There may be an incompatibility between functions (see the incompatibility table 13). In this case, the first function configured will prevent the remainder being configured.
CtLCode LAC Description Adjustment range Factory setting Function access level L1 L1: Access to standard functions. Significantly, this level is interchangeable with ATV28. L2: Access to advanced functions in the FUn- menu: - +/- speed (motorized potentiometer) - Brake control - Switching for second current limit - Motor switching - Management of limit switches L3: Access to advanced functions and management of mixed control modes. Assigning LAC to L3 will restore the factory settings of the Fr1 (below), Cd1 (page 34), CHCF (page 34), and tCC (page 23) parameters. The latter is forced to "2C" on ATV31pppA. L3 can only be restored to L2 or L1 and L2 to L1 by means of a "factory setting" via FCS (page 36). In order to change the assignment of LAC, you must press and hold down the "ENT" key for 2 seconds. Configuration reference 1 AI1 AIP for ATV31pppA AI1: Analog input AI1 AI2: Analog input AI2 AI3: Analog input AI3 AIP: Potentiometer (ATV31pppA only) If LAC = L2 or L3, the following additional assignments are possible: UPdt: (1) + speed/- speed via LI UpdH: (1) + speed/- speed via keys r on the ATV31 or ATV31pppA keypad or remote terminal. For operation, display the frequency rFr (see page 65) If LAC = L3, the following additional assignments are possible: LCC: Reference via the remote terminal, LFr parameter in the SEt- menu page 16. Ndb: Reference via Modbus CAn: Reference via CANopen Configuration reference 2 nO: Not assigned AI1: Analog input AI1 AI2: Analog input AI2 AI3: Analog input AI3 AIP: Potentiometer (ATV31pppA only) If LAC = L2 or L3, the following additional assignments are possible: UPdt: (1) + speed/- speed via LI UpdH: (1) + speed/- speed via keys r on the ATV31 or ATV31pppA keypad or remote terminal. For operation, display the frequency rFr (see page 65) If LAC = L3, the following additional assignments are possible: LCC: Reference via the remote terminal, LFr parameter in the SEt- menu page 16. Ndb: Reference via Modbus CAn: Reference via CANopen (1) Caution: You cannot assign UPdt to Fr1 or Fr2 and UPdH to Fr1 or Fr2 at the same time. Only one of the UPdt/UPdH assignments is permitted on each reference channel.
r r
Fr1
Fr2
nO
33
CtLCode rFC Description Adjustment range Factory setting Reference switching Fr1 Parameter rFC can be used to select channel Fr1 or Fr2 or to configure a logic input or a control bit for remote switching of Fr1 or Fr2. Fr1: Reference = Reference 1 Fr2: Reference = Reference 2 LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following additional assignments are possible: C111: Bit 11 of the Modbus control word C112: Bit 12 of the Modbus control word C113: Bit 13 of the Modbus control word C114: Bit 14 of the Modbus control word C115: Bit 15 of the Modbus control word C211: Bit 11 of the CANopen control word C212: Bit 12 of the CANopen control word C213: Bit 13 of the CANopen control word C214: Bit 14 of the CANopen control word C215: Bit 15 of the CANopen control word The reference can be switched with the drive running. Fr1 is active when the logic input or control word bit is in state 0. Fr2 is active when the logic input or control word bit is in state 1. Mixed mode (control channels separated from reference channels) Can be accessed if LAC = L3 SIN: Combined SEP: Separate Configuration of control channel 1
CHCF
SIM
Cd1
Cd2
Can be accessed if CHCF = SEP and LAC = L3 tEr: Terminal block control LOC: Keypad control (ATV31pppA only) LCC: Remote terminal control Ndb: Control via Modbus CAn: Control via CAN Configuration of control channel 2 Can be accessed if CHCF = SEP and LAC = L3 tEr: Terminal block control LOC: Keypad control (ATV31pppA only) LCC: Remote terminal control Ndb: Control via Modbus CAn: Control via CAN
Mdb:
34
CtLCode CCS Description Adjustment range Factory setting Control channel switching Cd1 Can be accessed if CHCF = SEP and LAC = L3 Parameter CCS can be used to select channel Cd1 or Cd2 or to configure a logic input or a control bit for remote switching of Cd1 or Cd2. Cd1: Control channel = Channel 1 Cd2: Control channel = Channel 2 LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 C111: Bit 11 of the Modbus control word C112: Bit 12 of the Modbus control word C113: Bit 13 of the Modbus control word C114: Bit 14 of the Modbus control word C115: Bit 15 of the Modbus control word C211: Bit 11 of the CANopen control word C212: Bit 12 of the CANopen control word C213: Bit 13 of the CANopen control word C214: Bit 14 of the CANopen control word C215: Bit 15 of the CANopen control word Channel 1 is active when the input or control word bit is in state 0. Channel 2 is active when the input or control word bit is in state 1. Copy channel 1 to channel 2 nO (copy only in this direction) Can be accessed if LAC = L3 nO: No copy SP: Copy reference Cd: Copy control ALL: Copy control and reference If channel 2 is controlled via the terminal block, channel 1 control is not copied. If channel 2 reference is set via AI1, AI2, AI3 or AIP, channel 1 reference is not copied. The reference copied is FrH (before ramp) unless the channel 2 reference is set via +/- speed. In this case, the reference copied is rFr (after ramp) - Copying the control and/or the reference may change the direction of rotation. LCC Control via remote terminal nO Parameter can only be accessed with the remote terminal option and if LAC = L1 or L2. nO: Function inactive YES: Enables control of the drive using the STOP/RESET, RUN and FWD/REV buttons on the terminal. The speed reference is then given by parameter LFr in the SEt- menu. Only the freewheel, fast stop and DC injection stop commands remain active on the terminal block. If the drive/terminal connection is cut or if the terminal has not been connected, the drive locks in an SLF fault. Stop priority YES This function gives priority to the STOP key on the keypad (ATV31pppA only) or the STOP key on the remote terminal, regardless of the control channel (terminal block or communication bus). nO: Function inactive YES: STOP key priority In order to change the assignment of PSt, you must press and hold down the "ENT" key for 2 seconds. Direction of operation authorized dFr Direction of operation authorized for the RUN key on the keypad (ATV31pppA only) or the RUN key on the remote terminal. dFr: Forward drS: Reverse bOt: Both directions are authorized (except for the keypad on the ATV31pppA: Forward only).
COp
PSt
rOt
35
CtLCode SCS Description Adjustment range Factory setting Saving the configuration (1) nO: Function inactive StrI: Saves the current configuration (but not the result of auto-tuning) to EEPROM. SCS automatically switches to nO as soon as the save has been performed. This function is used to keep another configuration in reserve, in addition to the current configuration. When drives leave the factory the current configuration and the backup configuration are both initialized with the factory configuration. If the remote terminal option is connected to the drive, the following additional selection options will appear: FIL1, FIL2, FIL3, FIL4 (files available in the remote terminal's EEPROM memory for saving the current configuration). They can be used to store between 1 and 4 different configurations which can also be stored on or even transferred to other drives of the same rating. SCS automatically switches to nO as soon as the save has been performed. Return to factory settings/Restore configuration (1) nO: Function inactive rECI: The current configuration becomes identical to the backup configuration previously saved by SCS = StrI. rECI is only visible if the backup has been carried out. FCS automatically changes to nO as soon as this action has been performed. InI: The current configuration becomes identical to the factory setting. FCS automatically changes to nO as soon as this action has been performed. If the remote terminal option is connected to the drive, the following additional selection options appear, as long as the corresponding files have been loaded in the remote terminal's EEPROM memory (0 to 4 files): FIL1, FIL2, FIL3, FIL4. They enable the current configuration to be replaced with one of the 4 configurations that may be loaded on the remote terminal. FCS automatically changes to nO as soon as this action has been performed. Caution: If nAd appears on the display briefly once FCS has switched to nO, this means that the configuration transfer is not possible and has not been performed (different drive ratings for example). If ntr appears on the display briefly once the parameter has switched to nO, this means that a configuration transfer error has occurred and the factory settings must be restored using InI. In both cases, check the configuration to be transferred before trying again. For rECI, InI and FL1 to FL4 to be taken into account, the ENT key must be held down for 2 s. (1) SCS and FCS can be accessed via several configuration menus but they concern all menus and parameters as a whole.
FCS
36
ENT
FUn-
ESC
rPCSA1FCS
ENT
ENT
ESC
ESC
Sub-menu
ESC
ENT
ENT
Sub-menu
ESC
ESC
ESC
ENT
ESC
The parameters can only be modified when the drive is stopped and no run command is present. On the optional remote terminal, this menu can be accessed with the switch in the position. Some functions have numerous parameters. In order to clarify programming and avoid having to scroll through endless parameters, these functions have been grouped in sub-menus. Like menus, sub-menus are identified by a dash after their code: PSS- for example. There may be an incompatibility between functions (see the incompatibility table 13). In this case, the first function configured will prevent the remainder being configured.
FUnCode rPCrPt Description Adjustment range Factory setting Ramps Type of ramp Defines the shape of the acceleration and deceleration ramps. LIn: Linear S: S ramp U: U ramp CUS: Customized S ramps
f (Hz) HSP f (Hz) HSP
LIn
The curve coefficient is fixed, with t2 = 0.6 x t1 with t1 = set ramp time.
t2 t1 t
t2 t1
f (Hz) HSP
U ramps
f (Hz) HSP
The curve coefficient is fixed, with t2 = 0.5 x t1 with t1 = set ramp time.
t1 t2 t
0 t1
t2
Customized ramps
f (Hz) HSP f (Hz) HSP
0 tA1
0 t tA3
tA1: Can be set between 0 and 100% (of ACC or AC2) tA2: Can be set between 0 and (100% - tA1) (of ACC or AC2) tA3: Can be set between 0 and 100% (of dEC or dE2) tA4: Can be set between 0 and (100% - tA3) (of dEC or dE2) 0 to 100 10%
tA1
Start of CUS-type acceleration ramp rounded as % of total ramp time (ACC or AC2)
37
FUnCode rPC(continued) tA2 tA3 tA4 ACC dEC Description Adjustment Factory setting range End of CUS-type acceleration ramp rounded as 0 to (100-tA1) 10% % of total ramp time (ACC or AC2) Start of CUS-type deceleration ramp rounded 0 to 100 10% as % of total ramp time (dEC or dE2) End of CUS-type deceleration ramp 0 to (100-tA3) 10% as % of total ramp time (dEC or dE2) Acceleration and deceleration ramp times (1) 0.1 to 999.9 s 3s 0.1 to 999.9 s 3s Defined for accelerating and decelerating between 0 and the nominal frequency FrS (parameter in the drC- menu). Check that the value of dEC is not too low in relation to the load to be stopped. Ramp switching nO This function remains active regardless of the control channel. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word ACC and dEC are enabled when the logic input or control word bit is in state 0. AC2 and dE2 are enabled when the logic input or control word bit is in state 1. Ramp switching threshold 0 to 500 Hz 0 The second ramp is switched if the value of Frt is not equal to 0 (0 deactivates the function) and the output frequency is greater than Frt. Threshold ramp switching can be combined with switching via LI or bit as follows: LI or bit 0 0 1 1 AC2 Frequency <Frt >Frt <Frt >Frt Ramp ACC, dEC AC2, dE2 AC2, dE2 AC2, dE2
rPS
Frt
dE2
brA
2nd acceleration ramp time (1): 0.1 to 999.9 s 5s Enabled via logic input (rPS) or frequency threshold (Frt). 2nd deceleration ramp time (1): 0.1 to 999.9 s 5s Enabled via logic input (rPS) or frequency threshold (Frt). Deceleration ramp adaptation YES Activating this function automatically adapts the deceleration ramp, if this has been set at too low a value for the inertia of the load. nO: Function inactive YES: Function active. The function is incompatible with applications requiring: Positioning on a ramp The use of a braking resistor (no guarantee of the function operating correctly) brA is forced to nO if brake control (bLC) is assigned (page 54).
(1) Parameter can also be accessed in the SEt- menu. These parameters only appear if the function has been enabled.
38
FUnCode StCStt Description Adjustment range Factory setting Stop modes Normal stop mode Stn Stop mode on disappearance of the run command or appearance of a stop command. rMP: On ramp FSt: Fast stop nSt: Freewheel stop dCI: DC injection stop Fast stop via logic input nO nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word The stop is activated when the logic state of the input changes to 0 and the control word bit changes to 1. The fast stop is a stop on a reduced ramp via parameter dCF. If the input falls back to state 1 and the run command is still active, the motor will only restart if 2-wire level control has been configured (tCC = 2C and tCt = LEL or PFO, see page 23). In other cases, a new run command must be sent. Coefficient for dividing the deceleration ramp 0 to 10 4 time for fast stopping. Ensure that the reduced ramp is not too low in relation to the load to be stopped. The value 0 corresponds to the minimum ramp. DC injection via logic input nO nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word Braking is activated when the logic state of the input or control word bit is at 1. Level of DC injection braking current activated 0 to In (2) 0.7 In (2) via logic input or selected as stop mode (1)(3) After 5 seconds the injection current is peak limited at 0.5 Ith if it is set at a higher value. Total DC injection braking time selected as 0.1 to 30 s 0.5 s normal stop mode (1)(3)
FSt
dCF
dCI
IdC
tdC
(1) Parameter can also be accessed in the settings menu (SEt-). (2) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. (3) Caution: These settings are not related to the "automatic standstill DC injection" function. These parameters only appear if the function has been enabled.
39
FUnCode StC(continued) nSt Description Freewheel stop via logic input nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 Adjustment range Factory setting nO
The stop is activated when the input is in logic state 0. If the input falls back to state 1 and the run command is still active, the motor will only restart if 2-wire level control has been configured. In other cases, a new run command must be sent.
40
FUnCode AdCAdC Description Adjustment range Factory setting Standstill DC injection Automatic standstill DC injection YES (at the end of the ramp) nO: No injection YES: Standstill injection for adjustable period Ct: Continuous standstill injection This parameter gives rise to the injection of current even if a run command has not been sent. It can be accessed with the drive running. Automatic standstill DC injection time (1) Level of automatic standstill DC injection current (1) 0.1 to 30 s 0 to 1.2 In (2) 0.5 s 0.7 In (2)
tdC1 SdC1
Check that the motor will withstand this current without overheating. tdC2 SdC2 2 automatic standstill DC injection time (1) 2nd level of standstill DC injection current (1)
nd
0 to 30 s 0 to 1.2 In (2)
0s 0.5 In (2)
Check that the motor will withstand this current without overheating.
AdC
SdC2
Operation
I SdC1
YES
SdC2
tdC1
tdC1 + tdC2
Ct
SdC1 SdC2
tdC1
Ct
=0
SdC1
Run command
0 t
Speed
0 t
(1) Parameter can also be accessed in the settings menu (SEt-). (2) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. These parameters only appear if the function has been enabled.
41
FUnCode SAISA2 Description Adjustment range Factory setting Summing inputs Can be used to sum one or two inputs to reference Fr1 only. Summing input 2 nO: Not assigned AI1: Analog input AI1 AI2: Analog input AI2 AI3: Analog input AI3 AIP: Potentiometer (type A drives only) If LAC = L3, the following assignments are possible: Ndb: Reference via Modbus CAn: Reference via CANopen LCC: Reference via the remote terminal, LFr parameter in the SEt- menu page 16. Summing input 3 nO nO: Not assigned AI1: Analog input AI1 AI2: Analog input AI2 AI3: Analog input AI3 AIP: Potentiometer (type A drives only) If LAC = L3, the following assignments are possible: Ndb: Reference via Modbus CAn: Reference via CANopen LCC: Reference via the remote terminal, LFr parameter in the SEt- menu page 16. AI2
SA3
Summing inputs
.H 5) 5)!
See the complete diagrams on pages 28 and 30.
Note:
AI2 is an input 10 V, which can allow a subtraction by summing a negative signal.
42
(1) See the diagrams on page 28 and page 30: Reference 1 = (SP1).
43
FUnCode PSSPS2 Description Adjustment range Factory setting Preset speeds 2 preset speeds Selecting the assigned logic input activates the function. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word 4 preset speeds Selecting the assigned logic input activates the function. Check that PS2 has been assigned before assigning PS4. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word 8 preset speeds Selecting the assigned logic input activates the function. Check that PS4 has been assigned before assigning PS8. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word If tCC = 2C: LI3 If tCC = 3C: nO If tCC = LOC: LI3
PS4
PS8
nO
44
FUnCode PS16 Description Adjustment range Factory setting nO 16 preset speeds Selecting the assigned logic input activates the function. Check that PS8 has been assigned before assigning PS16. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word 2nd preset speed (1) 0.0 to 500.0 Hz rd 3 preset speed (1) 0.0 to 500.0 Hz 4th preset speed (1) 0.0 to 500.0 Hz 5th preset speed (1) 0.0 to 500.0 Hz 6th preset speed (1) 0.0 to 500.0 Hz 7th preset speed (1) 0.0 to 500.0 Hz 8th preset speed (1) 0.0 to 500.0 Hz 9th preset speed (1) 0.0 to 500.0 Hz 10th preset speed (1) 0.0 to 500.0 Hz 11th preset speed (1) 0.0 to 500.0 Hz 12th preset speed (1) 0.0 to 500.0 Hz 13th preset speed (1) 0.0 to 500.0 Hz 14th preset speed (1) 0.0 to 500.0 Hz 15th preset speed (1) 0.0 to 500.0 Hz 16th preset speed (1) 0.0 to 500.0 Hz
SP2 SP3 SP4 SP5 SP6 SP7 SP8 SP9 SP10 SP11 SP12 SP13 SP14 SP15 SP16
10 Hz 15 Hz 20 Hz 25 Hz 30 Hz 35 Hz 40 Hz 45 Hz 50 Hz 55 Hz 60 Hz 70 Hz 80 Hz 90 Hz 100 Hz
(1) Parameter can also be accessed in the settings menu (SEt-). These parameters only appear if the function has been enabled.
45
FUnCode JOGJOG Description Jog operation Jog operation Adjustment range Factory setting If tCC = 2C: nO If tCC = 3C: LI4 If tCC = LOC: nO
Selecting the assigned logic input activates the function. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 Example: 2-wire control operation (tCC = 2C) Motor frequency Reference JGF reference
Ramp DEC/DE2
u 0.5 s
Forward
Reverse
JGF
0 to 10 Hz
10 Hz
(1) Parameter can also be accessed in the settings menu (SEt-). These parameters only appear if the function has been enabled.
46
Motor frequency
LSP 0 LSP
Forward 2nd press 1st press 0 Reverse 2nd press 1st press 0
b a a a
b a a a a
d c c
This type of +/- speed is incompatible with 3-wire control. Whichever type of operation is selected, the max. speed is set by HSP (see page 16). Note: If the reference is switched via rFC (see page 34) from any reference channel to another with "+/- speed" the value of reference rFr (after ramp) is copied at the same time. This prevents the speed being incorrectly reset to zero when switching takes place.
47
FUnCode UPdDescription Adjustment range Factory setting +/- speed (motorized potentiometer) The function can only be accessed if LAC = L2 or L3 and UPdH or UPdt has been selected (see page 33). + speed nO Can only be accessed for UPdt. Selecting the assigned logic input activates the function. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 - speed nO Can only be accessed for UPdt. Selecting the assigned logic input activates the function. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 Save reference nO Associated with the "+/- speed" function, this parameter can be used to save the reference: When the run commands disappear (saved to RAM) When the mains supply or the run commands disappear (saved to EEPROM) On the next start-up, the speed reference is the last reference saved. nO: No save rAN: Save to RAM EEP: Save to EEPROM
USP
dSP
Str
48
LI
Internal reference
rPI
YES nO
PII
Pr2 Pr4
(rP1) rP2 rP3 rP4 nO + -
PIC
nO
Error inversion
tLS
rSL 0 rIG rPG
Gains
PIF
nO AI1 AI2 AI3
rFC
(auto) (manu) HSP LSP
.H0
Ramps
YES
x1 x(-1)
H.H
PIF
nO
PI AI1 feedback
Preset PI references
Key: Parameter: The black square represents the factory setting assignment
FbS
x FbS
AI2 AI3
Reference B Pages 28 and 30 PI feedback: The PI feedback must be assigned to one of the analog inputs (AI1, AI2 or AI3). PI reference: The PI reference can be assigned to the following parameters in order of priority: - Preset references via logic inputs (rP2, rP3, rP4) - Internal reference (rPI) - Reference Fr1 (see page 33) Combination table for preset PI references LI (Pr4) 0 0 1 1 LI (Pr2) 0 1 0 1 Pr2 = nO Reference rPI or Fr1 rPI or Fr1 rP2 rP3 rP4
Parameters which can be accessed in the settings menu (SEt-): Internal reference (rPI) Preset references (rP2, rP3, rP4) Regulator proportional gain (rPG) Regulator integral gain (rIG) FbS parameter: The FbS parameter can be used to scale the reference on the basis of the variation range of the PI feedback (sensor rating). E.g.: Pressure control PI reference (process) 0 - 5 bar (0 - 100%) Rating of pressure sensor 0 - 10 bar FbS = Max. sensor scale/Max. process FbS = 10/5= 2 rSL parameter: Can be used to set the PI error threshold above which the PI regulator will be reactivated (wake-up) after a stop due to the max. time threshold being exceeded at low speed (tLS). Reversal of the direction of correction (PIC): If PIC = nO, the speed of the motor will increase when the error is positive, for example: pressure control with a compressor. If PIC = YES, the speed of the motor will decrease when the error is positive, for example: temperature control via a cooling fan.
49
Static error
time The oscillation frequency depends on the system kinematics. Parameter rPG = rIG Rise time Overshoot Stabilization time Static error
50
FUnCode PIPIF Description Adjustment range Factory setting PI regulator PI regulator feedback nO nO: Not assigned AI1: Analog input AI1 AI2: Analog input AI2 AI3: Analog input AI3 PI regulator proportional gain (1) 0.01 to 100 1 Contributes to dynamic performance during rapid changes in the PI feedback. PI regulator integral gain (1) 0.01 to 100 1 Contributes to static precision during slow changes in the PI feedback. PI feedback multiplication coefficient (1) 0.1 to 100 1 For process adaptation Reversal of the direction of correction of the PI nO regulator (1) nO: normal YES: reverse 2 preset PI references nO Selecting the assigned logic input activates the function. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word 4 preset PI references nO Selecting the assigned logic input activates the function. Check that Pr2 has been assigned before assigning Pr4. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word 2nd preset PI reference (1) 0 to 100% 30% Only appears if Pr2 has been enabled by selecting an input. 3rd preset PI reference (1) 0 to 100% 60% Only appears if Pr4 has been enabled by selecting an input. 4th preset PI reference (1) 0 to 100% 90% Only appears if Pr4 has been enabled by selecting an input.
Pr2
Pr4
(1) Parameter can also be accessed in the settings menu (SEt-). These parameters only appear if the function has been enabled.
51
FUnCode PI(continued) rSL Description Adjustment Factory setting range Restart error threshold ("wake-up" threshold) 0 to 100% 0 If the "PI" and "Low speed operating time"(tLS) (see page 18) functions are configured at the same time, the PI regulator may attempt to set a speed lower than LSP. This results in unsatisfactory operation which consists of starting, operating at low speed then stopping, and so on... Parameter rSL (restart error threshold) can be used to set a minimum PI error threshold for restarting after a stop at prolonged LSP. The function is inactive if tLS = 0. Internal PI regulator reference nO nO: The PI regulator reference is Fr1, except for UPdH and UPdt (+/- speed cannot be used as the PI regulator reference). YES: The PI regulator reference is internal via parameter rPI. Internal PI regulator reference (1) 0 to 100% 0
PII
rPI
(1) Parameter can also be accessed in the settings menu (SEt-). These parameters only appear if the function has been enabled.
52
Principle:
Synchronize brake release with the build-up of torque during start-up and brake engage at zero speed on stopping, to prevent jolting.
Brake sequence
Motor speed Speed reference
0
Motor current
brt
Ibr 0
Motor frequency
bEt
Speed reference
brL bEn 0
LI forward or reverse
1 0 t
Brake status
Engaged
Released
Engaged
Settings which can be accessed in the FUn- menu: - Brake release frequency (brL) - Brake release current (Ibr) - Brake release time (brt) - Brake engage frequency (bEn) - Brake engage time (bEt) - Brake release pulse (bIP) Recommended settings for brake control: 1 Brake release frequency: - Horizontal movement: Set to 0. - Vertical movement: Set to a frequency equal to the nominal slip of the motor in Hz. 2 Brake release current (Ibr): - Horizontal movement: Set to 0. - Vertical movement: Preset the nominal current of the motor then adjust it in order to prevent jolting on start-up, making sure that the maximum load is held when the brake is released. 3 Brake release time (brt): Adjust according to the type of brake. It is the time required for the mechanical brake to release. 4 Brake engage frequency (bEn) - Horizontal movement: Set to 0. - Vertical movement: Set to a frequency equal to the nominal slip of the motor in Hz. Caution: bEn maxi = LSP, you must therefore first set LSP to a sufficient value. 5 Brake engage time (bEt): Adjust according to the type of brake. It is the time required for the mechanical brake to engage. 6 Brake release pulse: - Horizontal movement: Set to nO. - Vertical movement: Set to YES and check that the motor torque direction for "Forward" control corresponds to the upward direction of the load. If necessary, reverse two motor phases. This parameter generates motor torque in an upward direction regardless of the direction of operation commanded in order to maintain the load whilst the brake is releasing.
53
FUnCode bLCbLC Description Adjustment range Factory setting Brake control The function can only be accessed if LAC = L2 or L3 (page 28). Brake control configuration nO nO: Not assigned r2: Relay R2 dO: Logic output AOC If bLC is assigned, parameter FLr (page 61) and brA (page 38) are forced to nO, and parameter OPL (page 61) is forced to YES. Brake release frequency 0.0 to 10.0 Hz According to drive rating Motor current threshold for brake release 0 to 1.36 In (1) According to drive rating Brake release time 0 to 5 s 0.5 s Low speed 0 to HSP (page 16) 0 Hz Motor frequency at min. reference. This parameter can also be modified in the SEt- menu (page 16). Brake engage frequency threshold nO - 0 to LSP nO nO: Not adjusted 0 to LSP: Adjustment range (Hz) If bLC is assigned and bEn remains equal to nO, the drive will lock on a bLF fault at the first run command. Brake engage time 0 to 5 s 0.5 s Brake release pulse nO nO: Whilst the brake is releasing, the motor torque direction corresponds to the direction of rotation commanded. YES: Whilst the brake is releasing, the motor torque direction is always forward, regardless of the direction of operation commanded. Check that the motor torque direction for "Forward" control corresponds to the upward direction of the load. If necessary, reverse two motor phases.
bEn
bEt bIP
(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. These parameters only appear if the function has been enabled.
54
FUnCode LC2LC2 Description Adjustment range Factory setting Switching for second current limit The function can only be accessed if LAC = L2 or L3 (page 28). Switching for second current limit Selecting the assigned logic input activates the function. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word CL1 is enabled when the logic input or control word bit is in state 0 (SEt- menu page 18). CL2 is enabled when the logic input or control word bit is in state 1. 2nd current limit (1) 0.25 to 1.5 In (2) 1.5 In (2) nO
CL2
(1) Parameter can also be accessed in the settings menu (SEt-). (2) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. These parameters only appear if the function has been enabled.
55
FUnCode CHPCHP Description Adjustment range Factory setting Motor switching The function can only be accessed if LAC = L2 or L3 (page 28). Switching, motor 2 nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word LI or bit = 0: Motor 1 LI or bit = 1: Motor 2 - The motor switching function disables motor thermal protection. An external means of motor thermal protection must therefore be provided. - If you use this function, do not use the tUn auto-tuning function (page 21) on motor 2 and do not configure tUn = rUn or POn. - Changes to parameters are only taken into account when the drive is locked. UnS2 Nominal motor voltage (motor 2) given on the According to drive According to drive rating plate rating rating ATV31pppM2: 100 to 240 V ATV31pppM3X: 100 to 240 V ATV31pppN4: 100 to 500 V ATV31pppS6X: 100 to 600 V Nominal motor frequency (motor 2) given on 10 to 500 Hz 50 Hz the rating plate The ratio UnS (in volts) must not exceed the following values FrS (in Hz) nO
FrS2
nCr2 nSP2
ATV31pppM2: 7 max. ATV31pppM3X: 7 max. ATV31pppN4: 14 max. ATV31pppS6X: 17 max. The factory setting is 50 Hz, or 60 Hz if bFr is set to 60 Hz. Nominal motor current (motor 2) given on the 0.25 to 1.5 In (2) According to drive rating plate rating Nominal motor speed (motor 2) given on the 0 to 32760 RPM According to drive rating plate rating 0 to 9999 RPM then 10.00 to 32.76 KRPM If, rather than the nominal speed, the rating plate indicates the synchronous speed and the slip in Hz or as a %, calculate the nominal speed as follows: Nominal speed = Synchronous speed x or Nominal speed = Synchronous speed x or Nominal speed = Synchronous speed x 100 - slip as a % 100 50 - slip in Hz 50 60 - slip in Hz 60
(1) Parameter can also be accessed in the settings menu (SEt-). (2) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. These parameters only appear if the function has been enabled.
56
FUnCode CHP(continued) COS2 UFt2 Description Motor Cos Phi (motor 2) given on the rating According to drive plate rating Selection of the type of voltage/frequency ratio n motor 2 L: Constant torque for motors connected in parallel or special motors P: Variable torque: Pump and fan applications n: Sensorless flux vector control for constant torque applications nLd: Energy saving, for variable torque applications not requiring high dynamics (behaves in a similar way to the P ratio at no load and the n ratio on load). Voltage
UnS
Factory setting
L n P FrS
Frequency
UFr2
FLG2
IR compensation/Voltage boost, motor 2 (1) 0 to 100% 20 For UFt2 = n or nLd: IR compensation. For UFt2 = L or P: Voltage boost. Used to optimize the torque at very low speed (increase UFr2 if the torque is insufficient). Check that the value of UFr2 is not too high for when the motor is warm (risk of instability). Modifying UFt2 will cause UFr2 to return to the factory setting (20%). Frequency loop gain, motor 2 (1) 1 to 100% 20 Parameter can only be accessed if UFt2 = n or nLd. The FLG2 parameter adjusts the drives ability to follow the speed ramp based on the inertia of the machine being driven. Too high a gain may result in operating instability. FLG2 low
Hz 50 40 30 20 10 0 -10 0 0.1 0.2 0.3 0.4 0.5 t Hz 50 40 30 20 10 0 -10 0 0.1 0.2 0.3 0.4 0.5 t
FLG2 correct
Hz 50 40 30 20 10 0 -10 0 0.1
FLG2 high
0.2
0.3
0.4
0.5
StA2
Frequency loop stability, motor 2 (1) 1 to 100% 20 Parameter can only be accessed if UFt2 = n or nLd. Used to adapt the return to steady state after a speed transient (acceleration or deceleration), according to the dynamics of the machine. Gradually increase the stability to avoid any overspeed. StA2 low
Hz 50 40 30 20 10 0 -10 0 0.1 0.2 0.3 0.4 0.5 t Hz 50 40 30 20 10 0 -10 0 0.1 0.2 0.3 0.4 0.5 t
StA2 correct
Hz 50 40 30 20 10 0 -10 0 0.1
StA2 high
0.2
0.3
0.4
0.5 t
SLP2
Slip compensation, motor 2 (1) 0 to 150% 100 Parameter can only be accessed if UFt2 = n or nLd. Used to adjust the slip compensation value fixed by nominal motor speed. The speeds given on motor rating plates are not necessarily exact. If slip setting < actual slip: the motor is not rotating at the correct speed in steady state. If slip setting > actual slip: the motor is overcompensated and the speed is unstable.
(1) Parameter can also be accessed in the settings menu (SEt-). These parameters only appear if the function has been enabled.
57
FUnCode LStLAF Description Adjustment range Factory setting Management of limit switches The function can only be accessed if LAC = L2 or L3 (page 28). Limit, forward direction nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 Limit, reverse direction nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 Type of limit switch stop rMP: On ramp FSt: Fast stop nSt: Freewheel stop nO
LAr
nO
LAS
nSt
These parameters only appear if the function has been enabled via the selection of a logic input.
58
FUnSCS Saving the configuration (1) nO nO: Function inactive StrI: Saves the current configuration (but not the result of auto-tuning) to EEPROM. SCS automatically switches to nO as soon as the save has been performed. This function is used to keep another configuration in reserve, in addition to the current configuration. When drives leave the factory the current configuration and the backup configuration are both initialized with the factory configuration. If the remote terminal option is connected to the drive, the following additional selection options will appear: FIL1, FIL2, FIL3, FIL4 (files available in the remote terminal's EEPROM memory for saving the current configuration). They can be used to store between 1 and 4 different configurations which can also be stored on or even transferred to other drives of the same rating. SCS automatically switches to nO as soon as the save has been performed. Return to factory setting/restore configuration (1) nO nO: Function inactive rECI: The current configuration becomes identical to the backup configuration previously saved by SCS = StrI. rECI is only visible if the backup has been carried out. FCS automatically changes to nO as soon as this action has been performed. InI: The current configuration becomes identical to the factory setting. FCS automatically changes to nO as soon as this action has been performed. If the remote terminal option is connected to the drive, the following additional selection options appear, as long as the corresponding files have been loaded in the remote terminal's EEPROM memory (0 to 4 files): FIL1, FIL2, FIL3, FIL4. They enable the current configuration to be replaced with one of the 4 configurations that may be loaded on the remote terminal. FCS automatically changes to nO as soon as this action has been performed. Caution: If nAd appears on the display briefly once FCS has switched to nO, this means that the configuration transfer is not possible and has not been performed (different drive ratings for example). If ntr appears on the display briefly once the parameter has switched to nO, this means that a configuration transfer error has occurred and the factory settings must be restored using InI. In both cases, check the configuration to be transferred before trying again. For rECI, InI and FL1 to FL4 to be taken into account, the ENT key must be held down for 2 s. (1) SCS and FCS can be accessed via several configuration menus but they concern all menus and parameters as a whole.
FCS
59
ENT
FLt-
ESC ESC
Atr
ESC ENT
Automatic restart
ESC
rPr
ESC ENT
The parameters can only be modified when the drive is stopped and no run command is present. On the optional remote terminal, this menu can be accessed with the switch in the position.
FLtCode Atr Description Factory setting Automatic restart nO nO: Function inactive YES: Automatic restart, after locking on a fault, if the fault has disappeared and the other operating conditions permit the restart. The restart is performed by a series of automatic attempts separated by increasingly longer waiting periods: 1 s, 5 s, 10 s, then 1 min for the following periods. If the restart has not taken place once the configurable time tAr has elapsed, the procedure is aborted and the drive remains locked until it is powered down then powered up. The following faults permit this function: External fault (EPF) Loss of 4-20 mA reference (LFF) CANopen fault (COF) System overvoltage (OSF) Loss of a line phase (PHF) Loss of a motor phase (OPF) DC bus overvoltage (ObF) Motor overload (OLF) Serial link (SLF) Drive overheating (OHF) The drive safety relay remains activated if this function is active. The speed reference and the operating direction must be maintained. Use 2-wire control (tCC = 2C) with tCt = LEL or PFO (page 23). Check that an automatic restart will not endanger personnel or equipment in any way. tAr Max. duration of restart process 5 5: 5 minutes 10: 10 minutes 30: 30 minutes 1h: 1 hour 2h: 2 hours 3h: 3 hours Ct: Unlimited This parameter appears if Atr = YES. It can be used to limit the number of consecutive restarts on a recurrent fault. Reset of current fault no nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6
rSF
60
FLtCode FLr Description Factory setting Flying restart (automatic catching a spinning load on ramp) nO Used to enable a smooth restart if the run command is maintained after the following events: - Loss of line supply or disconnection - Reset of current fault or automatic restart - Freewheel stop The speed given by the drive resumes from the estimated speed of the motor at the time of the restart, then follows the ramp to the reference speed. This function requires 2-wire control (tCC = 2C) with tCt = LEL or PFO. nO: Function inactive YES: Function active When the function is operational, it activates at each run command, resulting in a slight delay (1 second max.). FLr is forced to nO if brake control (bLC) is assigned (page 54). External fault nO nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 If LAC = L3, the following assignments are possible: Cd11: Bit 11 of the Modbus or CANopen control word Cd12: Bit 12 of the Modbus or CANopen control word Cd13: Bit 13 of the Modbus or CANopen control word Cd14: Bit 14 of the Modbus or CANopen control word Cd15: Bit 15 of the Modbus or CANopen control word Stop mode in the event of an external fault EPF YES nO: Fault ignored YES: Fault with freewheel stop rNP: Fault with stop on ramp FSt: Fault with fast stop Configuration of motor phase loss fault YES nO: Function inactive YES: Triggering of OPF fault OAC: No fault triggered but management of the output voltage in order to avoid an overcurrent when the link with the motor is re-established and flying restart even if FLr = nO. To be used with downstream contactor. OPL is forced to YES if brake control (bLC) is assigned (page 54). Configuration of line phase loss fault YES This parameter is only accessible on 3-phase drives. nO: Fault ignored YES: Fault with fast stop Stop mode in the event of a drive overheating fault OHF YES nO: Fault ignored YES: Fault with freewheel stop rNP: Fault with stop on ramp FSt: Fault with fast stop Stop mode in the event of a motor overload fault OLF YES nO: Fault ignored YES: Fault with freewheel stop rNP: Fault with stop on ramp FSt: Fault with fast stop
EtF
EPL
OPL
IPL
OHL
OLL
61
FLtCode SLL Description Adjustment range Factory setting Stop mode in the event of a Modbus serial link fault SLF YES nO: Fault ignored YES: Fault with freewheel stop rNP: Fault with stop on ramp FSt: Fault with fast stop Stop mode in the event of a CANopen serial link fault COF YES nO: Fault ignored YES: Fault with freewheel stop rNP: Fault with stop on ramp FSt: Fault with fast stop Configuration of auto-tuning fault tnF YES nO: Fault ignored (the drive reverts to the factory settings) YES: Fault with drive locked Stop mode in the event of a loss of 4 - 20 mA signal fault LFF nO nO: Fault ignored (only value possible if CrL3 y 3 mA, see page 24) YES: Fault with freewheel stop LFF: The drive switches to the fallback speed (LFF parameter) rLS: The drive maintains the speed at which it was travelling when the fault occurred until the fault has disappeared. rNP: Fault with stop on ramp FSt: Fault with fast stop Before setting LFL to YES , rMP or FSt, check the connection of input AI3. Otherwise, the drive may immediately switch to an LFF fault. Fallback speed 0 to 500 Hz 10 Hz Fallback speed setting for stopping in the event of a fault Derated operation in the event of an overvoltage nO nO: Function inactive YES: The line voltage monitoring threshold is: ATV31pppM2: 130 V ATV31pppM3X: 130 V ATV31pppN4: 270 V ATV31pppS6X: 340 V In this case, a line choke must be used and the performance of the drive cannot be guaranteed. In order to assign this function, you must press and hold down the "ENT" key for 2 seconds. Controlled stop on mains power break nO nO: Locking of the drive and freewheel stopping of the motor NNS: This stop mode uses the inertia to maintain the drive power supply as long as possible. rNP: Stop according to the valid ramp (dEC or dE2) FSt: Fast stop, the stopping time depends on the inertia and the braking ability of the drive. Fault inhibit nO Inhibiting faults may damage the drive beyond repair. This would invalidate the guarantee. nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 Fault monitoring is active when the input is in state 0. It is inactive when the input is in state 1. All active faults are reset on a rising edge (from 1 to 0) of the input. In order to assign this function, you must press and hold down the "ENT" key for 2 seconds. Operating time reset to zero nO nO: No rtH: Operating time reset to zero The rPr parameter automatically falls back to nO as soon as the reset to zero is performed.
COL
tnL
LFL
LFF drn
StP
InH
rPr
62
ENT
CON-
ESC ESC
Add
ESC ENT
ESC
FLOC
ESC ENT
The parameters can only be modified when the drive is stopped and no run command is present. Modifications to parameters Add, tbr, tFO, AdCO and bdCO are only taken into account following a restart. On the optional remote terminal, this menu can be accessed with the switch in the position.
CONCode Add tbr Description Modbus: Drive address 1 Modbus: Transmission speed 19200 4.8: 4800 bps 9.6: 9600 bps 19.2: 19200 bps (Caution: The remote terminal can only be used with this value.) Modbus communication format 8E1 8O1: 8 data bits, odd parity, 1 stop bit 8E1: 8 data bits, even parity, 1 stop bit (Caution: The remote terminal can only be used with this value.) 8n1: 8 data bits, no parity, 1 stop bit 8n2: 8 data bits, no parity, 2 stop bits Modbus: Time-out 0.1 to 10 s 10 s CANopen: Drive address 0 to 127 0 CANopen: Transmission speed 125 10.0: 10 kbps 20.0: 20 kbps 50.0: 50 kbps 125.0: 125 kbps 250.0: 250 kbps 500.0: 500 kbps 1000: 1000 kbps CANopen: Error registry (read-only) 0: "No error" 1: "Bus off error" 2: "Life time error" 3: "CAN overrun" 4: "Heartbeat error" Forced local mode nO nO: Not assigned LI1: Logic input LI1 LI2: Logic input LI2 LI3: Logic input LI3 LI4: Logic input LI4 LI5: Logic input LI5 LI6: Logic input LI6 In forced local mode, the terminal block and display terminal regain control of the drive. Selection of the reference and control channel in forced local AI1 mode AIP for Can only be accessed if LAC = 3 ATV31pppA In forced local mode, only the speed reference is taken into account. PI functions, summing inputs, etc. are not active. See the diagrams on pages 28 to 31. AI1: Analog input AI1, logic inputs LI AI2: Analog input AI2, logic inputs LI AI3: Analog input AI3, logic inputs LI AIP: Potentiometer (type A drives only), RUN/STOP buttons LCC: Remote terminal: LFr reference page 16, RUN/STOP/FWD/REV buttons. Adjustment range 1 to 247 Factory setting
tFO
ErCO
FLO
FLOC
63
ENT
SUP-
ESC ESC
LFr
ENT
ESC
ESC
LIACPU
ENT
ENT
Sub-menu
ESC
ESC
ESC
ENT
ESC
Parameters can be accessed with the drive running or stopped. On the optional remote terminal, this menu can be accessed with the switch in any position. Some functions have numerous parameters. In order to clarify programming and avoid having to scroll through endless parameters, these functions have been grouped in sub-menus. Like menus, sub-menus are identified by a dash after their code: LIA- for example. When the drive is running, the value displayed is that of one of the monitoring parameters. By default, the value displayed is the output frequency applied to the motor (rFr parameter). Whilst the value of the new monitoring parameter required is being displayed, press and hold down the "ENT" key (2 seconds) to confirm the change of monitoring parameter and store this. From now on, the value of this parameter will be displayed while the drive is running (even after it has been disconnected). If the new choice is not confirmed by pressing the "ENT" key a second time, the drive will return to the previous parameter after it has been switched off.
64
SUPCode LFr rPI FrH rFr SPd1 or SPd2 or SPd3 LCr Opr ULn tHr Description Frequency reference for control via built-in terminal or remote terminal Internal PI reference Frequency reference before ramp (absolute value) Output frequency applied to the motor Variation range 0 to 500 Hz 0 to 100% 0 to 500 Hz - 500 Hz to + 500 Hz
tHd
LFt
Otr rtH
Output value in customer units SPd1 or SPd2 or SPd3 depending on the SdS parameter, see page 19 (SPd3 in factory settings mode). Current in the motor Motor power 100% = Nominal motor power, calculated using the parameters entered in the drC- menu. Line voltage (gives the line voltage via the DC bus, motor running or stopped) Motor thermal state 100% = Nominal thermal state 118% = "OLF" threshold (motor overload) Drive thermal state 100% = Nominal thermal state 118% = "OHF" threshold (motor overload) Last fault bLF: Brake control fault CFF: Configuration (parameters) incorrect CFI: Configuration (parameters) invalid COF: Communication fault line 2 (CANopen) CrF: Capacitor pre-charge fault EEF: EEPROM memory fault EPF: External fault InF: Internal fault LFF: 4 - 20 mA fault on AI3 nOF: No fault saved ObF: DC bus overvoltage fault OCF: Overcurrent fault OHF: Drive overheating fault OLF: Motor overload fault OPF: Motor phase loss fault OSF: Line supply overvoltage fault PHF: Line supply phase loss fault SCF: Motor short-circuit fault (phase, earth) SLF: Modbus communication fault SOF: Motor overspeed fault tnF: Auto-tuning fault USF: Line supply undervoltage fault Motor torque 100% = Nominal motor torque, calculated using the parameters entered in the drC- menu. Operating time 0 to 65530 hours Total time the motor has been powered up: 0 to 9999 (hours), then 10.00 to 65.53 (kilo-hours). Can be reset to zero by the rPr parameter in the FLt- menu (see page 62).
65
SUPCode COd Description Terminal locking code Enables the drive configuration to be protected using an access code. Caution: Before entering a code, do not forget to make a careful note of it. 0FF: No access locking codes - To lock access, enter a code (2 to 9999). The display can be incremented using . Now press "ENT". "On" appears on the screen to indicate that the parameters have been locked. On: A code is locking access (2 to 9999) - To unlock access, enter the code (incrementing the display using ) and press "ENT". The code remains on the display and access is unlocked until the next power down. Parameter access will be locked again on the next power-up. - If an incorrect code is entered, the display changes to "On" and the parameters remain locked. XXXX: Parameter access is unlocked (the code remains on the screen). - To reactivate locking with the same code when the parameters have been unlocked, return to "On" using the button then press "ENT". "On" appears on the screen to indicate that the parameters have been locked. - To lock access with a new code when the parameters have been unlocked, enter a new code (increment the display using or ) and press "ENT". "On" appears on the screen to indicate that the parameters have been locked. - To clear locking when the parameters have been unlocked, return to "OFF" using the button and press "ENT". "OFF" remains on the screen. The parameters are unlocked and will remain unlocked until the next restart. When access is locked using a code, only the monitoring parameters can be accessed, with only a temporary choice of parameter displayed. State of auto-tuning tAb: The default stator resistance value is used to control the motor. PEnd: Auto-tuning has been requested but not yet performed. PrOG: Auto-tuning in progress. FAIL: Auto-tuning has failed. dOnE: The stator resistance measured by the auto-tuning function is used to manage the drive. Strd: The cold stator resistance (rSC other than nO) that is used to control the motor. Indicates the ATV31 firmware version. E.g.: 1102 = V1.1 IE02. Logic input functions Can be used to display the functions assigned to each input. If no functions have been assigned, nO is displayed. Use the and arrows to scroll through the functions. If a number of functions have been assigned to the same input, check that they are compatible.
tUS
Can be used to display the state of the logic inputs (using the segments of the display: high = 1, low = 0) State 1 State 0 LI1 LI2 LI3 LI4 LI5 LI6 Example above: LI1 and LI6 are at 1, LI2 to LI5 are at 0. Analog input functions Can be used to display the functions assigned to each input. If no functions have been assigned, nO is displayed. Use the and arrows to scroll through the functions. If a number of functions have been assigned to the same input, check that they are compatible.
66
Maintenance
Servicing
The Altivar 31 does not require any preventative maintenance. It is nevertheless advisable to perform the following regularly: Check the condition and tightness of connections. Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective (average service life of fans: 3 to 5 years depending on the operating conditions). Remove any dust from the drive.
Monitoring menu:
This is used to prevent and find the causes of faults by displaying the drive status and its current values.
67
CrF Capacitor load circuit EEF EEPROM fault InF Internal fault OCF Overcurrent
68
Loss of the 4-20 mA reference on Check the connection on input AI3. input AI3 Braking too sudden Increase the deceleration time. or driving load Install a braking resistor if necessary. Activate the brA function (page 38) if it is compatible with the application. Drive temperature too high Check the motor load, the drive ventilation and the environment. Wait for the drive to cool down before restarting. Triggered by excessive motor Check the ItH setting (motor thermal protection) (page 16), check the motor load. Wait for the drive to cool down before current restarting. Loss of one phase at drive output Check the connections from the drive to the motor. Downstream contactor open If a downstream contactor is being used, set OPL to OAC Motor not connected or motor (FLt- menu page 61). Test on a low power motor or without a motor: In factory power too low settings mode, motor phase loss detection is active (OPL = Instantaneous instability in the YES). To check the drive in a test or maintenance motor current environment without having to switch to a motor with the same rating as the drive (particularly useful in the case of high power drives), deactivate motor phase loss detection (OPL = no). Check and optimize the UFr (page 17), UnS and nCr (page 20) parameters and perform auto-tuning with tUn (page 21). Line voltage too high Check the line voltage. Disturbed line supply Drive incorrectly supplied or a Check the power connection and the fuses. fuse blown Failure of one phase Reset. 3-phase ATV31 used on a single Use a 3-phase line supply. phase line supply Unbalanced load Disable the fault by setting IPL = nO (FLt- menu page 61). This protection only operates with the drive on load. Interruption in communication on Check the communication bus. the Modbus bus Please refer to the product-specific documentation.
USF Undervoltage
Check the voltage and the voltage parameter. Replace the drive.
69
Configuration/Settings table
>.H
Code bFr Factory setting 50 Customer setting
Settings menu
Code ACC AC2 dE2 dEC tA1 tA2 tA3 tA4 LSP HSP ItH UFr FLG StA SLP IdC tdC tdC1 SdC1 tdC2 SdC2 JPF JF2 JGF rPG rIG FbS PIC
SEtCustomer setting s s s s % % % % Hz Hz A % % % % A s s A s A Hz Hz Hz /s Code rP2 rP3 rP4 SP2 SP3 SP4 SP5 SP6 SP7 SP8 SP9 SP10 SP11 SP12 SP13 SP14 SP15 SP16 CLI CL2 tLS rSL UFr2 FLG2 StA2 SLP2 Ftd ttd Ctd SdS SFr Factory setting 30% 60% 90% 10 Hz 15 Hz 20 Hz 25 Hz 30 Hz 35 Hz 40 Hz 45 Hz 50 Hz 55 HZ 60 Hz 70 Hz 80 Hz 90 Hz 100 Hz 1.5 In (1) 1.5 In (1) 0 (no time limit) 0 20% 20% 20% 100% bFr 100% In (1) 30 4 kHz Customer setting % % % Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz A A s % % % % Hz % A kHz
Factory setting 3s 5s 5s 3s 10% 10% 10% 10% 0 Hz bFr According to drive rating 20% 20% 20% 100 Hz 0.7 In (1) 0.5 s 0.5 s 0.7 In (1) 0s 0.5 In (1) 0 Hz 0 Hz 10 Hz 1 1/s 1 nO
(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. These parameters only appear if the corresponding function has been selected in another menu. The majority can also be accessed and adjusted in the function configuration menu. Those which are underlined appear in factory settings mode.
70
Configuration/Settings table
drCCustomer setting Hz V Hz A RPM Code tUS UFt nrd SFr tFr SrF Factory setting tAb n YES 4 kHz 60 Hz nO Customer setting
Factory setting 50 Hz According to drive rating 50 Hz According to drive rating According to drive rating According to drive rating nO
kHz Hz
I/O menu
Code tCC tCt rrS
I-OFactory setting 2C ATV31pppA: LOC trn if tCC = 2C, LI2 if tCC = 3C, LI3 if tCC = LOC: nO 4 mA 20 mA Customer setting Code AO1t dO r1 Factory setting 0A nO FLt Customer setting
CrL3 CrH3
mA mA
r2
nO
Control menu
Code LAC Fr1 Fr2 rFC CHCF Cd1
CtLCustomer setting Code Cd2 CCS COp LCC PSt rOt Factory setting Mdb Cd1 nO nO YES dFr Customer setting
Factory setting L1 AI1 AIP for ATV31pppA nO Fr1 SIM tEr LOC for ATV31pppA
These parameters only appear if the corresponding function has been enabled.
71
Configuration/Settings table
FUnCode JOGJOG Factory setting Customer setting If tCC = 2C: nO If tCC = 3C: LI4 If tCC = LOC: nO 10 Hz nO nO nO nO 1 1 1 nO nO nO 30% 60% 90% 0 nO 0% nO According to drive rating 0.5 s nO 0.5 s nO nO 1.5 In (1)
StC-
AdC-
SAIPSS-
tA1 tA2 tA3 tA4 ACC dEC rPS Frt AC2 dE2 brA Stt FSt dCF dCI IdC tdC nSt AdC tdC1 SdC1 tdC2 SdC2 SA2 SA3 PS2
PS4
PS8 PS16 SP2 SP3 SP4 SP5 SP6 SP7 SP8 SP9 SP10 SP11 SP12 SP13 SP14 SP15 SP16
10% 10% 10% 10% 3s 3s nO 0 5s 5s YES Stn nO 4 nO 0.7 In 0.5 s nO YES 0.5 s 0.7 In (1) 0s 0.5 In (1) AI2 nO If tCC = 2C: LI3 If tCC = 3C: LI4 If tCC = LOC: LI3 If tCC = 2C: LI4 If tCC = 3C: nO If tCC = LOC: LI4 nO nO 10 Hz 15 Hz 20 Hz 25 Hz 30 Hz 35 Hz 40 Hz 45 Hz 50 Hz 55 Hz 60 Hz 70 Hz 80 Hz 90 Hz 100 Hz
% % % % s s Hz s s
UPd-
PI-
A s bLCs A s A LC2-
JGF USP dSP Str PIF rPG rIG FbS PIC Pr2 Pr4 rP2 rP3 rP4 rSL PII rPI bLC brL Ibr brt bEn bEt bIP LC2 CL2
Hz
% % %
% Hz A s Hz s
CHP-
CHP
nO
Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz
LSt-
UnS2 According to drive rating FrS2 50 Hz nCr2 nSP2 According to drive rating COS2 UFt2 n UFr2 20% FLG2 20% StA2 20% SLP2 100 Hz LAF nO LAr nO LAS nSt
V Hz A RPM
% % % Hz
(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive rating plate. These parameters only appear if the corresponding function has been enabled. They can also be accessed in the SEt menu.
72
Configuration/Settings table
Fault menu
Code Atr tAr rSF FLr EtF EPL OPL IPL OHL OLL
FLtCustomer setting Code SLL COL tnL LFL LFF drn StP InH rPr Factory setting YES YES YES nO 10 Hz nO nO nO nO Customer setting
Hz
Communication menu
Code Add tbr tFO ttO AdCO Factory setting 1 19200 8E1 10 s 0
CONCustomer setting Code bdCO FLO FLOC s Factory setting 125 nO AI1 AIP for ATV31pppA Customer setting
These parameters only appear if the corresponding function has been enabled.
73
AC2 ACC AdC AdCO Add AI1A AI2A AI3A AO1t Atr bdCO bEn bEt bFr bIP bLC brA brL brt CCS Cd1 Cd2 CHCF CHP CL2 CLI COd COp COS COS2 CrH3 CrL3 Ctd dCF dCI dE2 dEC dO drn dSP EPL ErCO EtF FbS FCS FLG FLG2 FLO
38 38 41 63 63 66 66 66 24 60 63 54 54 20 54 54 38 54 54 35 34 34 34 56 55 18 66 35 20 57 24 24 19 39 39 38 16 24 62 48 61 63 61 51 22 17 57 63
FLOC FLr Fr1 Fr2 FrH FrS FrS2 Frt FSt Ftd HSP Ibr IdC InH IPL ItH JF2 JGF JOG JPF LAC LAF LAr LAS LC2 LCC LCr LFF LFL LFr LFt LI1A LI2A LI3A LI4A LI5A LI6A LIS LSP nCr nCr2 nrd nSP nSP2 nSt OHL OLL OPL
63 61 33 33 65 20 56 38 39 19 16 54 39 62 61 16 18 46 46 18 33 58 58 58 55 35 65 62 62 65 65 66 66 66 66 66 66 66 16 20 56 22 20 56 40 61 61 61
Opr Otr PIC PIF Pr2 Pr4 PS16 PS2 PS4 PS8 PSt r1 r2 rFC rFr rIG rOt rP2 rP3 rP4 rPG rPI rPI rPr rPS rPt rrS rSC rSF rSL rtH SA2 SA3 SCS SdC1 SdC2 SdS SFr SLL SLP SLP2 SP10 SP11 SP12 SP13 SP14 SP15 SP16
65 65 51 51 51 51 45 44 44 44 35 24 24 34 65 51 35 51 51 51 51 52 65 62 38 37 23 21 60 52 65 42 42 22 41 41 19 22 62 17 57 45 45 45 45 45 45 45
SP2 SP3 SP4 SP5 SP6 SP7 SP8 SP9 SPd1 SPd2 SPd3 SrF StA StA2 StP Str Stt tA1 tA2 tA3 tA4 tAr tbr tCC tCt tdC tdC1 tdC2 tFr tHd tHr tLS ttd ttO tUn tUS tUS UdP UFr UFr2 UFt UFt2 ULn UnS UnS2 USP
45 45 45 45 45 45 45 45 65 65 65 22 17 57 62 48 39 37 38 38 38 60 63 23 23 39 41 41 22 65 65 18 19 63 21 21 66 66 17 57 21 57 65 20 56 48
74
Index of functions
+/- speed 2-wire/3-wire control Analog/logic output AOC/AOV Automatic restart Automatic standstill DC injection Brake control CANopen: Drive address Control and reference channels Control channel switching Current limit DC injection via logic input Deceleration ramp adaptation Drive thermal protection Drive ventilation Fast stop via logic input Flying restart (automatic catching a spinning load on ramp) Forced local mode Freewheel stop via logic input Function access level Jog operation Management of limit switch Modbus: Drive address Motor control auto-tuning Motor switching Motor thermal protection Motor thermal protection - max. thermal current PI regulator Preset speeds Ramp switching Ramps Reference switching Relay r1 Relay r2 Reset of current fault Return to factory settings/restore configuration Saving the configuration Selection of the type of voltage/frequency ratio Skip frequency Stop modes Summing inputs Switching for second current limit Switching frequency
47 23 24 60 41 53 63 26 35 18 39 38 5 5 39 61 63 40 33 46 58 63 21 56 6 16 49 43 38 37 34 24 24 60 22 22 21 18 39 42 55 22
75
VVDED303042 EN