, Control NO, BRAS ity | ae B 4 jem seas es|ag;sear| e 2 law revisnn xo [svvgol arr sovarone | pare | reveiw vo. _fsvwoo| are [on nar | sxouarume | nase xe VR Le BE Eake PROMECT TE axe [290% promer xo ot ommexen | Hie wets SURED | Pe eeereteett ten recwmcat pesew | H1S46A~49 Fie ae DRAWING TITLE | parr no) se wasolne)] #01 soaue SS APFROWD CALCYLATEON SHBETS OF A0THORI STEAM CONSLUPTION FoR = EXHAUS R = PRY he er H&Z SHIPBUILDING (GROUP) CO.LTD| DRG.NO. 5000203CHIS46A~49A 50002086 PAGE 2 Calculation Sheets of Steam Consumption For Exhaust Boiler 1. 0.7 MPa steam source: a, Exhaust gas boiler: 1,400Kg/h b, From Aux, boilers in way of pressure reduction valve 2. Heat transferring coefficient in following calculation (1) We take K=4,3 Keal/m?ehe C in case of surface next to slop tank; (2) We take K=2.4 Keal/m"+h-* C in case of surface next to another bunker tank; (3) We take K=0.8 Keal/m?+he® C in case of surface next to insulated E/R boundary; (4) We take K=0,8 Keal/m’+h-* C in case of surface next to insulated pump room; (8) We take K=3.5 Keal/m?+he® C in case of surface next to cofferdam tank, (© We take K=5.5 Keal/m?+he® C in case of surface next to ballast tank; (7) We take K=8.0 Keal/m’+h+® C in case of surface next to exposed deck. (8) We take K=4.3Kcal/m”+he* C in case of surface next to un-insulated pump room, Note: The a.m. coefficient is taken as per recommendations given in technical book “Ship Design manual” published by “(China) NATIONAL DEFENCE INDUSTRIAL PUBLISHING HOUSE”. 3. Steam consumption calculation () Daily steam users: 1. Nol HF.O.T. (P) VOLUME. ‘abt. 603.2m! VOLUME OF OIL 591.1 »? (98% capacity) KEEPING TEMP. 35°C HEATING FROM 35°C 10 45° HEATING TIME. 72 HOURS HFO. SPECIFIC GRAVITY 960kg/mn? F.0. SPECIFIC HEAT CAPACITY C=0.45 Kealfkg.'C AVAILABLE STEAM ENTHALPHY: Note: Enthalpy of 0.65MPasteam: Enthalpy of condensate (100°C): A) KEEPING. CONDITION _|F.AREA(nr)| COEFF K(Kalim=h.0) | TEMP(C) | STC) | PUMP ROOM 804 08 5 30 | [SLOP TANK 766.3 43 5 30 [ENGINE ROOM 70 08 30 5 TOP 33.4 80 5 30 COFFERDAM 948 55 [5 30 ILSFO. TK (P) 151.8 24 [35145 0 [BALLAST TK 30 55 [ 6 30 | QI=EPK AT=80.4°0,8°30 +166,3°4.3°S0*7°0.8°5+38.1°8°304 04.95, 590815] S°2AOFB0"S S*30 =51942.3KeaV/H GI=Q4G1-I2)= 51942,3/560=92.8K ehhHIS86 4-49 5090208¢ PAGE 3. B) HEATING PK ( (i112) 20) +CM, 60 =(60.40,8°354+ 166.394 3°35+7°0.8°1033,1°8°33 4535/7 $(2251.2525028,15+38+9268% 182494577. 50529 35455 96095 Kealltt 62 =QUAL-i2)= 9A 8S 5°35*15 1.5492 4°0%30°5. 5°35) 2591.1 9960°0.45% +3466 16208/560 =171.6K gh 2. LSE.O.T. (P) VOLUME, abt. 702.3m? VOLUME OF OIL 688.3m’ (98% capacity) KEEPING TEMP. 35°C HEATING FROM 35°C to 45°C HEATING TIME. 72 HOURS H.EO. SPECIFIC GRAVITY 960kg/m? F.O, SPECIFIC HEAT CAPACITY C=0.45 Kealfkg."C AVAILABLE STEAM ENTHALPHY: Al=660-100=560Kealtg Note: Enthalpy of 0.65MPasteam: —1=660Keal/kg Enthalpy of condensate (100°C): 2=100Kealkg A) KEEPING. CONDITION | F-AREA(m) | COEFF K(Kcalim™ hc) | TEMP(C) | ATCC) NOTFO.TKP) 157.5 24 35/45, Q PUMP ROOM [34 08 5 30] ENGINE ROOM 895 08 30 8 TOP, 364 80 5 30 (COFFERDAM 146.6 56 5 30 QI=SFK AT 151.5*24*0+8.490,8"30489,5°0.845 43648904 146.65,5°30 =33484.6Kealh IN i1-i2}= 33484 6156059 8Kg/h 2) HEATING ZPK( (+2) 20) ~CM, AYT 151.5*2.4*048.4°0,8"35+89,5*0.8°10436.4°8°354146.095.5°354702.3°960°0ASMLS-35)/72 39362.+41298=80660Keal’h 2H -i2y= 144Kegih 3. Nod HR.O.T. (S) VOLUME, ‘abt. 722.1 VOLUME OF OIL 707.7m? (98% eapacity) KEEPING TEMP. 350 HEATING FROM 35°C 10 450 HEATING TIME. 72 HOURS HFO, SPECIFIC GRAVITY 960kg/m* F.0. SPECIFIC HEAT CAPACITY ©-0.45 Kealykg'C AVAILABLE STEAM ENTHALPHY: A/=660-100=S60KeaV/kg Note: Enthalpy of 0.65MPasteam: L1=660Keal, Enthalpy of condensate (100°C): 12=100Keai/kg A) KEEPING CONDITION [FAREA(m™] COEFF.K(Kealim™h.c) | TEMP(C) [ ATCC) | PUMP ROOM 38.6 08 5 30 SLOP TANK 166.6 43 5 20 ENGINE ROOM 7.8 08 30 5 TOP, 59.5 80 5 30,HISGA~AGA 50992036 PAGE 4 (COFFERDAM 719 35 5 30 INO.2F.O. TKS) 149.5 24 Es o [BALLAST TK 30. 24 Ed 5 [BLR F.O.SERV. TK. 3 24 a =48 QT=SP-K, AT=88,6°0,.8°30" 166 6°4,3°3047,8°0.8°5+59,5°O°3041 19°53 5°305 149 59240 $3092. 49543 °2.4 945) B) HEATING Q2=(ZFK¢ (1812) 210) +CM, ANT 6°0,8°35+J66,.6°4.3°35+7,8°0.B°10459.5°8°35*119*S, 3°35 149.542 490430°2.4° 104322 4%(- 4Q)* 207.7960 OAS (43-3572 "616+42462=1 10078Keal/H G2 =QU/{tI-12)=110078/560 =196.6 Kgfh 4, No.2 F.O.T. (8) VOLUME. abt. 811-4m! VOLUME OF OIL 195.2m° (98% capacity) KEEPING TEMP. 35°C HEATING FROM 35% 10 45°C HEATING TIME. 72 HOURS WFO. SPECIFIC GRAVITY 960kgin* F.O, SPECIFIC HEAT CAPACITY C=0.45 Kealikg.'C AVAILABLE STEAM ENTHALPHY: A\/=660-100=560Keat/kg Note: Enthalpy of 0.65MPasteam: —T1=660KcaV/kg Enthalpy of condensate (100°C): 12=100Kealkg A) KEEPING CONDINION | FAREA(m®) | COEFF K(Kealim™h.0)| TEMP(C) | ATCO) INO.TF.0. TKS) 749.5 24 365, 0 PUMP ROOM 84 08 5 30, ENGINE ROOM 647 08 30 8 TOP 468 80 3 30 COFFERDAM 7687 55 3 30 BLRF.O.SERV. TK 152 24 0 45 OTK Ss) 90.7 2a 3 30 OF SFK aT $149, 5*2.4048,40.8°90+64.740.85448.348*304 168,745, 5430415 29244 45)490.1°2.4°30 =44853.5 Keaifh GI=QUiT-i2)= 44853.5/560~80.1Kefh B) HEATING QP(ERK( (+12) 240) +CM, A/T =(149.5°2.420+8.40.8935+ 64 7°0.891 0448.8°8°35 + 168,795 S834 15.224 4Y+90.1°2.4°35}*795,2°960°OAS*(AS-35/2 52992+47712=100704 Keats G2 =Q2Hi1-i2) = 100708/560 = 180K 5. RO. SEIT. TANK VOLUME abt 56.3 m* VOLUME OF OIL _53.5m’ (95%capacity) HEATING FROM 45°C to 60°C HEATING TIME. 24 HOURS KEEPING TEMP 60°CHISA6A~484 Sooa2a3c_ PAGE A) KEEPING CONDITION FAREA(m) [ COEFF. K(Kealim=h.C) [TEMP(C]| A T(C) [PUMP ROOM 23.7 43 5 55 INO.1 F.0. SERV. TK 11.85 24 80 20 INO.2F.0. SERV. TK 11.85 24 50 10 IBLR F.O.SERV. TK. at 24 80 “20 ENGINE ROOM 236 08 30 30 1 COFFERDAM 745 55 5 88 NOTE: NO.2 F.O. SERVICE TK STANDBY, AND WE ASSUME INSIDE AIR TEMP BE 50°C. QU EP.K, A TH23.794.5°5541 1.852 4°(-20)+ 11.85%2.4"10%9,142 4°(-20)#23.640,830414.595.5455 9836 .5Keal/h 836.5156 17.6 Kah 14 B) HEATING ERK ( (11412) 2-40) +CM, S9/T 4347. S11 B5*240-27.5)4 11 8S°2A°2, S49 DAN. 47, SY/24453,.5*960%0.45 (60-45) I24 77424 1444522509. 6Keallh G2 =Q2/it-2) =22509,6/560 40, 2Kgzh 6. LEO. SERVICE TANK NO.1F.0. SERVICE TANK. VOLUME abt 28m VOLUME OF OIL — 26.6m?_(95%capacity) KEEPING TEMP 80°C KEEPING. ‘CONDITION | FAREA(m) | COEFF.K(Kealim™h.c) | TEMP(C) | a 7(0) | [ENGINE ROOM 23.45 08 30 | 50 FOSETT.T1K 11.85 24 60 20 INO.2 F.0, SERV TK 94 24 50 [30 NOTE: NO2 F.0. SERVICE TK STANDBY, AND WE ASSUME INSIDE AIR TEMP BE 50. QU= EEK, AT923,459*0.8*50+11,85°2.4°20 #9.12.4930 162Kealh GI-QUMiL-i2)=2162/560 =3.9Kg/h 7. BOILER F.0, SERVICE TANK VOLUME abt Qn VOLUME OF OIL 39.9m°_(95%6capacity) KEEPING TEMP 80°C KEEPING. CONDITION FAREA(m’) | COEFF.K(Kealim®.n.C) | TEMP(C) | a T(‘C) PUMP ROOM, ao 43 5 76 INO.1 F.O. SERV. TK, ot 24 80 0 ENGINE ROOM 20.1 08 30 60 [No.1 F.6. TK(S) 3 24 36 48 No.2F.0. TKS) 152 24 36 45 Ql EPK. 4 TH8.9°43*75+9.1°2.440+20,1"0,885043"2. 4445415, 2"2.4845 639.85 Kalla GI=QUi(i1-412)=5639.85/560 =10Kehon HISA6A~49A, 5000208¢ 8. M/E KO, HEATER 1) ME F.0, CONSUMPTION AT SMCR: °166.2(1-45%) «10° *13570x0.96% 10%42707/40200=2, 2)F.O. CIRC, PUMP CAPCITY: Q=8.5m'/h F.0,HEATER OUTLET TEMP: 145 FO. INLET HEATER TEMP. 1238 (calculated as below) [2.4x(80-5)H8.5-2 4)x(145-5))/8.5=121.6°C ‘Note: With steam tracing, emp, drop along F.O. ines is within 5°C AVAILABLE STEAM ENTHALPHY: 4\1660-100=560KcaVkg Note: Enthalpy of 6.Skgflem*steam: I1=660Kealikg Enthalpy of condensate (100°C): 12=100Keal/kg. STEAM CONSUMPTION: CF.O-SPECIFIC HEAT CAPACITY 0.45 Kealikg’C RF.O-SPECIFIC GRAVITY 960 Keim? G=QXCE.O-RE.O.x 4 THI) =8,5x0.45%960%(145-121 6)/(660-100)=153.4Kghh 9.G/E E.0. HEATER 1) Gif F.0, CONSUMPTION: sets) (q=2*198(145%)%10" <680%0,96%107%42707/40200=0.29m' fh 2)F.0. BOOSTER PUMP CAPCITY: Q=2m'/a F.O.HEATER OUTLET TEMP: 145°C ¥.0, INLET HEATER TEMP: 129.5 (calonlated as below) [0.29x(80-5)+(2-0.29)x(145-5)]/2=130.6°C ‘Note: With steam tracing, temp. drop along F.O. lines is within 5° AVAILABLE STEAM ENTHALPHY: A.1660-100=S60Kealkg Note: Enthalpy of 6 5kgflem steam: T1=660Kealikg Enthalpy of condensate (100°C): 12=100Kcalig STEAM CONSUMPTION: C.E.O-SPECIFIC HEAT CAPACITY 0.45 Keal/kg'C RE.O-SPECIFIC GRAVITY 960 Ke/m? G=QxCF.O*RF.0. 4 TMi-2) =2*0.45»960%(145-130.6)((660-100)-22.2 Kgih 10.H.F.0 PURIFIER HEATER HE.O PURIFIER OPERATIONRATING: 4450 Lh F.0. INLET TEMP. OF HEATER 55°C F.0, OUTLET TEMP. OF HEATER 98°C CE.O-SPECIFIC HEAT CAPACITY 0.45 Keal/kg' R.F.O.SPECIFIC GRAVITY 960 K/ m* AVAILABLE STEAM ENTHALPHY: A1=660-100=560Kealfkg ‘Note: Enthalpy of 6.5kgflem?steam: — 11“660Keal/kg. Enthalpy of condensate (100°C): 12-100Keal/ks) PAGE 6HIS464~49 5000203, PAGE 7 STEAM CONSUMPTION: (G=4450x0.45 x0.96x(98-55)/(660-100)=147.6 K/h 11. L.O, PURIFIER HEATER L.O. PURIFIER CAPACITY: 2400 L/h LO. INLET TEMP. OF HEATER 400 L.0, OUTLET TEMP. OF HEATER 90°C CF.O-SPECIFIC HEAT CAPACITY 0.45 Kealikg’C REO-SPECIFIC GRAVITY 960 Kg/ m* Note: Enthalpy of 6 5kgtem steam: Enthalpy of condensate (100°C): 12100Keal/Kg. STEAM CONSUMPTION: (G-2400%0,45%0.9*(90-40)i(660-100)=86.8 Kerb 12, CALORIFIER, RW. INLET TEMP, 25 FW. OUTLET TEMP. 65°C FW. FLOW 2000 Lith FLW. SPECIFIC HEAT CAPACITY: 1.0 Keal/kg'C F.W. SPECIFIC GRAVITY; 1000 Kym! STEAM CONSUMPTION: G=2 *1000%1.0%(65-25)((660-100)=142. 9K g/h 13. AIR CONDITION UNIT 1) Accommodation air conditioners: ~343.2Kg/h (steam consumption at normal condition) 2) ECR packaged air conditioners: ~18.4Kg/h 3) Else packaged air conditioners: electrical heater 343.2418.4=361.6 Kg/h 14, Aux, boilers F.O, heaters Steam consumption: 392Kg/h (data from Aalborg) 15. Steam tracing Estimated steam consumption:60Kg/h 16, Incinerator wasted oil tank W.O. inlettemp. 5c WO. outlet temp.: 120 Incinerator burning capacity: 64Kg/h (data from maker) W.O.SPECIFIC HEAT CAPACITY: 0.8 Kealcg’C STEAM CONSUMPTION: G=64%0.8%(120- 5)/(660-100)=10.5Kg/h. 17. F.0 Sludge tankHIS464A-894 s009203¢ Volume of sludge tank: 13.1m? VOLUME OF OIL 12.4m? (95%capacity) Heating from 5°C to 50°C HEATING TIME. —-24HOURS HEATING Q12.4x960%0,45%(50-5/24=10044Kcal/h G=Qi1-i2)=17.9K e/a, 18, L.O Sludge tank Volume of sludge tank: 7.9m* VOLUME OF OIL 7.5m? (95%capacity) Heating from s'C t0 50°C HEATING TIME. 24HOURS HEATING QH7.5x960x0.45%(50-5)/24=10044Keal¢h G=Q(i1-i2)=10.9K gh (I). Miscellaneous steam users 1. MEE LO. SETTING TANK VOLUME: —39.7m! VOLUME OF OIL — 37.7m? (95%capacity) HEATING FROM 5°C to 40°C HEATING TIME, 24 HOURS L.0. SPECIFIC HEAT CAPACITY: 0.46 Keal/kg'e LO. SPECIFIC GRAVITY; 900 Keim? HEATING Q2=37.7%900%0.45%(40-5)/24=22275 4K cal/h G2=QUMG1-i2)=39.8K g/h 2. M/E L.O. SUMP TANK VOLUME: 29.6.m* VOLUME OF OIL 20m? (according to M/E supplier) HEATING FROM ST 140°C HEATING TIME, 8 HOURS HEATING Q2=20x900«0.45x(40-5)/8=48195 Keal/h G2-QUKi1-i2)}-86Ky/h 3. G/E LO. SETTING TANK ‘VOLUME: 7.9m VOLUME OF OIL 7.3m? HEATING FROM 5 to 40°C HEATING TIME. 24 HOURS HEATING Q2=7.3%900%0.45(40-5)/24=4927.5 Keal/h G2=QU/(i1-i2)=8.8K gh 4. F.0. OVERFLOW TANK VOLUME: 181m? VOLUME OF OIL 17.7m* HEATING FROM 5°C to 50°C PAGEHISM6A~A9A 50002036 HEATING TIME, 24 HOURS HEATING Q2=17.7x960x0.45%(50- G2=QU/G1-i2)=29 3K g/ /24=16427.6Keal/h 5.F.0. DRAIN TANK ‘VOLUME: 2m VOLUME OF OIL 1.96m? HEATING FROM 5°C t050°C HEATING TIME. 24 HOURS HEATING QH1.96 «960%0.45x(50-5)/24=1587.6 Keal/h G=Q(i1-i2)=2.8K gfh 6. Bilge Primary Tank VOLUME: 3° VOLUME OF BILGE WATER 2.85m HEATING FROM 5°C to 50°C HEATING TIME, 4 HOURS 85 «960x0.45%(50-5)/4=13851 Keal/h Gil -i2)=24.7K fn 6.1.0. DRAIN TANK, VOLUME: 2m’ VOLUME OF OIL 1.96m? HEATING FROM $C to 40°C HEATING TIME. 4 HOURS HEATING 1.96 «900%0.45(40-5/4=6945.8Kcal/a G=QU(i1-i2)=12.4 Kghh 7. W/B F.W. PREHEATER Volume of M/E cooling system:12 m? F.W. SPECIFIC HEAT CAPACITY: 1.0 Keal/kg’C F.W. SPECIFIC GRAVITY; 1000 Kg/m? Heating FROM 30°C-60'C WITHIN 4HOURS: STEAM CONSUMPTION: Q=12 1000x1.0x(60-30)/4=90000Kcal/h G=QU(il-i2)=160.7K gh 8, M/E SCAVENGE BOX DRAIN TANK Volume of stuffing box drain tank: 0.7m* Heating from 5°C to 40°C HEATING TIME. 4 HOURS HEATING Q=0,7900%0.45 x(40-5)/ G=QUil-i2)=4.4 Kefh 480.6Kealh 10, CHEMICAL CLEANING TANK Volume of chemical cleaning tank: 1m? Heating from 5 to 40°C PAGE 8i AOR HISA6A~A9A so0203¢ PAGE 10 HEATING TIME. 4 HOURS HEATING Q=1%1000*1 0(40-5)/4=8750Keal/s G-QUi1-12)=15.6K eb 11, Separated Oil Tank : ‘Volume of sludge tank: 16.4m° Volume of oil: 15.6m° (95%capacity) Heating from $C to 40°C HEATING TIME. 24HOURS HEATING | QH15.6+960%0.45%(40-5)/24=9828Kealh G=QUi12)=17. 6K 12, Steam heaters in clothes washing room and Emergency generator room Steam consumption: 15K g/h per unit Im addition, steam might be used for cleaning oily water or oil tanks as well as some else purpose. Such usage is rare and occasional and could to be done when else steam users are in rest, thus it could almost be omitted. 4.0.7MPa Steam distribution balance | @ Incase of ship sailing at sea Steam distribution chart is indicated in table 1. | From this chart, it could conclude when at sea 1358.9 Kg/h steam could satisfy ship normal sailing, and the Exhaust Gas boiler could provide same much steam. In fact ,Awx. boiler (if in operation) are also available to provide 0.7MPa steam. Definitely steam supplying is sufficient. (I) In case of ship is at port ‘In fact, Aux, boilers are always in operation when loading or discharging cargo at port, thus 0.7MPa steam could be obtained in way of pressure reduction valve. There is no doubt, in this case, steam supplying is sufficient‘xny Toy 2omnos WHATS purEWp a FLOM s4 10q -x0V, “yuno2e oyuy peo] 129894 960) | XAY HOUMA ‘LON (Pe0] %L6) __W/EN6 8SET T TWLOL [ WX 0S “| Gsodind asia) WA y0¢ [__ SNOUNV TTASIAL | WTI TOE auneay %OT UBM 6E ee UALVSH WANOd XNAV | a Eereerceeeereae WRI '3Z _—— SINVL ADDS O'A 8 OT WAM STS Buneoy YS YAM SOL YOLVUANIONT j WX 09 Bupeay %OOL WAX 09 ONIOVUL AVALS UBYPT EST suneay %0L WBNS 19E YANOLLIGNOD ULV | WAITIL Bupeoy %OS WAX CCI WALAIOTVO YB8'98 uA %00! walAd OT W8X9 LPL Sunvey %001 Wala “OL WAH 07 juneay %06 WALVAH O'd w/OD WEASEL Bunvsy] %06 —— MALVaH ‘O'd B/N YA MOT Bundooy %OOT WX OF NVIADIANAS “Od YAUOR [|« WA S6T Burdeoy %OS WBYGE | __ANVLAOIAWAS ‘OH ZON/ION WBA Cop Surdoo 7p Sanvay %00T YBN FL ___ ANVIL ‘LISS ‘(O'H fe WBS OST Budaoy Bupw7H %O0T 43X81 WAX 108 @1'0 AHTON WY 6OL doy 001 | W/EN996T YMG COT ("LOA HON | | Wx 86S uidar4 % 001 ufexbel = | HPA 86S @LOorsT “BY 86 ‘urdoay Y%00T YBNI TLT iH WBN 8 C6 _=_@‘L'0 A HTON | (¥OLOVa GVO) ONILVAE SONIA MAVAGY | NOLLAGIALSIGIWVEIS | ALIOVdVO NOLLAIWASNOO WVALS SUAS WVALS Bas Je CIys UTA JAY UONGLYSIp UIED}S ETIL'O 21 AGEL, ova ‘E0z0008 Vor-VOrSTH