DC Interface Card
DC Interface Card
WEBSITE : www.koel.co.in
MARKET : DOMESTIC
MODIFICATION Mounting :
REV DESCRIPTION DATE INITIAL ECN NO.
SHEET NO.
DRN DATE 03.05.2019 TITLE : Title Page KIRLOSKAR OIL ENGINES LTD.,
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type :
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 1 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
=3RTA 2 Table of contents 08-05-2019 Koel.Milind1 =3RTA++GEN+PNL1&PLG 34 Plug diagram 08-05-2019 Koel.Milind1
=3RTA 3 Revision Overview 03-05-2019 Koel.Milind1 =3RTA++GEN+PNL1&PLG 35 Plug diagram 03-05-2019 Koel.Milind1
=3RTA&DOC 4 Wire numbering & device designation scheme 09-03-2019 Koel.Arjun =3RTA++GEN+PNL1&PLG 36 Plug diagram 03-05-2019 Koel.Milind1
=3RTA&DOC 5 Din symbol list 09-03-2019 Koel.Arjun =3RTA++GEN+PNL1&BOM 37 Bill of materials 08-05-2019 Koel.Milind1
=3RTA++GEN&LAY 6 Communication layout & General Layout 09-03-2019 Koel.Arjun =3RTA++GEN+PNL1&BOM 38 Bill of materials 08-05-2019 Koel.Milind1
=3RTA++GEN+PNL1&SCH 7 Main Incoming Supply 08-05-2019 Koel.Milind1 =3RTA++GEN+PNL1&BOM 39 Bill of materials 08-05-2019 Koel.Milind1
=3RTA++GEN+PNL1&SCH 8 Engine Wiring harness 08-05-2019 Koel.Milind1 =3RTA++GEN+PNL1&PO 40 Purchase-order list 08-05-2019 Koel.Milind1
=3RTA++GEN+PNL1&SCH 9 KG645 Controller Diagram 08-05-2019 Koel.Milind1 =3RTA++GEN+PNL1&PO 41 Purchase-order list 08-05-2019 Koel.Milind1
MODIFICATION Mounting :
REV DESCRIPTION DATE INITIAL ECN NO.
SHEET NO.
DRN DATE 03.05.2019 TITLE : Table of contents KIRLOSKAR OIL ENGINES LTD.,
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type :
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 2 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
REVISION HISTORY
MODIFICATION Mounting :
REV DESCRIPTION DATE INITIAL ECN NO.
SHEET NO.
DRN DATE 03.05.2019 TITLE : Revision Overview KIRLOSKAR OIL ENGINES LTD.,
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type :
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 3 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
WIRE NUMBERING (FERRULING) SCHEME DEVICE DESIGNATIONS COLOUR CODING AND WIRES FUNCTION
DEVICE DESIG. DESCRIPTION COLOR FUNCTION
A CNC / PLC / AC / LASER RED,YELLOW,BLUE 415VAC
B FLOAT S/W / FLOW S/W RED 230VAC
a) 3 PHASE & EARTH WIRE NUMBERING:
BZ HOOTER / BUZZER BLACK NEUTRAL
PCC
C CAPACITOR GREY 12/24VDC
DS PANEL DOOR S/W GREY 0V/-VE
EF PANEL TUBE LIGHT YELLOW/GREEN EARTH
PHASE COUNTER
(R/Y/B/N/PE) (Signal Isolation) F MCB / FUSE
FAN PANEL FAN
G POWER SUPPLY / VFD / SERVO DRIVES
H INDICATOR LAMP
JB JUNCTION BOX COLOUR CODING OF WIRES
b) CONTROL VOLTAGE SUPPLY WIRE NUMBERING: K CONTACTOR / RELAYS
COLOR ABBREVIATION
PPCC L CHOKE / INDUCTORS
BLACK BK
LF LINE FILTER
BLUE BU
LS LIMIT / REED / LEVEL S/W
POTENTIAL COUNTER LIGHT BLUE LBU
(Signal Isolation) M MOTOR
(FOR +VE IS (2) OR BROWN BN
FOR -VE IS 1) PIM PERIPHERAL INTERFACE BOARD
ORANGE OG
Q ISOLATOR S/W / MPCB / MCCB
RED RD
GC GOVERNER CARD
YELLOW YE
RB RELAY BOARD
GREEN GN
RL RELAY BOARD MOUNTED RELAY
WHITE WH
TC TACHOMETER
PINK PK
S SWITCHES / PUSH BUTTON /SELECTOR S/W
YELLOW/GREEN Y/G
SC SOLENOID COIL / BRAKE / CLUTCH
GREY GY
SSW SERVICE SCOKET
T TRANSFORMER
DEVICE DESIGNATIONS SCHEME TH TEMPERATURE S/W
W MULTICORE CABLES
X TERMINAL STRIP
XC CONNECTORS/PLUGS
a) GENERAL Z SURGE SUPPRESSOR / FILTERS
- PPDDC D DIODE
PX PROXIMITY S/W
PS PRESSURE S/W
DD PREFIX PAGE NUMBER DEVICE ID COUNTER
DR DIFFUSED REFLECTOR SENSOR
TS TR./RECEIVER OR THROUGHBEAM SENSOR
RR RETRO REFLECTIVE SENSOR
GCU GENSET CONTROL UNIT
R RELAYS
MODIFICATION Mounting :
REV DESCRIPTION DATE INITIAL ECN NO.
SHEET NO.
DRN DATE 03.05.2019 TITLE : Wire numbering & device designation scheme KIRLOSKAR OIL ENGINES LTD.,
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : DOC
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 4 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
1 3 13
1
E-Stop NO
Fuse Terminal With LED Double Safety Fuse 3
Turn To Reset
2 4 14
1 1 3 5 13
E-Stop NO Transformer
Disconnect Terminal Tripple Safety Fuse 1 2 5
Key Operated
2 4 6 14
2
Single-phase transformer
1 13
Key Selector Switch 3 4
Male Pin Single Circuit Breaker
1 NO
2 14
1 3 13
Coil, Contacts A1 11
1 3 5
& Protective Relay Coil Pressure Switch, NC P
PE
1 2
Circuits A2 12
Main Disconnector Switch/ I/P : 1-PH
MPCB I> I> I> O/P : 0-110-0-110 3 4 5 6
11
2 4 6 Selector Switch 1 2
2 Position, NC
12
13 1 3 5 11 x1
Selector Switch Signal
NO Contact Overload Lamp
3 Position, NC Devices
14 2 4 6 12 x2
x1
1 11
Selector Switch
Power NO Contact 1 3 Buzzer
4 Position, NC
2 12
Residual Current x2
Circuit Breaker I Δ
17 11 Power
NO Contact OFF delay Push Button, NC Consumers U1 V1 W1
2 4
18 12
M
Three-phase motor
17
Sensor, 13 11
3~
Switch E-Stop NC
NO Contact ON delay Float Switch, NO PE
& Push Turn To Reset
18 14 12
Button
11 13 11
E-Stop NC
NC Contact Pressure Switch, NO P 1 PE
Key Operated
12 14 12
Fluorescent lamp
11 13 11
Selector Switch 1 2
Key Selector Switch
NC Contact OFF delay 2
2 Position, NO NC Contact
12 14 12
11 13 11 x1
Selector Switch Valve &
NC Contact ON delay Limit Switch, NC Solenoid Valve
3 Position, NO Brake
12 14 12 x2
1 1 2
13
Selector Switch x1 x3
Optical Sensor + -
U
4 Position, NO Brake
Surge Suppressor 14
x2
2
3
MODIFICATION Mounting :
REV DESCRIPTION DATE INITIAL ECN NO.
SHEET NO.
DRN DATE 03.05.2019 TITLE : Din symbol list KIRLOSKAR OIL ENGINES LTD.,
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : DOC
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 5 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
-PNL
-PNL
-9GCU1
GENSET CONTROL
UNIT J6 (4 PIN POWER) J7 (4 PIN POWER) J8 (8 PIN)
27 28 29 30 31 32 33 34 CPU
(WHILE PROGRAMMING)
N B Y R N B Y R USB
GENSET I/P MAINS I/P
MONITOR
COMMUNICATION
35 36 37 38 39 40 41 42
7
B1 B2 Y1 Y2 R1 R2
OTHER
CT I/P
KG 645 MPU I/P
I/P:ANLG(0-5/4-20mA)
I/P:ANLG TEMP/DIG G
I/P:ANLG FL/DIG H
WWW.SEDEMAC.COM
D+ CHG ALT
+ + + -
RS-232/
RS-485
AC VOLTAGE SUPPLY
12/24V
E D 3 2 4 1 D C B A
L H C B A F E + -
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONTROL PANEL
RS 232 COMMUNICATION
-11KRM1
9 to 36V 2 Pin Connector
KOEL PART NO.:-
DV2.858.04.0.PR Antenna SME
Connector
DB9
Comm.
GSM
Power
AMF
INTERFACE
MODIFICATION Mounting :
REV DESCRIPTION DATE INITIAL ECN NO.
SHEET NO.
DRN DATE 03.05.2019 TITLE : Communication layout & General Layout KIRLOSKAR OIL ENGINES LTD.,
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : LAY
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 6 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
-7V1 -XPTB1
S2 S1 1
RG3
10 UN
-7V2
100/5A,2.5VA S2 S1 2
YG3
10 UN 415VAC,50Hz,3PH.
-7V3 SUPPLY TO LOAD
100/5A,2.5VA 3
S2 S1 BG3
10 UN
100/5A,2.5VA 4
NG2
14 UN
R2(40)
1 GY
R1(39)
1 GY
Y2(38)
1 GY
Y1(37)
1 GY
B2(34)
1 GY
B1(35)
1 GY
9.6 9.6 9.6 9.6 9.6 9.6
CT CONNECTIONS TO CONTROLLER
INSULATED BUTT SPLICE CONNECTOR
RG2
10 UN
YG2
10 UN
BG2
10 UN
NG2
14 UN
1 3 5
-7Q1
75A/3P,10KA
MCCB
-7NL1
40A
I> I> I>
2 4 6
RG
YG
BG
NG
-X1 -X1
1 4
RG RG1 MR MR1
3PH.GENSET SUPPLY
/ 9.2 / 9.5
(BEFORE MCB ON)
1 RD 1 RD 1 RD 1 RD
TO CONTROLLER
TO CONTROLLER
FUSE 6A FUSE 6A
MAINS SUPPLY
2 5
YG YG1 MY MY1
/ 9.2 / 9.5
1 YE FUSE 2A 1 YE 1 YE 1 YE
FUSE 2A
3 6
BG BG1 MB MB1
/ 9.2 / 9.4
1 BU FUSE 2A 1 BU 1 BU FUSE 2A 1 BU
NG MN
/ 9.2 / 9.4
1 BK 1 BK
CONTROL CKT
TO BATTERY
CHARGER &
MR1
/ 11.5
1 RD
-X2 1 2 3 4
MN
/ 11.6
-R -Y -B -N 25A,600V 1 BK
-X1 = 230V AC FUSE TERMINALS
FUSE TERMINAL,MAKE-CONNECTWELL/WAGO, TYPE NO - CF4UL110-240V
415VAC,50Hz,3PH. -X2 = CONTROL TERMINAL FOR LOP SENSOR/SWITCH
SUPPLY FROM DG ALT. SUPPLY FROM MAINS CONTROL TERMINAL 4 SQ.MM.,600V,25A,TYPE-CTS4UN,CONNECTWELL MAKE
-XPTB1 =POWER TERMINALS FOR LOAD
POWER TERMINAL BOARD 125 AMP. EVEREST/REPUTED MAKE 4 WAY 8 MM STUD
MODIFICATION Mounting : PNL1
REV DESCRIPTION DATE INITIAL ECN NO.
SHEET NO.
DRN DATE 03.05.2019 TITLE : Main Incoming Supply KIRLOSKAR OIL ENGINES LTD.,
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : SCH
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 7 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
G CHARGING
-8ALTR1
1 ALTERNATOR
-IND1
-XC11 -XC1
7 5 5 7
0.75 GY
/ 10.5 IND
-8VBFS1
14 13 V BELT TEMP SW(OPTIONAL)/ WATER LEVEL SW 21 3 3 21(D)
0.75 GY
/ 10.6 V BELT TEMP FAIL/WATER LEVEL SW
-8CHTS1
14 13 CYL.HEAD TEMP SW/WATER TEMP SEN. 24 9 9 24
-8WTS1 0.75 GY
/ 10.5 CYL.HEAD TEMP SW/ WATER TEMP SENSOR
13 14
-8OTS1
13 14 LUBE OIL TEMP.SENSOR (OPTIONAL) 26 10 10 26
0.75 GY
/ 10.5 LUBE OIL TEMP.SENSOR (OPTIONAL)
-8LLOPS1
12 11 LLOP SWITCH 12 4 4 12(C)
0.75 GY
/ 10.5 LLOP SWITCH
CONTROL ON/OFF SW
-8S1
2A 2 2 2A 4 3 2A
1 GY 1 GY
/ 10.4 TO CONTROLLER +VE
1A 1 1 1A
1 GY
/ 10.3 BATT. -VE (1A)
1
1 11 11 1
2.5 GY
/ 10.3 BATT. -VE(1)
-8FLS1
13 14 FUEL LEVEL SENSOR 25 7 7 25
0.75 GY
/ 10.4 FUEL LEVEL SENSOR
6 6
12 12
1B 8 8 1B
0.75 GY
/ 10.5 LLOP -VE(1B)
-8SS1
13 13
A2 A1 STOP SOLENOID 6
4 GY
14 14
1
15 15
-8BATT.1
BC +VE
+VE -VE
11.5
BATTERY
12VDC
2B
1.5 GY
-8STA1 -XC12 -XC2
STARTER 1 1 6
/ 10.1 STOP SOLENOID
-VE M +VE 4 GY
2 2
-8F2 2 1
2 2 2B
-SOL1
4 GY 4 GY
/ 10.1 BATTERY +VE
32A/1P,06KA
3 3 3 3
2.5 GY
/ 10.2 STARTER
-8S1
4 4 2B/4 14 13 2E
4 GY 1 GY
/ 10.3 DC INTERFACE CARD
2B/4
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : SCH
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 8 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
CT CONNECTION
SENSOR GND
7.3 7.3 7.3 7.2 7.2 7.2
GENSET MAINS
3PH SUPPLY 3PH SUPPLY
INSULATED BUTT
7.3 7.3 7.3 7.3 7.5 7.5 7.5 7.5 9.7
SPLICE CONNECTOR
B1 B2 Y1 Y2 R1 R2
NG
1 BK
BG1
1 BU
YG1
1 YE
RG1
1 RD
MN
1 BK
MB1
1 BU
MY1
1 YE
MR1
1 RD
B1
1 BU
B2
1 BU
Y1
1 YE
Y21
1 YE
R1
1 RD
R2
1 RD
1
1 GY
-J6 1 2 3 4 -J7 1 2 3 4 1 2 3 4 5 6 7 8
-J8
-9GCU1
02.026.09.0.00 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
GENSET CONTROL
UNIT
N B Y R N B Y R B1 B2 Y1 Y2 R1 R2
D+CHARGE ALT
I/P:ANLG/DIG F
DIGITAL O/P D
DIGITAL O/P C
DIGITAL O/P A
DIGITAL O/P B
DIGITAL O/P E
DIGITAL O/P F
DIGITAL I/P D
DIGITAL I/P C
DIGITAL I/P A
DIGITAL I/P B
DIGITAL I/P E
E-GOV OUT 3
E-GOV OUT 2
E-GOV OUT 4
CAN HIGH
CAN LOW
RS 485_A
RS 485_B
12/24V
+VE -VE
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
25
0.75 GY
24
0.75 GY
23
0.75 GY
22(E)
0.75 GY
21(D)
0.75 GY
12(C)
0.75 GY
11(B)
0.75 GY
10(A)
0.75 GY
9(F)
0.75 GY
8(E)
0.75 GY
7
0.75 GY
5(C)
0.75 GY
4(B)
0.75 GY
3(A)
0.75 GY
2
1 GY
1
1 GY
1
1 GY
10.5 10.4 10.5 10.6 12.5 10.6 10.6 10.6 10.6 12.4 12.3 10.5 10.3 10.3 10.3 10.4 10.4 9.7
LUBE OIL TEMP SENSOR
SEMI AUTO
LLOP SWITCH
EMG
AUTO START
GENSET RELAY
MAINS RELAY
IND
STOP
START
FAULT
DC SUPPLY +VE
DC SUPPLY -VE
SENSOR GND
SPARE O/P
-J1 = 2PIN CONNECTOR PHOENIX MAKE (TYPE -2EDGK-5.08-02P-14-00AH) WITH FEMALE PINS
-J2 = 4PIN CONNECTOR PHOENIX MAKE (TYPE - 15EDGK-3.5-04P-14-00AH) WITH FEMALE PINS
-J3 = 4PIN CONNECTOR PHOENIX MAKE (TYPE - 15EDGK-3.5-04P-14-00AH) WITH FEMALE PINS
-J4 = 6PIN CONNECTOR PHOENIX MAKE (TYPE-15EDGK-3.5-06P-14-00AH)WITH FEMALE PINS
-J5 = 10PIN CONNECTOR PHOENIX MAKE (TYPE -15EDGK-3.5-10P-14-00AH ) WITH FEMALE PINS
-J6 = 4PIN CONNECTOR PHOENIX MAKE (TYPE-2EDGK-506-04P-24-00AH) WITH FEMALE PINS
-J7 = 4PIN CONNECTOR PHOENIX MAKE (TYPE-2EDGK-506-04P-24-00AH) WITH FEMALE PIN
-J8 = 8 PIN CONNECTOR PHOENIX MAKE (TYPE-15EDGK-3.5-08P-14-00AH) WITH FEMALE PINS
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : SCH
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 9 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
-C2 = 4 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 04R) WITH FEMALE PINS
-C3 = 6 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 06R) WITH FEMALE PINS
R1- START RELAY (70A) -C4 = 10 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 010R) WITH FEMALE PINS
R2- STOP RELAY (70A) -C5 = 6 PIN FEMALE CONNECTOR PHONIX MAKE(TYPE-MVSTBW 2.5/ 6-ST-5.08)
R3- COMMON FAULT RELAY (6A)
WATER TEMP.SEN
4-20mA SENSOR
DC SUPPLY +VE
DC SUPPLY -VE
-VE
LLOP SWITCH
AUTO START
10.4
START
FAULT
STOP
EMG
IND
10.1
9.6
9.6
9.6
9.7
9.7
9.2
9.2
9.1
9.5
9.5
9.4
9.2
9.2
9.4
OUTPUT
3(A)
0.75 GY
5(C)
0.75 GY
4(B)
0.75 GY
25
0.75 GY
24
0.75 GY
26
0.75 GY
SPARE
2
1 GY
1
1 GY
1
1 GY
7
0.75 GY
10(A)
0.75 GY
12(C)
0.75 GY
21(D)
0.75 GY
23
0.75 GY
11(B)
0.75 GY
1
1 GY
1
1 GY
1
1 GY
-C9 1 2 3 4 5 6 7 8 -C8 1
2
-C7 1
2 3 4 5 6 -C6 1 2 3 4 5 6 7 8
-10GC1 C9:1 C9:2 C9:3 C9:4 C9:5 C9:6 C9:7 C9:8 C8:1 C8:2 C7:1 C7:2 C7:3 C7:4 C7:5 C7:6 C6:1 C6:2 C6:3 C6:4 C6:5 C6:6 C6:7 C6:8
+VE -VE
R4
A1 A1 A1
R1 R2 R3 F3
A2 A2 A2 500mA
F1 F2 A1
3.75A 3.75A R4 R3
A2
R2 R1
DC INTERFACE CARD
C1:1 C1:2 C1:3 C1:4 C2:1 C2:2 C2:3 C2:4 C3:1 C3:2 C3:3 C3:4 C3:5 C3:6 C4:1 C4:2 C4:3 C4:4 C4:5 C4:6 C4:7 C4:8 C4:9 C4:10 C5:1 C5:2 C5:3 C5:4 C5:5 C5:6
+VE SPARE
FAULT OUTPUT
-VE SPARE
2E
1 GY
1A
1 GY
2A
1 GY
1A
1 GY
25
0.75 GY
24
0.75 GY
26
0.75 GY
7
0.75 GY
12(C)
0.75 GY
21(D)
0.75 GY
23
0.75 GY
11(B)
0.75 GY
11(B)
0.75 GY
2F
0.75 GY
1H
0.75 GY
SPARE
6
4 GY
2B
4 GY
3
2.5 GY
8.7 8.7 8.7 8.7 8.7 8.7 8.7 8.7 12.1 12.2 12.5
IND
CANOPY EMG.
CANOPY LAMP
AUTO START
FROM GC/MC-IC
STOP SOLENOID
STARTER
CONTROLLER +VE
10S2
EMG. STOP
OPTIONAL
BATT. +VE / 8.7 / 11.2 BATT. +VE
-X3
1
12(C) 12(C)
LLOP SWITCH / 8.7
0.75 GY 0.75 GY
1A
1 GY
2
1B 1
-VE(1A) / 8.7
0.75 GY 1 GY
3
23
0.75 GY
4
2E
1 GY
2E
CONTROL ON +VE / 8.7
1 GY
1 1
-VE(1) / 8.7
2.5 GY 1 GY
/ 11.2 -VE(1)
1A 1A
-VE(1A) / 8.7
1 GY 1 GY
/ 12.3 -VE(1A)
-X3 = CONTROL TERMINAL FOR LOP SENSOR/SWITCH
CONTROL TERMINAL 4 SQ.MM.,600V,25A,TYPE-CTS4UN,CONNECTWELL MAKE
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : SCH
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 10 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
2B 2B
BATT. +VE 10.2
1 GY 1 GY
12.5 BATT. +VE
1 1
BATT. -VE 10.7
1 GY 1 GY
12.1 BATT. -VE
1
1 GY
BATT. +VE
BATT. -VE
11.6
/ 11.4
/ 8.5
BATT. -VE
1
1 GY
2B
1 GY
1 2
-XC3
2B
1.5 GY
1
1 GY
-11KRM1 1 2
-11BC1
9 to 36V 12V,2Amp
KOEL PART NO.:-
DV2.858.04.0.PR
BATTERY CHARGER
+VE -VE
x2
BC
x1
RMS MODULE
RMS MODULE P N E
MR1
1 GY
MN
1 GY
7.5 7.5
-XC3 = MSSL MAKE CONNECTOR 250 SERIES 2PIN FEMALE CONNECTOR WITH FEMALE PINS(TERMINALS 82404140) (FOR PANEL)
RMS UNIT CONNECTOR
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : SCH
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 11 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
1
BATT. -VE 11.4
1 GY
GENSET RELAY
MAINS RELAY
AUTO START
TO CONTROLLER
SEMI AUTO
BATT +VE
CANOPY LAMP
BATT. -VE
ON/OFF SW
EMG. STOP
/ 10.7
/ 10.7
/ 11.4
/ 9.5
/ 9.5
/ 9.2
/ 10.7
/ 10.7
8(E)
0.75 GY
9(F)
0.75 GY
2B
1.5 GY
-12S2 3
1 2
LDM
0.75 GY
LDG
0.75 GY
1A
1 GY
1H
0.75 GY
22(E)
0.75 GY
1
1 GY
11(B)
0.75 GY
1
1 GY
23
0.75 GY
1
1 GY
2B1
1.5 GY
1 2 3 4 1 2 3
-XC4 -XC5 -X4 1 2 3 4
-XC14 -XC15
1 2 3 4 1 2 3
FROM EXTERNAL
11
PANEL
1
23
1A
13 x1
-EMG1 -H1 EMERGENCY STOP ILP
14 x2 (ON CANOPY)
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : SCH
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 12 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug :
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 13 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : C2
4 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 04R) WITH FEMALE PINS
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
2E
-10GC1-C2:1 1 13.5Amp -8S1:13 =3RTA+PNL1&SCH/10.3
1 GY
2E
-X3:4
1 GY
1A
-10GC1-C2:2 2 13.5Amp -XC1:1 =3RTA+PNL1&SCH/10.4
1 GY
1A
4
1 GY
2A
-10GC1-C2:3 3 13.5Amp -8S1:3 =3RTA+PNL1&SCH/10.4
1 GY
1A
-10GC1-C2:4 4 13.5Amp 2 =3RTA+PNL1&SCH/10.4
1 GY
1A
-10S2:4
1 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 14 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : C3
6 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 06R) WITH FEMALE PINS
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
25
-10GC1-C3:1 1 11Amp -XC1:7 =3RTA+PNL1&SCH/10.4
0.75 GY
24
-10GC1-C3:2 2 11Amp -XC1:9 =3RTA+PNL1&SCH/10.5
0.75 GY
26
-10GC1-C3:3 3 11Amp -XC1:10 =3RTA+PNL1&SCH/10.5
0.75 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 15 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : C4
10 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 010R) WITH FEMALE PINS
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
7
1 11Amp -XC1:5 =3RTA+PNL1&SCH/10.5
0.75 GY
2 11Amp =3RTA+PNL1&SCH/10.6
12(C)
3 11Amp -X3:1 =3RTA+PNL1&SCH/10.6
0.75 GY
21(D)
4 11Amp -XC1:3 =3RTA+PNL1&SCH/10.6
0.75 GY
23
5 11Amp -X3:3 =3RTA+PNL1&SCH/10.6
0.75 GY
6 11Amp =3RTA+PNL1&SCH/10.6
11(B)
7 11Amp -10S2:3 =3RTA+PNL1&SCH/10.6
0.75 GY
11(B)
8 11Amp -XC4:1 =3RTA+PNL1&SCH/10.7
0.75 GY
2F
9 11Amp -12S2:3 =3RTA+PNL1&SCH/10.7
0.75 GY
10 11Amp =3RTA+PNL1&SCH/10.7
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 16 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : C5
-10GC1-C5:3 3 =3RTA+PNL1&SCH/10.7
-10GC1-C5:4 4 =3RTA+PNL1&SCH/10.8
-10GC1-C5:5 5 =3RTA+PNL1&SCH/10.8
-10GC1-C5:6 6 =3RTA+PNL1&SCH/10.8
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 17 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : C6
8 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 08R) WITH FEMALE PINS
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
7
-10GC1-C6:1 1 5Amp -J3:4 =3RTA+PNL1&SCH/10.5
0.75 GY
10(A)
-10GC1-C6:2 2 5Amp -J3:1 =3RTA+PNL1&SCH/10.6
0.75 GY
12(C)
-10GC1-C6:3 3 5Amp -J4:5 =3RTA+PNL1&SCH/10.6
0.75 GY
21(D)
-10GC1-C6:4 4 5Amp -J5:6 =3RTA+PNL1&SCH/10.6
0.75 GY
23
-10GC1-C6:5 5 5Amp -J5:4 =3RTA+PNL1&SCH/10.6
0.75 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 18 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : C7
6 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 06R) WITH FEMALE PINS
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
25
-10GC1-C7:1 1 11Amp -J5:2 =3RTA+PNL1&SCH/10.4
0.75 GY
24
-10GC1-C7:2 2 11Amp -J5:3 =3RTA+PNL1&SCH/10.5
0.75 GY
26
-10GC1-C7:3 3 11Amp -J5:1 =3RTA+PNL1&SCH/10.5
0.75 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 19 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : C8
2PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 02R) WITH FEMALE PINS
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
2
-10GC1-C8:1 1 13.5Amp -J1:1 =3RTA+PNL1&SCH/10.4
1 GY
1
-10GC1-C8:2 2 13.5Amp -J1:2 =3RTA+PNL1&SCH/10.4
1 GY
1
-C9:1
1 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 20 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : C9
1
1 2 -10GC1-C9:2 =3RTA+PNL1&SCH/10.2
1 GY
1
3
1 GY
1
2 3 -10GC1-C9:3 =3RTA+PNL1&SCH/10.2
1 GY
4 -10GC1-C9:4 =3RTA+PNL1&SCH/10.2
5 -10GC1-C9:5 =3RTA+PNL1&SCH/10.3
3(A)
-J2:4 6 -10GC1-C9:6 =3RTA+PNL1&SCH/10.3
0.75 GY
5(C)
-J2:2 7 -10GC1-C9:7 =3RTA+PNL1&SCH/10.3
0.75 GY
4(B)
-J2:3 8 -10GC1-C9:8 =3RTA+PNL1&SCH/10.3
0.75 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 21 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : J1
2PIN CONNECTOR PHOENIX MAKE (TYPE -2EDGK-5.08-02P-14-00AH) WITH FEMALE
PINS
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
2
-9GCU1:2 1 15Amp -C8:1 =3RTA+PNL1&SCH/9.7
1 GY
1
-9GCU1:1 2 15Amp -C8:2 =3RTA+PNL1&SCH/9.7
1 GY
1
-J8:7
1 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 22 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : J2
4(B)
-9GCU1:4 3 15Amp -C9:8 =3RTA+PNL1&SCH/9.6
0.75 GY
3(A)
-9GCU1:3 4 15Amp -C9:6 =3RTA+PNL1&SCH/9.6
0.75 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 23 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : J3
9(F)
-9GCU1:9 2 15Amp -X5:2 =3RTA+PNL1&SCH/9.5
0.75 GY
8(E)
-9GCU1:8 3 15Amp -X5:1 =3RTA+PNL1&SCH/9.5
0.75 GY
7
-9GCU1:7 4 15Amp -C6:1 =3RTA+PNL1&SCH/9.5
0.75 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 24 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : J4
11(B)
-9GCU1:11 6 15Amp -C6:7 =3RTA+PNL1&SCH/9.4
0.75 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 25 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : J5
10PIN CONNECTOR PHOENIX MAKE (TYPE -15EDGK-3.5-10P-14-00AH ) WITH FEMALE
PINS
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
26
-9GCU1:26 1 15Amp -C7:3 =3RTA+PNL1&SCH/9.1
0.75 GY
25
-9GCU1:25 2 15Amp -C7:1 =3RTA+PNL1&SCH/9.2
0.75 GY
24
-9GCU1:24 3 15Amp -C7:2 =3RTA+PNL1&SCH/9.2
0.75 GY
23
-9GCU1:23 4 15Amp -C6:5 =3RTA+PNL1&SCH/9.2
0.75 GY
22(E)
-9GCU1:22 5 15Amp -X4:3 =3RTA+PNL1&SCH/9.2
0.75 GY
21(D)
-9GCU1:21 6 15Amp -C6:4 =3RTA+PNL1&SCH/9.2
0.75 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 26 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : J6
BG1
-9GCU1:28 2 15Amp -X1:3 =3RTA+PNL1&SCH/9.2
1 BU
YG1
-9GCU1:29 3 15Amp -X1:2 =3RTA+PNL1&SCH/9.2
1 YE
RG1
-9GCU1:30 4 15Amp -X1:1 =3RTA+PNL1&SCH/9.2
1 RD
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 27 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : J7
MB1
-9GCU1:32 2 15Amp -X1:6 =3RTA+PNL1&SCH/9.4
1 BU
MY1
-9GCU1:33 3 15Amp -X1:5 =3RTA+PNL1&SCH/9.5
1 YE
MR1
-9GCU1:34 4 15Amp -X1:4 =3RTA+PNL1&SCH/9.5
1 RD
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 28 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : J8
B2
-9GCU1:36 2 15Amp B2 =3RTA+PNL1&SCH/9.6
1 BU
Y1
-9GCU1:37 3 15Amp Y1 =3RTA+PNL1&SCH/9.6
1 YE
Y21
-9GCU1:38 4 15Amp Y2 =3RTA+PNL1&SCH/9.6
1 YE
R1
-9GCU1:39 5 15Amp R1 =3RTA+PNL1&SCH/9.6
1 RD
R2
-9GCU1:40 6 15Amp R2 =3RTA+PNL1&SCH/9.6
1 RD
1
-9GCU1:41 7 15Amp -J1:2 =3RTA+PNL1&SCH/9.7
1 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 29 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : XC1
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 30 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : XC2
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 31 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : XC3
MSSL MAKE CONNECTOR 250 SERIES 2PIN FEMALE CONNECTOR WITH FEMALE
PINS(TERMINALS 82404140) (FOR PANEL)
Ferrules for Ferrules for
Male pin target contact Pin Rated current Female pin target Page / path
Male pins Female pins
2B
-11KRM1-A1:1 1 -8S1:14 =3RTA+PNL1&SCH/11.3
4 GY
1
-11KRM1-A1:2 2 -X3:2 =3RTA+PNL1&SCH/11.3
1 GY
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 32 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : XC4
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 33 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : XC5
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 34 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : XC11
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 35 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Plug : XC12
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PLG
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 36 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
C2 1 4 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 04R) WITH FEMALE PINS 5557- 04R MOLEX KV8.853.14.0.00 &SCH/10.7
C3 1 6 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 06R) WITH FEMALE PINS 5557-06R MOLEX KV8.853.13.0.00 &SCH/10.7
C4 1 10 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 010R) WITH FEMEL PINS 5557-010R MOLEX KV8.853.16.0.00 &SCH/10.7
C5 1 6 PIN FEMALE CONNECTOR PHONIX MAKE(TYPE-MVSTBW 2.5/ 6-ST-5.08) MVSTBW 2.5/ 6-ST-5.08 PHOENIX KV8.853.39.0.PR &SCH/10.7
C6 1 8 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 08R) WITH FEMALE PINS 5557- 08R MOLEX KV8.853.15.0.00 &SCH/10.7
C7 1 6 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 06R) WITH FEMALE PINS 5557-06R MOLEX KV8.853.13.0.00 &SCH/10.7
C8 1 2PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 02R) WITH FEMALE PINS 5557- 02R MOLEX KV8.853.11.0.00 &SCH/10.7
C9 1 8 PIN MALE CONNECTOR POWERMATE MAKE-(TE/AMP) PART NO.:-640582-1 640582-1 TE/AMP 02.508.77.0.PR &SCH/10.7
8F2 1 MCB 32A , 1 POLE, 06KA BREAKING CAPACITY, CURVE C, KOEL MAKE (TYPE: KML11 C32) KML11 C32 KOEL KML.0032.106.0.00 &SCH/8.5
10GC1 36 LUGS SUITABLE FOR ALL MOLEX CONNECTORS ----- MOLEX 2H.894.16.0.00 &SCH/10.1
10GC1 8 LUGS SUITABLE FOR ALL POWERMATE CONNECTORS OF KG934 UNIT ---- MSSL 2H.894.17.0.00 &SCH/10.1
J1 1 2PIN CONNECTOR PHOENIX MAKE (TYPE -2EDGK-5.08-02P-14-00AH) WITH FEMALE PINS 2EDGK-5.08-02P-14-00AH PHOENIX KV8.853.36.0.00 &SCH/9.6
J2 1 4PIN CONNECTOR PHOENIX MAKE (TYPE - 15EDGK-3.5-04P-14-00AH) WITH FEMALE PINS 15EDGK-3.5-04P-14-00AH PHOENIX KV8.853.37.0.00 &SCH/9.6
J3 1 4PIN CONNECTOR PHOENIX MAKE (TYPE - 15EDGK-3.5-04P-14-00AH) WITH FEMALE PINS 15EDGK-3.5-04P-14-00AH PHOENIX KV8.853.37.0.00 &SCH/9.6
J4 1 6 PIN CONNECTOR PHOENIX MAKE (TYPE-15EDGK-3.5-06P-14-00AH)WITH FEMALE PINS 15EDGK-3.5-06P-14-00AH PHOENIX KV8.853.33.0.00 &SCH/9.6
J5 1 10 PIN CONNECTOR PHOENIX MAKE (TYPE -15EDGK-3.5-10P-14-00AH ) WITH FEMALE PINS 15EDGK-3.5-10P-14-00AH PHOENIX KV8.853.35.0.00 &SCH/9.6
J6 1 4PIN CONNECTOR PHOENIX MAKE (TYPE-2EDGK-5.08-04P-24-00AH) WITH FEMALE PINS 2EDGK-5.08-04P-24-00AH PHOENIX KV8.853.32.0.00 &SCH/9.6
J7 1 4PIN CONNECTOR PHOENIX MAKE (TYPE-2EDGK-5.08-04P-24-00AH) WITH FEMALE PINS 2EDGK-5.08-04P-24-00AH PHOENIX KV8.853.32.0.00 &SCH/9.6
J8 1 8 PIN CONNECTOR PHOENIX MAKE (TYPE-15EDGK-3.5-08P-14-00AH) WITH FEMALE PINS 15EDGK-3.5-08P-14-00AH PHOENIX KV8.853.34.0.00 &SCH/9.6
7Q1 1 MCCB 75A , 3 POLE, 10kA BREAKING CAPACITY, KOEL MAKE (TYPE: KLL13 75 WITH THERMAL-MAGNETIC KLL13 75 KOEL KLL.0075.310.0.00 &SCH/7.1
RELEASE, CURRENT LIMITING)
(P2AS2-2P+S1) / EMNCSR1
8S1 1 ON\OFF SELECTOR SWITCH WITH NO ELEMENT TEKNIC MAKE PLASTIC (P2AS2-2P + S1),ESBEE MAKE TEKNIC/ESBEE 6H.880.41.0.00 &SCH/8.6
+ EC1C
PLASTIC (EMNCSR1 + EC1C)
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : BOM
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 38 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
8S1 1 1NO, S1 ELEMENT TEKNIC MAKE,EC1C ELEMENT ESBEE MAKE S1/EC1C TEKNIC/ESBEE 6H.880.44.0.00 &SCH/8.6
(P2AS2-2P+S1) / EMNCSR1
12S2 1 ON\OFF SELECTOR SWITCH WITH NO ELEMENT TEKNIC MAKE PLASTIC (P2AS2-2P + S1),ESBEE MAKE TEKNIC/ESBEE 6H.880.41.0.00 &SCH/12.2
+ EC1C
PLASTIC (EMNCSR1 + EC1C)
7V1 1 CURRENT TRANSFARMOR 100/5A, 2.5 VA,CL 1.0 TYPE:- NE310, MAKE :- NEWTEK NE310 NEWTEK 2H.467.03.0.00 &SCH/7.2
7V2 1 CURRENT TRANSFARMOR 100/5A, 2.5 VA,CL 1.0 TYPE:- NE310, MAKE :- NEWTEK NE310 NEWTEK 2H.467.03.0.00 &SCH/7.2
7V3 1 CURRENT TRANSFARMOR 100/5A, 2.5 VA,CL 1.0 TYPE:- NE310, MAKE :- NEWTEK NE310 NEWTEK 2H.467.03.0.00 &SCH/7.3
X1 1 CONNECTWELL/ESBEE MAKE END CLAMP (QTY AS REQUIRED) CA702 CONNECTWELL KV8.853.07.0.00 &SCH/7.7
X1 2 GLASS FUSE 6 AMP 20MM LENGTH RQB 6000 RELIANCE 3H.870.09.0.00 &SCH/7.2;&SCH/7.5
X1 4 GLASS FUSE 2AMP. 20 MM RELAINCE/ EI MAKE RQB 2000 RELIANCE/REPUTED 4H.865.09.0.00 &SCH/7.2;&SCH/7.5
X2 1 CONNECTWELL/ESBEE/EQUI MAKE END PLATES FOR 4 SQ.MM TERMINAL STRIPS (QTY AS REQ.) EP2.5/4UN CONNECTWELL 2H.892.12.0.00 &SCH/7.7
X2 2 CONNECTWELL/ESBEE MAKE END CLAMP (QTY AS REQUIRED) CA702 CONNECTWELL KV8.853.07.0.00 &SCH/7.7
X3 1 CONNECTWELL/ESBEE/EQUI MAKE END PLATES FOR 4 SQ.MM TERMINAL STRIPS (QTY AS REQ.) EP2.5/4UN CONNECTWELL 2H.892.12.0.00 &SCH/10.0
X3 2 CONNECTWELL/ESBEE MAKE END CLAMP (QTY AS REQUIRED) CA702 CONNECTWELL KV8.853.07.0.00 &SCH/10.0
X4 1 CONNECTWELL/ESBEE/EQUI MAKE END PLATES FOR 4 SQ.MM TERMINAL STRIPS (QTY AS REQ.) EP2.5/4UN CONNECTWELL 2H.892.12.0.00 &SCH/12.0
X4 2 CONNECTWELL/ESBEE MAKE END CLAMP (QTY AS REQUIRED) CA702 CONNECTWELL KV8.853.07.0.00 &SCH/12.0
X5 1 CONNECTWELL/ESBEE MAKE END CLAMP (QTY AS REQUIRED) CA702 CONNECTWELL KV8.853.07.0.00 &SCH/12.6
X5 3 FUSE TERMINAL S/F 12V GLASS FUSE MAKE - CONNECTWELL --- CONNECTWELL D2.214.06.0.00 &SCH/12.3...&SCH/12.5
X5 2 GLASS FUSE 300 MA 20MM LENGTH RQB 300 RELIANCE D4.236.05.0.00 &SCH/12.3;&SCH/12.4
X5 1 GLASS FUSE 6 AMP 20MM LENGTH RQB 6000 RELIANCE 3H.870.09.0.00 &SCH/12.5
XC1 1 15PIN CONNECTOR HOUSING TYCO MAKE (MALE) TYPE- 85114-1 85114-1 TYCO 47.569.13.0.00 &SCH/8.7
XC1 3 20 AMP. TERMINAL TYCO MAKE (MALE) TYPE-170341-1 RQB 6000 TYCO 47.569.14.0.00 &SCH/8.7
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : BOM
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 39 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
XC1 12 5 AMP. TERMINAL TYCO MAKE (MALE) TYPE-173645-1 173645-1 TYCO 47.569.15.0.00 &SCH/8.7
XC2 1 4PIN CONNECTOR HOUSING TYCO MAKE (MALE) TYPE-235304-1 235304-1 TYCO/TT 47.569.11.0.00 &SCH/8.7
XC2 4 50 AM. TERMINAL TYCO MAKE (MALE) TYPE-280075-2 280075-2 TYCO/TT 47.569.12.0.00 &SCH/8.7
XC3 1 MSSL MAKE CONNECTOR 250 SERIES 2PIN FEMALE CONNECTOR (HOUSING 60702481-2) WITH FEMALE 82404140 MSSL 02.834.03.0.00 &SCH/11.0
PINS(TERMINALS 82404140)
XC4 1 4 PIN CONNECTOR POWERMAT/MOLEX MAKE (FEMALE CONNECTOR MALE PINS) ---- MOLEX DV2.852.28.0.00 &SCH/12.0
XPTB1 1 POWER TERMINAL BOARD 125 AMP. EVEREST/REPUTED MAKE 4 WAY 8 MM STUD ---- EVEREST/REPUTED 4H.865.23.0.00 &SCH/7.7
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : BOM
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 40 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
2 4 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 04R) WITH FEMALE PINS 5557- 04R MOLEX KV8.853.14.0.00 1 0.00 0.00
3 6 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 06R) WITH FEMALE PINS 5557-06R MOLEX KV8.853.13.0.00 2 0.00 0.00
4 10 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 010R) WITH FEMEL PINS 5557-010R MOLEX KV8.853.16.0.00 1 0.00 0.00
5 6 PIN FEMALE CONNECTOR PHONIX MAKE(TYPE-MVSTBW 2.5/ 6-ST-5.08) MVSTBW 2.5/ 6-ST-5.08 PHOENIX KV8.853.39.0.PR 1 0.00 0.00
6 8 PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 08R) WITH FEMALE PINS 5557- 08R MOLEX KV8.853.15.0.00 1 0.00 0.00
7 2PIN CONNECTOR MOLEX MAKE (TYPE MOLEX 5557- 02R) WITH FEMALE PINS 5557- 02R MOLEX KV8.853.11.0.00 1 0.00 0.00
8 8 PIN MALE CONNECTOR POWERMATE MAKE-(TE/AMP) PART NO.:-640582-1 640582-1 TE/AMP 02.508.77.0.PR 1 0.00 0.00
9 MCB 32A , 1 POLE, 06KA BREAKING CAPACITY, CURVE C, KOEL MAKE (TYPE: KML11 C32) KML11 C32 KOEL KML.0032.106.0.00 1 0.00 0.00
11 LUGS SUITABLE FOR ALL MOLEX CONNECTORS ----- MOLEX 2H.894.16.0.00 36 0.00 0.00
12 LUGS SUITABLE FOR ALL POWERMATE CONNECTORS OF KG934 UNIT ---- MSSL 2H.894.17.0.00 8 0.00 0.00
13 2PIN CONNECTOR PHOENIX MAKE (TYPE -2EDGK-5.08-02P-14-00AH) WITH FEMALE PINS 2EDGK-5.08-02P-14-00AH PHOENIX KV8.853.36.0.00 1 0.00 0.00
14 4PIN CONNECTOR PHOENIX MAKE (TYPE - 15EDGK-3.5-04P-14-00AH) WITH FEMALE PINS 15EDGK-3.5-04P-14-00AH PHOENIX KV8.853.37.0.00 2 0.00 0.00
15 6 PIN CONNECTOR PHOENIX MAKE (TYPE-15EDGK-3.5-06P-14-00AH)WITH FEMALE PINS 15EDGK-3.5-06P-14-00AH PHOENIX KV8.853.33.0.00 1 0.00 0.00
16 10 PIN CONNECTOR PHOENIX MAKE (TYPE -15EDGK-3.5-10P-14-00AH ) WITH FEMALE PINS 15EDGK-3.5-10P-14-00AH PHOENIX KV8.853.35.0.00 1 0.00 0.00
17 4PIN CONNECTOR PHOENIX MAKE (TYPE-2EDGK-5.08-04P-24-00AH) WITH FEMALE PINS 2EDGK-5.08-04P-24-00AH PHOENIX KV8.853.32.0.00 2 0.00 0.00
18 8 PIN CONNECTOR PHOENIX MAKE (TYPE-15EDGK-3.5-08P-14-00AH) WITH FEMALE PINS 15EDGK-3.5-08P-14-00AH PHOENIX KV8.853.34.0.00 1 0.00 0.00
20 MCCB 75A , 3 POLE, 10kA BREAKING CAPACITY, KOEL MAKE (TYPE: KLL13 75 WITH THERMAL-MAGNETIC KLL13 75 KOEL KLL.0075.310.0.00 1 0.00 0.00
RELEASE, CURRENT LIMITING)
21 ON\OFF SELECTOR SWITCH WITH NO ELEMENT TEKNIC MAKE PLASTIC (P2AS2-2P + S1),ESBEE MAKE (P2AS2-2P+S1) / EMNCSR1 + TEKNIC/ESBEE 6H.880.41.0.00 2 0.00 0.00
PLASTIC (EMNCSR1 + EC1C) EC1C
22 1NO, S1 ELEMENT TEKNIC MAKE,EC1C ELEMENT ESBEE MAKE S1/EC1C TEKNIC/ESBEE 6H.880.44.0.00 1 0.00 0.00
23 CURRENT TRANSFARMOR 100/5A, 2.5 VA,CL 1.0 TYPE:- NE310, MAKE :- NEWTEK NE310 NEWTEK 2H.467.03.0.00 3 0.00 0.00
24 CONNECTWELL/ESBEE MAKE END CLAMP (QTY AS REQUIRED) CA702 CONNECTWELL KV8.853.07.0.00 8 0.00 0.00
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PO
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 41 / 41
SCALE 4.00mm 3H.465.40.0.PR 00
0 1 2 3 4 5 6 7 8 9
26 GLASS FUSE 6 AMP 20MM LENGTH RQB 6000 RELIANCE 3H.870.09.0.00 3 0.00 0.00
27 GLASS FUSE 2AMP. 20 MM RELAINCE/ EI MAKE RQB 2000 RELIANCE/REPUTED 4H.865.09.0.00 4 0.00 0.00
28 CONNECTWELL/ESBEE/EQUI MAKE END PLATES FOR 4 SQ.MM TERMINAL STRIPS (QTY AS REQ.) EP2.5/4UN CONNECTWELL 2H.892.12.0.00 3 0.00 0.00
30 FUSE TERMINAL S/F 12V GLASS FUSE MAKE - CONNECTWELL --- CONNECTWELL D2.214.06.0.00 3 0.00 0.00
31 GLASS FUSE 300 MA 20MM LENGTH RQB 300 RELIANCE D4.236.05.0.00 2 0.00 0.00
32 15PIN CONNECTOR HOUSING TYCO MAKE (MALE) TYPE- 85114-1 85114-1 TYCO 47.569.13.0.00 1 0.00 0.00
33 20 AMP. TERMINAL TYCO MAKE (MALE) TYPE-170341-1 RQB 6000 TYCO 47.569.14.0.00 3 0.00 0.00
34 5 AMP. TERMINAL TYCO MAKE (MALE) TYPE-173645-1 173645-1 TYCO 47.569.15.0.00 12 0.00 0.00
35 4PIN CONNECTOR HOUSING TYCO MAKE (MALE) TYPE-235304-1 235304-1 TYCO/TT 47.569.11.0.00 1 0.00 0.00
36 50 AM. TERMINAL TYCO MAKE (MALE) TYPE-280075-2 280075-2 TYCO/TT 47.569.12.0.00 4 0.00 0.00
37 MSSL MAKE CONNECTOR 250 SERIES 2PIN FEMALE CONNECTOR (HOUSING 60702481-2) WITH FEMALE 82404140 MSSL 02.834.03.0.00 1 0.00 0.00
PINS(TERMINALS 82404140)
38 4 PIN CONNECTOR POWERMAT/MOLEX MAKE (FEMALE CONNECTOR MALE PINS) ---- MOLEX DV2.852.28.0.00 1 0.00 0.00
41 POWER TERMINAL BOARD 125 AMP. EVEREST/REPUTED MAKE 4 WAY 8 MM STUD ---- EVEREST/REPUTED 4H.865.23.0.00 1 0.00 0.00
00 ---- ---- DRN BY SUPRIYA APPLICATION : POWER GENERATION Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (INDIA) Doc.Type : PO
CHD BY VVA PROJECT : CONTROL PANEL FOR 45KVA 3RTA REV NO.
KOEL DRAWING NO:
APROV. BY SA ENGINE MODEL : 3RTA Page : 42 / 41
SCALE 4.00mm 3H.465.40.0.PR 00