Heating and hot water

­boiler systems from Bosch

www.bosch-industrial.com

Highly efficient heating and

process heat
2 | Hot water boilers Hot water boilers | 3

Contents Quality through 150 years of experience

Bosch Industriekessel is renowned worldwide as a specialist supplier of boiler systems in
all sizes and output categories. For over 150 years we have been providing innovation in
3 Quality through 150 years of experience 24 4-pass boiler with burner industrial boiler construction.
6 Future-proof and energy-efficient boiler systems 26 Compact hot water boiler control CWC

8 UNIMAT heating boiler UT-L 27 Boiler control BCO

12 UNIMAT hot water boiler UT-M 28 Remote access MEC Remote

16 UNIMAT hot water boiler UT-H 29 Bosch Industrial Service

20 UNIMAT hot water boiler UT-HZ 30 References

Hot water boilers

Heating boilers The company, which began in 1865 as a small boiler ­ ystems supplied to over 140 countries worldwide
s
maker under the Loos family name, has developed in ­confirm the renowned quality, reliability and e­ fficiency
UT-L UT-M UT-H UT-HZ
recent decades into a leading global system supplier of our industrial boilers, which are m
­ anu­factured in
Output MW 0.6–25 0.7–19 0.8–18 13–38
for industrial boilers. More than 120,000 boiler Gunzenhausen (Germany) and ­Bischofshofen (Austria).
Temperature max. °C 110 190 225 225
Pressure max. bar 16 16 30 30

Steam boilers Efficient systems Perfectly controlled

Our modular boiler systems can significantly reduce Thanks to the intelligent Bosch control systems, the
U-MB CSB UL-S(X) ZFR(X) operating costs compared to conventional boilers. In availability and also the efficiency of the boiler plants
Output t/h 0.2–2 0.3–4.8 0.3–5.2 1.2–28 18–55 addition to minimising fuel consumption, our boiler increase. Smart control features, such as for example
Temperature max. °C 204 110 204 300 300 systems also reduce the consumption of water, for cold starts or for multi-boiler systems, significantly
Pressure max. bar 16 0,5 16 30 30 ­chemicals and electric power as well as the work extend the service life of the boiler systems.
involved in operation and supervision.

Efficiency

Competence in every phase

4-pass boiler 3-pass boiler Whether it is 3D data, technical drawings or ­documents
Heat recovery boiler HRSB Recovery and use
with burner without burner for tendering and approval, the experts from Bosch
Heat recovery steam boiler Heat recovery boiler steam/hot water Waste heat offer specialist support at every phase of the project –
from conception through to commissioning.

Components Trust and openness between partners ensure that

mutual success is achieved. Thanks to the customised
dimensioning and equipping of the boiler systems,
Boiler/system control Water Steam/Condensate Fuel supply individual solutions can be ­created and modules
Control cabinet Modules Modules
Module Burner systems ­retrofitted easily.
4 | Hot water boilers Hot water boilers | 5

Precision due to welding

in ideal position Optimum design
Due to the symmetrical design, the stress during the
manufacturing process and operation is reduced to a
Thanks to horizontal welding with highly modern
minimum. The large flame tube and the positioning of
welding processes, a more homogeneous ­structure,
the smoke tubes allow an efficient heat transfer with
a deeper root penetration and notch-free welding
low emissions.
­surfaces are achieved.

Use of welding robots High level of durability

Semi-automatic and fully automatic welding robots The concentrical design ensures for a steady heat-up,
are used for consistently high quality on highly- also from the cold state and reduces tensions in the
stressed welding seams. boiler. The used design principle permits a low water
content and therefore the boiler reaches its operating
temperature quicker.

Low-stress materials

Certified quality
Modern plasma and laser cutting systems ensure We manufacture our products in line with current
smooth metal processing and cutting. This means ­standards and in accordance with the relevant appli­cable
that our boilers have higher stress reserves ­during specifications for over 140 countries. The quality
operation. ­management systems in our factories are ­certified in
accordance with strict guidelines. At the customer’s
In-house manufacture of flame tubes request, we also carry out additional checks.
All smooth and corrugated flame tubes are
­manufactured in-house and are subject to the most
stringent quality requirements.

Health and safety at work and

promotion of young talent Maximum quality monitoring
We consider quality to be a top priority. Plant inspectors
certified by TÜV and TÜV employees monitor and document
Only happy and focused employees will deliver top
our quality during manufacture and through to acceptance.
quality. The very latest safety concepts and equip-
ment and materials for the work to be carried out
Precision and analysis
are part of our overall manufacturing concept, just
An in-house laboratory for welded seam inspections and
like the training and further edu­cation of our staff.
material analysis provides maximum transparency. Up to
100 % of the welding seams of the pressure vessel are X-ray
Experts with certified knowledge
inspected. In total, more than 25,000 X-ray images are
Our nearly 200 boiler welders have more than
­analysed in our three X-ray chambers every year.
1,000 welding exam qualifications. This means that
welding of the highest level in accordance with
­internationally recognised standards is achieved.
 6 | Hot water boilers Hot water boilers | 7

Future-proof and energy-efficient boiler systems Prepared for connection

to the automation system,
compatible with all common
protocols
Future-proof boiler systems for heating and hot water from Bosch. Project-specific solutions with
perfectly matched modules and smart control systems optimise energy consumption, improve the
CO2 balance and achieve complete automation for high operational reliability.

Return temperature control for Digital efficiency assistant

­additional flexibility in temperature MEC Optimize detects ­energy
spread and return temperature ▶ Secure remote access MEC Remote ­losses, optimises boiler
▶ Remote visualisation of the boiler control ­operation and helps in CO2
▶ Alarm management via SMS or e-mail ­reduction
▶ Fast support from Bosch experts
▶ F lue gas temperature below 54 °C
when using condensing technology
▶ Up to 15 % fuel savings through waste
heat utilitsation ▶ Maximum flexibility in flow and return
­temperature
▶ Low inlet temperature from 50 °C
▶ High permissible temperature spread
up to 50 K

▶ 
Optimum boiler/burner
­combination for lowest
­emission values
▶  Optional use of bio-fuels or
hydrogen or for later switch to
alternative fuels

▶ 
Fully automated boiler operation
▶ 
Integrated protection functions
▶ 
High transparency of operating data

▶ 
Speed-controlled burner
fans for maximum efficiency
▶ 
Optimised combustion with CO2/CO controls
in partial load operation
▶ 
High modulation range reduces energy-intensive
▶ 
Up to 75 % reduction in
cold starts and pre-ventilation losses
­electricity consumption
8 | Hot water boilers Hot water boilers | 9

High level of efficiency for reduced operating costs

UNIMAT heating boiler UT-L Efficiency components such as a flue gas or condensing heat exchanger are part of the standard equipment for
energy-optimised and environmentally friendly boiler operation. With the effective recovery of waste heat from the
flue gas, you can save up to 15 % on fuel and, at the same time, reduce emissions.
The UNIMAT boiler UT-L optimises your energy costs and achieves high level of e ­ ffi­ciencies
 Effective three-pass design and special thermal insulation concept for minimised radiant heat losses
of up to 105 %. It can be used flexibly, for example, for heat supply in h
­ ospitals, homes,  High level of efficiency without flue gas heat exchanger up to 95 % or up to 105 % with condensing heat exchanger
office buildings or residential complexes, for hot water supply in industries, as a reserve  Low-emission combustion thanks to the use of highly developed firing systems and careful matching of the best
and peak load boiler at heating plants or in combination with CHP units. boiler and burner combination

 ser-friendly operating concept

U Quick installation and effective maintenance
 Intuitive Control 8000 for heating applications  Compact construction for bringing the boiler into
 Compact control CWC for heating and hot water site easily if space is limited
boiler systems  Simplified wiring on-site thanks to plug-in
 Individually configurable boiler control BCO for ­connections
complex requirements  Smooth commissioning due to pre-parameterised
 Ready to connect to automation systems boiler control
 Protected remote access MEC Remote  Easy to maintain thanks to fully hinged boiler front
door
 Smoke tube passes are free of flow components

Reliable performance and customised equipment

We manufacture the boiler in different capacity sizes
according to your individual requirements. The UT-L
can be operated as an intelligently controlled cascade
of several boilers and can be used in a variety of
­applications at low temperature and pressure levels.
 CE certified
 Comprehensive, series-wide basic equipment
 Universally applicable with different fuels and
Technical data of the type UT-L ­multi-fuel firing
 No minimum burner load specification avoids
Heat transfer medium Low-pressure hot water ­internal condensation on the flue gas side
 Approved for low return temperatures from 50 °C
Design Three-pass flame tube/smoke tube technology
 High permissible temperature spread up to 50 K
 Robust, reliable and unsurpassed in its durability
Output in kW 650 to 25,000

Safety pressure in bar up to 16

Max. temperature in °C 110

Oil, gas, multi-fuel firing

Fuel
Biogas, bio-oil, hydrogen, special fuels
10 | Hot water boilers Hot water boilers | 11

Design Equipment
The inserted flame tube ends in an inner, fully wetback and inspection are thus easily possible. The high-­ The heating boiler UT-L is offered as a complete boiler ­ omplex requirements. Alternatively you can also
c
smoke gas reversing chamber, which leads into the quality mineral wool insulation over the entire boiler system including equipment*. The basic equipment select the Control 8000 for heating boilers. The
first smoke tube pass. The first smoke tube pass and body, combined with the special insulating materials in includes the boiler pressure vessel, the burner unit, ­sensors, actuators and country-specific safety devices
second smoke tube pass are free of flow components. the front door, keep radiant heat losses at a low level. the flue gas heat exchanger or condensing heat are already wired and combined in the terminal box.
The functional round design ensures optimal pressure In contrast to the classic refractory lining, the Bosch exchanger, a terminal box, the control and safety Pre-assembled, plug-in and coded cable bundles
resistance. Combustion chamber, water chamber insulation composite has superior insulation values. components and the control cabinet including the simplify the connection between the boiler control
volume, radiant and convection heating surfaces are Another benefit is that this insulation composite is compact control CWC or boiler control BCO for cabinet and the terminal box during installation.
perfectly dimensioned and matched to each other. designed to last the entire boiler lifetime when
­operated correctly. The heating boiler can already be
The boiler front door can be fully hinged, optionally fitted with an integrated flue gas heat exchanger or
opening to the right or left. The entire cross section of condensing heat exchanger in the factory on request.
the boiler is freely accessible. Maintenance, cleaning

14 13 3 15 1 4 2 5

Compatible products
 Water treatment module WTM
 Flue gas heat exchanger ECO
 Flue gas heat exchanger ECO for condensing use
 Supply/Return flow adapter piece SP/RP
 Return flow temperature safeguard RTS
 Gas regulation module GRM
 Oil circulation module OCM
 Oil supply module OSM
 Controls for optimising combustion
 Control 8000 for heating boilers 7 8 9 10 17 12
 Compact hot water boiler control CWC
 Boiler control BCO
 System control SCO
 Remote access MEC Remote 1 Control cabinet with compact hot water boiler 5 Flue gas heat exchanger ECO – alternatively the flue

 Digital efficiency assistant MEC Optimize control CWC or boiler control BCO gas connection can also be realised lateral or upwards
(Control 8000 as an alternative) 7 Burner
2 Supply flow adapter piece with 8 Gas regulation module
▶ temperature limiter 9 Base frame
For further information please see our brochure ▶ temperature controller 10 Insulation with protective shell
‘Boiler and efficiency components’. ▶ level limiter 12 Drain shut-off valve, maintenance-free
▶ pressure indicator 13 Terminal box
▶ pressure limiter (max.) 14 Sight hole
▶ manostat tube shut-off valve 15 Injector device for inner temperature boosting
3 Full-lift safety valve 17 Inspection opening, flue gas side
4 Return flow adapter piece

Return flow temperature safeguard RTS ▶ temperature monitor

▶ connection for safety expansion line

*The equipment level is variable and can be freely configured to customer requirements.
12 | Hot water boilers Hot water boilers | 13

High level of efficiency for reduced operating costs

UNIMAT hot water boiler UT-M When using efficiency components such as a flue gas heat exchanger or condensing heat exchanger you not only
optimise the efficiency of your boiler system. You can also save up to 15 % on fuel and, at the same time, improve
your CO2 balance sustainably.
With the UNIMAT hot water boiler UT-M you can rely on an extremely reliable heat and hot  Effective three-pass design and special thermal insulation concept for minimised radiant heat losses
water supply. The highly efficient boiler is the ideal solution for medium and high tempera-  High level of efficiency without flue gas heat exchanger up to 93 % or up to 105 % with condensing heat
ture requirements, such as in central heating plants for local and district heating supply exchanger
 Low-emission combustion thanks to the use of highly developed firing systems and careful matching of the best
or for commercial and industrial heating and process heat applications in a wide range
boiler and burner combination
of industries.

User-friendly operating concept Quick installation and effective maintenance

 Compact control CWC for heating and hot water  Compact construction for bringing the boiler into site
boiler systems easily if space is limited
 Individually configurable boiler control BCO for  Simplified wiring on-site thanks to plug-in connections
complex requirements  Smooth commissioning due to pre-parameterised
 Ready to connect to automation systems boiler control
 Protected remote access MEC Remote  Easy to maintain thanks to fully hinged boiler front
door
 Smoke gas passes are free of flow components

Reliable performance and customised equipment

We offer you the high-pressure hot water boiler in
various capacities up to 19.2 MW. The heat output can
be increased by intelligent cascading of several boilers.
Perfectly matched components, such as for fuel
supply and return temperature increase, optionally
supplement the system.
 CE certified
 Comprehensive, series-wide basic equipment
 Universally applicable with different fuels and
­multi-fuel firing
Technical data of the type UT-M  No minimum burner load specification avoids
internal condensation on the flue gas side
 Approved for low return temperatures from 50 °C
Heat transfer medium High-pressure hot water
 High permissible temperature spread up to 50 K
Design Three-pass flame tube/smoke tube technology  Robust, reliable and unsurpassed in its durability

Output in kW 750 to 19,200

Safety pressure in bar up to 16

Max. temperature in °C up to 190

Oil, gas, multi-fuel firing

Fuel
Biogas, bio-oil, hydrogen, special fuels
14 | Hot water boilers Hot water boilers | 15

Design Equipment
The inserted flame tube ends in an inner, fully wetback body, combined with the special insulating materials in The hot water boiler UT-M is offered as a complete BCO for complex requirements. The sensors, actuators
smoke gas reversing chamber, which leads into the the front door, keep radiant heat losses at a low level. boiler system including equipment*. The basic and country-specific safety devices are already wired
first smoke tube pass. The first smoke tube pass and In contrast to the classic refractory lining, the Bosch ­equipment includes the boiler pressure vessel, the and combined in the terminal box. Pre-assembled,
second smoke tube pass are free of flow components. insulation composite has superior insulation values. control and safety components, the burner unit, the plug-in and coded cable bundles simplify the
The functional round design ensures optimal pressure Another benefit is that this insulation composite is flue gas heat exchanger or condensing heat ­connection between the boiler ­control cabinet and the
­resistance. Combustion chamber, water chamber designed to last the entire boiler lifetime when exchanger, a terminal box and the control cabinet terminal box during installation.
volume, radiant and convection heating surfaces are ­operated correctly. The hot water boiler can already including the compact control CWC or boiler control
perfectly dimensioned and matched to each other. be fitted with an integrated flue gas heat exchanger
or condensing heat exchanger in the factory on
The boiler front door can be fully hinged, optionally request.
opening to the right or left. The entire cross section of
the boiler is freely accessible. This ensures simple and The certification in accordance with European ­pressure
1 14 13 3 16 15 4 2 5
easy maintenance, cleaning and inspection. The high- equipment directive ensures a high operating and
quality mineral wool insulation over the entire boiler safety temperature level up to a maximum of 190 °C.

Compatible products
 Water treatment module WTM
 Flue gas heat exchanger ECO
 Flue gas heat exchanger ECO for condensing use
7 8 9 10 17 12
 Supply/Return flow adapter piece SP/RP
 Return flow temperature safeguard RTS
 Gas regulation module GRM
 Oil circulation module OCM
 Oil supply module OSM
 Controls for optimising combustion 1 Control cabinet with compact hot water boiler 5 Flue gas heat exchanger ECO – alternatively the flue
 Compact hot water boiler control CWC control CWC or boiler control BCO gas connection can also be realised lateral or
 Boiler control BCO 2 Supply flow adapter piece with upwards
 System control SCO ▶ temperature limiter 7 Burner
 Remote access MEC Remote ▶ flow monitor 8 Gas regulation module

 Digital efficiency assistant MEC Optimize ▶ temperature controller 9 Base frame

Gas regulation module GRM ▶ level limiter 10 Insulation with protective shell
▶ pressure indicator 12 Drain shut-off valve, maintenance-free
For further information please see our brochure ▶ pressure limiter (max.) 13 Terminal box
‘Boiler and efficiency components’. ▶ manostat tube shut-off valve 14 Sight hole
3 Full-lift safety valve 15 Injector device for inner temperature boosting
4 Return flow adapter piece 16 Inspection opening, water side
▶ temperature monitor 17 Inspection opening, flue gas side
▶ connection for safety expansion line

*The equipment level is variable and can be freely configured to customer requirements.
16 | Hot water boilers Hot water boilers | 17

High level of efficiency for reduced operating costs

The UNIMAT hot water boiler UT-H is a shell boiler with one flame tube, built in three-pass design. Highly efficient
as single or multi-boiler system. Combined with an integrated flue gas heat exchanger and efficiency components
for combustion optimisation, you can maximise the efficiency level of your system.
 Effective three-pass design and special thermal insulation concept for minimised radiant heat losses
 Up to 93 % boiler efficiency without flue gas heat exchanger, up to 96 % boiler efficiency with flue gas heat
exchanger and up to 105 % with condensing heat exchanger
 Low-emission combustion thanks to the use of highly developed firing systems and careful matching of the best
boiler and burner combination
 Also available as waste heat boiler for cost-efficient and environmentally friendly use of waste heat sources, for
example in combination with CHP units or gas turbines

User-friendly operating concept Quick installation and effective maintenance

 Compact control CWC for heating and hot water  Simplified wiring on-site thanks to plug-in
boiler systems ­connections
 Individually configurable boiler control BCO for  Smooth commissioning due to pre-parameterised
complex requirements boiler control
 Ready to connect to automation systems  Easy to maintain – convenient accessible on both
 Protected remote access MEC Remote the flue gas side as well as the water side
UNIMAT hot water boiler UT-H  Smoke tube passes are free of flow components

With the UNIMAT hot water boiler UT-H you generate energy-efficient process heat in the Reliable performance and customised equipment
high pressure and temperature range. Flexible and reliable in use for heat and hot water The proven three-pass design provides highest quality,
supply in commercial companies, industries, municipal facilities or as a base load, peak durability and operational safety. We manufacture the
high-pressure hot water boiler UT-H according to
load and reserve boiler in district heating plants.
customer requirements for outputs up to 18.3 MW. You
can optimise your boiler operation with perfectly
matched components, such as for fuel supply and
return temperature increase.
 CE certified

Technical data of the type UT-H  Universally applicable with different fuels and
­multi-fuel firing
 High permissible temperature spread up to 40 K
Heat transfer medium High-pressure hot water
 Available as waste heat boiler with fourth pass and
Design Three-pass flame tube/smoke tube technology firing system or as pure waste heat boiler
 Simple extension options thanks to module
Output in kW 820 up to 18,300 ­technology
 Robust, reliable and unsurpassed in its durability
Safety pressure in bar up to 30

Max. temperature in °C up to 225

Oil, gas, multi-fuel firing

Fuel
Biogas, bio-oil, hydrogen, special fuels
18 | Hot water boilers Hot water boilers | 19

Design Equipment
As with the steam technology, for decades our three- results in a large heating surface with compact The hot water boiler UT-H is offered as a complete r­ equirements or compact control CWC. The sensors,
pass patent has formed the basis for the outstanding ­external dimensions. The floors are anchored rigidly boiler system including equipment*. The basic actuators and country-specific safety devices are
and ongoing success of this series, which is still by the large continuous flame tube, and they are ­equipment includes the boiler pressure vessel, the already wired and combined in the terminal box.
unsurpassed today. The two smoke tube bundles connected to the boiler shell by means of the cleverly control and safety components, the burner unit, the Pre-assembled, plug-in and coded cable bundles
(2nd and 3rd pass) are positioned next to the flame devised use of corner anchors for even load flue gas heat exchanger or condensing heat simplify the connection between the boiler control
tube (1st pass) and all of them are connected by a ­distribution. In contrast to outdated designs with exchanger, a terminal box and the control cabinet cabinet and the terminal box during installation.
fully wetback reversing chamber. This arrangement stud bolts, there is greater robustness and ­durability. including the boiler control BCO for complex

1 13 16 15 4 3 2 5 6

Compatible products
 Water treatment module WTM
 Flue gas heat exchanger ECO
 Flue gas heat exchanger ECO for condensing use
 Supply/Return flow adapter piece SP/RP
 Return flow temperature safeguard RTS
 Gas regulation module GRM
 Oil circulation module OCM
 Oil supply module OSM
 Controls for optimising combustion
 Compact hot water boiler control CWC 7 8 9 10 12 14 17

 Boiler control BCO

 System control SCO
 Remote access MEC Remote Oil circulation module OCM
 Digital efficiency assistant MEC Optimize 1 Control cabinet with boiler control BCO or 5 Flue gas heat exchanger ECO
­ ompact hot water boiler control CWC
c 6 Flue gas collection chamber
2 Supply flow adapter piece with 7 Burner
For further information please see our brochure ▶ temperature limiter 8 Gas regulation module
‘Boiler and efficiency components’. ▶ flow monitor 9 Base frame
▶ temperature controller 10 Insulation with protective shell
▶ level limiter 12 Drain shut-off valve, maintenance-free
▶ pressure indicator 13 Terminal box
▶ pressure limiter (max.) 14 Sight hole
▶ manostat tube shut-off valve 15 Injector device for inner temperature boosting
3 Full-lift safety valve 16 Inspection opening, water side
4 Return flow adapter piece 17 Inspection opening, flue gas side
▶ temperature monitor
▶ connection for safety expansion line

*The equipment level is variable and can be freely configured to customer requirements.
20 | Hot water boilers Hot water boilers | 21

High level of efficiency for reduced operating costs

The hot water boiler UT-HZ offers an extremely wide modulation range with constant high energy efficiency.
­Combined with an integrated flue gas heat exchanger, components for combustion optimisation and low-NOx
­burners, you can maximise the energy efficiency of your plant and reduce emissions sustainably.
▶ Double modulation range allows particularly high efficiency even in partial load operation
 Effective three-pass design and special thermal insulation concept for minimised radiant heat losses
▶ Up to 93 % boiler efficiency without flue gas heat exchanger, up to 96 % boiler efficiency with flue gas heat
exchanger and up to 105 % with condensing heat exchanger
▶ Low-emission combustion thanks to the use of highly developed firing systems and careful matching of the best
boiler and burner combination

User-friendly operating concept Quick installation and effective maintenance

 Individually configurable boiler control BCO for ▶ 
Simplified wiring on-site thanks to plug-in
complex requirements ­connections
 Ready to connect to automation systems ▶ Smooth commissioning due to pre-parameterised
 Protected remote access MEC Remote boiler control
▶ Easy to maintain – convenient accessible on both
the flue gas side as well as the water side
UNIMAT hot water boiler UT-HZ ▶ Smoke gas passes are free of flow components
Reliable performance and customised equipment
The double-flame tube boiler with separate smoke
With the UNIMAT hot water boiler UT-HZ you benefit from an energy-efficient and low- gas paths is also suitable for operation with just one
emission heat and hot water supply in the high capacity range. The double-flame tube burner. The ­dimensions of the flame tubes, smoke
design provides an extremely wide modulation range and is the ideal solution for district tube bundles and water chamber are thermo­
dynamically optimised. We manufacture the UT-HZ
heating plants, manufacturing industries and municipal facilities.
project-specifically for capacities up to 38 MW.
­Perfectly matched components, such as for fuel
supply and return temperature ­increase, optionally
supplement the system and ­optimise your boiler
operation.
▶ CE certified
Technical data of the type UT-HZ  Extreme load flexibility due to unrestricted ­single
burner operation
Heat transfer medium High-pressure hot water  Universally applicable with different fuels and
­multi-fuel firing
Design Three-pass double-flame tube/smoke tube technology
▶  High permissible temperature spread up to 40 K
▶  Simple extension options thanks to module
Output in kW 13,000 up to 38,000
­technology
Safety pressure in bar up to 30

Max. temperature in °C up to 225

Oil, gas, multi-fuel firing

Fuel
Biogas, bio-oil, hydrogen, special fuels
22 | Hot water boilers Hot water boilers | 23

Design Equipment
Its suitability for the unrestricted parallel or single bending stresses are avoided. The integrated rear flue The hot water boiler UT-HZ is offered as a complete including the individual configurable boiler control
operation of its firing units is not only due to the gas ­chamber thus offers the advantages of the fully boiler system including equipment*. The basic BCO. The ­sensors, actuators and country-specific
stable separation on the flue gas side. The special wetback cooling while significantly reducing its ­equipment includes the boiler pressure vessel, the safety devices are already wired and combined in the
design measures for neutralising the tension forces in mechanical stress. control and safety components, the burner unit, the terminal box. Pre-assembled, plug-in and coded cable
single-flame tube operation are crucial for permanent flue gas heat exchanger or condensing heat bundles simplify the connection between the boiler
stability. The flame tubes are pushed through in the The unrestricted single operation provides high load exchanger, a terminal box and the control cabinet control cabinet and the terminal box during i­nstallation.
front and rear floors and welded tightly all around. In flexibility. The modulation range is doubled and
contrast to boiler designs with stud bolts, i­nadmissible ­unnecessary energy losses can be reduced.

1 13 2 16 3 4 5 6

Compatible products
 Water treatment module WTM
 Flue gas heat exchanger ECO
 Flue gas heat exchanger ECO for condensing use
 Supply/Return flow adapter piece SP/RP
 Return flow temperature safeguard RTS
 Gas regulation module GRM 7 8 9 10 11 12 14 17
 Oil circulation module OCM
 Oil supply module OSM
 Controls for optimising combustion
 Boiler control BCO
1 Control cabinet with boiler control BCO 5 Flue gas heat exchanger ECO
 System control SCO
2 Supply flow adapter piece with 6 Flue gas collection chamber
 Remote access MEC Remote
▶ temperature limiter 7 Burner
 Digital efficiency assistant MEC Optimize
▶ flow monitor 8 Gas regulation module
▶ temperature controller 9 Base frame
For further information please see our brochure ▶ level limiter 10 Insulation with protective shell
‘Boiler and efficiency components’. ▶ pressure indicator 11 Water circulation guide profiles
▶ pressure limiter (max.) 12 Drain shut-off valve, maintenance-free
Flue gas heat exchanger ECO
▶ manostat tube shut-off valve 13 Terminal box
3 Full-lift safety valve 14 Sight hole
4 Return flow adapter piece 16 Inspection opening, water side
▶ temperature monitor 17 Inspection opening, flue gas side
▶ connection for safety expansion line

*The equipment level is variable and can be freely configured to customer requirements.
24 | Hot water boilers Hot water boilers | 25

Four-pass boiler with burner

Benefits
The conventional fired boiler generates thermal and process heat while simultaneously utilising the
 Generates up to 15 % of the nominal output by using waste heat sources via its fourth pass
heat potential from waste heat sources.
 Improved efficiency level, less fuel consumption and reduced emissions
 High supply reliability thanks to own firing
 Normally no peak load boiler needed – saves space, equipment and costs
 Matched, modular system for easy planning and fast installation
 Intelligent boiler control ensures automated and reliable operation
 Smooth commissioning due to pre-parameterised boiler control
 Simplified wiring on-site thanks to plug-in connections
 Robust, reliable and durable
 Reduced component diversity with regard to spare parts inventory
 Service from a single source

These hot water boilers are conventionally-fired boilers When using waste heat boilers without firing, additional
based on a three-pass design, with an additional peak load boilers are usually required. With the design
integrated smoke tube pass for waste heat utilisation. variant with own firing system, the fourth pass supplies
They are primarily used in combination with CHP the base load, and the firing system switches on when
units or gas turbines. The fourth pass uses hot flue demand increases. There is no need for a further
gases from upstream combustion processes to ­pressure vessel with complete safety technology and
­support the ­generation of thermal and process heat. the associated space requirement and investment costs.
In addition, the use of heat exchangers in the flue gas
system of the CHP is reduced.

Design Equipment

Technical data of the 4-pass boiler UT-H The design of our waste heat boilers with burner The equipment options are identical to that available
­corresponds to the basic design of the UT-H series. We for the UT-H hot water boiler series.
Heat transfer medium High-pressure hot water manufacture the boilers with an additional integrated
smoke tube pass (fourth pass) for waste heat utilisation.
Three-pass flame tube/smoke tube boiler with integrated
Design
fourth smoke tube pass

Output in kg/h 820 up to 18,300

Safety pressure in bar Up to 30 Water/Condensate

Power
Max. flue gas temperature of the waste heat source in °C 550 Flue gas

Min. flue gas volumes of the waste heat source in kg/h 500
1 Four-pass hot water boiler

Max. flue gas volumes of the waste heat source in kg/h 23,500 2 Integrated flue gas heat exchanger
3 Flue gas heat exchanger
Fuel of the waste heat source Natural gas (other flue gas types on request) 4 CHP unit
5 Consumer
Output range of combinable CHP units in MWel Approx. 0.2 to 4
6 Chimney

Oil, gas, multi-fuel firing

Fuel of the boiler firing Extremely simplified diagram
Biogas, bio-oil, hydrogen, special fuels
26 | Hot water boilers Hot water boilers | 27

Compact hot water boiler control CWC Boiler control BCO

The hot water boiler control CWC can be combined with all series of Bosch single-flame tube boilers The individually configurable boiler control BCO optimises your boiler operation and ensures a high
for hot and warm water. The CWC is characterised by intuitive handling, extensive functions and level of operational safety. An intelligent control solution for all Bosch industrial heating and hot
­simple installation. water boilers.

The compact PLC-based boiler control offers you all The BCO offers fully automatic and energy-efficient can monitor your plants reliably with the optional
of the key functions for automated boiler operation. boiler operation with smart control features. At the remote connection MEC Remote.
With its integrated power supply and pre-configurable same time, integrated safety devices ensure high
control technology interface, the CWC is a reliable ­availability of your heat supply. The control system is supplied fully wired and tested
and cost-effective alternative to individual solutions. in a free-standing or wall-mounted cabinet. Its
The BCO collects and stores all important operating ­compatibility with all common protocols enables you
data and visualises a wide range of information such to easily connect to central automation systems. In
as operating states, operating data and measured conjunction with the system control SCO, you can
values. The integrated Condition Monitoring software network up to six boilers and all system components
analyses these values and uses a traffic light model to via one operating unit.
indicate uneconomic operating modes. In addition, you
Control functions
 Output and level control
 Low load control
 Condition and efficiency monitoring
 Operating hours counter for boilers, pumps and
burners
 Diagnostics function and message history
The integrated sequence control combines up to four Benefits  Recording of number of burner starts
CWC units into an optimised cascade. The lag boilers  Modular complete solution for all Bosch single-flame  Plain text display of operating signals and fault
switch on automatically based on the network flow tube hot water and heating boilers messages
temperature.  Intelligent sequence control for up to four boilers  Display and intermediate storage of all relevant
 Intuitive operation via colour touch display and measured values and states
The control and software are completely pre-­configured function keys for quick access
ex works. All components are wired ready to plug in  Pre-configured for fast commissioning The BCO can be expanded with additional, customer-­
and enable fast and error-free commissioning. The  Integrated power supply for all actuators and specific control features.
control cabinet is available as a wall cabinet or ­sensors in a compact control cabinet
­installed on the boiler (up to 9 MW). With the  Compatible with all common automation system
­optional remote access MEC Remote, the most protocols
­important operating parameters and their evaluations  Optional remote access via MEC Remote for
can be easily called up. ­maximum availability and, on request, notification
by e-mail or SMS in the event of a fault

Benefits
 Pre-configured according to customers requirements, wired and tested for quick commissioning

Control 8000 for  Smart control features for fully automated boiler operation
 Intuitive operation via colour touch display and easy optimisation of all measuring and control functions

­heating boilers  Storage of all operationally relevant measured values for maximum operating data transparency
 High supply and operational reliability thanks to integrated monitoring and protection functions
 Condition monitoring software for consistently high system efficiency and availability
For heating applications up to 110 °C, we offer the
 Compatible with all common automation protocols for easy connection
Control 8000 as an alternative. The comfortable
 Optional remote access to the boiler control system via MEC Remote
­operating unit with innovative design allows easy
control of several heating circuits. The power supply is
required on site.
28 | Hot water boilers Hot water boilers | 29

Remote access MEC Remote Bosch Industrial Service

Using MEC Remote, operators can gain remote access to their boiler system conveniently and s­ ecurely. Our industrial service for steam boilers and hot water boilers ensures plant availability even in the
This means the entire boiler and system control can be visualised using standard Internet-enabled most demanding situations. You can rely on us.
devices.

MEC Remote is the ideal solution for all companies: Effective service support Always there for you
▶ In which the supervising personnel cannot be On request also the Bosch experts can use the We offer our customers a 24/7 service and ensure the
on-site constantly remote access to perform extended parametrisation, shortest response times through a close network of
▶ Operating single or multi-boiler systems requiring programming (PLC) and fault analysis directly on your service areas. During normal working hours you can
supervision system. If components fail, the service experts can get in touch directly with your responsible service
▶ With on-call service, e. g. at the weekends utilise remote analysis to narrow down the cause and technician. You will find the contact details on the
ensure they arrive with the appropriate equipment. control cabinet of your boiler system. For ­emergencies
Using the overview map of MEC Remote, you can This optimises service costs and ­increases system and outside business hours, the 24-hour hotline is
monitor all your boiler systems around the world. The availability. available:
secure remote access allows you to visualise the
­surface of the control system and retrieve all relevant Secure remote access Service Hotline Germany/International:
boiler data. As an option, MEC Remote can send alarm We provide a sophisticated role concept that controls +49 180 5667468*
notifications via SMS or e-mail in combination with both access authorisation and approved visualisation Service Hotline Austria:
MEC Optimize or when using the compact hot water levels. The remote access function itself has a multi- +43 810 810300**
boiler control CWC. This significantly reduces the level security concept. The external data connection
monitoring required for systems with high reliability can be turned on or off on the hardware at any time
requirements, such as those in constant operation. in the boiler house using a key. The operating data
from the industrial boilers are only saved locally on
the system, not in a cloud. More than 200 Commissioning up to remote analysis
Our boiler service covers the entire life cycle of your
Bosch service plant from commissioning to regular maintenance.
technicians and Service access via MEC Remote provides fast and
cost-efficient remote support. Not sure whether your
certified service boiler system is still state-of-the-art and working
partners ­efficiently? Here too, our experts provide support and
­worldwide evaluate potential modernisation measures based on
your specific situation.

Reliable spare parts supply

Several thousand parts are available immediately
from the factory. We are happy to support you with
­pro­fessional installation of the spare parts. For
­highest system availability and shortest reaction
times we recommend to use our customised spare
parts ­packages.
Benefits
Spare parts hotline Germany/International:
 Access to operating data, any time, anywhere
+49 180 5010540*
 Overview of all boiler systems at all locations
 Quick, convenient and cost-effective monitoring of system data
 Secure transmission thanks to a multi-level security concept
 If required, remote support from Bosch Industrial Service *0 .14 euros/min. from the German fixed network; mobile phone
 Optional alarm notifications via SMS or e-mail in combination with MEC Optimize or when using the maximum price 0.42 Euro/min.
compact hot water boiler control CWC ** max. 0.10 euros/min. from the Austrian fixed network
Costs for calls from mobile networks and international
­connections may vary.
30 | Hot water boilers Hot water boilers | 31

Reference Dunakeszi heating plant Reference Pieter Wiersma heating plant

in Hungary in the Netherlands
Bosch boilers heat the town of Dunakeszi. Low-NOx hot water boilers for complex district heating grid.

Around 40,000 people live in the town of Dunakeszi, Two Bosch hot water boilers, each with 20 MW, are
near Budapest (Hungary). For many years, more than in operation at the Pieter Wiersma heating plant in
2,300 households and eight public establishments of Lent (the Netherlands). Thanks to innovative boiler
the town have been enjoying the benefits of the and burner technology, it is one of the cleanest
district heating supply provided by the company plants of this type in Europe. It feeds heat into the
Dunakeszi Közüzemi Kft. In order to maintain 100 % Nijmegen district heating network and supplies up
supply r­ eliability and to optimise efficiency the energy to 14,000 households. The base load is generated by
­supplier has undertaken comprehensive ­refurbishment. means of heat from a waste recycling plant. The
The measures include the modernisation of the Bosch boilers support the district heating network
­complete boiler house. The local Bosch partner, at peak loads in winter and serve as back-up in
­Kazantrade Kft., offered the optimum solution for the emergencies. This ensures that the heat supply to
renewal of the energy generation plants. The three the inhabitants is uninterrupted.
Bosch UT-L boilers used in the project are impressive
Highly modern and innovative: the Pieter Wiersma heating plant
in their high energy efficiency and extremely reliable in Lent.
heat supply. Dunakeszi Közüzemi Kft. heating plant during the
­modernisation phase.

Energy-efficient operation NOx emissions below 50 mg/Nm3

The compact UT-L boilers consume less fuel and optimised combustion further increase efficiency. The Compared with heating that is produced in individual under 50 mg/Nm³ irrespective of the load range. In
protect the environment thanks to integrated boilers achieve a very high efficiency level of almost households, up to 70 % of the CO2 emissions can be addition, the boilers with their double-flame tube
­condensing heat exchangers. Other components such 98 %. The boiler controls BCO and modules for fuel saved by using the district heating network. The design can react very dynamically to load fluctuations
as modulating firing systems, speed-controlled burner supply and return temperature protection complete Bosch hot water boilers also contribute to this. In and ­generate heat in a consistently energy-efficient
fans for reduced electricity costs and O2 controls for the overall system. the case of all four burners, the NOx emissions are ­manner even at low load.

Brought up to current state-of-the-art technology with new Bosch heating boilers. The NOx values are under 50 mg/Nm³ at the customised boiler system in the Pieter Wiersma heating plant.
Bosch Industriekessel GmbH

Nuernberger Strasse 73
91710 Gunzenhausen
Germany
Tel. +49 9831 56253
Fax +49 9831 5692253
[email protected]
Service Hotline +49 180 5667468*
Spare Parts Hotline +49 180 5010540*

Bosch Industriekessel Austria GmbH

Haldenweg 7
5500 Bischofshofen
Austria
Tel. +43 6462 2527300
Fax +43 6462 252766300
[email protected]
Service Hotline +43 810 810300**
Spare Parts Hotline +49 180 5010540*

[email protected]
www.bosch-industrial.com
www.bosch-industrial.com/YouTube

* EUR 0.14/min from German landline; maximum mobile phone price: 0.42 Euro/min
**max. EUR 0.10/min from Austrian landline
Different charges may apply for calls from mobile networks and for international calls.

© Bosch Industriekessel GmbH | Figures only intended as examples |

Subject to technical modifications | 06/2020 | TT-CH/MKT_en_P-Heisswasser_04