DATA SHEET

DIRECT DRIVE PLUNGER PUMP

Brass Model: 67DX39G1I

SPECIFICATIONS U.S. Measure Metric Measure

Flow 3.9 gpm 14.8 lpm
Pressure Range 100–4000 psi 6.9–275 bar
Pump RPM 3450 rpm 3450 rpm
Inlet Pressure Range Flooded to 75 psi Flooded to 5.2 bar
Max. Liquid Temperature 140° F 60° C
Bore 0.551" 14 mm
Stroke 0.405" 10.3 mm
Crankcase Capacity 13.5 oz 0.4 l
Inlet Port (1) 1/2" NPT(F) 1/2" NPT(F)
Discharge Port (1) 3/8" NPT(F) 3/8" NPT(F)
Discharge Port
3/8" NPT(M) 3/8" NPT(M)
With Chemical Injector (1)
Inlet Auxiliary Port (1) 1/4" NPT(F) 1/4" NPT(F)
FEATURES
Shaft Diameter (Hollow) 1" 25.4 mm
• Triplex plunger design ensures high efficiency and low pulsation.
Weight 17 lbs 7.7 kg
• Compact flange mount permits easy, direct mounting to most Dimensions 11.50 x 8.82 x 7.99" 292 x 224 x 203 mm
gas engines.*
• Integral regulating unloader with built-in bypass ensures system
pressure control and pump protection.
TORQUE AND HORSEPOWER REQUIREMENTS
• Stacked stainless steel valve design promotes long life and
easy servicing. FLOW PRESSURE PUMP
GPM LPM PSI BAR PSI BAR PSI BAR RPM
• Fixed chemical injector aids in cleaning flexibility.
2500 172 3200 220 4000 275
• Includes crankcase oil.
Torque 10.2 ft-lbs 13.0 ft-lbs 16.3 ft-lbs
• Pump comes standard with NBR seals. Alternative seal materials 3.9 14.8 3450
Horsepower* 8.6 hp 10.9 hp 13.7 hp
are available for higher temperature or chemical compatibility.
*HP is for estimate only. Torque values of the engine at given rpm should be used to determine
*Gas Mounting Flange: SAE J609, Flange B, Extension 4 (1"Ø), Shaft correct size of engine.
Length= 31/4", Pilot Ø= 53/4", BC. Ø= 61/2", Thread 3/8"–16 UNC TAP. Consult engine manufacturer for actual torque available at required speed.

DETERMINING gpm x psi

Torque (ft-lbs) = 3.6 x
THE PROPER TORQUE rpm

DETERMINING Engine hp gpm x psi

=
THE REQUIRED HP (Estimated) 1140

DETERMINING Rated gpm Desired gpm

=
THE PUMP RPM Rated rpm Desired rpm
Refer to pump Service Manual for repair procedure and additional technical information.
 EXPLODED VIEW

255

255
10

11 8

24
5
31 25 174
32
172
20 15
33 33 20 169
20 167
27 166
164
163
53 162
168
167
166
161
37 38
65 400 160
106
70 120 Discharge
100 121
75 127
128
90
64 98 469
49 99 188
460
48
Inlet
185 Auxiliary
Discharge Inlet

PARTS LIST
ITEM P/N MATL DESCRIPTION QTY ITEM P/N MATL DESCRIPTION QTY
5 127285 STCP R Screw, HH, Sems (M8 x 25) 4 106 45188 NBR Seal, Low-Pressure with S-Spring 3
(See Tech Bulletin 074) 120 49374 BB Case, Seal 3
8 49361 AL Cover, Adapter Bearing 1 121 13977 NBR O-Ring, Seal Case–70D 3
10 14043 NBR O-Ring, Bearing Cover 1 127 49606 PTFE V-Packing (Black) 3
11 125351 NBR Seal, Oil Crankshaft 1 128 49605 D Adapter, Male 3
15 146421 STL Bearing, Ball – Inner 1 160 26129 NBR O-Ring, Inlet Valve Seat–70D 3
20 49364 TNM Rod, Connecting 3 161 49378 S Seat, Inlet 3
24 549608 LDPE Plug, Oil Cap 1 162 48361 D Backup Ring, Discharge Seat 3
25 49391 CM Crankshaft (M10.3) 1 163 43358 NBR O-Ring, Discharge Seat–70D 3
27 49363 STL Bearing, Ball – Outer 1 164 49376 S Seat, Discharge 3
31 549726 — Cap, Vented with O-Ring (Rain Cap) 1 166 547098 S Valve 6
32 547961 RTP Cap, Oil Filler with O-Ring 1 167 49354 S Spring 6
33 14179 NBR O-Ring, Filler Cap–70D 1 168 49377 PVDF Retainer, Spring, Inlet 3
37 92241 PC Gauge, Oil Bubble with Gasket–80D 1 169 547441 PVDF Retainer, Spring, Discharge 3
(See Tech Bulletin 074) 172 49382 NBR O-Ring, Valve Plug–90D 3
38 44428 NBR Gasket, Flat, Oil Gauge–80D 1 174 49380 BB Plug, Valve (See Tech Bulletin 074) 3
48 44842 NY Plug, Drain 1 185 49372 BB Head, Manifold 1
49 14179 NBR O-Ring, Drain Plug–70D 1 188 126512 STCP R Screw, HSH (M8 x 65) (See Tech Bulletin 074) 8
53 49352 AL Crankcase 1 197 941517 BB Assembly, GH (1/2" NPT[M] x 3/4" GH[F]) (Not Shown) 1
64 49366 CM Pin, Crosshead 3 255 31445 STZP Assembly, Bolt Mount, Gas 1
65 49368 BB Rod, Plunger 3 300 76262 NBR Kit, Seal (Includes: 98, 106, 121, 127, 128) 1
70 47215 NBR Seal, Oil Crankcase 3 310 76260 NBR Kit, Valve Pre-Assembled 1
75 49370 S Slinger, Barrier 3 (Includes: 160–164, 166, 167, 168, 169, 172)
90 49367 CC Plunger (M14 x 28) 3 400 — — Unloader, Integral (See Individual Parts) 1
98 46730 NBR Washer, Seal–90D 3 460 126974 BB Fitting, Discharge (3/8" NPT[M]) 1
99 49369 S Retainer, Plunger (See Tech Bulletin 074) 3 469 7367 BB Injector, Chemical Fixed 1
100 49371 NY Retainer, Seal 3
Italics are optional items. R Components comply with RoHS Directive. For additional technical information see www.catpumps.com/literature/tech-bulletins
MATERIAL CODES (Not Part of Part Number): AL=Aluminum BB=Brass CC=Ceramic CM-Chrome-moly D=Acetal LDPE=Low Density Polyethylene
NBR=Medium Nitrile (Buna-N) NY=Nylon PC=Poly Carbonate PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride
RTP=Reinforced Composite S=304SS STCP=Steel/Chrome Plated STL=Steel STZP=Steel/Zinc Plated TNM=Special High Strength
INTEGRAL UNLOADER MODEL 7367 FIXED CHEMICAL INJECTOR
SPECIFICATIONS U.S. Metric SPECIFICATIONS U.S. Metric
Flow 3.9 gpm 14.8 lpm Flow 3.9 gpm 14.8 lpm
PSI Range 100–4000 psi 6.9–275 bar Nozzle Orifice 2.1 mm 2.1 mm
Inlet Port 1/2" NPT(F) 1/2" NPT(F) Hose Barb 1/4" 1/4"
Discharge Port Inlet Port M20 x 1.0 M20 x 1.0
3/8" NPT(M) 3/8" NPT(M)
With Chemical Injector Discharge Port 3/8" NPT(M) 3/8" NPT(M)
402 Weight 0.25 lbs 0.11 kg
401 Dimensions 1.75 x 1.0 x 1.12" 44 x 25.4 x 54 mm
403 404
408
410
472
425
473
428
414 476
415
412 477 483
426 Repair Kit
478
429 470
430 Repair Inlet
423 Kit 479
424
435
436
437 480
Discharge Discharge

471 Inlet
Auxiliary
PARTS LIST
438 439
443 ITEM PN MATL DESCRIPTION QTY
460 472 49132 BB Barb, Fix 1
Inlet 473 — — Gasket 1
444 476 — NBR O-Ring, Barb–70D 1
446 477 — S Ball 1
Discharge
469 478 — S Spring 1
479 — S Orifice 1
PARTS LIST 480 — BB Body 1
483 76176 NBR Kit, Repair (Includes: 476, 477, 478) 1
ITEM P/N MATL DESCRIPTION QTY
401 49100 NY Handle, Adjusting (Black) 1 MATERIAL CODES (Not Part of Part Number):
402 49099 BB Cap, Adjusting 1 BB=Brass NBR=Medium Nitrile (Buna-N) S=304SS
403 125521 BB Nut, Locking (M25 x 1) 1
404 88953 S Screw, Set (M4 x 4) 1
408 45198 ZP R Spring, Pressure 1 PERFORMANCE CHART
410 49101 STZP R Retainer, Spring 1 Maximum Maximum
Orifice Pressure Drop
412 49103 S Stem, Piston 1 Injecting Chemical
Size Across Orifice
414 129638 PTFE Backup Ring, Piston Stem 1 Pressure Draw
415 49104 NBR O-Ring, Piston Stem–90D 1 2.1 mm 358 psi 76.8 oz/min 288 psi
423 49105 BB Retainer, Valve 1
424 49106 NBR O-Ring, Valve Retainer–70D 1 Note: Optimum performance of Chemical Injector occurs with a 35 ft
425 49102 BB Retainer, Piston 1 high-pressure hose with a minimum 3/8" ID. The type of hose, extended
426 49107 S Washer 1 lengths, reduced ID and fittings may create additional backpressure
428 26133 NBR O-Ring, Piston Retainer–80D 1 above the maximum injecting pressure rating of the injector and
429 22056 NBR O-Ring, Valve Retainer–70D 1
prevent it from drawing chemicals.
430 49123 D Backup Ring, Valve Retainer 1
435 49383 S Valve/Ball Assembly 1
436 49384 S Seat 1
437 13965 NBR O-Ring, Seat–70D 1
438 49386 D Seat, Check Valve 1
439 13963 NBR O-Ring, Check Valve Seat–70D 1
443 49245 BB Valve, Check with NBR O-Ring 1
444 117275 S Spring, Check Valve 1
446 26133 NBR O-Ring, Body–80D 1
460 126974 BB Fitting, Discharge ( 3/8" NPT[M)]) 1
468 76708 NBR Kit, O-Ring (Includes: 414, 415, 424, 428, 429, 1
430, 437, 439, 446)
469 7367 BB Injector, Chemical Fixed 1
470 31556 NBR Kit, Repair (Includes: 412, 414, 415, 423–426, 1
428–430, 435–437)
471 76188 NBR Kit, Check Valve (Includes: 438–446) 1
Italics are optional items. R Components comply with RoHS Directive.
MATERIAL CODES (Not Part of Part Number): BB=Brass D=Acetal NBR=Medium Nitrile
(Buna-N) NY=Nylon PTFE=Pure Polytetrafluoroethylene S=304SS
STZP=Steel/Zinc Plated ZP=Zinc Plated
 11.50 (292)

5.87 (149)
Ø 6.5
(165) 3⁄8" 18 NPT(F)
DISCHARGE
7.99 (203)

1.14 (29)
6.38 (162)

1.14 (29)
3.19 (81)

.43
(11) 3⁄8" 18 NPT(M)
DISCHARGE
30-
45- 5.28 (134) 5.67 (144) 1⁄4" 18 NPT(F)
4 – Ø 10 1⁄2" 14 NPT(F) INLET AUXILIARY
6.18 (157) INLET
8.82 (224) 9.33 (237)

UNLOADER TYPE:
An integral unloader with built-in bypass is part of the discharge manifold
to provide system pressure regulation and pump protection. This pump
also includes a fixed chemical injector for chemical application.

OPERATION:
Pump should be purged of air before commencing with operation. Liquid
must flow through the pump without discharge restriction to ensure full
system pressure is reached.
Install a pressure gauge close to the manifold head of the pump to assist
in setting system pressure and to periodically monitor system pressure.
Setting and adjusting the unloader pressure must be done with the system
turned on. Start the system with the unloader backed off to the lowest
pressure setting (counterclockwise direction). Squeeze the trigger and read
the pressure on the gauge at the pump. Do not read pressure at the gun
or nozzle. If more pressure is desired, release the trigger, turn adjusting
cap one quarter turn clockwise. Squeeze the trigger and read the pressure.
Repeat this process until the desired system pressure is reached. Thread
locking nut up to adjusting cap and tighten set screw.
All high-pressure systems should have a secondary relief valve.
Set secondary relief valve 200–300 psi above the unloader setting.
Note: Pressure is not set at the factory.

SERVICE:
The unloader should be serviced on the same schedule as the seals
in the pump. Refer to 67DX Service Manual for servicing of seals and
valves, torque requirements and Diagnosis and Maintenance chart.

• CAUTIONS AND WARNINGS

All high-pressure systems require a primary pressure regulating device (e.g. regulator, unloader) and a secondary pressure relief device (e.g. pop-off valve, relief valve). Failure to install such
relief devices could result in personal injury or damage to pump or property. Cat Pumps does not assume any liability or responsibility for the operation of a customer’s high-pressure system.
Read all CAUTIONS and WARNINGS before commencing service or operation of any high-pressure system. The CAUTIONS and WARNINGS are included in each Service Manual and with each
Accessory Data sheet. CAUTIONS and WARNINGS can also be viewed online at www.catpumps.com/dynamic-literature/cautions-and-warnings or can be requested directly from Cat Pumps.
WARRANTY
View the Limited Warranty online at www.catpumps.com/literature/cat-pumps-limited-warranty

CAT PUMPS 1681 94th Lane N.E., Minneapolis, MN 55449-4324 P: (763) 780-5440 F: (763) 780-2958 E: [email protected] www.catpumps.com
©2015–2024 Cat Pumps Corporation. All Rights Reserved. PN 993289 Rev L 24129 7/24