INTRODUCTION
Meet Bamne Ajay Tanaji
I hold a Diploma in Rubber Technology from Government My three years preparing for Civil Services instilled discipline
Polytechnic, Mumbai, and a B.E. in Rubber Technology from LD and sharp analytical skills. I am eager to apply my knowledge
College of Engineering, Ahmedabad. My training includes and gain practical industrial experience within this company,
experience at Polyrub Cooper Std Pvt. Ltd., Pune, and Apar contributing to its success.
Cable, Khatalwada.
COMPANY AND DEPARTMENT OVERVIEW
Our Commitment to Quality and Innovation
Company Focus: High-quality rubber-based products for diverse industries.
Key Priorities: Quality, Innovation, Customer Satisfaction.
My Department: Quality 3 In-Process.
My Role: Ensuring product integrity and preventing defects during production.
WORK DONE IN ONE MONTH
Key Achievements and Daily Operations
1 2
Process Mastery Daily Inspections
Gained in-depth understanding of production processes and Performed consistent in-process inspections and
product standards. meticulously filled data sheets.
3 4
Reporting & Tracking Defect Prevention
Prepared weekly quality reports and recorded key Identified OK/Not-OK parts and collaborated with the
parameters (temperature, pressure, time) as per PID. Production Team and Quality Head to reduce defects.
CHALLENGES DURING WORK
Overcoming Obstacles, Building Standards
Parameter Confusion
Initial Disconnect Uncertainty regarding optimal temperature and pressure
Difficulty in immediate discussion of defects due to lack of a settings to control defects.
clear SOP during inspection.
Future Prevention
SOP Implementation Clear parameter recording now enables proactive defect
Collaborated with the GM team and Quality Head to establish prevention and continuous improvement.
a proper SOP for defect prevention.
LEARNING AND SKILLS GAINED
Growth in Expertise and Collaboration
Mixing Department Expertise
1
Understood procedures and testing methods for the mixing department.
Production Process Insight
2
Gained step-by-step knowledge of the entire production process.
Defect Prevention
3
Acquired knowledge in in-process inspection and effective defect prevention strategies.
Data Proficiency
4
Improved skills in data recording, reporting, and analysis for informed decisions.
Teamwork & Mentorship
5 Learned the value of teamwork and received invaluable guidance from seniors, particularly Mr. Manav, facilitating quick
adaptation.
FUTURE PLANS AND NEXT STEPS
Advancing Quality Excellence
Deep Dive into Quality Zero Defect Approach Enhanced Data Skills
Gain deeper knowledge of quality Ensure a zero-defect approach through Improve data analysis and reporting
parameters and advanced testing stringent in-process inspection. for superior decision-making.
methods.
Seamless Coordination SOP Mastery
Increase coordination with Production & Mixing teams for Learn more about SOPs and apply them effectively across
optimized workflow. processes.
STRATEGIC SUGGESTIONS
Enhancing New Product Development
Dedicated NPD Team: Create a New Product Development (NPD) Team focused solely on testing and stabilizing new products.
Root Cause Analysis (RCA): Perform RCA for defects proactively before full-scale production begins.
New Product SOPs: Establish proper SOPs for all new products to prevent high rejection rates.
Timely Delivery: Ensure on-time production and prompt delivery to clients, strengthening customer trust.
CONCLUSION & ACKNOWLEDGMENTS
Moving Forward with Confidence
"In the last one month, I learned a lot about production, quality, and teamwork. I am thankful to my seniors, Quality Head, and GM
team for their guidance and support. I will continue to learn and contribute towards improving product quality and reducing
rejections. Looking forward to adding more value to the company in the coming months."
Thank You!
