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Abstract
Purpose – This paper aims to present a system dynamics model for the interdependencies between
logistics strategies and freight transport. As efficient freight transport operations are a crucial part
within securing the competitiveness of a company, the “right” logistics strategy plays a key role within
realization of efficient transportation movements lowering environmental impacts.
Design/methodology/approach – Freight transport is affected by different parameters determined
within a logistics strategy. This research approach models interdependencies between logistics
strategies and transportation movements through a systemic point of view.
Findings – The paper starts with an overview of challenges in freight transport and highlights the
parameters of a logistics strategy. Afterwards, the qualitative and quantitative model is presented.
Numerical experimentation further illustrates the applicability while providing additional intuitively
insights.
Originality/value – The authors present a system dynamics model for the interdependencies
between logistics strategies and freight transport. The developed model allows the comprehensive
description and analysis of the system operations (parameters of logistics strategy) and taking also
transport relevant factors (toll, CO2 internalization, infrastructure capacity) into account. The model
should serve as a basis for the realization of sustainable transport operations. Thus, it may prove as
useful to loaders/industry, logistics service providers as well as policy stakeholders regarding the
realization of efficient, sustainable transport movements in future.
Keywords System dynamics, Logistics strategy, Transport operations
Paper type Research paper
Introduction
Globalization, European integration and the liberalization of transport markets have Management Research Review
created conditions of production and distribution which have led firms to profoundly Vol. 38 No. 5, 2015
pp. 505-539
change their logistics concepts. This has major repercussions on demand behavior in © Emerald Group Publishing Limited
2040-8269
freight transport (Bolis and Maggi, 2003). Transport is a second-order activity which is DOI 10.1108/MRR-11-2013-0271
MRR generated by other economic activities. As such, the demand for transport depends
38,5 heavily on economic activities and consumption and changes both of these. When the
economy is growing, both production and consumption will grow, hence leading to an
increase in the demand for transport and vice versa (Ruijgrok, 2001). The impact of
transport on the environment comes primarily from three sources:
(1) construction of transport networks;
506
(2) operation of transport vehicles; and
(3) disposal of transportation vehicles and parts.
Transport is a prime consumer of fossil fuels such as oil and natural gas, and vehicles
generate noise and emit many toxic chemicals. Transport requires an infrastructure of
roads, airports, harbors, rail right of ways and fills up and often pollutes landfills with
dismantled vehicles, parts and toxic substances. Efficient use of transport can help
alleviate these problems and protect the environment (Wu and Dunn, 1995). In most
industrialized countries, there has been a strong positive relationship between economic
growth and transport growth. Nevertheless, in some countries, like the UK, empirical
evidence has shown an increase in gross domestic product, while the volume of road
freight traffic has remained stable or even decreased. This can be explained by the
transformation of such economies from transport-intensive sectors toward more service
industry-oriented sectors (Alises et al., 2014). The restructuring of logistical systems
(production and distribution systems) has influenced freight transport much more than
changes in the physical mass of goods in the economy or in the allocation of freight
between transport modes (McKinnon, 1998). The reduction of road freight transport
intensity is the result of an interaction of factors which include manufacturing
processes, the structure of the supply chain, logistical and technological improvements
and the management of transport resources primarily designed to improve overall
efficiency in the movement of goods (Alises et al., 2014).
This research is motivated by the need for the development of methodological tools
that would assist to analyze the impacts of logistic strategies on freight transport
operations. A logistics strategy must take into account a variety of parameters including
order size, frequency, transport flexibility, global or local sourcing, etc. After the
definition of the logistical parameters, transport key performance indicators like
utilization, transport mode have to be resolved under two main competing objectives:
(1) ow transport costs; and
(2) maximum of sustainability within the transport operation.
The objective of this work is to study the behavior of the interrelationships between
logistics strategies and transport operations. The primary modeling and analysis tool
used in this research is system dynamics (SD) methodology. SD is an approach to
understand the behavior of complex systems over time periods. This model consists of
internal and external factors that influence directly or indirectly transport costs,
utilization of trucks and transport mode. Such parameters include within a logistics
point of view order amount, order frequency, transport flexibility, transport distance,
etc. and external factors like taxes, infrastructure capacity or shifting potential. The
proposed strategies lead to decisions that confirm the feasibility of optimize transport
operations regarding sustainability (high utilization, shift to rail) and low transport Logistics and
costs per ton. transportation
In the current paper, we examine the interrelationships between parameters of operations
logistics strategies and key performance indicators of freight transport operations. The
proposed model concentrates more on operative parameters but it is kept as generic as
possible to facilitate its implementation on a wide spectrum of real-world cases. The
next section defines the problem and outlines the study. The necessary elements for the 507
developed SD methodology including model variables, the causal loop diagram and
the mathematical formulation are presented in Chapter 3. Followed by the validation of
the model, an extended numerical investigation is presented afterwards. Finally, we
wrap up with managerial implications and further research.
Theory contribution
The evidence of the existence of logistics strategies was confirmed by a number of
empirical studies (Autray et al., 2008; McGinnis and Kohn, 2002; Closs and Clinton, 1997;
Bowersox and Daugherty, 1987). Additionally, the dependence of logistics on efficient
and well-organized transport infrastructure and technology is well documented. The
implications of logistics for transport are, however, much less researched (Homann and
Drewes, 2004). It is still difficult to determine the actual relationship between logistical
structures and transport, as it is seen on the one hand as an integrated part of the
logistical system and on the other hand as an activity embedded in its own systemic
logic in transport chains. The relationship between logistic organization and transport
is not straightforwardly established. Nevertheless, being able to link strategies of
logistical organization with changes in transport would be of importance, as it could
support industries development of more environmentally sustainable supply chains
(Drewes Nielsen et al., 2003). Lemoine and Skjoett-Larsen (2004) summarize the
following trends within Europe which do have effects on logistics and transport
operations:
• reduction of the supplier base;
• reconfiguration of European supply chains;
• consolidation of the carrier base; and
• changes in the demand for freight transport.
Methodology
We apply an SD approach for modeling systems behavior. There are already few models
using SD for interrelationships between logistics and freight transport. A review of
studies that applied the SD methodology to different transport-related issues showed
that the methodology is well suited to catering to the needs of several analytical
problems in transportation. Nevertheless, the outputs of such models is often limited to
being good enough to show policy impacts, behavioral trends and levels of change
across time in a highly aggregate way. There is plenty of scope to extend SD modeling
toward micro-analytic models for various transport issues, as such models could
provide more specific answers as aggregate models do which tend to be rather simple,
general and abstract (Abbas and Bell, 1994). The advantages of SD models for freight
transport models are limited data requirements, possibility of usage of land use
interaction and the option of inclusion of external and policy effects variables.
Disadvantages are the lack of statistical tests on parameter values (de Jong et al., 2004).
As an example of freight models using SD, the ASTRA model (Assessment of Transport
Strategies) can be stated, which analyzes the changes in the transport quantities over
time and feedbacks to/from the economy, land use and the environment (Institut für
Wirtschaftspolitik und Wirtschaftsforschung, 2000).
An SD model developed by Schulz (2004) analyzed the behavior of road transport
market by changes within market conditions and the effects on the whole economy. The
model consists of endogenous (market entrance, capacity adjustment) and exogenous
(truck tolls, cost growth, etc.) parameters and is able to picture the interdependencies.
Disney et al. (2003) studied explicitly the transport function within generic supply chain
models, covering three scenarios: a traditional supply chain, a situation where batching
occurs within the order rule and a vendor-managed inventory supply chain via using an
SD modeling approach. The mentioned model approaches highlight the suitability of SD
for modeling transport operations and logistics interrelationships.
The aim of this paper is to picture the interdependencies through a systemic point of Logistics and
view with the overall goal of more efficient transport operations. Efficiency is defined by transportation
a higher utilization of trucks and modal shift to rail if possible. In this research, we focus
mainly on operative parameters of a logistics strategy and transport key performance
operations
indicators. A major assumption is that strategic parameters (e.g. production plants,
warehouse location) have a long-term character as well as are not part of daily business
operations. This research tries to analyze interrelationships between operative 509
parameters and their impact on freight transport operations in a systemic way. We
extract the parameters of logistics strategy by a huge literature study which is explained
in detail by Aschauer and Gronalt (2011). Drewes Nielsen et al. (2003) developed four
transport indicators which are showing the impact of changes in logistics on transport.
In their research, they analyzed the impact of changes in logistical organization on these
parameters; nevertheless, these developed indicators are also functional describing the
impacts on transport when changes in operational parameters of logistics strategy
occur: transport mode, transport distance, transport efficiency and transport content.
These parameters will be explained in more detail in the following section.
Thus, it is evident that the modeling methodology that is employed needs to be able
to capture the transient effects of internal and external indicators and relates each other
in an overall system. SD has this capacity and moreover allows creating experiments
and scenarios within the developed system.
Model description
Based on the findings from literature (Aschauer and Gronalt, 2011), a model boundary
chart was developed for the classification of the observed parameters (Sterman, 2000). In
total, 25 parameters were identified which are relevant within the system of logistics
strategy and freight transport operations.
For the development of the causal diagram in the following step, these parameters
were classified into endogenous (influenced and influencing parameters), exogenous
(influencing endogenous parameters but not influenced by another parameter) and
excluded (not included in the SD model yet) parameters, as shown in Table I.
After the boundary clarification process, the causal diagram was developed. For the
formal logic of the diagram, the developed parameters and key performance indicators
have been concretized to some extent. For example, instead of transport efficiency, we
talk of utilization of trucks, or transport mode is changed into modal split.
Figure 1.
Causal loop diagram
releases implicate a smaller shipment amount and vice versa. Small shipment amounts
mean a low utilization of trucks, whereas high shipment amounts have a positive impact
on the utilization of trucks (Kummer, 2006). This loop has two positive and one negative
link. The parameter utilization of trucks is also influenced by the external parameter of
truck load capacity. This factor can generally be fixed between 7.5 t and 44 t which
represent the mayor single truck load capacities within Europe. As there is also a debate Logistics and
within the European Union about the permission of gigaliners, experiments and transportation
scenarios with 60 t of capacity can also be realized. This described reinforcing loop is the operations
facilitated picture of what we have experienced in road freight transportation within the
past 20 years through the introduction of inventory reducing logistics concepts.
Nevertheless, transportation and industry face now several new challenges and this
reinforcing loop is influenced by the five other loops. 511
The first balancing loop is called the “fuel cost” loop and has the following
parameters and influences. The percentage of utilization influences the transport
distances traveled. This parameter is also influenced by the physical distance between
the company and the supplier or costumer. If we have a distance of, e.g. 100 km and a
utilization of 100 per cent, only 100 km are traveled. If utilization is reduced to 50 per
cent, 200 km have to be traveled, 10 per cent mean that 1,000 km have to be traveled in
sum and so on. The higher the amount of distance traveled, the more the fuel
consumption is. This raises the transportation costs (especially if fuel price rises
through crises or introduction of new taxes, etc.). If transportation costs increase, the
pressure to consolidate also rises. If this consolidation pressure increases, the shipment
amount will also be increased through, e.g. bundling. This bundling effect needs some
time within the system, as companies have to identify consolidation potentials and
bundle them. This consolidation potential could also be realized by, e.g. back loading
opportunities which also have positive effects against empty running and low
utilization (McKinnon and Ge, 2006). An additional aspect, which all of the loops
connected to “pressure to consolidate” have in common is, the positive relation between
transport flexibility and the pressure to consolidate. A growth in flexibility leads to a
growth of the pressure, as companies want to realize their transports efficient regarding
costs and utilization (Aronson and Brodin, 2006; Jackson, 1985, Kohn and Brodin, 2008;
Naim et al., 2006; Zhang et al., 2005).
A very similar effect is the second balancing loop “transport emissions”. As
described in the last loop, the higher the amount of traveled distances, the higher is the
fuel consumption and the higher are the emissions of the trucks, depending on the
standard and age of the truck. Within this model, we assume that a growth in emissions
results in a growth within transport costs. We can say that emissions are internalized. If
transportation costs rise, we can find the same effects as described above, the pressure
to consolidate will also rise and, therefore, measurements to increase shipment amount
should be implemented (Hausberger, 2012).
The fourth loop of the causal loop diagram is the balancing loop “transportation lead
time”. If the number of transports (truck on the road) is high, the risk of being affected by
congestion, accidents, etc. is evident. As road infrastructure has a certain amount of
capacity and influences the level of service (from free, undisturbed flow to congestion) of
the road within a day, this means a potential loss of time and planning uncertainty. Road
congestion represents the biggest individual issue leading to uncertainty which is
identified as a main cause for delays and delivery constraints particularly impacting the
average load on laden trips and empty running. Loss of time also has a huge effect on
transportation costs. The bottlenecks and infrastructure constraints on road are an
important issue in the future and definitely have to be considered. Having a lot of low
utilized trucks running on road infrastructure will also increase the transportation costs
MRR and leads to an increase of pressure to consolidate and to increase shipment amounts
38,5 (McKinnon, 1998; Potter and Lalwani, 2008, Sanchez-Rodrigues et al., 2010).
The next two loops will be described together, as they are very similar. They are
named as “shifting and bundling possibility (with emissions)”. Through a growth
within pressure to consolidate, besides bundling and increasing truck utilization there
also is a possibility to shift from road to rail. The realization of such a shift needs a
512 certain amount of time and cannot be realized immediately. A shift reduces traveled
kilometers by truck and, as a consequence, fuel consumption and emissions are reduced.
This decreases transport costs and reduces the pressure to consolidate (Zäpfel and
Lengauer, 2004). Both are balancing loops.
Having also a lot in common, the last two loops are also described together. They are
named as “rail transport” and “rail transport with emission”. If the pressure to
consolidate is high enough, and some other restrictions are fulfilled, a shift is realized
after a certain period of time. This changes the modal split and increases transport
kilometers by rail, whereas transport kilometers by truck are reduced.
Rail also needs energy (underling in the model that rail needs fewer fuel energy and
produces less emissions than trucks do) and, thus, has an effect on transport costs and
emissions which also increases in a next step transport costs. This increases the
pressure to consolidate (McKinnon and Piecyk, 2010). The loops are reinforcing.
The described causal loop diagram was developed iteratively by a literature study
and expert interviews. Within the model, some assumptions have been taken to reduce
the complexity. The comprehensive diagram serves now as a basis for the
transformation into the quantitative stock and flow model.
Model validation
The main criterion for SD models validation is structure validity, which is the validity of
the set of relations used in the model, as compared with the real processes (Vlachos et al.,
2007). Sterman (2000) suggests for a structured validation of a model the following tests:
dimensional consistency, extreme conditions, parameter assessment, etc. For the
detection of structural flaws in the SD models, direct and indirect structure tests are
used. For the latter, especially extreme condition and behavioral sensitivity tests are the
most significant ones (Barlas, 1996). Within the dimensional consistency test, every
parameter and equation was checked on its consistency regarding its units. Extreme
condition tests involve assigning extreme values to selected model parameters and
comparing the model generated behavior to the “anticipated” behavior of the real
Logistics and
transportation
operations
513
Figure 2.
Stock and flow
diagram
system under the same extreme condition. The test exploits the fact that we, human
beings, are weak in anticipating the dynamics of a complex dynamic system in arbitrary
operating conditions, but are much better in anticipating the behavior of the system in
extreme conditions. If the model has any hidden structural flaws or inconsistencies, they
would be revealed by such tests (Vlachos et al., 2007; Barlas, 1996). The model responded
coherent to the tests. Another step in validation was sensitivity analysis, where we
checked the response of the model to relay small changes within some parameters. If the
results were completely different, it would be an indication that there are some
structural flaws within the model. The tests did not show any noticeable results.
Behavior sensitivity test consists of determining those parameters to which the
model is highly sensitive and asking if these sensitivities would make sense in the real
system. If we discover certain parameters to which the model behavior is surprisingly
sensitive, it may indicate a flaw in the model equations. Alternatively, all model
equations may be valid, in which case this may lead to the discovery of an unknown,
MRR non-intuitive property of the system under study (Vlachos et al., 2007). We conducted
38,5 structural validation tests, which confirmed that the model structure yields meaningful
behavior to parameters order frequency, truck load capacity, transport flexibility,
consolidation coefficient (alpha), toll costs, fuel costs, CO2 internalization costs, road
infrastructure capacity and truck costs per hour. The behavior validation of the model
with respect to the real data is also important and desirable. Therefore, a validation,
514 based on real company data, was also realized to proof the models applicability. For this
validation tests, the data of two different companies from steel industry were used.
These two enterprises provided the necessary and suitable historical input data (order
frequency, order amount per year, truck load capacity, transport distance) which
enabled the authors to run the model and compare the results with the existing outcomes
on the relevant parameters of the two companies for 2009 (shipping amount, utilization,
amount per order, transport costs, fuel consumption, etc.). The comparison of the results
was satisfying. The model was able to picture the outcomes of the numbers of the two
companies for 2009. After theoretical and practical validation runs, the model proofed its
applicability. The models behavior is consistent with empirical and theoretical evidence
based on the findings from literature.
Numerical investigation
In this section, the application of the developed model is demonstrated using a number
of different experiments and discusses few interesting insights that are obtained. The
input variables that have to be determined at the beginning of each scenario are order
amount, order frequency, truck load capacity and average transport distances. The basic
numerical numbers have a close relation to real company data provided for validation.
Within the basic scenario, we can find the following data, as shown in Table II.
These numerical numbers serve as input data in the SD model. Based on the
pre-defined constants and equations (see Appendix), a scenario over 10 years is
simulated. Caused by the cost increase per year (toll and truck 4 per cent, fuel 7 per cent),
a growth within total transport costs is visible. This development can be damped by
consolidation activities. In the fifth period, due to a high pressure to consolidate, a shift
from road to rail is realized which decreases total transport costs significantly.
Nevertheless, as costs still rise per year, also total transport costs rise, measures like
consolidation and shift are realized. Caused by the modal shift, also CO2 und fuel
emissions could be diminished (Table III).
To sum up, within the basic scenario, a lot of unused potential can be realized.
Therefore, different experiments have been created and simulated in the following
section, giving an overview of the behavior of the system.
Only one leverage point is changed, whereas the others are fixed (like in the basic
scenario).
results
515
Basical example
Table III.
operations
transportation
Logistics and
MRR The first experimentation is presented through changing the order frequency
38,5 from 15 to 60, 120, 240 and 480. The change shows a high impact on costs and
utilization. The higher the frequency, the lower is utilization and the higher are
transport costs. The pressure to consolidate does not change significantly, as the
company tries to consolidate and shift. The high transport costs can be explained by
the higher traveled road kilometers due to the higher order frequencies (Figure 3;
516 Table IV).
The investigation of increasing or decreasing (500, 250 and 50 km) the average
transport distance shows that also transport costs per ton as well as emissions change in
the same way. Regional or local procurement and distribution locations have therefore a
huge potential. Nevertheless, within a globalized world, this is a challenge (Figure 4;
Table V).
The increase of the cost parameters toll, costs per truck hour (4, 16, 32 and 64 per
cent) and fuel (7, 28, 56 and 112 per cent) highlight a huge effect within the system.
A moderate increase tends to have the same development as in the basic scenario,
whereas the significant increase tends to strengthen the company on its effort for
bundling and shifting and, therefore, brings better results to light. The only
exception is transport costs per ton which do nevertheless increase by cost increases
(Figure 5; Table VI).
The realization of CO2 emission tax through internalization (€60, €120, €240, €480)
only has low impact on efficiency increasing within the system. Only the transport costs
per ton do increase, whereas lower fuel consumption or consolidation effects are not
realized (Figure 6; Table VII).
Experiments regarding the change of road infrastructure capacity (form Level of
service 1 to 2 and 3) show that especially transport costs increase due to a loss of
time (⫽ money). However, the losses within the system are in total too low to increase
considerably consolidation and shifting measurements (Figure 7; Table VIII).
Investigations regarding changes within shifting potential (0, 25, 50 and 90 per cent)
can be summarized by the following. Excluding the 0 per cent example, all other
experiments show a reduction of transport costs per ton as well as emissions. Only the
first one shows the opposite. Another interesting finding is that also no negative effects
on utilization of trucks can be found even if 90 per cent of the volume is shifted. Although
these results demonstrated the efficiency of shifts, a realization is still difficult in reality
(Figure 8; Table IX).
Changing the load capacity of truck from 24 t to 44 t and 60 t provides the following
information. The higher the load capacity, the lower are transport costs per ton. This
results in less pressure to consolidate and leads into less utilized trucks. As the pressure
is not high, also shifts are not realized. The limitation within this model is that the fuel
consumption and emission values are treated the same for each type of truck, which can
in reality vary (Figure 9; Table X).
The last experiments, executed with transport flexibility and consolidation factor
(Alpha) (10/10 per cent and 90/90 per cent) demonstrate that a growth or a decrease does
not result in the same outcomes. A decrease results in the highest transport costs per ton
and no shift to rail. Also, the increase results in higher costs per ton compared to the
basic scenario and do not emphasize higher consolidation measures. A shift within this
scenario is realized very late, exactly in Period 9 (Figure 10; Table XI).
Logistics and
transportation
operations
517
Figure 3.
Development
transport costs per
ton, order amount,
truck utilization %
and CO2 emissions
per year for changes
within order
frequency
38,5
518
MRR
frequency
Table IV.
Results order
Parameter Results
No. of Changed parameter CO2 emissions Fuel consumption Road kilometers Transport costs/t Utilization Pressure to
experiments (order frequency) Order amount (1,000/t) (1,000 l) (1,000 km) in € truck (%) consolidate
519
Figure 4.
Development
transport costs per
ton, order amount,
truck utilization %
and CO2 emissions
per year for changes
within transport
distance
38,5
520
MRR
distance
Table V.
Results transport
Parameter Results
No. of Changed parameter CO2 emissions Fuel consumption Road kilometers Transport costs/t Utilization Pressure to
experiments (average transport distance) (1,000/t) (1,000 l) (1,000 km) in € truck (%) consolidate
521
Figure 5.
Development
transport costs per
ton, order amount,
truck utilization %
and CO2 emissions
per year for changes
within cost
parameters
38,5
522
MRR
Table VI.
parameters
Results cost
Parameter Results
No. of Changed parameter CO2 emissions Fuel consumption Road kilometers Transport costs/t Utilization Pressure to
experiments (cost parameters) (1,000/t) (1,000 l) (1,000 km) in € truck (%) consolidate
523
Figure 6.
Development
transport costs per
ton, order amount,
truck utilization %
and CO2 emissions
per year for changes
within CO2 emission
tax
tax
38,5
524
MRR
Table VII.
Results CO2 emission
Parameter Results
Changed
No. of parameter CO2 emissions Fuel consumption Road kilometers Transport costs/t Utilization Pressure to
experiments (CO2 emission tax) (1,000/t) (1,000 l) (1,000 km) in € truck (%) consolidate
525
Figure 7.
Development
transport costs per
ton, order amount,
truck utilization %
and CO2 emissions
per year for changes
within infrastructure
capacity
38,5
526
MRR
capacity
Results road
Table VIII.
infrastructure
Parameter Results
No. of Changed parameter (road CO2 emissions Fuel consumption Road kilometers Transport costs/t Utilization Pressure to
experiments infrastructure capacity) (1,000/t) (1,000 l) (1,000 km) in € truck (%) consolidate
527
Figure 8.
Development
transport costs per
ton, order amount,
truck utilization %
and CO2 emissions
per year for changes
within shifting
potential
38,5
528
MRR
potential
Table IX.
Results shifting
Parameter Results
No. of Changed parameter CO2 emissions Fuel consumption Road kilometers Transport costs/t Utilization Pressure to
experiments (shifting potential) (%) (1,000/t) (1,000 l) (1,000 km) in € truck (%) consolidate
529
Figure 9.
Development
transport costs per
ton, order amount,
truck utilization %
and CO2 emissions
per year for changes
within truck load
capacity
38,5
530
MRR
capacity
Table X.
Results truck load
Parameter Results
No. of Changed parameter CO2 emissions Fuel consumption Road kilometers Transport costs/t Utilization Pressure to
experiments (truck load capacity) (1,000/t) (1,000 l) (1,000 km) in € truck (%) consolidate
531
Figure 10.
Development
transport costs per
ton, order amount,
truck utilization %
and CO2 emissions
per year for changes
within transport
flexibility
38,5
532
MRR
flexibility
Table XI.
Results transport
Parameter Results
Changed parameter [transport
No. of flexibility/consolidation CO2 emissions Fuel consumption Road kilometers Transport costs/t Utilization Pressure to
experiments coefficient (Alpha)] (1,000/t) (1,000 l) (1,000 km) in € truck (%) consolidate
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