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Engineering Design Optimization Project

This project utilizes Ansys software to optimize a mechanical bracket by applying parametric and topological optimization techniques, aiming to minimize weight while maintaining structural integrity. The study involved creating a 3D model, identifying key variables, and comparing original, parametrically optimized, and topology-optimized designs, with the latter showing the best material efficiency. The project highlights the importance of simulation tools in modern engineering design practices.

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MITHILESH. B
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111 views2 pages

Engineering Design Optimization Project

This project utilizes Ansys software to optimize a mechanical bracket by applying parametric and topological optimization techniques, aiming to minimize weight while maintaining structural integrity. The study involved creating a 3D model, identifying key variables, and comparing original, parametrically optimized, and topology-optimized designs, with the latter showing the best material efficiency. The project highlights the importance of simulation tools in modern engineering design practices.

Uploaded by

MITHILESH. B
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Engineering Design Optimization Using Ansys

Learner Name: [Your Name]

Course: [Course Title]

Date: [Submission Date]

Introduction

This project focuses on optimizing a mechanical component using Ansys software to improve its

design by minimizing weight while maintaining structural integrity. The aim is to apply both

parametric and topological optimization techniques to a simple part such as a bracket. This

hands-on experience enhances understanding of simulation tools and modern engineering design

practices.

Parametric Optimization

First, I selected a basic mechanical component-a bracket-for the optimization study. The 3D

geometry was created using Ansys DesignModeler, and structural steel was chosen as the material.

Proper boundary conditions, including fixed supports and applied loads, were defined.

In the parametric optimization stage, key variables like thickness and fillet radius were identified.

The main objective was to reduce the weight of the part while keeping a minimum safety factor as a

constraint. Ansys' parametric optimization tools were used to run several iterations and find the best

design parameters that met the objectives.

Topological Optimization

Following parametric optimization, I conducted a topological optimization to further reduce material

use. The goal was to retain about 40-50% of the original material while maintaining strength. Ansys

was used to define the retention percentage and run the optimization. The resulting geometry

showed a more efficient design with significantly reduced weight and a good balance of material
distribution.

Design Comparison

Three designs were compared:

- Original Design: Full material use, no optimization.

- Parametrically Optimized Design: Improved geometry based on refined parameters.

- Topology-Optimized Design: Lightweight structure with reduced material, maintaining performance.

The final topology-optimized model showed the best material efficiency while still satisfying

structural requirements. This comparison helped visualize the benefits of optimization in product

design.

Conclusion

This project successfully demonstrated the use of Ansys for both parametric and topological

optimization. I learned how to improve a design by systematically adjusting parameters and using

advanced tools to reduce weight while preserving strength. These skills are valuable for real-world

engineering tasks and efficient product development.

Project Files

- Report: Attached as PDF

- Presentation (if required): Attached as PDF

- Brief Description for Peer Review Submission:

This project uses Ansys to optimize the design of a mechanical bracket through parametric and

topological methods, resulting in improved performance and reduced material usage.

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