FINAL JOB CARD
Customer Order Qty: 50000 Pcs Business Unit: BU 2
Cust.Name: Warble Chemicals STS No. 1107
Job Name: Caprica 13.5gm Stand Pouch Lot No: 3354
Start Time Setting Time Cleaning Time Processing Time End Time Total Time
2.5 Hours
11:50 PM 45 min. 20 min. 40 min. 2:00 PM
(Included 30min Break)
Direct Reverse Repeat New Modified
Mode of Print: ✓ Order: ✓ J.O Date: 25/10/2013
R.W C.O.L Circumference Print Area Job Colors
One Up Size: 360 x 2 100 x 4 400 720 7
Film Store
Size Guage Material Consumed
S.No. Films
(mm) (microns) ( Kgs )
1 PET 740 12 39.3
2 PET Met. 790 12 28.2
3 LDN 740 80 175
PRINTING
Date: 04.11.13 Shift: Day Operator: Gulzar Machine: G-9
InK Pure (Wet): 23.46 kgs Material Consumed: 43.91 Kgs
InK Mix (Wet): -14.38 kgs Sett. Waste ( Plain): 0 Kgs
Process Waste (Printed): 3 Kgs
Medium (Wet): 0.77 kgs
Expected Printed Weight: 40.91 kgs
Chemicals Wet (UVA): 33.63 kgs Actual Printed Weight: 43.00 Kgs
Expected Dry Difference: 2.09 Kgs
Total Wet (Ink+Med+Chemical): 43.48 kgs Ink + Med + Chem: 4.61 Approx. Printed Quantity: 54000 Pcs
REWINDING
Date: 05.12.13 Shift: Day & Night Operators: Mudasir & Islam Machines: S-3
Print Waste: 0.20 Kgs Core Weight: 1 Kgs Expected Rewinding wt: 41.80 kgs
Actual Rewinding wt: 42.80 kgs
Difference: 1.00 kgs
Printed Material: 43.00 Kgs Approx. Rewinding Qty: 54000 Pcs
1st LAMINATION
Date: 11.11.13 Shift: Day Operator: Materials: PET + PET Met. Machine: SLL
Rewinded Material 42.80 Kgs Layer Material: 28.2 Kgs Laminated Quantity: 79.81 Kgs
Waste (Process): 0.00 Kgs
Expected Laminated wt: 79.81 Kgs
Resin: 5.45 Kgs Actual Laminated wt: 92.00 Kgs
Hardener: 3.36 Kgs Difference: 12.19 Kgs
Total Adhesive: 8.81 Kgs Approx. Lamination Qty: 33500 Pcs
2nd LAMINATION
Date: 11.11.13 Shift: Night Operator: Shakeel Materials: PET + PET Met. + LDN Machine: SLL
1st Lamination Report wt: 92.00 Kgs Layer Material: 175 Kgs Laminated Quantity: 271.88 Kgs
Waste (Process): 0.00 Kgs
Expected Laminated wt: 271.88 Kgs
Resin: 3.42 Actual Laminated wt: 243.00 Kgs
Hardener: 1.46 Kgs Difference: 28.88 Kgs
2nd Lamination Report wt: 1642 Kgs Total Adhesive: 4.88 Kgs Approx. Lamination Qty: 55000 Pcs
SLITTING
Date: 11 & 12 Nov 2013 Shift: Day Operator: Usman Machine: S-2
Print Waste: 1.00 Kgs Trim Waste: 7.00 Kgs Slitted Qty: 235.00 Kgs
Core Weight: 5.00 Kgs
Expected Slitted wt: 230 Kgs
Actual Slitted wt: 230 Kgs
Diffference: 0 Kgs
Final Lamination Report wt: 243.00 Kgs Approx. Slitting Qty: 52500 Pcs
Bag MAKING
Date: 12, 13 & 18 Nov 2013 Shift: Day & Night Operator: Machine:
Slitting Wt. 230.40 Kgs Expected bag making wt: 220.40 Kgs
Process Waste: 4.00 Kgs Actual Bag Making wt: 220 Kgs
Trim Waste: 6.00 Kgs Difference: 0 Kgs
Total Waste: 10.00 Kgs Approx. Bag Making Qty: 52200 Pcs
DISPATCH Total Wastage
Work Staions Waste Types Weights
Dispatch Dates: 19.11.13 Printing: Process Waste (Printed) 3 3 Kgs
Found at Rewinding: Print Waste + Core Weight 0.20 + 1 1.20 Kgs
Net Disp.Qty: 52200 Pcs 1st Lamination: Process Waste 0.00 0.00 Kgs
2nd Lamination: Process Waste 0.00 0.00 Kgs
Net Disp.wt. 220.00 Kgs Found at Slitting: Print Waste + Trim Waste 1+7 8.00 Kgs
Bag Making: Process Waste + Trim Waste 4+6 10.00 Kgs
4 % Extra Dispatched Total: Overall Waste 22.2 22.2 Kgs
