Scribd
Upload
22 views9 pages

Control Charting

The document outlines the control chart selection process based on the type of data, distinguishing between variable and attribute data. It provides formulas for calculating upper and lower control limits for various chart types, including individual X & MR, X-bar & R, and p charts. Additionally, it includes a table of control chart constants and presents time series data with readings and calculated statistics.

Uploaded by

Lê Phạm Hoàng
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
22 views9 pages

Control Charting

The document outlines the control chart selection process based on the type of data, distinguishing between variable and attribute data. It provides formulas for calculating upper and lower control limits for various chart types, including individual X & MR, X-bar & R, and p charts. Additionally, it includes a table of control chart constants and presents time series data with readings and calculated statistics.

Uploaded by

Lê Phạm Hoàng
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Control Chart Selection Process

Type of Data

Variable Attribute

Sample Size = 1 Sample Size ≤ 8 Sample Size ≥ 9 % defective per lot, # defective per lot, Defects per single sample Defect per standard unit
sample size not constant sample size constant of sample

Individual X & MR X-bar & R X-bar & s p chart np chart c chart u chart

UCL, X-bar = UCL, X-bar = UCL, Xbar = pbar = Total defective / Total npbar = Total defective / # of cbar = Total defects / Total ubar = Total defects / Total
x-bar + E2*Rbar X double bar + A2*Rbar X double bar + A3*sbar inspected lots inspected Samples inspected inspected Area

LCL, X-bar = LCL, Xbar = LCL, Xbar = LCL, p = pbar - 3*SQRT LCL,np = n*pbar - LCL, u = ubar -
LCL,c = cbar - 3*SQRT(cbar)
x-bar - E2*Rbar X double bar - A2*R-bar X double bar - A3*sbar (pbar*(1-pbar) / nbar) 3*SQRT(n*pbar(1-pbar)) 3*SQRT(ubar)/SQRT(n)

UCL, MA = UCL, R = UCL, s = UCL, p = pbar + 3*SQRT UCL,np = n*pbar + UCL, u = ubar +
UCL,c = cbar + 3*SQRT(cbar)
D4*Rbar Rbar * D4 sbar * B4 (pbar*(1-pbar) / nbar) 3*SQRT(n*pbar(1-pbar)) 3*SQRT(ubar)/SQRT(n)

LCL, MA = LCL, R = LCL, s =


D3*Rbar Rbar * D3 sbar * B3
Table of Control Chart Constants
Sample Size A2 A3 D2 D3 D4 B3 B4 E2
2 1.880 2.659 1.128 0.000 3.267 0.000 3.267 2.660
3 1.023 1.954 1.693 0.000 2.574 0.000 2.568 1.772
4 0.729 1.628 2.059 0.000 2.282 0.000 2.266 1.457
5 0.577 1.427 2.326 0.000 2.114 0.000 2.089 1.290
6 0.483 1.287 2.534 0.000 2.004 0.030 1.970 1.184
7 0.419 1.182 2.704 0.076 1.924 0.118 1.882 1.109
8 0.373 1.099 2.847 0.136 1.864 0.185 1.815 1.054
9 0.337 1.032 2.970 0.184 1.816 0.239 1.761 1.010
10 0.308 0.975 3.078 0.223 1.777 0.284 1.716 0.975
11 0.285 0.927 3.173 0.256 1.744 0.321 1.679 0.945
12 0.266 0.886 3.258 0.283 1.717 0.354 1.646 0.921
13 0.249 0.850 3.336 0.307 1.693 0.382 1.618 0.899
14 0.235 0.817 3.407 0.328 1.672 0.406 1.594 0.881
15 0.223 0.789 3.472 0.347 1.653 0.428 1.572 0.864
Time 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
12.60 12.69 12.43 12.51 12.38 12.68 12.29 12.69 12.34 12.29 12.50 12.44 12.66 12.54 12.40
Readings

12.70 12.50 12.44 12.55 12.56 12.44 12.58 12.57 12.59 12.49 12.54 12.45 12.45 12.61 12.52
12.43 12.34 12.45 12.43 12.48 12.42 12.37 12.41 12.38 12.39 12.37 12.50 12.64 12.37 12.45
12.49 12.64 12.38 12.45 12.46 12.65 12.49 12.50 12.49 12.34 12.45 12.49 12.61 12.55 12.46
12.43 12.45 12.60 12.35 12.42 12.62 12.44 12.35 12.34 12.63 12.51 12.64 12.53 12.66 12.55
X-bar 12.53 12.52 12.46 12.46 12.46 12.56 12.43 12.50 12.43 12.43 12.47 12.50 12.58 12.55 12.48
Range 0.27 0.35 0.22 0.20 0.18 0.26 0.29 0.34 0.25 0.34 0.17 0.20 0.21 0.29 0.15
USL 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00
LSL 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00
X, UCL 12.63 12.63 12.63 12.63 12.63 12.63 12.63 12.63 12.63 12.63 12.63 12.63 12.63 12.63 12.63 X2bar + A2*Rbar
X, LCL 12.35 12.35 12.35 12.35 12.35 12.35 12.35 12.35 12.35 12.35 12.35 12.35 12.35 12.35 12.35 X2bar - A2*Rbar
R, UCL 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 0.52 Rbar * D4
R, LCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Rbar * D3

X-Bar Control Chart X2-bar 12.49


R-bar 0.25
13.20
A2 0.58
13.00
D3 0
12.80
D4 2.11
12.60
12.40
12.20
12.00
11.80
11.60
11.40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

X-bar USL LSL X, UCL X, LCL

R Control Chart
0.60

0.50

0.40

0.30

0.20

0.10

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Range R, UCL R, LCL


Time 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
12.60 12.69 12.43 12.51 12.38 12.68 12.29 12.69 12.34 12.29 12.50 12.44 12.66 12.54 12.40
12.70 12.50 12.44 12.55 12.56 12.44 12.58 12.57 12.59 12.49 12.54 12.45 12.45 12.61 12.52
12.43 12.34 12.45 12.43 12.48 12.42 12.37 12.41 12.38 12.39 12.37 12.50 12.64 12.37 12.45
12.49 12.64 12.38 12.45 12.46 12.65 12.49 12.50 12.49 12.34 12.45 12.49 12.61 12.55 12.46
12.43 12.45 12.60 12.35 12.42 12.62 12.44 12.35 12.34 12.63 12.51 12.64 12.53 12.66 12.55
Readings

12.55 12.39 12.56 12.59 12.49 12.59 12.50 12.23 12.68 12.64 12.43 12.58 12.56 12.46 12.56
12.45 12.45 12.63 12.42 12.64 12.56 12.56 12.73 12.65 12.50 12.38 12.58 12.62 12.55 12.35
12.59 12.56 12.59 12.62 12.55 12.42 12.38 12.60 12.57 12.56 12.54 12.26 12.42 12.46 12.42
12.58 12.59 12.24 12.49 12.26 12.49 12.57 12.55 12.35 12.64 12.53 12.62 12.52 12.46 12.32
12.55 12.57 12.54 12.44 12.66 12.61 12.48 12.43 12.31 12.60 12.39 12.40 12.50 12.47 12.62
12.48 12.60 12.59 12.61 12.38 12.51 12.51 12.47 12.48 12.42 12.53 12.58 12.49 12.49 12.38
12.65 12.54 12.70 12.49 12.35 12.57 12.38 12.57 12.52 12.66 12.41 12.54 12.48 12.44 12.54
X-bar 12.54 12.53 12.51 12.50 12.47 12.55 12.46 12.51 12.48 12.51 12.46 12.51 12.54 12.50 12.46
s 0.09 0.10 0.13 0.08 0.12 0.09 0.09 0.14 0.13 0.13 0.07 0.11 0.08 0.08 0.09
USL 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00
LSL 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00

X, UCL 12.59 12.59 12.59 12.59 12.59 12.59 12.59 12.59 12.59 12.59 12.59 12.59 12.59 12.59 12.59 X2bar + A3*s-bar
X, LCL 12.41 12.41 12.41 12.41 12.41 12.41 12.41 12.41 12.41 12.41 12.41 12.41 12.41 12.41 12.41 X2bar - A3*s-bar
s, UCL 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.17 s-bar * B4
s, LCL 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 s-bar * B3

x-bar Chart X2-bar 12.50


s-bar 0.10
13.20
A3 0.89
13.00
B3 0.35
12.80
B4 1.65
12.60
12.40
12.20
12.00
11.80
11.60
11.40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

X-bar USL LSL X, UCL X, LCL

s Chart
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

s s, UCL s, LCL
Time 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Readings 12.60 12.69 12.43 12.51 12.38 12.68 12.29 12.69 12.34 12.29 12.50 12.44 12.66 12.54 12.40
Range 0.09 0.26 0.08 0.13 0.30 0.39 0.40 0.35 0.05 0.21 0.06 0.22 0.12 0.14
USL 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00
LSL 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00
X, UCL 13.03 13.03 13.03 13.03 13.03 13.03 13.03 13.03 13.03 13.03 13.03 13.03 13.03 13.03 13.03 x-bar + E2*Rbar
X, LCL 11.96 11.96 11.96 11.96 11.96 11.96 11.96 11.96 11.96 11.96 11.96 11.96 11.96 11.96 11.96 x-bar - E2*Rbar
MR, UCL 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 D4*Rbar
MR, LCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 D3*Rbar

IX Chart X-bar 12.50


R-bar 0.20
13.20
E2 2.660
13.00
D4 3.267
12.80
D3 0.000
12.60
12.40
12.20
12.00
11.80
11.60
11.40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Readings USL LSL X, UCL X, LCL

MR Chart
0.70

0.60

0.50

0.40

0.30

0.20

0.10

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Range MR, UCL MR, LCL


Total Qty
Total in
Inspected
Date Part # Work Order Shipping Total Rejects
(Total Ship +
Container
Total Rejects)
Date Part # Lot # Lot Size Total Rejects
Date Part # Sample # Total Defects
Lot Size,
Area of
Date Part # Lot Number # of Defects
Fabric, SQ
meters

You might also like