70-, 120- and 160-kV DC
High Voltage DC Dielectric Test Sets
70-, 120- and 160-kV DC
High Voltage DC Dielectric Test Sets
■ Lightest weight available in air-insulated
high-voltage model
■ Advanced performance with long-term
reliability provided by filtered half-wave
rectification
■ Designed for maximum operator safety
DESCRIPTION helps determine the unit under test’s ability to withstand
The High Voltage DC Dielectric Test Sets (70, 120 and 160 overvoltages such as lightning strikes and switching surges.
kV) provide the most dependable, portable dc high-
The three models described cover a range of output
voltage sources for checking the quality of electrical power
voltages that meet the most commonly specified ratings
cables, motors, switchgear, insulators, transformers and
in5-kV to 69-kV class cable. All are suitable for testing
capacitors. Each portable set (heaviest is 73 lb, 32.8 kg) is
power cable, switchgear and rotating machinery in
comprised of two separate modules:
accordance with IEEE, IPCEA, NEMA and ANSI guidelines.
Control Module Proof Test
This module allows the operator to switch-select the Proof testing is used for acceptance testing of newly
appropriate voltage output range, adjust the output level installed cable and maintenance testing of aged and/or
and monitor both the applied voltage and leakage current repaired cable. For the proof test, the unit under test will
at a safe distance from the high voltage being delivered to either withstand the test voltage or it will “break down,”
the load under test. No voltage higher than input ac power providing the user with a go/no-go” answer.
is present in the control module.
This is essentially the same as the proof test performed by
High-Voltage Module Megger impulse generator systems, within voltage
An air-insulated design receives its instructions from the limitations.
control unit. It generates the dc high voltage that is
delivered to the load under test. Insulation Resistance Tests
To make appropriate tests on healthy insulation, the test
Although a different control module is used with each of instrument must have microampere sensitivity. Insulation
the three models, they are all the same size and weight. resistance can be measured in at least three different ways:
Each high-voltage module is a different size and weight to
accommodate the rated output voltage. The insulation resistance test is often referred to as a “spot
check,” and is performed by applying a predetermined
voltage to the unit under test, holding it until the apparent
APPLICATIONS leakage current becomes stable and recording the readings
The dc dielectric test sets are used to make proof tests and with adjustments for temperature. This test is especially
insulation tests on electrical power cables, motors, applicable to low-capacitance units under test.
switchgear, insulators, transformers and capacitors. Both
types of tests are performed by applying controlled high Time-varying tests such as the polarization index test (PI
voltages to the unit under test at or above insulation test) are independent of temperature effects and save time.
system operating level. Measuring the leakage current To perform this test, a predetermined test voltage is
70-, 120- and 160-kV DC
High Voltage DC Dielectric Test Sets
applied to the unit under test and readings are taken at 1 Choice of Digital or Analog Metering
minute and 10 minutes. The resulting ratio is analyzed to ■The preferred medium may be selected by the user.
determine insulation quality. This type of test is especially
appropriate for high-capacitance samples. Continuously Variable Test Voltage
■ User can set test voltage to intermediate values as
The step-voltage test is independent of temperature effects
required.
and saves time. To perform this test, the output voltage is
increased in even steps at regular intervals over a fixed Fast Charging of High-Capacitance Samples
period of time. As long as the resistance of the unit under ■ Saves the operator test time.
test increases with time, it has high-quality insulation. This
type of test is only useful for high-capacitance samples. Negative Polarity to Ground
■ Applies a worst-case condition to assure reliability.
FEATURES AND BENEFITS Strip Chart Recorder (Optionally Available)
Operates Like a Full-Wave Rectified Unit (Filtered Half- ■ Provides a permanent record of the leakage current for
Wave Rectification) the unit under test.
■ Provides the advanced performance equal to a full-wave
Standard Safety Features
rectified unit.
■ Bipolar ammeter that displays the magnitude of
■ Allows for a simple circuit scheme for long-term the discharge current from the unit under test
reliability.
■ Input-supply-line circuit breaker
Lightweight High-Voltage Module
■ Output current overload relay
■ Air insulated, it is the lightest weight module available
for its voltage and power ratings. ■ Zero-start interlock for high-voltage output
■ Convenient portability allows a single operator to ■ Operational procedure interlock to ensure safe operating
transport it into the field. sequence
Complete Internal Guard Circuit/Guard ■ Pushbutton controls and indicating lights for
Connection on High-Voltage Output Cable high-voltage ON/OFF
■ Intercepts stray surface leakage currents which could
■ Full circuit-breaker protection against internal damage
interfere with the measurement. by overloads, surges or test sample breakdown
■ Eliminates the need for an extra lead to hook up the ■ Connection for external permissive and safety interlocks
guard connection.
Model Capabilities/Applications
■ Ensures highly accurate measurements.
Following are the acceptance and maintenance
testing capabilities of each of the Biddle dc dielectric
test sets.
70-kV DC Dielectric Test Set
■ Acceptance testing on 15 kV class cable
■ Maintenance testing on 28 kV class cable
120-kV DC Dielectric Test Set
■ Acceptance testing on 35 kV class cable
■ Maintenance testing on 46 kV class cable
160-kV DC Dielectric Test Set
■ Acceptance testing on 46 kV class cable
■ Maintenance testing on 115 kV class cable
Separate high-voltage unit allows the operator to remain at a safe distance while testing is performed.
Shown from left to right: 70, 120, and 160 kV units.
70-, 120- and 160-kV DC
High Voltage DC Dielectric Test Sets
*Test Voltage Max. Power System Output Current
Model Voltage (phase-to-phase) (120 Vac Input) Display CAT. NO.
5 mA for 30 min; Digital 220070
70 kV 0 to 70 kVdc 15 kVac
3.5 mA continuous Analog 220072
5 mA for 20 min; Digital 220123
120 kV 0 to 120 kVdc 35 kVac
2.5 mA continuous Analog 220124
5 mA for 20 min; Digital 220163
160 kV 0 to 160 kVdc 69 kVac
2 mA continuous Analog 220164
*Negative polarity with respect to ground.
SPECIFICATIONS OPTIONS AND ACCESSORIES
Input Power External Voltage Stabilizer
Nominal 120 Vac, 50/60 Hz Filters input power to the test set and guards against line voltage
For 220/240 Vac, 50/60-Hz operation, add –47 to Cat. No. fluctuations that may cause inaccurate readings.
Please note that specifications for the –47 models differ as
Strip Chart Recorder
follows:
Document and print test sample leakage current measurements at
Output Current: 220/240 Vac
the test site. This portable analog chart recorder features two
120 kV Models: 5 mA for 5 min; 2 mA continuous
ranges (50 and 500 mA), with results printed on pressure-sensitive
160 kV Models: 5 mA for 5 min; 1.5 mA continuous
paper.
When using external 240/120-volt step-down voltage transformers,
Dimensions:
the ratings may be used as given for 120 volt input.
9 H x 7.5 W x 7.4 D in.
Weight: Add approx 2 lb (1 kg) for –47 control unit.
(230 H x 190 W x 190 D mm)
Ammeter Weight: 6 lb (2.7 kg)
Ranges
High-Voltage Discharge and Grounding Stick
0 to 19.9 mA
0 to 199 mA Applying a suitably rated high-voltage resistance discharge
0 to 1.99 mA stick following a test is recommended. This is not only a
0 to 5 mA good safety practice, but will hasten discharge of highly
Resolution: 0.1 µA on lowest range capacitive samples.
Accuracy: ±2% of reading + 1 digit
Analog Meter Relay Trip
Voltmeter
Resolution: To 100 V over entire range Overvoltage and overcurrent meter relay trips provide
Accuracy: ±(2% of reading + 100 V) extra protection for sensitive analog meters.
Ripple Applications Guide
Less than 2% on capacitive samples at continuous rated output
A practical guide, “Lowdown on HV DC Testing,” gives the
Temperature Range what, when, how and why of high-voltage dc testing and
Operating: -20 to +130° F (-30 to +55° C) its applications.
Storage: -40 to +150° F (-40 to +65° C)
Relative Humidity Range
Operating: 0 to 90% noncondensing
Storage: 0 to 95% noncondensing
Dimensions
Control Unit (all models)
20 H x 12 W x 12.5 D in. (510 H x 305 W x 318 D mm)
High Voltage Unit
70 kV: 20 H x 12 W x 12 D in. (510 H x 305 W x 305 D mm)
120 kV: 29 H x 12 W x 12 D in. (740 H x 305 W x 305 D mm)
160 kV: 39 H x 12 W x 12 D in.( 1000 H x 305 W x 305 D mm) High-voltage Discharge and Grounding Stick, ratings 70/120/160 kV
Weight
Control Unit (all models)
23 lb (10.5 kg)
High-Voltage Unit
70 kV: 44 lb (20 kg)
120 kV: 65 lb (30 kg)
160 kV: 73 lb (33 kg)
Cables (including carrying bag)
70 kV Models: 7 lb (3 kg)
120 and 160 kV Models: 9 lb (4 kg)
70-, 120- and 160-kV DC
High Voltage DC Dielectric Test Sets
ORDERING INFORMATION
Item (Qty) Cat. No. Item (Qty) Cat. No.
Dielectric Test Sets
70 kVdc, digital 220070 Optional Accessories
70 kVdc, analog 220072 External voltage stabilizer 220004
120 kVdc, digital 220123 Strip chart recorder 220003
120 kVdc, analog 220124 Discharge sticks
160 kVdc, digital 220163 70 kV HV 222070-62
160 kVdc, analog 220164 120 kV HV 222120-62
For 220/240-Vac, 50/60-Hz operation, add –47 to Cat. No. 160 kV HV 222160-62
Analog meter overvoltage relay trip add –43
Included Accessories Analog meter overcurrent relay trip add –42
Input supply cord, three-wire, 8 ft (2.4 m) 17032 Special cable lengths, HV cable add –56
Ground cables, 15 ft (4.5 m) [2] 4702-5 “Lowdown on HV DC Testing” manual AVTM22P-1
Interconnection cable, 15 ft (4.5 m) 18320
Detachable HV output cable, for 70 kV test sets,
15 ft (4.5 m) 18328
Detachable HV output cable, for 120 and 160 kV
test sets, 15 ft (4.5 m) 29590
Carrying bag for cables 18313
Kilovolt/megohm test record graph paper
(100-sheet pad) 220000
UK UNITED STATES OTHER TECHNICAL SALES OFFICES ISO STATEMENT
Archcliffe Road, Dover 4271 Bronze Way Norristown USA, Toronto CANADA, Registered to ISO 9001:1994 Reg no. Q 09250
CT17 9EN England Dallas, TX 75237-1018 USA Mumbai INDIA,
Registered to ISO 14001 Reg no. EMS 61597
T (0) 1 304 502101 T 1 800 723 2861 Le Raincy FRANCE, Cherrybrook
F (0) 1 304 207342 T 1 214 333 3201 AUSTRALIA, Guadalajara SPAIN 70_120_160_DCTS_DS_en_V02
F 1 214 331 7399 and The Kingdom of BAHRAIN. www.megger.com
Megger is a registered trademark
