Motor Specifications
Motor Specifications
MOTOR SPECIFICATIONS
Technical Specification for Electric Motors
The electric motors covered by this catalogue are constructed and tested in accordance with the IEC Norms which implement the most important EEC
European Directives in the electrical engineering sector, in particular 2006/95/EC and 2006/42/EC.
All the induction motors we produce have die-cast squirrel cage motors and wound stators, are enclosed and have external cooling to IEC 34-6 (IC 411).
The power supply voltages of the standard motors in the catalogue comply with IEC 38 (1983) and CEI-8-6 (March 1990): 230V/400V/50Hz for the three-
phase models and 230V/50Hz for the single-phase types, with the permissible variation of the rated voltage (Tab. 10).
All electrical and mechanical specifications, as well as the testing methods, comply with IEC 34-1 and CEI EN 60034-1.
The output powers and machine sizes comply with CEI IEC 72-1, while construction forms B3, B5, and B14 are to IEC 34-7.
All geometrical dimensions are standardized in accordance with the UNEL tables 13113-71, 13117-71, 13118-71/CEI IEC 72-1.
The degrees of protection of the casings comply with CEI EN 60034-5.
Our standard motors have IP 55 protection and are insulated overall in class F to IEC 34-1 and CEI EN 60034-1.
If the flanges are used to contain oil or water, this should be specified when ordering (as compact).
In general bodies, shields and flanges are in aluminium.
Motors are manufactured for standard S1 service, other executions are on request.
Attention: single-phase motors
For single-phase motors, the thermal operating duty must be correctly specified.
Example: S3 30%, as for this motor no-load operation is quite important for heating purposes, since the machine is electrically unbalanced.
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Ventilation IC411 - Protection IP55 A-Sound pressure (LpA) - A-Sound power (LwA)
LpA [dB] LwA [dB] LpA [dB] LwA [dB] LpA [dB] LwA [dB] LpA [dB] LwA [dB]
50 59 69 55 65 50 60 47 57
56 60 70 56 66 51 61 48 58
63 62 72 58 68 53 63 50 60
71 64 74 59 69 55 65 52 62
80 68 78 61 71 58 68 55 65
90 70 80 63 73 60 70 58 68
100 74 84 65 75 62 72 60 70
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112 76 86 66 76 62 72 60 70
132 77 87 66 76 62 72 60 70
160 78 88 66 76 62 72 60 70
180 90 100 84 94 76 86 72 82
200 92 102 84 94 76 86 76 86
Indicative non binding values
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Bearings
Front and rear ZZ radial ball bearings (sealed 2RS upon request), with two metal shields, prelubricated with lithium grease, with a temperature range from -
10 °C to +110 °C.
Waterproof front bearings, C3 bearings with increased clearance, or bearings with special grease (-30°C to +140°C)/synthetic grease may be applied.
All are pre-loaded with corrugated tempered steel rings to eliminate residual clearance from the bearing.
Axially-free bearings; locked or with grease nipple upon request.
Front 6000-ZZ 6201-ZZ 6202-ZZ 6203-ZZ 6204-ZZ 6205-ZZ 6206-ZZ 6206-ZZ 6308-ZZ 6309-ZZ 6310-ZZ 6310-ZZ 6312-ZZ
Back 6000-ZZ 6201-ZZ 6202-ZZ 6203-ZZ 6204-ZZ 6205-ZZ 6206-ZZ 6206-ZZ 6308-ZZ 6309-ZZ 6310-ZZ 6310-ZZ 6310-ZZ
Axial Loads
The table below shows the maximum applicable axial loads [N] at 50 Hz, calculated for a running life of:
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750 1000 1500 3000 750 1000 1500 3000 750 1000 1500 3000 750 1000 1500 3000
56 230 200 160 120 230 200 160 120 220 160 120 100 230 170 130 110
63 320 300 250 200 320 300 250 200 300 290 240 190 320 310 260 210
71 380 360 300 240 380 360 300 240 365 345 285 230 395 375 315 250
80 480 430 370 300 880 730 600 600 450 400 340 280 510 460 400 320
90 650 600 510 400 950 900 810 800 600 550 470 360 700 650 550 440
100 850 750 580 500 1150 1050 1000 1000 770 670 500 430 930 830 660 570
112 1300 1250 950 700 1150 1050 1000 1000 1200 1150 850 620 1100 1000 850 680
132 1800 1700 1350 800 2000 1800 1400 1400 1600 1500 1150 650 1500 1300 1100 850
160 2300 2000 1600 1400 2800 2500 2200 2200 2000 1700 1400 1300 2000 2000 2000 1500
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180 2600 2300 -1800 1600 3300 3000 2500 2500 2200 1900 1500 1400 3000 3000 3000 2500
200 3400 3000 2400 2400 4200 3800 3200 3200 2800 2500 2000 2000 4000 4000 3800 3500
Radial Loads
These diagrams make it possible to determine the maximum applicable loads [N] based on measurement X, calculated for a bearing running life of:
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F = radial load in N
P = power in kW
n = motor rpm in 1st
D = pulley diameter in meters
K = - 2 flat pulleys with belt stretcher roller
- 2.25 for trapezoid groove pulleys
- 2.25 ÷ 3 for heavy-duty and other pulleys
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Where:
N = NOMEX
N.M.N. = NOMEX - MYLAR - NOMEX
D.M.D. = DACRON - MYLAR - DACRON
N.M. = NOMEX - MYLAR
D.M. = DACRON - MYLAR
M. = MYLAR
Wound Stators
High-quality magnetic sheet metals are used for most of the production, CP=10 W/kg (50Hz/1T) to ensure constant high performance.
The copper used is impregnated with a double layer of insulating enamel to ensure high resistance to electrical, thermal and mechanical stress.
The layers of insulating material are made of NOMEX/D.M./D.M.D./N.M./N.M.N./M. with insulation class H.
The standard insulation class of the motor is F, motor with an insulation system as Tab. 9, may be supplied upon agreement with the manufacturer.
The ambient temperature considered is 40 °C.
Tropicalization processes are available through impregnation with paints having high hygroscopic qualities, for use in areas with high ambient humidity
>60% R.H.
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Frequencies at 60 Hz
All electrical data in this catalogue refer to three-phase wound motors at 50 Hz.
These may be connected to 60 Hz, taking into account the multiplier indicative coefficients in the table below:
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Plate Marking
Volt 240/415/50 Hz
* at only 100% load in the case of small motors due to the limited size of their rating plates
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5/4 4/4 3/4 2/4 1/4 5/4 4/4 3/4 2/4 1/4
At full load with rated voltage At full load with rated voltage
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Ca = starting torque
Cmax = maximum torque
Cn = rated torque
rpm = rounds per minutes
CM = drive torque
Cins = pull-up torque
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1 Power cooled motor area - IC 416 Limited duration transient overspeed (variable according to the type of inverter and motor)*
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2 Self-cooled motor area - IC 411 Limited duration transient overspeed (variable according to the type of inverter and motor)*
3 Power cooled motor area - IC 416 (without overtorque)
4 Standard self-cooled motors - IC 411
* apart from all technical controls as per IEC 34-1
Torque characteristics
In this graph, the curves define the permanent torque and the transient overspeed area (limited duration) on a standard, self-cooled motor and a
power-cooled motor.
In the case of the self-cooled motor (area 3), the torque below a rated 50 Hz must be appropriately limited due to the reduced self-cooling so that
the winding temperature does not reach levels hazardous to their integrity.
This limitation may obviously be avoided by adopting independent power cooling of the motor or, for low rpm operation, if it occurs only briefly with
rest intervals sufficient to cool the motor (area 2).
Power cooling should be selected with a throughput [m3/min] suited to the thermal duty of the motor.
For greater temperature control, if the motor is to be used with a torque above the rated level or at a low rotation speed, we recommend using a
bimetallic thermal cut-out switch.
Attention (CEI EN 60034-1)
In case you control standard series T Neri Motors with inverter, we are not able to guarantee the duration, because the insulation is subject to high
peaks of voltage.
Maximum speed brakes with inverter around 3600 rpm when operating type and guarantee (AC/DC).
Special Electric Motors
INVERTER MOTORS (SERIES IN)
From a mechanical standpoint, given the grade G6.3 rotary balance per ISO 1940-UNI 4218, when it’s necessary, in the defluxing area it is possible to
achieve approximately 3 times the rated motor speed without rotor-stator contacts. A steel insert is provided in the bearing slot that prevents radial
movement by the outer ring with a fair degree of security (at discretion of technical office).
In this type of motor, the bearing is pre-charged with an appropriate elastic ring that eliminates residual mechanical clearance within the bearing itself.
As our row radial ball bearings are still able to turn without problems for the sizes we use at rotation speeds around 10,000 rpm, this is additional insurance
of long motor life and low noise levels.
From an electrical standpoint, we also wish to point out that motors are built with special dual- layer and shortened-pitch windings for the pur pose of
eliminating undesired torque harmonics and satisfy the need for variable-speed controls.
Low-leak magnetic sheet metals are always used with a favorable ratio (stator slots/rotor slots). Special, reinforced insulation systems are used.
Generally speaking, it is possible to deflux approximately 2 times with this type of motor while keeping the rated power constant (2p - 6000 rpm).
This holds for 2- and 4-pole motors powered at the maximum rated star voltage Y.
This type of motor may also be used connected to Δ (and powered by the inverter to achieve a constant rated torque at the rated star voltage Y – see
figure below), with thermal duty control.
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Example:
a 230V/400V/50 Hz motor is connected to Δ and taken to 400V/87 Hz at constant torque.
The available powers are more or less those listed in the catalogue. If the motor operates below 50 Hz, or with specifications other than the rated listings,
power cooling is required.
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brake protection requires special attention based on the user environment: in places with misted water or high humidity, where dust is present in the air, or
where oily atmospheres are present, additional mechanical protections must be installed as specified below (dust protection ring).
DC brake intervention times
The power packs may be chosen based on the desired braking times. Due to the inertial rotation of the motor, the brake terminals receive energy even
after the mains power supply is shut off (if connected via the terminal board).
This causes a braking delay that may be undesirable.
To eliminate this delay, the brake power supply circuit may be interrupted directly on its coil, thereby preventing the inertial energy of the motor from
keeping the brake powered. The tables below offer the parameters for choosing the desired braking times.
Noise levels
The brakes used for motor sizes we produce remain well within the limits set by the EEC Directives in terms of Worker Protection against the risk of
exposure to noise at the workplace.
This limit may be briefly identified as 140 dB for no weighted instantaneous acoustic pressure.
• the first one needs a seal that protects totally against dust, an Inox disc, an oil seal, that all together bring the protection level to IP 65, which
should be used in very dusty and slightly humid areas, RH<60%
• the second needs an Aluminium calotte with an oil seal which bring the protection to IP 66, advised for areas where the humidity is very high R.H. ≥
60%, or where there are water jets and nebuloused oil. (typical examples are automatic machines or food machines cleaned by using water
sprayed under pressure).
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71 8 (2x4) 3600
80 16 (2x8) 3600
90 32 (2x16) 3600
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Motor size - Brake size Nom. Braking torque [Nm] Speed max [min-1]
where:
ξ and γ are determined from the following experimental graphs, based respectively on the torque [Nm] and mass [kg] in question.
The γ-dimensional coefficient is a function of the ratio between the inertia moments of the applied load Jc [kg m2] and the rotating masses of the first motor
Jm [kg m2] γ = f (Jc/Jm), while the adimensional coefficient ξ is a function of the ratio between the resistance torque Cr [Nm] and the starting torque of the
first motor Ca [Nm] ξ = f (Cr/Ca).
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For masses with cylindrical symmetry, the inertia moment J is calculated according to the formula:
where: M [kg] is the mass of the rotating assembly, while R [m] is the radius of the cylindrical symmetry volume.
A classical example is that of the rotor and shaft of an asynchronous electric motor.
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If we consider the inertia moments of the shaft J1 and the rotor J2, these are added algebrically to determine the total inertia moment J=J1+J2 [kg m2] as
they rotate around the same rotation axis.
If the rotation axis is not the same (a typical example is that of transmission belts and pulleys), it is necessary to consider a transport end.
Calculating the braking time tf [s]
To arrive at an approximate braking time, the following formula may be used:
where:
Jtot = Overall inertia moment at the motor shaft [kg m2]
n = Motor rotation speed [min-1]
Cf = Braking moment [Nm]
Cr = Resistance moment of the applied load [Nm] with a + sign if the sign agrees with the braking moment, or – if not
tB = Electrical brake response time [s]
- 7 ms AC brake
- 20 ms DC brake (rapid)
- 80 ms for DC brake (normal)
Then select the brake based on the two variables ωc and tf.
Lining break-in
The nominal brake operation is achieved after a few cycles, to allow the lining to settle.
The braking torques indicated are static average and may vary slightly Technically the range to be considered is ± 20% for run-in Brake.
Brake name
Convention 1
If in a special application of a motor more than one device of the same type is mounted, their number must be reported in the designation, for example B2,
means motor with no. 2 thermal protector (bimetallic).
Convention 2
When thermal protectors are present on a motor, the brake line includes the letters TP111.
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Brake name
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Snom [mm] 0,15 0,20 0,20 0,20 0,20 0,30 0,30 0,30 0,40 0,60 0,60
Smax [mm] - 0,50 0,50 0,50 0,50 0,70 0,80 1,00 1,00 1,00 1,00
Cn [Nm] * 1,0 4,0 4,0 8,0 16,0 32,0 60,0 80,0 150,0 260,0 400,0
ΔC [Nm] - 0,10 0,10 0,36 0,60 1,20 1,50 2,10 2,10 2,50 2,50
Braking time [ms] 30,0 45,0 50,0 70,0 90,0 120,0 180,0 210,0 230,0 250,0 250,0
Rapid braking time [ms] 20,0 25,0 30,0 40,0 45,0 60,0 110,0 140,0 180,0 220,0 220,0
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Release time [ms] 12,0 15,0 30,0 35,0 50,0 65,0 75,0 90,0 110,0 130,0 130,0
Rapid release time [ms] 8,0 12,0 20,0 25,0 35,0 45,0 60,0 70,0 90,0 110,0 110,0
Absorbed power [W] 20,0 20,0 20,0 25,0 35,0 55,0 55,0 65,0 65,0 70,0 70,0
Noise level [dB] ** 39,0 36,0 36,0 37,0 37,0 38,0 38,0 39,0 42,0 45,0 45,0
Max speed [rpm] 3600 3600 3600 3600 3600 3600 3600 3600 1800 1800 1800
Weight [kg] 1,5 1,5 1,5 2,2 3,1 8,3 8,3 12,0 14,3 24,8 36
Increased speed for INTORQ brakes (LENZE) contact UT Neri.
* Braking Torque
** Indicative values for braking
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Snom [mm] 0,20 0,20 0,20 0,20 0,30 0,30 0,30 0,30 0,40 0,40
Smax [mm] 0,40 0,40 0,40 0,45 0,45 0,45 0,55 0,55 0,60 0,60
Cn [Nm] * 5,0 5,0 10,0 20,0 40,0 60,0 90,0 200,0 400,0** 400,0**
ΔC [Nm] - - - - - - - - - -
Braking time [ms] 5,0 5,0 5,0 6,0 6,0 6,0 8,0 8,0 10,0 10,0
Release time [ms] 20,0 20,0 35,0 60,0 90,0 90,0 100,0 150,0 180,0 180,0
Absorbed power [VA] 55,0 55,0 95,0 150,0 185,0 380,0 500,0 650,0 650,0 650,0
Absorbed current [A] Δ 0,17 0,17 0,21 0,28 0,63 1,18 1,38 1,64 1,64 1,64
λ 0,10 0,10 0,12 0,16 0,36 0,68 0,79 0,95 0,95 0,95
Noise level [dB] *** 68,0 68,0 69,0 69,0 70,0 70,0 70,0 70,0 70,0 70,0
Max speed [rpm] 3600 3600 3600 3600 3600 3600 3600 1800 1800 1800
Weight [kg] 1,3 1,3 1,9 3,0 9,7 9,7 10,3 14,7 24,5 36,0
* Braking torque
** Double disc brake
*** Indicative braking values
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1. Electromagnet
2. Mobile armature
3. Release lever
4. Toothed hub
5. Release lever
6. Dust protection ring
7. IP65 protection
8. Antagonist spring
9. Spacer tube
10. Brake holding screw
11. Holding nut
12. Headless screw
13. Release lever holding screw
14. Pressure spring
S. Air gap
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1. Mobile armature
2. Springs
3. Brake disc
4. Driver
5. Motor shaft
6. Motor flange
7. Electromagnet
8. Release lever
9. Adjuster ring
10. Seeger
11. Dust protection ring
12. Threaded bush
S. Air gap
13. IP 65 protection
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Snom [mm] 0,20 0,20 0,20 0,20 0,30 0,30 0,30 0,50
Smax [mm] 0,4 0,4 0,4 0,5 0,5 0,7 0,7 0,8
Braking time [ms] 40,0 100,0 120,0 120,0 200,0 200,0 200,0 215,0
Rapid braking time [ms] 30,0 30,0 45,0 45,0 55,0 55,0 55,0 65,0
Release time [ms] 15,0 15,0 15,0 15,0 10,0 10,0 10,0 13,0
Absorbed power [VA] 18,0 18,0 25,0 25,0 35,0 35,0 35,0 65,0
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Noise level [dB] ** 68,0 68,0 69,0 69,0 66,0 66,0 66,0 67,0
Max speed [rpm] 3600 3600 3600 3600 3600 3600 3600 3600
* Braking torque
** Indicative braking values
Snom [mm] 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,5 0,5 0,5
Smax [mm] 0,4 0,4 0,4 0,4 0,6 0,6 0,6 1,0 1,0 1,0
Cn [Nm] * 7,5 7,5 15,0 30,0 60,0 60,0 120,0 240,0 480,0 480,0
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Braking time [ms] 40,0 100,0 120,0 140,0 200,0 230,0 280,0 340,0 340,0 340,0
Rapid braking time [ms] 30,0 45,0 60,0 70,0 85,0 100,0 115,0 140,0 140,30 140,50
Release time [ms] 20,0 20,0 16,0 16,0 13,0 13,0 12,0 10,0 10,0 10,0
Absorbed power [W] 11,5 11,5 16,0 21,0 28,0 28,0 38,0 45,0 70,0 70,0
Noise level [dB] ** 35,5 35,5 36,0 36,0 38,0 38,0 38,0 44,5 44,5 44,5
Max speed [rpm] 6000 6000 5000 4000 3600 3600 3600 3600 3600 3600
* Braking torque
** Indicative braking values
1. Mobile armature
2. Hub flange
3. Clutch lining
4. Angular spring
5. Shaft
6. Coil
7. Air gap setting nut
8. Key
S. Air gap
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1. Electromagnet
2. Mobile armature
3. Torque spring
4. Cast-iron fan
5. Key
6. Screw
7. Pre-loading screw
8. Threaded bushes
9. Washer
10. Clutch lining
S. Air gap
50 IEC 56 Standard 9 - - - - - 80 65 50
IEC 63 11 - - - - M5 90 75 60
IEC 71 14 - - - - M6 105 85 70
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IEC 71 14 - - - - M6 105 85 70
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IEC 100/112 Standard 28 14,5 250 215 180 M8 160 130 110
IEC 100/112 Standard 28 14,5 250 215 180 M8 160 130 110
IEC 132 Standard 38 14,5 300 265 230 M10 200 165 130
IEC 160 Standard 42 18,5 350 300 250 M12 250 215 180
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50 ÷ 71 8
80÷ 90 22
132 52
160 52
180 52
200 52
* other tensions upon request
Power cooling
For applications with a rated torque below motor speed at 50 Hz, the appropriate power cooling must be mounted as there are too many variables involved
to determine the various possible thermal duties, and thus the temperatures reached by the motors.
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Air capacity 0,7 2,6 2,6 5,4 5,4 5,4 5,4 13,0 13,0 - - 1 ph AC 230V/50 Hz
[m3/min]
0,68 5,8 5,8 5,8 5,8 5,8 5,8 - - - - DC 24 Vdc
- - 4,0 7,0 10,0 14,0 14,0 28,0 28,0 28,0 28,0 3 ph AC 400V/50 Hz*
Absorptions [A] 0,9 0,10 0,10 0,25 0,25 0,25 0,25 0,20 0,20 - - 1 ph AC 230V/50 Hz
- - 0,26 0,26 0,40 0,40 0,40 0,40 0,40 1,30 1,30 3 ph AC 400V/50 Hz*
* UL / CSA version upon request
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If the cooling conditions worsen, the motor overheats but the electrical conditions do not change, which inhibits line protection.
Installing built-in protections on the windings solves this problem:
Bimetallic device PTO
this is a normally-closed electromechanical device that opens electrically when the threshold temperature is reached; it automatically resets when
the temperature falls below the threshold level.
Bimetallic devices are available with various intervention temperatures and without an automatic reset, per EN 60204-1.
Connection: standard in series
PTC thermistor device
this device promptly, and positively adjusts its resistance once the threshold temperature is reached.
Connection: standard singles
PT100 device
this is a device that continuously, increasingly adjusts its resistance according to the temperature.
It is useful for constant measuring of the winding temperatures using electronic equipment.
Connection: standard singles
Thermo-magnetic device/switch
For single- and three-phase motors, the terminal box is available with a built-in switch or cut-outs in a single container, with a protection rating of
IP55.
Size PP R LP TENV
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Painted motors
Upon request we can paint mot ors,even with special treatments for aggressive ambients, example sea field, alimentary field ecc...
B Painting components Industrial interior / external and saline (no sea field) 80 Micron min. Min. 100 Pcs.*
C Complete motor painting components Industrial interior / external and saline (no sea field) “70-100 Micron Min. 20 Pcs.*
50-80 Gloss Semilucid”
D Painting components C3/C3m Class Sea Field/Offshore 160 Micron medium Min. 300 Pcs.*
* For other quantities contact your sales office
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63 / 71 1,0 0,00101
80 / 90 * 2,8 0,00347
2 Speed 2 Speed
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Separate supply:
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Separate supply:
CE standard:
UL/CSA standard:
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Terminals
Size L G M A H n° pins
50B 40 25 M4 12 10 6
56/71 44 27 M4 12 10 6
80/90 50 32 M4 15 10 6
100/112 56 36 M5 15 12 6
132 70 45 M6 20 12 6
160/200 95 60 M8 24 15 6
Power cooling 50 43 M4 12 10 8
9 pins 50 50 M4 12 9 9
9P 132 65 65 M6 15 15 9
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T Three-phase
DP Two-speed three-phase
M Single-phase
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MD Two-speed single-phase
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