JLG ES1330L Operations Manual
JLG ES1330L Operations Manual
Original Instructions - Keep this manual with the machine at all times.
Models
ES1330L
ES1530L
PVC 2004
ANSI ®
AS/NZS GB 31217186
May 26, 2020 - Rev B
WARNING
Operating, servicing and maintaining this vehicle or equipment
can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your
vehicle or equipment in a well-ventilated area and wear gloves
or wash your hands frequently when servicing. For more
information go to www.P65Warnings.ca.gov.
FOREWORD
FOREWORD
The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed various
compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance
information.
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating proce-
dures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior noti-
fication. Contact JLG Industries, Inc. for updated information.
Refer to www.JLG.com for Warranty, Product Registration, and other machine-related documentation.
31217186 a
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE POTEN-
TIAL PERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW
THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH.
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACK- RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST
GROUND. UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND.
NOTICE
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROP-
COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ERTY.
ORANGE BACKGROUND.
b 31217186
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
For:
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CON- • Accident Reporting • Standards and Regulations
TACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTA- Compliance Information
• Product Safety Publica-
TIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH tions • Questions Regarding Special
MAY HAVE BEEN ISSUED FOR THIS PRODUCT. Product Applications
• Current Owner Updates
• Questions Regarding Prod-
NOTICE • Questions Regarding
uct Modifications
Product Safety
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF
RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT
THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
NOTICE
13224 Fountainhead Plaza
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES Hagerstown, MD 21742
WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING USA
BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED or Your Local JLG Office
TO PERSONAL PROPERTY OR THE JLG PRODUCT. (See addresses on manual rear cover)
In USA:
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
Phone: 240-420-2661
E-mail: [email protected]
31217186 c
REVISION LOG
REVISION LOG
Original Issue A - January 31, 2020
Revised B - May 26, 2020
d 31217186
TABLE OF CONTENTS
SECTION - 1 - SAFETY PRECAUTIONS 2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 2.4 WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Inspection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Operator Training and Knowledge. . . . . . . . . . . . . . . . . . . . . .1-1 2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 SECTION - 3 - MACHINE CONTROLS, INDICATORS, AND
1.3 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 OPERATION
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 3.2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5 3.3 OPERATING CHARACTERISTICS AND LIMITATIONS . . . . . . . .3-2
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Crushing and Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . .1-9 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
1.4 TOWING, LIFTING, AND HAULING. . . . . . . . . . . . . . . . . . . . . . . 1-10 Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
1.5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 3.4 PLATFORM LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 3.5 MACHINE CONTROL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
3.6 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, 3.7 GROUND CONTROL STATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
AND INSPECTION Ground/Platform/OFF Key Selector Switch . . . . . . . . . . . . . .3-6
Platform Lift/Lower Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Ground Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . .3-6
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Hourmeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Overload Indicator (LSS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
MDI Indicator (If Equipped). . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Machine Familiarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
3.8 PLATFORM CONTROL STATION. . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . . . . .2-2
Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Inspection and Maintenance Table . . . . . . . . . . . . . . . . . . . . .2-3
31217186 i
TABLE OF CONTENTS
Lift/Drive Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Forward/Reverse/Lift/Lower Directional Arrow . . . . . . . .3-11 Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Drive/Lift/Steer Joystick Control . . . . . . . . . . . . . . . . . . . . . . .3-11 3.15 TOWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Steering And Traveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 SECTION - 4 - EMERGENCY PROCEDURES
Traveling Forward and Reverse. . . . . . . . . . . . . . . . . . . . . . . .3-12
4.1 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Raising And Lowering Platform. . . . . . . . . . . . . . . . . . . . . . . .3-12
Arm Guards (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Overload Indicator (LSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13 Operator Unable to Control Machine . . . . . . . . . . . . . . . . . . . 4-1
Tilt Indicator Warning Light and Alarm . . . . . . . . . . . . . . . .3-13 Righting of Tipped Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Variable Tilt - Platform Restricted Height Indicator . . . . .3-13 Platform Caught Overhead. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13 4.3 PLATFORM MANUAL DESCENT. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 4.4 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Battery Charge Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
System Fault Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 SECTION - 5 - ACCESSORIES
Indoor/Outdoor Operation Indicator . . . . . . . . . . . . . . . . . .3-14 5.1 AVAILABLE ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Indoor/Outdoor Operation Mode Switch . . . . . . . . . . . . . .3-14
5.2 OPTIONS/ACCESSORIES RELATIONSHIP TABLE . . . . . . . . . . . . 5-1
Drive Speed Select Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
5.3 MAGNETIC GATE LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
3.9 PLATFORM MANUAL DESCENT . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
3.10 GRADE AND SIDESLOPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
5.4 FOOTSWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
3.11 PLATFORM EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
3.12 PARKING AND STOWING MACHINE . . . . . . . . . . . . . . . . . . . . . .3-18 5.5 ANTI-VANDALISM PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
3.13 PLATFORM RAILS FOLD-DOWN PROCEDURE 5.6 JLG™ MOBILE CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19 Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Platform with Dual Rail Extension Deck . . . . . . . . . . . . . . . .3-19 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
3.14 MACHINE LIFTING AND TIE DOWN . . . . . . . . . . . . . . . . . . . . . .3-20 Document Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
ii 31217186
TABLE OF CONTENTS
SECTION - 6 - OPERATION SPECIFICATIONS AND MAINTENANCE Wheel and Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 Wheel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Other Publications Available Specific to this Machine . . .6-1 6.6 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Serial Number Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.2 MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 6.7 DIAGNOSTIC TROUBLE CODES (DTC) . . . . . . . . . . . . . . . . . . . 6-20
Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 6.8 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Platform Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 SECTION - 7 - INSPECTION AND REPAIR LOG
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
6.3 BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Delta-Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Green Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
6.4 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Hydraulic Oil Operating Temperature Chart . . . . . . . . . . . . .6-9
6.5 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Engaging the Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Hydraulic Oil Check Procedure . . . . . . . . . . . . . . . . . . . . . . . 6-11
Battery Maintenance and Safety Practices. . . . . . . . . . . . . 6-12
Battery Quick-Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Tire Wear and Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
31217186 iii
TABLE OF CONTENTS
LIST OF TABLES
1-1 Minimum Approach Distances (M.A.D.). . . . . . . . . . . . . . . .1-6
1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . . . . . . . . . .1-7
2-1 High Drive Cutout Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
2-2 Tilt Activation Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
iv 31217186
SECTION 1 - SAFETY PRECAUTIONS
31217186 1-1
SECTION 1 - SAFETY PRECAUTIONS
• Ensure that the machine is to be used in a manner which is within • This machine can be operated in nominal ambient temperatures
the scope of its intended application as determined by JLG. of 0o F to 104o F (-20o C to 40o C). Consult JLG to optimize opera-
• All operating personnel must have a thorough understanding of tion outside of this temperature range.
the intended purpose and function of the MEWP controls, includ- Machine Inspection
ing platform, ground and emergency descent controls.
• Read, understand, and obey all applicable employer, local, and • Do not operate this machine until the inspections and functional
governmental regulations as they pertain to your utilization and checks have been performed as specified in Section 2 of this man-
application of the machine. ual.
Workplace Inspection • Do not operate this machine until it has been serviced and main-
tained according to the maintenance and inspection require-
• Precautions to avoid all hazards in the work area must be taken by ments as specified in the machine’s Service and Maintenance
the user before and during operation of the machine. Manual.
• Do not operate or raise the platform from a position on trucks, • Ensure all safety devices are operating properly. Modification of
trailers, railway cars, floating vessels, scaffolds, or other equipment these devices is a safety violation.
unless the application is approved in writing by JLG.
• Before operation, check work area for overhead hazards such as
electric lines, bridge cranes, and other potential overhead obstruc- MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT-
tions. TEN PERMISSION FROM THE MANUFACTURER.
• Check operating surfaces for holes, bumps, drop-offs, obstruc- • Do not operate any machine on which the safety or instruction
tions, debris, concealed holes, and other potential hazards. placards or decals are missing or illegible.
• Check the work area for hazardous locations. Do not operate the • Check the machine for modifications to original components.
machine in hazardous environments unless approved for that pur- Ensure that any modifications have been approved by JLG.
pose by JLG.
• Avoid accumulation of debris on platform floor. Keep mud, oil,
• Ensure that the ground conditions are adequate to support the grease, and other slippery substances from footwear and platform
maximum tire load indicated on the tire load decals located on the floor.
chassis adjacent to each wheel.
1-2 31217186
SECTION 1 - SAFETY PRECAUTIONS
1.3 OPERATION • Always ensure that power tools are properly stowed and never left
hanging by their cord from the platform work area.
General • Do not assist a stuck or disabled machine by pushing or pulling
except by pulling at the chassis tie-down lugs.
• Machine operation requires your full attention. Bring the machine
to a full stop before using any device, i.e. cell phones, two-way • Fully lower platform and shut off all power before leaving
radios, etc. that will distract your attention from safely operating machine.
the machine. • Remove all rings, watches, and jewelry when operating machine.
• Do not use the machine for any purpose other than positioning Do not wear loose fitting clothing or long hair unrestrained which
personnel, their tools, and equipment. may become caught or entangled in equipment.
• Before operation, the user must be familiar with the machine • Persons under the influence of drugs or alcohol or who are subject
capabilities and operating characteristics of all functions. to seizures, dizziness, or loss of physical control must not operate
this machine.
• Never operate a malfunctioning machine. If a malfunction occurs,
shut down the machine. Remove the unit from service and notify • Hydraulic cylinders are subject to thermal expansion and contrac-
the proper authorities. tion. This may result in changes to the platform position while the
machine is stationary. Factors affecting thermal movement can
• Do not remove, modify, or disable any safety devices. include the length of time the machine will remain stationary,
• Never slam a control switch or lever through neutral to an oppo- hydraulic oil temperature, ambient air temperature, and platform
site direction. Always return switch to neutral and stop before position.
moving the switch to the next function. Operate controls with
slow and even pressure.
• Do not allow personnel to tamper with or operate the machine
from the ground with personnel in the platform, except in an
emergency.
• Do not carry materials directly on platform railing unless approved
by JLG.
• When two or more persons are in the platform, the operator shall
be responsible for all machine operations.
31217186 1-3
SECTION 1 - SAFETY PRECAUTIONS
• Prior to operation, ensure all gates and rails are fastened and
secured in their proper position.
1-4 31217186
SECTION 1 - SAFETY PRECAUTIONS
Electrocution Hazards
31217186 1-5
SECTION 1 - SAFETY PRECAUTIONS
Table 1-1. Minimum Approach Distances (M.A.D.) • Before driving on floors, bridges, trucks, and other surfaces, check
allowable capacity of the surfaces.
VOLTAGE RANGE MINIMUM APPROACH DISTANCE • Never exceed the maximum platform capacity as specified on the
(Phase to Phase) in Feet (Meters) platform. Keep all loads within the confines of the platform, unless
authorized by JLG.
0 to 50 KV 10 (3)
• Keep the chassis of the machine a minimum of 2 ft (0.6 m) from
Over 50KV to 200 KV 15 (5) holes, bumps, drop-offs, obstructions, debris, concealed holes,
Over 200 KV to 350 KV 20 (6) and other potential hazards at the ground level.
Over 350 KV to 500 KV 25 (8) • Do not operate the machine when wind conditions exceed specifi-
cations shown in Section 6.2 or as shown on the capacity placard
Over 500 KV to 750 KV 35 (11) on the platform billboard. Factors affecting wind speed are: plat-
form elevation, surrounding structures, local weather events, and
Over 750 KV to 1000 KV 45 (14) approaching storms.
NOTE: This requirement shall apply except where employer, local or governmental • Wind speed can be significantly greater at height than at ground
regulations are more stringent. level.
• Wind speed can change rapidly. Always consider approaching
Tipping Hazards weather events, the time required to lower the platform, and
methods to monitor current and potential wind conditions.
• Ensure that the ground conditions are adequate to support the
maximum tire load indicated on the tire load decals located on the • Do not cover or increase surface area of the platform or the load.
chassis adjacent to each wheel. Do not travel on unsupported sur- Do not carry large surface area items in the platform when operat-
faces. ing outdoors. The addition of such items increases the exposed
wind area of the machine. Increased areas exposed to wind will
• The user must be familiar with the operating surface before driv- decrease stability.
ing. Do not exceed the allowable sideslope and grade while driv-
ing. • Do not increase the platform size with unauthorized modifica-
tions, deck extensions, or attachments.
• Do not elevate platform or drive with platform elevated while on
or near a sloping, uneven, or soft surface. Ensure machine is posi-
tioned on a smooth, firm surface within the limits of the maximum
operating slope before elevating platform or driving with the plat-
form in the elevated position.
1-6 31217186
SECTION 1 - SAFETY PRECAUTIONS
31217186 1-7
SECTION 1 - SAFETY PRECAUTIONS
1-8 31217186
SECTION 1 - SAFETY PRECAUTIONS
Crushing and Collision Hazards • Always post a lookout when driving in areas where vision is
obstructed.
• Approved head gear must be worn by all operating and ground • Keep non-operating personnel at least 6 ft (1.8 m) away from
personnel. machine during all operations.
• Keep hands and limbs out of the scissor arm assembly during • Under all travel conditions, the operator must limit travel speed
operation and when elevated without safety prop engaged. according to conditions of ground surface, congestion, visibility,
• Watch for obstructions around machine and overhead when driv- slope, location of personnel, and other factors.
ing. Check clearances above, on sides, and bottom of platform • Be aware of stopping distances in all drive speeds. When driving in
when lifting or lowering platform. high speed, reduce drive speed before stopping. Travel grades in
• During operation, keep all body parts inside platform railing. low speed only.
• Do not use high speed drive in restricted or close quarters or when
driving in reverse.
• Exercise extreme caution at all times to prevent obstacles from
striking or interfering with operating controls and persons in the
platform.
• Ensure that operators of other overhead and floor level machines
are aware of the MEWP’s presence. Disconnect power to overhead
cranes. Barricade floor area if necessary.
• Do not operate over ground personnel. Warn personnel not to
work, stand, or walk under a raised platform. Position barricades
on floor as necessary.
31217186 1-9
SECTION 1 - SAFETY PRECAUTIONS
1-10 31217186
SECTION 1 - SAFETY PRECAUTIONS
31217186 1-11
SECTION 1 - SAFETY PRECAUTIONS
NOTES:
1-12 31217186
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
31217186 2-1
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
2-2 31217186
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.
NOTICE
JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR
THE SPECIFIC JLG PRODUCT MODEL.
31217186 2-3
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
2-4 31217186
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
' '
)$//75$9(/5(675$,1721/<
0"% 0"%
31217186 2-5
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
2-6 31217186
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
Inspection Diagram
10
11
1 2
9
4 6
OAD01110
3 12 5
31217186 2-7
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
2-8 31217186
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
g. With the platform elevated on a smooth, firm, level sur- 3. With the platform in the stowed position:
face with no overhead obstructions, drive the machine
to check if the high drive cutback speed limit is a. Drive the machine on a grade, not to exceed the rated
engaged at the height indicated in Table 2-1. Ensure gradeability, and stop to ensure the drive motor brakes
drive speed reduces from high speed to a slower speed. hold.
b. Check the tilt indicator light to verify proper operation.
Table 2-1. High Drive Cutout Height The light should be illuminated if tilted beyond allowed
settings in Table 2-2.
HIGH DRIVE SPEED NOTE: When the tilt indicator warning is activated, drive, lift up, and
MODEL DRIVE SPEED REDUCTION
CUTOUT HEIGHT steer functions are disabled and the platform must be fully low-
ES1330L 2.0 mph (3.2 kph) to ered (stowed) to drive.
37.4 in (0.95 m) Table 2-2. Tilt Activation Setting
ES1530L 0.5 mph (0.8 kph)
31217186 2-9
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
NOTES:
2-10 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED,
USE THE EMERGENCY STOP SWITCH TO STOP THE MACHINE.
31217186 3-1
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
3-2 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
31217186 3-3
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
3.6 BATTERY CHARGING 1. Connect the charger AC input plug to a grounded outlet
using a 3 wire heavy duty extension cord.
The battery charger AC input plug is located inside the frame at the rear 2. After connecting the charger to an AC outlet at the start of
of the machine. Refer to Section 6.3 for battery charger specifications. the charging cycle, verify normal operation of the LED indi-
NOTE: Park the machine in a well-ventilated area before charging. cators on the charger (refer to Section 6.3).
NOTE: Current battery charge state can also be seen on the platform
control station panel LEDs or the MDI Indicator (if equipped) on
the ground control station, when machine is powered up.
ONLY PLUG THE CHARGER INTO A PROPERLY INSTALLED AND GROUNDED OUTLET. DO
NOT USE GROUND ADAPTERS OR MODIFY PLUG. DO NOT TOUCH NON-INSULATED 3. The batteries are fully charged when all three green LED
PORTION OF OUTPUT CONNECTOR OR NON-INSULATED BATTERY TERMINAL. indicators on the platform control station or MDI battery
charger status panel are illuminated.
DO NOT OPERATE CHARGER IF AC SUPPLY CORD IS DAMAGED OR IF THE CHARGER HAS NOTE: If the charger is left plugged in, the charger will automatically
RECEIVED A SHARP BLOW, BEEN DROPPED, OR OTHERWISE DAMAGED IN ANY WAY. restart a complete charge cycle if the batteries voltage drops
below a minimum voltage, or if 30 days have elapsed.
ALWAYS DISCONNECT THE CHARGER AC SUPPLY BEFORE MAKING OR BREAKING THE
(POSITIVE/NEGATIVE) CONNECTIONS TO THE BATTERY.
3-4 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
0"%
DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLAT-
FORM EXCEPT IN AN EMERGENCY.
31217186 3-5
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
3-6 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
MDI Indicator (If Equipped) When a problem occurs and a DTC Code displayed:
The Multifunction Digital Indicator (MDI) displays a Battery Discharge • A LED wrench icon (1) LED illuminates.
Indicator (BDI), a LCD display showing the current hourmeter reading, a • A three to five digit DTC code will display on the DTC LCD display
system distress LED, and Diagnostic Trouble Codes (DTC) when a func- (2) below the wrench icon.
tional problem occurs with the machine.
NOTE: When more than one DTC exists, each DTC will be displayed on
the LCD for three seconds before changing to the next DTC. Once
the last active DTC is displayed, the display will recycle indefi-
nitely until the DTCs are corrected. For DTCs and descriptions,
refer to Section 6.7.
Also located on the MDI are Battery Discharge Indicators (BDI) (3, 4, 5).
The three green LEDs indicate the level of charge (voltage) remaining in
the batteries.
NOTE: When the battery voltage is low and will need a charge soon, the
yellow LED (4) begin to flash.
BDIs and the hourmeter display under normal operating conditions.
When a DTC exists other than 00x DTCs, the BDI LEDs and hourmeter
are not be displayed. Additionally, when the platform is elevated and
the machine is driving in creep mode, the turtle icon is displayed.
1. System Fault LED Indicator (Red LED) 4. Battery Charge Low Indicator (Yellow)
2. Hourmeter/DTC Code Display 5. Battery Re-Charge Indicator (Red)
3. 100% Battery Charge Indicator
(Green)
31217186 3-7
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
0"%
3-8 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
OAD00770
31217186 3-9
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
NOTICE
ALWAYS POSITION EMERGENCY STOP SWITCH TO "OFF" POSITION (PUSHED IN) WHEN
MACHINE IS NOT IN USE.
This toggle switch is used to select operation of either the drive or lift
function. After selecting a function, the joystick controller must be
used to activate that function. Only change the function selected with
the joystick in the neutral position. Otherwise, the function selected
will not change until the joystick is returned to the neutral position.
3-10 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
31217186 3-11
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
3-12 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
31217186 3-13
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
3-14 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
KEEP HANDS AND ARMS OUT OF THE PATH OF THE SCISSOR ARMS AND PLATFORM
WHILE LOWERING.
2. Grasp the T-handle and slowly pull out to lower the scissor
arms/platform. When the platform is lowered to the desired
level, allow the T-handle to return to its closed position.
0"%
31217186 3-15
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
(
3.10 GRADE AND SIDESLOPE
'
&
0"%
-&7&-
3-16 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
FOR MAXIMUM CAPACITY OF THE DECK EXTENSION, REFER TO SECTION 6.2, OR REFER
TO THE CAPACITY PLACARD ON PLATFORM BILLBOARD.
31217186 3-17
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
NOTICE
WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY
CHARGING, THE EMERGENCY STOP AND POWER SELECT SWITCHES MUST BE POSI-
TIONED TO OFF TO PREVENT DRAINING THE BATTERIES.
3. At the ground control station, turn the platform - ground
selector key switch to OFF and remove the key to disable the
machine and prevent unauthorized use.
NOTE: For added protection, the platform control station can be
secured to its mounting plate.
3-18 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
0"%
31217186 3-19
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
0"%
The machine may be lifted using a forklift truck. Lift only using the
built-in forklift pockets on the side of the machine and only with the
platform in the stowed position. First adjust the width of the lifting
tines to fit the machine forklift pockets (1, 2). Then slide the lifting tines
into the forklift pockets and carefully lift machine. 0"%
The machine can also be lifted using a spreader bar and four equal
length straps or chains capable of supporting the full gross weight of
the machine. Lift only using the two lift lugs at the rear of the frame and
the two tie-down/lift lugs at the front of the machine.
3-20 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
Tie Down
When transporting the machine, fully lower the platform (stowed posi-
tion) and secure the machine to the truck or trailer deck. There are two
tie-down/lift up lugs at the front of the machine and two tie-down lugs
at rear of the machine.
31217186 3-21
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
0"%
3-22 31217186
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
MAXIMUM TOWING SPEED IS 2.2 MPH (3.5 KPH) FOR NO FURTHER THAN 60 FEET (18
M).
0"%
MAXIMUM TOWING GRADE 25%.
31217186 3-23
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION
NOTES:
3-24 31217186
SECTION 4 - EMERGENCY PROCEDURES
31217186 4-1
SECTION 4 - EMERGENCY PROCEDURES
KEEP HANDS AND ARMS OUT OF THE PATH OF THE SCISSOR ARMS AND PLATFORM
WHILE LOWERING.
2. Grasp the T-handle and slowly pull out to lower the scissor
arms/platform. When the platform is lowered to the desired
level, allow the T-handle to return to its closed position.
0"%
4-2 31217186
SECTION 4 - EMERGENCY PROCEDURES
31217186 4-3
SECTION 4 - EMERGENCY PROCEDURES
NOTES:
4-4 31217186
SECTION 5 - ACCESSORIES
SECTION 5. ACCESSORIES
5.1 AVAILABLE ACCESSORIES
Market
ACCESSORY ANSI
ANSI CSA Korea CE Japan China AUS
(USA Only)
Magnetic Gate Latch
Footswitch
Anti-Vandalism Package
JLG™ Mobile Control
5.2 OPTIONS/ACCESSORIES RELATIONSHIP TABLE
COMPATIBLE WITH
ACCESSORY INCOMPATIBLE WITH
(Note 1)
Magnetic Gate Latch All None
Footswitch All None
Anti-Vandalism Package All None
JLG™ Mobile Control All None
NOTE 1: Any accessory not listed under “COMPATIBLE WITH” is assumed to be incompatible.
31217186 5-1
SECTION 5 - ACCESSORIES
1
OAD00120
1.Footswitch Assembly
The Footswitch serves as another enable switch in the function
control circuit. It must be depressed in sequence with the plat-
form control joystick trigger switch to enable operation of
machine functions when using the platform controls. Power is
1.Magnetic Gate Latch Assembly removed from the platform controls when the footswitch is
The Magnetic Gate Latch ensures the platform gate latches released.
securely when closed. NOTE: This accessory is only available in Japanese and Korean markets.
Operation Operation
Grasp handle and pull out to unlatch. Swing open the gate. To operate a function, engage the footswitch and joystick trigger
in any sequence before operating a function.
5-2 31217186
SECTION 5 - ACCESSORIES
2
1
0"% 0"%
31217186 5-3
SECTION 5 - ACCESSORIES
5-4 31217186
SECTION 5 - ACCESSORIES
Operation
Download, read, and understand the JLG Mobile Control Supplement
Manual from https://www.JLG.com/mobilecontrol prior to using the
JLG Mobile Control.
NEVER DRIVE THE MACHINE USING JLG MOBILE CONTROL WHILE STANDING IN THE b
PLATFORM, OR WITHOUT CLEAR LINE-OF-SIGHT BETWEEN THE MACHINE AND ITS c
TRAVEL PATH, AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER.
d
Document Resources
Access to application related documentation.
1. Select Settings (a) from the Home Screen
2. Select either:
b. JLG Mobile Control Supplement manual
c. Legal Statements (FCC, ISED)
d. Regulatory Statements (EULAs, DoC)
31217186 5-5
SECTION 5 - ACCESSORIES
NOTES:
5-6 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
0"%
The serial number plate is fixed to the frame on the front of the
machine. Exact size and placement of the plate may vary depending
upon market.
31217186 6-1
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
6-2 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Maximum Working Height 18.4 ft (5.6 m) Maximum Working Height 20.8 ft (6.3 m)
Overall Machine Height (Stowed) 71.8 in (182.4 cm) Overall Machine Height (Stowed) 70.8 in (180 cm)
Overall Machine Height (Elevated) 16 ft (4.9 m) Overall Machine Height (Elevated) 18.2 ft (5.55 m)
Platform Height (Ground to Platform Floor) Platform Height (Ground to Platform Floor)
Stowed 28.1 in (71.4 cm) Stowed 31.1 in (79 cm)
Elevated 12.5 ft (3.81 m) Elevated 14.9 ft (4.5 m)
Safety Prop Engaged 61.8 in (157 cm) Safety Prop Engaged 76.2 in (193.5 cm)
Rail Height (Platform Floor to Top of Rail) 43.8 in (111.3 cm) Rail Height (Platform Floor to Top of Rail) 39.9 in (101.3 cm)
Overall Machine Width 29.9 in (76 cm) Overall Machine Width 29.9 in (76 cm)
Overall Machine Length 57.5 in (146.1 cm) Overall Machine Length 57.5 in (146.1 cm)
Extension Deck Length 21.7 in (55.1 cm) Extension Deck Length 21.7 in (55.1 cm)
31217186 6-3
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
ES1530L
Platform Capacities
DESCRIPTION
(All Other Markets)
Maximum Working Height DESCRIPTION ES1330L ES1530L
20.8 ft (6.3 m)
Overall Machine Height (Stowed) Operating Personnel 2 persons (Indoor) 1 person
Fixed Rails 70.8 in (180 cm) 1 person (Outdoor)
Dual Rails 74.8 in (190.1 cm)
Platform Rated Load 500 lb (227 kg)
Overall Machine Height (Elevated)
Fixed Rails 18.2 ft (5.55 m) Extension Deck Rated Load 253 lb (115 kg)
Dual Rails 18.5 ft (5.64 m)
Maximum Operating Wind Speed
Platform Height (Ground to Platform Floor) Indoor 0 mph (0 m/s)
Stowed 31.1 in (79 cm) Outdoor 28 mph (12.5 m/s)
Elevated 14.9 ft (4.5 m)
Safety Prop Engaged 76.2 in (193.5 cm) Maximum Horizontal Side Force (Indoor)
CE 90 lb (400 N) 45 lb (200 N)
Rail Height (Platform Floor to Top of Rail) Japan -- 40 lb (180 N)
Fixed Rails 43.8 in (111.3 cm) All Other Markets 45 lb (200 N) 45 lb (200 N)
Dual Rails 44 in (111.7 cm)
Maximum Horizontal Side Force (Outdoor) 45 lb (200 N)
Overall Machine Width 29.9 in (76 cm)
Overall Machine Length 57.5 in (146.1 cm) NOTE: INDOOR USE is use of a MEWP in areas shielded from wind so
Extension Deck Length 21.7 in (55.1 cm) that there is no wind. OUTDOOR USE is use of a MEWP in an envi-
ronment that can be exposed to wind.
Wheelbase 42.3 in (107.4 cm) NOTE: In the Japan and AUS markets, ES1530L is rated for INDOOR USE
only.
6-4 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Tires Batteries
DESCRIPTION ES1330L, ES1530L
DESCRIPTION Lead Acid AGM
Size 10 in x 3 in (255 mm x 76 mm)
Voltage (24V System - Series) 12V per battery
Wheel Bolt Torque(M10 x 1.5 Bolt) 43 ft.lb. (58 Nm)
Amp Hour Rating (@ 20 hr) 130 Ah 115 Ah
Reserve Capacity (@ 25 A) 225 min 235 min
Weight 66.1 lb (30 kg)
31217186 6-5
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
6-6 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
."'
31217186 6-7
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Capacities NOTE: Aside from JLG recommendations, it is not advisable to mix oils
of different brands or types, as they may not contain the same
• Hydraulic Reservoir (at Full Mark): 1.32 gal (5 L) required additives or be of comparable viscosities.
• Hydraulic System (Including Reservoir): 1.45 gal (5.5 L)
6-8 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
#&
%LRGHJUDGHDEOH
9HJHWDEOH2LOV
)LUH5HVLVWDQW
&V77\SLFDO
5HDGLOO\
3RO\RO(VWHUV
6\QWKHWLF
0LQHUDO2LOV
1RQWR[LF
'HVFULSWLRQ
9LUWXDOO\
9LVF,QGH[
6\QWKHWLF
9LVFRVLW\
)
0RELOÀXLG ;
0RELO($/(QYLURV\Q+ ; ;
0RELO([FHO ; ;
0RELO([FHO ;
5HDGLO\ELRGHJUDGDEOHFODVVL¿FDWLRQLQGLFDWHV
RQHRIWKHIROORZLQJ
&2&RQYHUVLRQ!SHU(3$
&2&RQYHUVLRQ!SHU&(&/$
9LUWXDOO\1RQWR[LFFODVVL¿FDWLRQLQGLFDWHV
' DQ/&!SSPSHU2(&'
)LUH5HVLVWDQWFODVVL¿FDWLRQLQGLFDWHV
)DFWRU\0XWXDO5HVHDUFK&RUS )05& $SSURYDO
127,&(
0$&+,1(23(5$7,2186,1*121-/*$33529('
+<'5$8/,&)/8,'62523(5$7,212876,'(2)
7+(7(03(5$785(%281'$5,(6287/,1(',1
7+(+<'5$8/,&)/8,'23(5$7,21&+$570$<
&
5(68/7,135(0$785(:($525'$0$*(72
&20321(1762)7+(+<'5$8/,&6<67(0
620()/8,'60$<127%($9$,/$%/()5207+()$&725<
%
0"%
31217186 6-9
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
3/$7)2500$,1'(&.+(,*+7
Prop Disengaged
6-10 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
31217186 6-11
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
ENSURE BATTERY ACID DOES NOT COME INTO CONTACT WITH SKIN OR CLOTHING. PLATES
WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING WITH BATTERIES.
NEUTRALIZE ANY BATTERY ACID SPILLS WITH BAKING SODA AND WATER.
ADD ONLY DISTILLED WATER TO BATTERIES. WHEN ADDING DISTILLED WATER TO THE
BATTERIES, A NON-METALLIC CONTAINER AND/OR FUNNEL MUST BE USED. Battery Quick-Disconnect
Check the electrolyte level of the batteries often, adding only distilled
water when required. When fully charged, battery fluid level should be The battery quick-disconnect allows all
1/8" below vent tubes. machine power to be disconnected easily at
the batteries without removing battery cables
• DO NOT fill to bottom of vent tubes. from the battery posts. To disconnect power, 1702155A
• DO NOT allow fluid level to go below the top of the plates when locate the red quick-disconnect connector on
charging or operating. top of the batteries inside the battery com-
partment and pull halves apart.
6-12 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Tire Wear and Damage If any of the following is discovered during tire inspection, measures
must be taken to remove the JLG product from service immediately.
The tire and rim assemblies installed on machines have been approved Arrangements must be made for replacement of the tires or tire assem-
by the tire manufacturer for applications in which those products are blies. Both tires/wheels on the same axle must be replaced:
intended to be used. The tire and rims installed on each product model • If the overall diameter of the tire is less than one of the following:
have been designed for stability requirements, which consist of track
width, tire compound, and load capacity. Tire changes such as rim 76 x 255 Tire – 9.5 in (243 mm) minimum;
width, centerpiece location, larger or smaller diameter, tire compound, • If any uneven wear is discovered:
etc., without written manufacturers approval, could result in an unsafe
condition regarding stability. A tire with significant damage in the tread area or sidewall
requires immediate evaluation before placing the machine into
The tires and rims installed on machines are to be inspected daily as service. If a cut, tear, chunk, or other discrepancy exceeds any one
part of the daily walk-around inspection. JLG requires that the daily or more of the following dimensions, the tire must be replaced:
walk-around inspection be performed at each operator change during 3.0 in. (76 mm) long
a shift and at each shift change. 0.75 in. (19 mm) wide
0.75 in. (19 mm) deep;
Wheel and Tire Replacement • If the metal wheel is visible at any point through the tread area of
the tire;
JLG recommends that any replacement tire be the same size and brand
as originally installed on the machine or offered by JLG as an approved • If more than one discrepancy exists in any quadrant of the wheel
replacement. Please refer to the JLG Parts Manual for the part number (within 90 degrees of one another).
of the approved tires for a particular machine model.
31217186 6-13
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Wheel Installation Tighten the mounting bolts to the proper torque to prevent wheels
from coming loose. Use a torque wrench to tighten.
1. Install wheel (1) onto hub (2).
2. Start mounting bolts (3) by hand to prevent cross threading.
DO NOT use a lubricant on threads.
3. Tighten bolts in the following sequence:
6-14 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
0"%
31217186 6-15
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
1. ANSI
2. China, Korea (Dual Rails)
3. Japan, AUS
4. CE
5. China, Korea (Fixed Rails)
6. CSA
0"%
6-16 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
0"%
31217186 6-17
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Decals
ENGLISH CSA ENG/KOR ENG/CHI (GB) JAPAN CE AUS
ITEM
(1001247301-D) (1001254501-C) (1001247302-D) (1001247303-D) (1001247304-D) (1001247305-D) (1001256628-A)
1 1701504 1701504 1701504 1701504 1701504 1701504 1701504
2 1701640 1701640 1701640 1701640 1701640 1701640 1701640
3 1703819 1703819 1703819 1703819 1703819 1703819 1703819
4 1001248126 1001248126 1001248126 1001248126 1001248126 1001248126 1001248126
5 1704016 1704016 1704016 1704016 1704016 1704016 1704016
6 1704277 1704277 1704277 1704277 1001213582 1704277 1704277
7 1704412 1704412 1704412 1704412 1704412 1704412 1704412
8 1001132359 1001132359 1001132359 1001132359 1001132359 1001132359 1001132359
9 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864
10 1001220430 1001220430 1001220430 1001220430 1001220430 1001220430 1001220430
11 1702155 1702155 1702155 1702155 1702155 1702155 1702155
12 1703816 1704684 1001247309 1001247311 -- -- --
13 1001146794 1001146794 1001146794 1001146794 1001146794 -- 1001146794
14 1001211777 1705311 1001249893 1001249894 1001219172 1001219172 1001219172
15 1001211779 1001211779 1001211779 1001211779 1001219171 1001219171 1001219171
16 -- 1001215749 -- -- -- -- --
6-18 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
26 1001249939 (ES1330L) 1001249939 (ES1330L) 1001249939 (ES1330L) 1001249939 (ES1330L) 1001249939 (ES1330L) 1001249939 (ES1330L) 1001249939 (ES1330L)
1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L)
27 1001246681 (ES1330L) 1001246681 (ES1330L) 1001246681 (ES1330L) 1001246681 (ES1330L) 1001246681 (ES1330L) 1001246681 (ES1330L) 1001246681 (ES1330L)
1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L) 1001246682 (ES1530L)
28 1001247660 1001247660 1001247660 1001247660 1001247660 1001247660 1001247660
29 -- -- -- -- -- 1001173703 --
30 -- -- -- -- 1001246679 -- 1001246679
31 1001092071 1001092580 -- -- -- -- 1001092071
32 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290
33 1001212291 1001212291 1001212291 1001212291 1001212291 1001212291 1001212291
31217186 6-19
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
6.7 DIAGNOSTIC TROUBLE CODES (DTC) If a correction is made during a check, conclude the check by recy-
cling machine power by using the emergency stop switch.
IMPORTANT
THE CODES LISTED IN THE FOLLOWING TABLE IS NOT A COMPLETE LISTING OF SHOULD A FAULT OCCUR THAT CANNOT BE CORRECTED BY THE OPERATOR, THE PROB-
MACHINE DTC. THIS LISTING SHOWS ONLY THOSE THAT AN OPERATOR MAY BE ABLE LEM MUST BE REFERRED TO A MECHANIC QUALIFIED TO REPAIR THIS MODEL OF JLG
TO CORRECT DUE TO OPERATING ERROR. LIFT.
The DTC table following is sorted in groups by the first two digits. These
digits represent the number of flashes the system distress indicator
lamp will flash on the platform indicator panel when a fault occurs.
The more detailed three to five digit code numbers in the DTC column
of the following tables are only indicated on a JLG handheld diagnostic
analyzer connected to the machine, or on the Ground Control Station
MDI, if equipped.
To troubleshoot multiple DTCs, start with the DTC with the higher first
two digits.
6-20 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Flash
DTC Help Message Alarm Action Trigger
Code
001 EVERYTHING OK None None · No Motion restrictions • Platform Mode and no Faults are active.
002 GROUND MODE OK None None · No Motion restrictions • Ground Mode and no Faults are active.
003 ALARM SOUNDING – TILTED & ABOVE ELE- PF: Continuous None · No Motion restrictions • Platform is elevated and chassis is not level
VATION
004 DRIVING AT CUTBACK – ABOVE ELEVATION None None · DriveState = CREEP • Platform is elevated and the machine is in the drive mode of operation
005 DRIVE & LIFT UP PREVENTED TILTED & ELE- PF: Continuous None • DriveState = PREVENTED • Driving and lift up are not possible since the platform is elevated and the
VATED • LiftUpState = PREVENTED chassis is not level.
006 LIFT UP PREVENTED – MAX HEIGHT ZONE A None None • LiftUpState = PREVENTED • The vehicle has reached the maximum height allowed by the Indoor/Out-
door selection and further lift up motion is not possible.
007 DRIVING AT CUTBACK – POTHOLE STILL None None • DriveState = CREEP • While stowed, drive speed is reduced (due to lower ground clearance) since
ENGAGED the control system detected that the pot-hole protection mechanism is
deployed (failed to retract).
• Clear the obstacle blocking the pot-hole protection mechanism, repair the
mechanical problem, re-adjust the pot-hole limit switches, or repair the
wiring to correct the problem.
• Alternately, there may be difficulty with the Elevation Angle Sensor that
causes the Control System to improperly believe the platform is stowed.
008 FUNCTIONS LOCKED OUT – SYSTEM POW- None None • Enter SafeMode • A period of time elapsed without activity and the Control System entered a
ERED DOWN • LiftDownState = PREVENTED low-power state to preserve battery charge (2 hours). Cycle the Ground
EMS in GroundMode or the Platform EMS in PlatformMode to re-enable
the vehicle.
• Two hours without Drive Forward, Drive Reverse, Lift Up, Lift Down, Steer
Left, or Steer Right.
• Timer resets if user changes PlatformMode/GroundMode
31217186 6-21
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Flash
DTC Help Message Alarm Action Trigger
Code
009 DRIVE PREVENTED – ELEVATED ABOVE None None • DriveState = PREVENTED • The Drive Cutout functionality is enabled, and the Platform is Elevated
DRIVE CUTOUT HEIGHT above the Calibrated Cutout Height.
211 POWER CYCLE None 2_1 • No Motion restrictions • This Help Message is issued at each power-up. This serves to indicate which
messages have been recorded in the failure log since the last power-up
event.
212 KEYSWITCH FAULTY None 2_1 • Force to GroundMode • Both the Ground Select and Platform Select signals are energized, which
means there is an issue with the keyswitch or one of the lines are shorted
to battery.
221 FUNCTION PROBLEM – HORN PERMA- None 2_2 • Horn Prevented • Horn Switch in the Platform Control Box was closed during power-up.
NENTLY SELECTED Release or repair the switch to clear the message.
2210 TRIGGER CLOSED TOO LONG WHILE IN NEU- None 2_2 • TriggerState = FALSE therefore • Trigger Switch on the Platform Control Box was closed for more than five
TRAL • DriveState = PREVENTED seconds while the Joystick (accelerator) was in the neutral position (cen-
• LiftUpState = PREVENTED tered). Release switch or repair the switch / wiring to clear the difficulty.
• LiftDownState = PREVENTED
222 FUNCTION PROBLEM – INDOOR / OUTDOOR None 2_2 • Previously selected Indoor / Out- • Indoor / Outdoor Switch in the Platform Control Box was closed during
PERMANENTLY SELECTED door Mode maintained power-up. Release or repair the switch to clear the message.
223 FUNCTION PROBLEM – DRIVE & LIFT None 2_2 • MoveState = LIFT • The Drive - Lift Selector Switch indicates that both functions are selected
ACTIVE TOGETHER • DriveState = PREVENTED simultaneously. Repair the wiring or switch to clear the message.
• LiftUpState = PREVENTED
• LiftDownState = PREVENTED
2232 FUNCTION PROBLEM – DRIVE & LIFT BOTH None 2_2 • MoveState = LIFT • In PlatformMode, the Drive - Lift Selector Switch indicates that neither
OPEN • DriveState = PREVENTED function is selected. Repair the wiring or switch to clear the message.
• LiftUpState = PREVENTED
• LiftDownState = PREVENTED
224 FUNCTION PROBLEM – STEER LEFT PERMA- None 2_2 • DriveState = PREVENTED • Steer Left Switch in the Platform Control Box was closed during power-up.
NENTLY SELECTED Release or repair the switch to clear the message.
6-22 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Flash
DTC Help Message Alarm Action Trigger
Code
225 FUNCTION PROBLEM – STEER RIGHT PER- None 2_2 • DriveState = PREVENTED • Steer Right Switch in the Platform Control Box was closed during power-
MANENTLY SELECTED up. Release or repair the switch to clear the message.
228 FUNCTION LOCKED OUT – ACCELERATOR None 2_2 • DriveState = PREVENTED • Selected function (Drive or Lift) is not allowed because the joystick (accel-
NOT CENTERED • LiftUpState = PREVENTED erator) was not centered at power-up. Return joystick to center momentar-
• LiftDownState = PREVENTED ily.
229 FUNCTION PROBLEM – TRIGGER PERMA- None 2_2 • DriveState = PREVENTED • Trigger Switch in the Platform Control Box was closed at power-up. Release
NENTLY CLOSED • LiftUpState = PREVENTED switch or repair the switch / wiring to clear the difficulty.
• LiftDownState = PREVENTED
231 FUNCTION PROBLEM – LIFT PERMANENTLY None 2_3 In GroundMode then • Lift Switch (Up or Down) in the Ground Control Box was closed during
SELECTED • LiftUpState = PREVENTED power-up. Release or repair the switch to clear the message.
• LiftDownState = PREVENTED
232 GROUND LIFT UP/DOWN ACTIVE TOGETHER None 2_3 In GroundMode then • In GroundMode, the control system has detected the Lift Up and Down are
• LiftUpState = PREVENTED active simultaneously. Check the Lift Switch and associated wiring in the
• LiftDownState = PREVENTED Ground Control Box.
242 AMBIENT TEMPERATURE SENSOR – OUT OF PF: Continuous 2_4 • Drive and Lift Restrictions • The temperature as communicated by the temperature/tilt sensor is
RANGE HIGH greater than 185° F (85° C).
253 DRIVE PREVENTED – CHARGER CONNECTED None 2_5 • DriveState = PREVENTED • Driving is not possible since the vehicle is charging.
254 DRIVE & LIFT UP PREVENTED – CHARGER None 2_5 • DriveState = PREVENTED • Driving and Lifting are not possible since the vehicle is charging and it is
CONNECTED • LiftUpState = PREVENTED configured to prevent all motion.
31217186 6-23
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Flash
DTC Help Message Alarm Action Trigger
Code
255 PLATFORM OVERLOADED PF: 5000ms ON/ 2_5 • Drive and Lift Restrictions • While the Load Sensing System is enabled, the Platform Load measured by
2000ms OFF the Load Sensing System is excessive. Functions from Platform Control Sta-
tion are prevented, and functions from Ground Control may be prevented,
GND: 5000ms depending on machine configuration (Markets other than Japan).
ON/2000ms OFF • For the Japanese Market, only Lift Up is prevented and Drive (at creep
speed) is allowed in the stowed position .
• Refer to LSS functionality for Lift and Drive restrictions.
256 DRIVE PREVENTED – POTHOLE NOT PF: 500ms On/ 2_5 • DriveState = PREVENTED • While elevated, driving is not possible since the control system detected
ENGAGED 500ms Off that the pot-hole protection mechanism failed to deploy. Clear the obsta-
cle blocking the pot-hole protection mechanism, repair the mechanical
GND: 500ms On/ problem, re-adjust the pot-hole limit switches, or repair the wiring to cor-
500ms Off rect the problem.
• Alternately, there may be difficulty with the Elevation Angle Sensor that
causes the Control System to improperly believe the platform is elevated.
2568 TEMPERATURE CUTOUT ACTIVE - AMBIENT If Transport- 2_5 • Drive and Lift Restrictions • The temperature as communicated by the temperature sensor located on
TEMPERATURE TOO LOW Mode = TRUE the temperature/tilt sensor is less than or equal to {PERSONALITIES-
PF: Continuous >TEMP CUTOUT->CUTOUT SET}
If Transport- • (See Low Temperature Cutout Functionality)
Mode = FALSE • This DTC shall not be displayed in GroundMode, and no restrictions shall be
PF: OFF implemented.
421 POWER MODULE TOO HOT - PLEASE WAIT None 4_2 • DriveState = PREVENTED • Heatsink temperature above 203°F (95° C).
• LiftUpState = PREVENTED • Possible Cause:
• Controller is operating in an extreme environment.
• Excessive load on vehicle.
• Improper mounting of controller
6-24 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Flash
DTC Help Message Alarm Action Trigger
Code
4235 POWER MODULE TOO HOT - REDUCED None 4_2 • DriveState =CREEP • Heatsink temperature exceeded 185° F (85° C).
OPERATION • LiftUpState = CREEP • Effect: Reduced drive and brake torque.
• Possible Cause:
• Controller is performance-limited at this temperature.
• Controller is operating in an extreme environment.
• Excessive load on vehicle
• Improper mounting of controller.
4236 POWER MODULE TOO COLD - MODULE None 4_2 • DriveState = PREVENTED • Heatsink temperature below -40° F(-40°C).
SHUTDOWN • LiftUpState = PREVENTED • Possible Cause:
• Controller is operating in an extreme environment.
426 MASTER MODULE TEMPERATURE – OUT OF None 4_2 • Normal operation • The Ground Module's internal temperature sensor is out of range. (< 104°
RANGE F (40° C) or > 302° F (150° C)
441 BATTERY VOLTAGE TOO LOW – SYSTEM None 4_4 • SafeMode • Battery Voltage(VBAT) momentarily dropped below 14.5V when using
SHUTDOWN • LiftDownState = PREVENTED flooded lead-acid batteries, or 16.0V when using AGM batteries. With a low
battery charge, this can occur during heavy current demand due to Drive,
Steer, or Lift Up. Recharge batteries or check for damaged batteries, sul-
fated batteries, or poor power connections.
442 BATTERY VOLTAGE TOO HIGH – SYSTEM None 4_4 • Enter SafeMode • The Ground Module measured excessively high battery voltage (VBAT)
SHUTDOWN • LiftDownState = MAX (>32.0V) and de-energized the Main Line Contactor and Battery Relay to
protect system devices and was unable to bring voltage down to normal
operating range. This may be due to improper battery charging or incor-
rect voltage batteries being used.
4421 LOGIC SUPPLY VOLTAGE OUT OF RANGE None 4_4 • Enter SafeMode • The Ground Module's VSW voltage was measured to be more than 32V.
HIGH • LiftDownState = MAX This may be caused by loose battery terminal, severely discharge batteries,
a damaged battery, or an improper wire harness connection.
31217186 6-25
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
Flash
DTC Help Message Alarm Action Trigger
Code
4424 POWER MODULE VOLTAGE TOO LOW - MOD- None 4_4 • DriveState = PREVENTED • Severe B+ Undervoltage Set: Capacitor bank voltage dropped below
ULE SHUTDOWN • LiftUpState = PREVENTED Severe Undervoltage limit with FET bridge enabled.
• Effect: Reduced Drive Torque
• Possible Cause:
• Battery menu parameters are misadjusted
• Non-controller system drain on battery
• Battery resisitance too high
• Battery disconnected while driving
• Blown B+ fuse or main contactor not closed
4475 POWER MODULE - BDI FAULT None 4_4 • DriveState = PREVENTED • Pump BDI Fault Set: BDI Percentage charge at 0% when the pump was
• LiftUpState = PREVENTED activated.
• Effect: ShutdownPump
• Possible Cause:
• Battery is fully discharged
• BDI parameters are mis-tuned
4476 BATTERY VOLTAGE TOO HIGH – UNPLUG None 4_4 • Enter SafeMode • The Ground Module momentarily measured excessively high battery volt-
CHARGER • LiftDownState = MAX age (VBAT) (>32.0V) and entered SafeMode to protect system devices.
This may be due to improper battery charging or incorrect voltage batteries
being used.
4477 BATTERY VOLTAGE TOO HIGH – FORCING None 4_4 Lift Down = PREVENTED • The Ground Module momentarily measured excessively high battery volt-
DISCHARGE Lift Up = PREVENTED age (VBAT) (>32.0V) and entered SafeMode. This may be due to improper
Drive = PREVENTED battery charging or incorrect voltage batteries being used.
6-26 31217186
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
31217186 6-27
SECTION 6 - OPERATION SPECIFICATIONS AND MAINTENANCE
NOTES:
6-28 31217186
SECTION 7 - INSPECTION AND REPAIR LOG
DATE COMMENTS
31217186 7-1
SECTION 7 - INSPECTION AND REPAIR LOG
DATE COMMENTS
7-2 31217186
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg, PA 17233-9533 USA
(717) 485-5161 (Corporate)
(877) 554-5438 (Customer Support)
(717) 485-6417