H.R.
STEEL INDUSTRIES PVT LTD
BLACK MATERIAL RECEIVING & INSPECTION
PROCESS CHECK LIST
Sl. Control OBSERVATION
CHECKING PARAMETERS Method DURATION
No. Range
1.0 DEGREASING (120 Grams/Liter) AS REQUIRED
Remove Oil & Dirt
a Temperature Thermometer 80oC - 85oC
b Duration Watch 20-25 Mins
c Cold Water Rinsing - 1
d Cold Water Rinsing- 1
2.0 ACID PICKLING
BATH - 01 -(Iron Content- 12-16 1.03 TO 1.06
1.1 Hydrometer 20-25 Min
gms/Ltr Max) (12-6%)
BATH - 02 -(Iron Content- 08-12 1.08 TO 1.10
1.2 Hydrometer 10-12 Min
gms/Ltr Max) (20-16%)
1.10 TO 1.12
1.3 BATH - 03 -(Clean Acid Solution) Hydrometer 5-8 Min
(24-20%)
03 COLD RISING
3.1 Temperature Thermometer Room Temp. AS REQUIRED
3.2 Check ph PH Paper 05 to 06
04 PRESSURE WASH WITH AGITATION AS REQUIRED
4.1 CHECK PH AT EXIT POINT PH Paper 06 to 07
05 HOT WATER RINSING 10 MIN
5.1 Temperature Thermometer 80-85 DEG
07 TO BE
5.2 CHECK PH AT EXIT POINT PH Paper
MAINTAIN
FLUXING AS REQUIRED
50 Kgs. NH4CL & 50 KGS
06 6.1
ZnCl2 /100 ltrs.
6.2 Temperature Thermometer 60-80 DEG
6.3 Check ph PH Paper 4.0-6.0
6.4 SP. GRAVITY Hydrometer 1.15-1.20
7.0 HOT PLATE 80-100 Deg Thermometer
8.0 GALVANIZING
Bath Temperature
8.1 MAINTAIN 1 MT LEAD IN ZINC Thermometer 460-475 oC
BATH
9.0 RISING
9.1 Water Temperature Thermometer Room Temp.
9.2 Check ph PH Paper 6-7
DI-CHROMATING (1% K2Cr2O7) with
10.0
0.5 to 1% H2SO4
10.1 K2Cr2O7 Thermometer 20- 40oC
10.2 Check ph PH Paper 3-4 Min
11 VISUAL INSPECTION Random Discontinuity
12 ZINC COATING THICKNESS
As Per
13 13 Coating Thickness Elcometer
Specification
COPPER SULPHATE Uniformity of
14 14 Preece Test Sol. By 4 Dip coating
15 15 Packing
16 16 Tagging AS per Incoming Tag
17 17 Weighing 50 Kg Net
18 18 Final Inspection Qty/tag/ Quality
NOTE : Add Zinc chloride to increase sp gravity of Flux solution.
