FACET KIT NO. 1741320 INSTALLATION AND SERVICE MANUAL SCAVENGE LUBE OIL FILTER FOR EUROCOPTER AS350B, AS350B1, AS350B2, AS350B3 (B3e), AS350BA and EC130B4 —_ CONTENTS: Installation and Service Information Warranty Information STC SH2676S0 Flight Manual Supplement E-966, Rev M 3/52 Nene] eS Purolator. PUROLATOR FACET, INC. 8499 Triad Drive, Greensboro, NC 27409-9621 (836) 668-4444, Fax (336) 668-4452 www. purolator-facet.com ANYTHING SHOWN WITHOUT THE DIRECT WRITTEN PERMISSION FROM PUROLATOR TO THE USER. $$$ $$ —$_$_$__EE EEIaEEEEEEsEE List of Revisions Rev. Description Date | Approval Letter A Release 12/21/89 SJ B Revised See ECO. 3/6/91 SJ c Revised See ECO. 6/2/92 SJ D__| Revised See ECO 10/78 _| SJ E__| Revised See ECO. erie/e0_| SJ F | Revised See ECO @/24/00_| SJ G__| Revised See ECO 12/5/00 | SJ H__| Revised See ECO. 11/14/08 | SJ J__|Revised See ECO 12/17/03 | SJ K Revised See ECO 5/2/07, SJ L__[ Revised See ECO /4/tt SJ M Revised See ECO. 3/5/12 SJ 2 -966 Rev. M—_———— GENERAL INFORMATION ‘The purpose of the Facet Scavenge Lube Oil Filter is to clean the oil to a much finer degree than factory equipped strainers. The filter has a 3 micron absolute element. Located in the line from the engine to the oil cooler, the filter prevents particles from contaminating the oil cooler and supply tank and re-circulating through the engine. The filter assembly is equipped with a relief valve that opens when the differential pressure across the element reaches 121.2 PSID. The bypass indicator extends a red indicator pin when the valve opens. The pin remains extended until manually reset. Thermal lockout prevents indicator actuation below 110°15°F. E966 Rev. M—_—$_ FACET KIT NO. 1741320 F R EUROCOPTER AS350B, AS350B1, AS350B2 AS35083 (B3e), AS350BA and EC130B4 INSTALLATION DATE Itis recommended that this manual be included in the permanent records of the modified helicopter to have for service reference. At the time of installation, please fill out the warranty card and mail, 4 966 Rev. Mos IMPORTANT INFORMATION FOR FACET KIT NO. 1741320 EUROCOPTER AS350B, AS350B1, AS350B2, AS350B3 (B3e), AS3S0BA and EC130B4 Weight Change: 3.0 Ibs Moment Arm; 151.8 in. Preflight Inspection Procedure Change: 1, Check red bypass indicator on external scavenge oil filter. A. _ Inspect red button on filter head for indication of filter bypass. B. If red button is not showing, proceed with preflight. C. fred button is showing, reset button once and run engine until oll reaches normal operating temperature. D. _Ifred button reappears, discontinue operations and investigate reason for filter bypass indication. 2, Red impending bypass indicator reset ‘A. Press the red indicator bypass button in and tun 90°. —————— Scheduled Maintenance: | 1. Scavenge oil filter element change A. Replace element (1742510) whenever the engine oil is changed. This is a maximum of 75010% hours or 12 months, whichever comes first. B. When filter is serviced after bypass indication, a new filter element should be installed. 2. Bypass indicator test | ‘A. The bypass indicator should be tested every at a maximum of every 750%10% hours or 12 months, as part of the oil and element change procedure. B. Remove safety wire from filter bowl, unscrew bowl, remove and discard installed filter element. _—_—_— 5 .966 Rev. M—_ C. _ Install test tool (P/N 1741175), reinstall bow! (do not safety wire at this time), leave cowling locked open or removed for visual accass to filter assembly. D. Start engine, operate at ground idle until normal operating temperature is reached and filter bypass indicator extends (approximately 10 minutes). Bypass indicator must reach 110°215°F to operate. E. _ If bypass indicator fails to extend or will not reset, clean area around indicator pin using “contact cleaner’ or degreasing solvent. Re-test as outlined above. If indicator stil fails to extend or will not reset, replace bypass valve and indicator assembly (P/N: 1742227-01). Do not attempt to adjust bypass valve spring. F. Ifthe bypass indicator extends, itis functioning properly. Secure the engine and remove the filter bow! and test tool. Install an O-ring (1742438) and filter element (1742510). Reinstall and safety wire the filter bowl. Reset the bypass indicator by pressing it in and turing it 90°. Drain and re-service the engine oil system. 5-966 Rev. Mo™ FACET FILTER ASSEMBLY PART NO. 1742500 ep-pveass WR Burton ~ 7 7 E-966 Rev. Ma EEEEEEEEEREEEEEE REPLACEMENT PARTS FOR FACET FILTER ASSEMBLY P/N 1742500 ——_— tem y h © Part No. Description 1742224-01 Head Assembly 1742439 O-ting 1742510 Element Assembly (3 Micron Absolute) 1742241-01 Bow! 1742227-01 Valve and Indicator Assembly (includes O-Rings) NOTES: 1. For optional Kit Replacement Element with Bowl O-ring and Instructions, use P/N 1742510-01. ~>_ 303 AL 2. Optional Replacement Elements: PIN: 1742510-04: 10 Micron Absolute PIN: 1742510-05: 40 Micron Absolute ee ”Y Filter Element Change Instructions: ‘A. Remove head to bow! lockwire and unscrew bowl. B. Remove dirty element. ©. Remove and discard O-ring from filter bowi. D. _ Install new element. E. _ Install new O-ring on filter bowl. F, Hand tighten until tight against head and lockwire. NOTE: — Only Facet authorized approved replacement parts may be used to maintain warranty. Valve and indicator assemblies are factory set. ~ E966 Rev. MINSTALLATION INSTRUCTIONS FOR FACET KIT NO. 1741320 EUROCOPTER AS350B, AS350B1, AS350B2, AS350B3 (B3e), AS3S0BA and EC130B4 General: This installation can best be accomplished at a time when the craft is in for service. The filter assemblies were factory tested and may be shipped wet with MIL-L-7808 aircraft turbine engine lubricating oil. {tis recommended that the installer read through the instructions before starting to ensure that there will be no problems with completing this installation. Hose installation and connections vary depending on aircraft model. Preparation: This scavenge oil filter kit is designed for Eurocopter Helicopter Corp. Models ‘AS350B, AS350B1, AS350B2, AS350B3 (B3e), AS350BA and EC130B4 equipped with Turbomeca Arriel engines, ‘A. Disconnect battery. B. Remove the cowling as required to work in the right-hand transmission area of the aircraft. C. Drain engine oil system. Installation: 1. In right-hand transmission section, remove engine cil outlet hose P/N 704A34- 410-021 connected to the thermal bypass valve inlet fitting. For AS350B3 aircratt, disconnect hose P/N: 668F160005 at thermal bypass valve inlet. Plug hose and cap bypass valve iniet fitting, 2, Filter and Mounting Bracket installation. NOTE: Depending on aircraft model and due to variations in the firewall support member, instructions may vary when attaching filter mounting bracket to firewall support member. See figure A for typical completed filter mounting bracket installation, E-966 Rev. Ma A. Locate right aft firewall support member. On right and left side of support that is secured to the deck, remove the 4 rivets each side, closest to the 2 bolts securing support to the deck (8 rivets total). Also remove 2 rivets outboard of the 2 bolts securing the support to the deck. See Figure’A for bracket location and rivet reference. B. Ifinstalled, remove existing 2 bolts securing support member to bracket mounted on deck. Retain hardware for re-installation. C. Ifinstalied, remove existing RH OTBD doubler (P/N: 350A58-1521-24) attached to firewall support. See Figure A. D. Place filter mounting bracket p/n: 1741061-02 against support member. Bottom legs of bracket should be centered over previously removed rivet holes. Support member should be centered on back of filter mounting bracket. E. Locate and mark existing holes for rivets and existing bolt holes in firewall support member on filter mounting plate. NOTE: Some firewall supports may only incorporate one (1) existing hole. In this instance, equally space the location for two (2) additional holes on the support and filter mounting bracket, mark and drill both firewall support and filter mounting bracket as described in Step D. Installation to conform to requirements of FAR 43.13. (De-burr, clean, alodine and prime all bare aluminum surfaces per standard practice). D. Carefully drill and deburr holes scribed in Step 2E. Drill size 0.203" diameter. For EC130B4 aircraft, the bottom bracket hole will require a drill size of .375 diameter. F. Reinstall filter bracket using new hardware 10 ea. rivets P/N MS20470AD4- 4 (Item 24), bolts P/N: AN3-4A (Item 15), washers P/N AN960-10L (Item 8) and nuts P/N MS21042-L3 (Item 14). For EC130 B4 aircraft see paragraph “@ G. For EC130 B4 aircraft secure filter mounting plate using 2 bolts P/N: AN3- 4A (Item 15), washers P/N: AN960-10L (Item 8), and nuts P/N: MS21042- 3 (Item 14) for top two holes and secure bottom hole with bolt P/N: 1762195 (Item 25) and washer P/N: 1762196 (item 26). These items will replace existing bolt and washer. F. Install filter assembly P/N 1742500 (Item 1) on bracket, using bolts P/N AN4-32A (Item 9), washers P/N AN960-416 (Item 10), spacers P/N 1741111-01 (Item 11) and nuts P/N MS21042-L4 (Item 12). See Figure B and C ED 10 E966 Rev. M5. Filter Inlet Hose Connection: A A. E. Install fitting P/N 1741102 (item 18) with O-ring P/N 040373 (Item 4) into fiter inlet port. Install union P/N 1741328 (Item 3) into existing engine oil outlet hose. (AS350B, B1, B2, BA Models) Note: Install union approximately 1.8 inches into hose, Re-clamp hose to union using existing hose clamps. For AS350B3 aircraft, connect existing oil line to the threaded end of fitting P/N: 1741104-01 (Item 21). Slide hose end covers P/N 1741047 (Item 17) over union extending from engine oil outlet hose and filter inlet fitting. Slide four hose clamps P/N 1741044 (Item 16) over hose end P/N 1741043 (Item 2) and install hose on union, extending from engine oil outlet hose. Fully seat hose in end cover, slide clamps into position on cover tabs and secure. Route hose to the filter inlet fitting for best installation and cut to length. Note: Remaining portion of hose will be used to connect fiter outlet fitting to thermal bypass valve inlet fiting. Install trimmed hose on to filter inlet fitting. Fully seat hose in end cover. Slide clamps into position on cover tabs and secure. Filter Outlet Hose Connection: Install fitting P/N 1741102 (Item 18) with O-ring P/N 040373 (Item 4) into filter outlet port. For AS350B3 aircraft, remove existing fitting installed in thermal bypass valve inlet. Install fitting P/N: 1741045 (Item 20) with seal P/N: 1741046 (Item 22) into valve inlet. Install remaining portion of hose P/N 1741043 (Item 2) on outlet fitting as. described in step 3D. Route hose for best installation to thermal bypass valve inlet fitting, cut to length, and install with end cover and clamps as in step 3D. Secure all hoses using tie wraps P/N 1741013-01 (Item 5) as required. Indicator Re-Set Label: "1 E966 Rev. M— A. Place label P/N: 1741120-01 (Item 23) on oil tank and locate in plain view between fill tube and sight glass. Activate the adhesive with a solvent such as Methyl Ethyl Ketone (MEK). Preparation for Run-up: 1. Service engine oil system with oil. VERIFY FILTER INLET, OUTLET PORTS AND HOSES ARE CONNECTED TO PROVIDE PROPER OIL FLOW DIRECTION. Check for leaks. 2, Ingpect the transmission compartment for cleanliness, foreign materials, tools, etc. 3. Install cowling. 4, Connect battery 5. Run engine and inspect for leaks. Check security of the oi filter system. 7. Enter data into the aircratt log book. NOTE: itis recommended that the engine oil be changed at the time this kit is installed. 2 E966 Rev. M—_—_—— PARTS LIST FOR FACET KIT NO. 1741320 FOR EUROCOPTER AS350B, AS350B1, AS350B2, AS350B3 (B3e), AS3S0BA and EC130 B4 tem Part Quantity Number Number Description Required 1 1742500 Filter Assembly 1 2 1741043, Hose Length 4ft 3 1741325 Union 1 4 040373 O-ring, FLBN-912 2 5 1741013-01 Tie Wrap 6 6 1741061-02 Bracket, Filter Mounting 1 7 E-966 Installation & Document Pkg 1 8 ‘AN960-10L. Washer 10 9 AN4-32A Bolt 3 10 AN960-416 Washer 6 41, 1741111-01 Spacer 3 12 MS21042-L4 Nut - Self Locking 3 13 1741175 Indicator Test Too! 1 14 MS21042-13 Nut 5 15 ANS-4A Bolt #10-32x.53 5 16 1741044 Clamp, Hose 8 171741047 Cover, Hose End 4 18 1741102 Fitting 2 19 1743866 Tag Warning 1 20 1741045 Union 1 21 1741104-01 Fitting 1 22 1741046 Seal 1 23° 1741120-01 Label ~ Indicator Re-set 1 24 MS20470AD4-4 Rivet 10 25 1762195 Bolt ~ Mex18 1 26 1762196 Washer 1 Notes: 1. For replacement hose, order hose kit P/N 1741327 which consists of items No. 2, 16 and 17. 2. Optional hose modification kit P/N: 1741321 sold separately and available for AS350B, B1, B2, °B3, BA and EC130 B4 Hose Modification Option Kit P/N: 1741321. "Not intended for AS350B3 (B3e) models with dual hydraulic systems. $$ 13 E966 Rev. M17413; Mo 1741110-63 Hose Assembly - Inlet 1ea. 1741110-64 Hose Assembly - Outlet 1 ea. 1741104-02 Fitting tea. 1741045-01 Fitting tea. 1741104-03 Fitting tea. 1740235 Fitting - Reducer 2ea. 1741046 Seal tea. 040373 O-ring 2ea. 1741504 Spacer 2ea. 1741013-01 Tie Wrap 4ea. E-1106 Installation Inst. tea. _—_— Indicator Re-Set Label Purolator Facet, Inc. Greensboro, NC INSPECT RED BUTTON ON TOP OF FILTER HEAD FOR INDICATION OF FILTER BYPASS. IF RED BUTTON IS NOT SHOWING, PROCEED WITH PREFLIGHT. RED BUTTON SHOWING, RESET BUTTON ONCE ‘AND RUN ENGINE. IF RED BUTTON REAPPEARS, DISCONTINUE OPERATIONS AND INVESTIGATE REASON FOR FILTER BYPASS INDICATION. 99 2 > —_—_——$———— WARRANTY: Seller warrants that at the time of delivery products delivered under the order will conform to applicable drawings and specifications and willbe free from defects in material and workmanship, Any claim for defective material or workmanship must be made within a period of ninety (80) days from the date of delivery to Buyer. Upon prompt notice of any claimed noncontormity or defect, Seller's ‘obligation under this warranty is limited, at its option, to repairing or replacing at its plant, with transportation charges prepaid by Buyer, the product or component part thereof that is proved to be other than as herein warranted, This warranty does not extend to any of the Seller's products which have been subject to misuse, accident or improper installation, maintenance or application, nor does it extend to products which have been repaired or altered outside of Seller's plant unless authorized in writing by Seller or unless such installation, repair or alteration is performed by Seller, nor does this warranty extend to any labor charges for removal andlor replacement of the nonconforming or defective product or part hereof. This warranty is in lieu of and excludes all other warranties, expreesed or implied, arising by operation of law or otherwise, including any implied warranty of merchantability or fitness for a particular purpose. in no event shall Seller be liable for special, incidental or consequential damages for any breach of warranty of this contract, including but not limited to, costs of removal and reinstallation of goods, loss of goodwill or loss of profits and loss of use, Only authorized Facet FAA/PMA approved replacement parts may be used to maintain warranty. PUROLATOR FACET, INC. ——————$— a E966 Rev. MFREWALL=— / / REMOVE DOUBLER P/N S50A58-1521-24 WHERE APPLICABLE REF PARA 2C EC130B4 AC ONLY Filter Mounting Bracket Installation -~ FIGURE A 966 Rev. M‘Top View Showing Hose, Filter 8 Fitting Connections: Model AS350B3 ‘& EC130 B4 (Note: Same as other models except as shown. FIGURE - B 16 966 Rev. M ‘Top View Showing Hose, Filter & Fitting Connections: Model AS350B, BI, B2.& BA (Note: Same as other ‘models except as shown)RIGHT HAND SIDE VIEW OF TRANSMISSION COMPARTMENT FORWARD. FIGURE-C ” E966 Rev. MMaite States of Amesion Bepartment of Transportation ~ Federal Agintion Administration Supplemental Cope Certificate Neamber ssasiso This rmotifacate issued fo purohator Face, lnc. 1439 Triad Drive Greensboro, NC 27409-9621 contfis that ths change in the Syne design for the folloroing product with the limitations and conditions Marafare ws sperifard hereon meets the wicsvorthiness regninements of Pct 2) of the Feder hvistion Regulations. Chipinel Prados: -Tjpo Certificate Neamber: SEU Abake » Eurocopter France mt /AS3S50B/BI/BY/BA/B3 & EBC130 B4 Goseriation of Tgro Design Clarge: Installation of fubrication oil savenge filter in accordance with Purolator Facet, in. Enterprises, Inc. instalation instructions B- 966, Rev. H, dated 11/14/02, o later FAA approved revision, ented “Facet KitNo. 1741320, Inealltion and Service Manual, Seavenge Lube Oil Filter for Borocopter AS330B, AS3SOBI, AS3SOB2, AS3SOB3, AS3S0BA and EC130B4" Binitations anet Conditions: b copy ofthis Certificate and the FAA Approved Airplane Flight Manual Supplement (AFMS) dated February 7, 2003 or later approved revisions are required parts ofthis STC. This approval should not be extended to other aireraft ofthis model on which other previously approved modifications ae incorporated, unless tis determine bythe installer that the interelationship between this change and any other previously approved modifications will produce no adverse effect upon the Airworthiness ofthat airplane. If the holder agrees to permit another person to use this certificate to alter the produc, the holder shall sive the other person written evidence ofthat permission. This wrtfivals and the supporting date whi the lass fon approval shalbremain in ofeet unlit sacrenderer, suspendek revoked er a termination date is otherveise established by the Adlminisiraten off the Fedral Aeoiation Aedtministoation Date off application : bss 16,1989 Gato ressssed May 01,1990 Date of ssmance Deere 18,1989 Flake amended Fed.1 99%; March 199%; Aug 12, 1996; September 4, 1958; Febreary 03, 2003 Bip direction of tha Sddminisioaton Lai , Gast Cutis A. Jckzon Associate ‘Atlnin Aircraft Creation Office Tey ‘ig STEREO SF RTE CAEICTENTE TE BaRTGNGBTE Wy 5 TIRE OF SOE GRERRG FOO BF TTT TRESS Y Fa SE aI TIT THEE GRR ITTERES iY Baas leFEed Te EST WHS PAR IAT ?Purolator Facet, Inc. 8439 Triad Drive Greensboro, NC 27409-9621 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT FOR EUROCOPTER AS350B, AS350B1, AS350B2, AS350B3, AS350BA and EC130 B4 This supplement must be attached to the FAA approved Rotorcraft Flight Manual when an engine scavenge oil filter is installed in accordance with STC number SH2676SO. The information herein supplements the information of the basic Rotorcraft Flight Manual only in those areas listed herein. For limitations, procedures and performance information not contained in this supplement consult the basic Rotorcraft Flight Manual. ~ Original issued and signed by Paul Sconyers for Manager, Atlanta Aircraft Certification Office, Central Region, FAA Dated Dec. 15, 1989. Reissued: FAA Approved Leu (Cats) Manager, Aircraft Certification Office Cental Region, FAA FEB 07 2003 Rev. 4 an Page 1 of 3Purolator Facet, Inc. RFMS For Eurocopter AS350B, B1, B2, B3, BA, EC130 B4 8439 Triad Drive Greensboro, NC 27409-9621 INI - 3S No Change SECTION II - PROCEDURES: Prefilght Inspection: ‘ Inspect red button on top of filter head for indication of filter bypass. fred button is not showing, proceed with preflight. Red button showing, reset button once and run engine. BO DP Ifred button reappears, discontinne operations and investigate reason for filter bypass indication. preflight inspection, to reset the red button (bypass indicator) on filter assembly p/n: 1742500: Press In SECTION Ill - PERFORMANCE: ‘No Change Page 2 0f 3Greensboro, NC 27409-9621 LOG OF REVISIONS DESCRIPTION Purolator Facet, Inc. / RFMS For Eurocopter AS350B, B1, B2, B3, BA, EC130 B4 8439 Triad Drive FAA APPROVAL. ‘Added model AS350B2 ‘Approved by Jenry Robinette for Manager, Aircraft Certification Office, FAA Atlanta, GA Feb. 4, 1992 ‘Added Model AS350BA. Removed Limitations, Procedures and Performance changes from page 1. Added Page 2 with Limitations and Performance Changes Added Log of Revisions, Page 3 ‘Approved by Christina Marsh for Manager, Aircraft Certification Office, FAA Atlanta, GA. March 4,1994 “Added Model AS350B3 ‘Approved by Eugene L. Bolin 9-15-98 FAA above men FED 07 20g ‘Added Model EC130 B4 Page 3 of 3‘Transpot Canada Transports Canada Iv Department of Transport This approval is Issued to: Number: SH92-36 Purolator Facet, Inc. Issue No: 4 8439 Triad Drive Approval Date: July 07,1992 Greensboro, North Carolina Issue Date: March 10, 2005 United States of America 27409-9621 Responsible Office: Headquarters ‘AlrcraftiEngine Type or Model: Eurocopter France AS350B, AS350B1, AS350B2, AS 350B3, AS 350BA, EC130 B4 Canadian Type Certificate or Equivalent: H-83 Description of Type Design Chang Installation of a lubrication oil scavenge filter in accordance with FAA STC SH267650. {nstalletlon/Operating Data, Required Equipment and Limitations: Installation is to be completed in accordance with Purolator Facet, Inc. Enterprises, Inc., installation instructions E-966, Rev. H, dated 11/14/02, or later FAA approved revision, entitled “Facet Kit No. 1741320, Installation and Service Manual , Scavenge Lube Oil Filter for Eurocopter AS350B, AS350B1, ‘AS35082, AS350B3, AS350BA and EC130B4,” Requi t FAA approved Airplane Flight Manual Supplement (AFMS) dated February 7, 2008 or later approved revision. Condition: This epprovd' only apc to he typfadel of aeronautical product species therein Porto incorporating his moictn, tensa shal establish atthe inenlatonsip between his ‘chang and anyother maricaon(s) incorporated wal not evagely fect he worthiness othe modiled product _ _ E>) F.R Davies For Minister of Transport Canada