C20 Inspection Check Sheets
C20 Inspection Check Sheets
PARA 1. (contd)
B. Scheduled Inspections
Scheduled inspections are made at periodic intervals in an effort to prevent engine malfunction and
serve in the role of preventative maintenance for the engine. The component to be inspected, the
nature of the inspection, and the elapsed time after which the inspection is to be performed are given
in the Inspection Checksheet, Table 602. The inspection times are hours of engine operation.
Table 602
Scheduled Inspections
Inspection Checksheet
Owner Date
This inspection checksheet is to be used when performing scheduled inspections. This form can be locally
reproduced and/or expanded to reflect the aircraft operating environment. Keep the completed sheets as
a permanent part of the aircraft engine records. Detailed information regarding each inspection item is
contained in the referenced Operation and Maintenance Manual paragraphs.
CAUTION: BEFORE UNDERTAKING ANY INSPECTION OR MAINTENANCE ACTION, CONSULT
THE REFERENCED PARAGRAPHS OF THE OPERATION AND MAINTENANCE
MANUAL. FAILURE TO FOLLOW THE RECOMMENDED INSTRUCTIONS IN THE
MANUAL COULD RESULT IN EQUIPMENT DAMAGE OR DESTRUCTION, POSSIBLY
RESULTING IN PERSONNEL DEATH OR INJURY.
Item Inspection/Maintenance Action REF PARA n Initial
72--00--00
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21A Remove, inspect, and clean the oil filter. Note any PARA 1.C., 72--60--00
accumulation of metal chips, debris, or carbon
particles. Conduct further inspection of the lube
system and/or engine gear train/bearings if metal chips
or debris are found. See Items 21, 21D, 38, 39, and
40 below if carbon particles are found.
NOTE: Follow the Supplemental Type Certificate (STC) manufacturer’s recommendations
regarding the replacement/cleaning of the external oil filter elements. Inspect the
removed elements for any accumulations of metal chips, debris, or carbon particles. It
can prove helpful to cut apart disposable (paper) filter elements to facilitate this
inspection. If chips, debris, or carbon particles are found, proceed with an additional
inspection/maintenance as outlined in item 21A. above.
72--00--00
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NOTE: Engines with dry spline starter generators must change the oil
at each 100 hours or 6 months regardless of oil type.
Figure 601
Oil Change Flowchart
72--00--00
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Based on current engine configuration and the use of modern oils, operators can use this alternate
inspection schedule. Prerequisites for this include:
(1) The use of a wet spline starter/generator drive shaft (new production or those replaced in
accordance with the Rolls--Royce Commercial Engine Bulletin M250--C20 CEB--1082).
(2) The use of High Thermal Stability (third generation) oils. Reference PARA 4.C.,
72--00--00, Engine--Description and Operation, for oil specifications and mixing cautions.
(3) The engine must have an external oil filter installed that has a valid STC (Supplemental
Type Certificate).
Table 603
Alternate Scheduled Inspections
Inspection Checksheet
Owner Date
72--00--00
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Table 603
Alternate Scheduled Inspections
Item Inspection/Maintenance Action REF PARA n Initial
3 Visually inspect the compressor discharge tubes for PARA 4.A., 72--40--00
cracks, damage, deterioration, or corrosion using a
bright light and mirror as necessary. The compressor
discharge tubes do not have to be removed. Perform a
Leak Tec check for the installed compressor discharge
tubes and FPI the removed tubes.
150 Hour Inspection (cont)
4 On engines with CECO fuel system, clean or replace PARA 2., 73--10--05
the high--pressure fuel filter.
5 If optional CEB 1165, (removal of gearbox spare ac- CEB 1165 Revision 5
cessory drive gear), has been accomplished without (or later revision)
removal of bearing cage, then inspect bearing cage Paragraph 2. B. (2)
retention for looseness.
6 Visually inspect the outer combustion case (sheet met- Para 2.B. (1), (2), (3),
al and weld seams) for cracks. Pay particular attention and (4), 72--40--00
to the weld seams in the area of the igniter plugs,
dummy plug, drain valves, fuel nozzle bosses, armpit
braze patch and adjacent areas. Use a bright light and
mirror as necessary. The OCC does not have to be
removed. Perform a Leak Tec check for installed
OCC’s and an FPI for removed OCC’s.
300 Hour Inspection
In addition to the 150 hour inspection items, perform the following:
1 Clean the compressor with the chemical wash solution PARA 6., 72--30--00
as required if operating in a smoggy area, conditions
with airborn pollutants, or with water alcohol.
2 Inspect the entire engine for loose or missing bolts, N/A
broken or loose connections, security of mounting ac-
cessory, and broken or missing lockwire. Check ac-
cessible areas for obvious damage and evidence of
fuel or oil leakage.
3 Inspect all B--nuts for application and alignment of PARA 9.B.,
torque paint. If missing, loosen the B--nut, retighten, 72--00--00, Engine--
and apply torque paint. Servicing
4 Check the mounting and support bolts to be sure they N/A
are tight, lockwired, and in good condition. Check the
security of screws and rivets. Remove all foreign ma-
terial which might be drawn into the compressor inlet.
5 Check accessible fuel system components, lines, and PARA 2., 73--00--00
connections for security, damage, or leakage. Accom-
plish with the boost pump on, if available. Remove,
visually inspect, and clean if visual condition
dictates.
6 Inspect the Pc filter for proper clamping. N/A
72--00--00
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Table 603
Alternate Scheduled Inspections
Item Inspection/Maintenance Action REF PARA n Initial
7 Until CEB--A--1233 is complied with, inspect the Pc N/A
filter assembly as follows: Without disassembly or re-
moval of the Pc filter assembly from the mounting
bracket, inspect using a 10X magnification glass and a
bright light to detect any signs of cracks, paying partic-
ular attention to both of the end fittings at their junction
with the end walls. If cracks are detected, remove the
assembly and comply with CEB--A--1233.
8 Remove the Scroll--to--Pc Filter Tube Assembly at both N/A
ends and inspect for cracks using a10X power glass.
Pay particular attention to the flared ends of the tube
for cracks, and to the areas beneath the floating fer-
rules for fretting damage. Tubes found to contain
cracks and/or excessive fretting damage are to be re-
placed by new parts of the same part number as re-
moved.
NOTE: Excessive fretting is present when the ferrule has chafed the tube sufficiently to wear a
step in the tube that can be felt with a thumbnail or other inspection aid.
9 With the Scroll--to--Pc Tube Assembly still removed N/A
and using a 10X power glass, inspect the elbow in the
compressor scroll for distress, cracks, and proper
alignment. No cracks are permissible.
10 Check the fuel control and power turbine governor link- PARA 3.C.,
age for freedom of operation, full travel, and proper 73--20--02,
rigging. Check the security of linkage for loose or 3.B., 73--20--03,
worn linkage and linkage bolts. 3.C., 73--20--04
and
PARA 2.C., 73--20--01
11 Inspect the compressor inlet guide vanes and visible N/A
blades and vanes for foreign object damage.
12 Visually inspect the water--alcohol nozzles for build--up N/A
of contaminants which could restrict flow or alter the
spray pattern. Ultrasonic clean the nozzles if equip-
ment is available.
13 Clean the 200 mesh screen (if equipped with water--al- N/A
cohol injection kit).
14 Inspect the compressor scroll for cracks or breaks at PARA 1.D.(2), this
the anti--ice air valve and customer bleed port. If section
cracks or breaks are detected, check the engine for
possible vibration causes.
15 Check the anti--ice valve for security, worn parts, and PARA 4., 75--10--01
proper operation. The anti--ice valve need not be re-
moved or disassembled unless a problem is detected.
16 Inspect the compressor mount inserts, bolts and nuts PARA 4.D., 72--60--00
for looseness, fretting, or oil leakage. Replace or re- and
tighten as required. Check the engine for possible PARA 1.D.(2),
vibration causes. this section
72--00--00
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Table 603
Alternate Scheduled Inspections
Item Inspection/Maintenance Action REF PARA n Initial
17 Inspect the turbine support assemblies and engine PARA 8.A., 72--50--00
exhaust ducts for the condition of welded joints, for
cracks, and buckling. Check the exhaust duct clamps
for proper installation, condition, and torque.
18 Inspect the starter--generator brushes for wear in ac- N/A
cordance with the Aircraft Manual at the same time the
spline inspection is made.
300 Hour Inspection (cont)
19 Turbine pressure oil tube screen assembly. Detach the N/A
clamp, then disconnect the power turbine pressure oil
tube at the connector (tee). Loosen the tube coupling
nut at the fireshield elbow only enough to allow suffi-
cient movement of the tube to enable removal of the
screen. At assembly, tighten, the connector coupling
nut to 200--250 lb in. (23--28 N.m). Tighten the fire-
shield elbow coupling nut to 80--120 lb in. (9--14 N.m).
Tighten the clamp nut to 35--40 lb in. (3.9--4.5 N.m).
20 Measure oil flow from the scavenge passage or the PARA 7.E., 72--50--00
external sump of the power turbine support and scav-
enge passage of the gas producer support.
21 Inspect and clean the turbine pressure oil check valve. PARA 7.F., 72--50--00
22 Drain the oil system and refill.
Oil changed at:
300 hours/6 months:(optional)________
600 hours/12 months: ________
Maximum oil change interval is 600 hours or 12 PARA 11.C.,
months, whichever occurs first. Some operators expe- 72--00--00, Engine--
rience and/or harsh environments can dictate oil Servicing
changes at more frequent intervals.
22A Remove, inspect, and clean the oil filter. Note any ac- PARA 1.C., 72--60--00
cumulation of metal chips, debris, or carbon particles.
Conduct further inspection of the lube system and/or
engine gear train/bearings if metal chips or debris are
found. See Items 21, 36, 37, and 38 if carbon particles
are found.
NOTE: Follow the STC manufacturer’s recommendations regarding replacement/cleaning of
external oil filter elements. Inspect removed elements for any accumulations of metal
chips, debris, or carbon particles. It can prove helpful to cut apart disposable (paper) filter
elements to facilitate this inspection. If chips, debris, or carbon particles are found,
proceed with additional inspection/maintenance as outlined in item 22A.
22B Inspect the magnetic chip detector plugs. PARA 11.G.,
72--00--00, Engine--
Servicing
22C Inspect the quick disconnect magnetic chip detector PARA 11.G.,
plugs and flanged inserts for wear, if installed. 72--00--00, Engine--
Servicing
NOTE: This step must be performed before draining oil or after the oil system has been refilled.
72--00--00
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Table 603
Alternate Scheduled Inspections
Item Inspection/Maintenance Action REF PARA n Initial
23 If installed, inspect the start counter for proper opera- PARA 1., 74--20--03
tion, increase in count, and for loose, chafed, frayed,
or broken wires, and loose connectors.
300 Hour Inspection (cont)
24 Check the condition of the bleed valve gasket without PARA 2., 75--10--02
removing the bleed valve. Replace the gasket if air
leaks (blowouts) can be detected.
25 Visually inspect the outer combustion case (sheet PARA 2.B., 72--40--00
metal and weld seams) for cracks. Pay particular
attention to the weld seams in the area of the igniter
plugs, dummy plug, drain valves, fuel nozzle bosses,
armpit braze patch and adjacent areas. Use a bright
light and mirror as necessary. The OCC does not
have to be removed. Perform a Leak Tec check for
installed OCC’s and an FPI for removed OCC’s.
26 Clean the burner drain valve. PARA 3., 72--40--00
27 Inspect the ignition lead for burning, chafing, or crack- PARA 2., 74--20--02
ing of conduit, loose connectors, and broken lockwire.
28 On engines with CECO fuel systems, visually inspect N/A
the bleed hole at the low point in the
scroll--to--governor Pc tube for any obstruction.
If the hole is not completely open, remove any
contamination which could obstruct drainage of
moisture from the tube using a piece of lockwire.
29 Review the engine records for compliance with all N/A
mandatory bulletins, inspections, and airworthiness
directives.
30 Review the engine records for time limited parts N/A
components, accessories, or modules.
31 Enter component changes, inspection compliance, N/A
etc., in the log book as required.
WARNING: MANDATORY COMPLIANCE DATE FOR ROLLS--ROYCE COMMERCIAL
ENGINE BULLETIN M250--C20 CEB--1051 WAS AUGUST 30, 1980.
32 Perform fuel pump backlash inspection on Sundstrand M250--CSL--1007
dual element pump P/N 6854292, 6857548, 6877719,
6856250, and 6876803.
CAUTION: INSPECTION FREQUENCY MUST BE BASED ON THE NATURE OF THE
EROSIVE AND/OR CORROSIVE ENVIRONMENT. THE OPERATING
ENVIRONMENT CAN DICTATE A MORE FREQUENT INSPECTION INTERVAL.
FOR NON--COATED COMPRESSOR WHEELS, THE INSPECTION MUST NOT
EXCEED 300 HOURS OR 6 MONTHS. FOR COATED COMPRESSOR WHEELS,
INSPECTION MUST NOT EXCEED 300 HOURS OR 12 MONTHS. FOR
COMPRESSOR BLISKS, INSPECTION MUST NOT EXCEED 300 HOURS OR 12
MONTHS. IF ANY WHEEL EXHIBITS CORROSION AND/OR EROSION, THE
INSPECTION REQUIREMENT MUST REVERT BACK TO 300 HOURS OR SIX
MONTHS.
72--00--00
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Table 603
Alternate Scheduled Inspections
Item Inspection/Maintenance Action REF PARA n Initial
300 Hour Inspection (cont)
33 Inspect the compressor case when operating in an PARA 1.D.(9),
erosive and/or corrosive environment. 10X power this section and
magnification is recommended for corrosion pit PARA 5.C., 72--30--00
inspection.
CAUTION: AIRCRAFT INSTALLED--ENGINE FUEL--PUMP FILTER DIFFERENTIAL
PRESSURE WARNING SYSTEMS AND/OR OPERATING EXPERIENCE CAN
DICTATE REPLACEMENT AT A LESSER TIME INTERVAL. IN NO INSTANCE
CAN THE 300 HR REPLACEMENT INTERVAL BE EXCEEDED.
34 Replace the fuel filter element. This filter is a PARA 2.C., 73--10--01
throw--away item. It is not cleanable. Before discarding
the filter, inspect for signs of contaminants. If any are
found, inspect the entire fuel system and clean if
necessary.
CAUTION: WHEN THERE IS EVIDENCE THAT THE FUEL PUMP FILTER HAS BEEN
BYPASSED, THE GAS PRODUCER FUEL CONTROL INLET FILTER, THE FUEL
NOZZLE FILTER, THE GOVERNOR FILTER, AND THE HIGH--PRESSURE FUEL
FILTER, IF APPLICABLE, MUST BE CLEANED. (REFER TO SPECIAL
INSPECTIONS, 72--00--00, TABLE 604). IF ANY CONTAMINATION IS FOUND IN
THE FUEL NOZZLE FILTER, THIS WILL REQUIRE THAT THE FUEL CONTROL
BE SENT TO AN AUTHORIZED REPAIR FACILITY FOR INTERNAL CLEANING.
REFERENCE MUST ALSO BE MADE TO THE AIRFRAME MAINTENANCE
MANUAL FOR FUEL SYSTEM MAINTENANCE FOLLOWING FUEL
CONTAMINATION.
38 Inspect the No. 6 and 7 bearing pressure oil nozzle. PARA 7.H. 72--50--00
Clean internal carbonous deposits from the nozzle.
72--00--00
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Table 603
Alternate Scheduled Inspections
Item Inspection/Maintenance Action REF PARA n Initial
3 Check the fuel pump driveshaft on the Sundstrand PARA 3.C., 73--10--01
single--element pumps for spline wear.
NOTE: This inspection is not required for Agro--Tech (TRW) fuel pumps or Sundstrand fuel
pumps P/N 23003114 and subsequent.
4 Do the scavenge oil filter impending bypass functional N/A
test per Facet Service Bulletin No. 090589 (Ref. Rolls--
Royce M250 CSL 1164) for aircraft equipped with this
type of external scavenge filter system. Follow the
Facet instructions and time intervals, or follow this rec-
ommended inspection interval each 600 hours.
5 Replace the fuel control strainer assembly. (Bendix PARA 4.A.,
fuel controls P/N 2524552--4 or 2524552--6 (less--5) 73--20--02,
and prior unless M250--C20 CEB--1089 has been ac- 4.A., 73--20--03
complished).
72--00--00
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Table 603
Alternate Scheduled Inspections
Item Inspection/Maintenance Action REF PARA n Initial
D. Special Inspections
Special inspections are required when the engine has been subjected to abnormal operating
conditions, when engine damage is suspected, or when associated parts are removed from the
engine. The special occurrence, the component or system to be inspected, and the nature of the
inspection are given in Table 604.
72--00--00
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