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Motor Wiring Cat

The document provides information about the wiring of Caterpillar engines. It describes that Freightliner provides two main wiring harnesses with each engine, one for 12 volts and another electronic. It includes diagrams of the routing of the harnesses for different Caterpillar engines and details about the connected components. It warns about safety precautions when performing electrical welding on the vehicle.
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0% found this document useful (0 votes)
101 views16 pages

Motor Wiring Cat

The document provides information about the wiring of Caterpillar engines. It describes that Freightliner provides two main wiring harnesses with each engine, one for 12 volts and another electronic. It includes diagrams of the routing of the harnesses for different Caterpillar engines and details about the connected components. It warns about safety precautions when performing electrical welding on the vehicle.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Wiring of Caterpillar motors 54.

10
Specifications

Freightliner provides two main harnesses of they are different on the cabin side, it shows two
wiring with each motor. The 12 motor harness sometimes this connector, each time from one end. See
volts (12V) provides power from the alternator to the the wiring on the engine side in Figure 7.
starter and other electrical devices. The harness of the
electronic motor communicates data between the module See a schematic diagram of the engine brake in
electronic control (ECM), several devices of Figure 14. See the engine brake harness in the
data collection, and the information systems of Figure 15.
the cabin.
See the harness routing for C–10 motors/ CAUTION
C–12/3176 in Figure 1.
Before carrying out electric welds on a
See details about the routing of the harness for vehicle, disconnect the ground and power cables
C–10/C–12/3176 engines in Figure 2. of the battery, and the connector of the control module
electronic (ECM) in the ECM. See Figure 5
See the harness routing for 3406 engines
and Figure 6. The electric currents that are
in Figure 3. produced during welding can damage
See details about harness routing for various electrical components in the vehicle.
3406 engines in Figure 4.
See a schematic diagram of the motor wiring
electronic in Figure 5.
See a drawing of the electronic motor harness in the
Figure 6. See a detailed diagram and a table
with the cavities and assigned circuit numbers
to the 31-pin connector for electronic motors
in the cabin interface in Figure 7.
NOTE: the interface of the connector cabin for
electronic motors are on the motor side of the
front wall.
See a drawing of the 12V motor harness in the
Figure 8.
The circuits that go to the other side of the front wall
they pass through the connector for electronic motors
to the main harness of the cabin like a bridge
the electronic motor for Caterpillar engines. See
a schematic diagram of a motor bridge
electronic for the main cabin harness in
Figure 9. See details of the bridge wiring.
motor in Figure 10 and Figure 11.
See a drawing of the electronic motor bridge for
the main harness of the cabin in Figure 12. See
a detailed diagram and a table with the cavities
and circuit numbers assigned to connector 31
spikes for electronic motors in the interface of
motor in Figure 13.
NOTE: the interface of the motor connector for engines
electronics is on the side of the wall booth
front. Since some circuit numbers

Century Class Workshop Manual, Supplement 3, November 2001 400/1


54.10 Wiring of Caterpillar motors
Specifications

12/03/96 f541486

NOTE: The engine is shown in isometric perspective.


Grounding connection pin of the stock 4. Starter
Electronic motor harness 12V motor harness
3. Engine ECM connector, with 40 pins
Figure 1, Routing of the harness for the C-10/C-12/3176 engine (isometric view)

400/2 Century Class Workshop Manual, Supplement 3, November 2001


Wiring of Caterpillar motors 54.10
Specifications

8 9
11
3

5 10
6 7
4
12/05/96 f011113

NOTE: a top view of the engine is shown.


1. Ground (GND) terminal of the alternator 7. Main power cable
2.Battery terminal (BAT) of the alternator 8. Transmission temperature sensor connector
3. Refrigerant compressor clutch connector 9. Reverse light connector
(circuit 97C) 10. VSS Connector
Refrigerant compressor 11.Transmission
12V motor harness
6. Electronic motor harness
Figure 2, Details of the routing of the C-10/C-12/3176 engine harness (top view)

Century Class Workshop Manual, Supplement 3, November 2001 400/3


54.10 Wiring of Caterpillar motors
Specifications

1
2

12/03/96 f541474

NOTE: the engine is shown in isometric perspective.


1. Ground connection pin of the stock 4. Starter
2. Electronic motor harness 12V motor harness
3. Engine ECM connector, with 40 pins
Figure 3, Routing of the 3406 engine harness (isometric perspective)

100 Century Class Workshop Manual, Supplement 3, November 2001


Caterpillar motor wiring 54.10
Specifications

3
B

9 11
4

8
5 10
6
12/10/96 7 f011114

NOTE: a top view of the engine is shown.


1. Ground terminal (GND) of the alternator 7. Main power cable
2. Battery terminal (BAT) of the alternator 8. Temperature sensor connector of the transmission
3. Refrigerant compressor clutch connector 9. Reverse light connector
(circuit 97C) 10. VSS Connector
Refrigerant compressor 11.Transmission
12V motor harness
6. Electronic motor harness
Figure 4, Details of the wiring routing of the 3406 engine harness (top view)

Century Class Workshop Manual, Supplement 3, November 2001 400 divided by 5


54.10 Wiring of Caterpillar Motors
Specifications

3
2
15
16
ENG ECM 17
1 18
19
20
21
22
23
RETRLO/HISW 19 C716 C716 12
RETRMED/HISW 13 C717 C717 13
AUX RETARDER ENABLE 40 C718 C718 24
BATTE RY( + ) 6 C987 C987 7
SERVICE BRAKES W 14 C992 C992 6
+8V 35 C985 C985 8
T P S S I G. 37 C986 C986 9
J1587- 1 C792 C792 29
J1587+ 7 C793 C793 28
10 25
MULTI-FUNCTION INPUT 8 26
WARNING LAMP 27 C659 C659 10
CHECK ENGINE LAMP 22 C799 C799 11
CRUISE CONTROL / OFF 20 C975 C975 2
J 1 9 3 9 DATALI N K − 39 27
SET 25 C978 C978 3
RESUME 15 C979 C979 4
+ BAT. E V E NTR E C O R D E R 4 C715 C715 14
SENSOR COMMON 29 C993 C993 1
CLUTCHSW 24 C977 C977 5
J1922+ 9 C721 C721 30
J1922- 3 C720 C720 31
VEHICLES SPEED IN - 12 C785
VEHICLESPEEDIN-
COOLING LEVEL NORMAL
18
2
C784
C983
4
FANENABLE 28 C745
A / C STATUS 38 C971 SHIFTER
COOLING LEVEL LOW 23 C984
BATTERY ( - ) 5 C988
16
17
MULTI-FUNCTION OUTPUT # 1 21 C979 C RES B
J1939SHIELD 26 C978 B SET A
MULTIFUNCTIONS NSRCOM 30 C993 A COM D
MULTI-FUNCTION INPUT # 3 31 C977 D C
MULTI-FUNCTION INPUT #2 32 PAU S E B
J 1 9 3 9 DATALI N K + 33 C977 D PAU S E A
34 C993 A
+5V 36 C978 B
11 C979 C
41

A B C D E F

2 3 4 F − TO FANSOL
234A − TOACPU
173 − TOLCLLP A B
173A − TO+12VIGN

REF:
FRONTWALL
HARNESS
A B C D E F
CYL HD
GND STUD
SOLID
STATE

Ref. Day: D06−23387, Chg. Ltr. A


LCL PROBE VSS

11/13/96 f541487
Engine ECM connector with 40 pins 4. Cruise control switch (optional -
2. Electronic motor harness mounted on the gear stick)
3. Connector of the electronic motor with 31 pins 5. Connector of the electronic motor of the wall harness
forward
Figure 5, Schematic diagram of the electronic motor wiring

66.67 Century Class Workshop Manual, Supplement 3, November 2001


Caterpillar motor wiring 54.10
Specifications

C717
C984 C992
C977 C979
C978 C975 C793
C993 C716 C721
C985
C792
35 29 23 19 13 7 1
C983
36 30 24 20 14 8 2
C720
C986 37 31 25 15 9 3

C971 38 32 26 16 10 4
C715
39 33 27 21 17 11 5 C988
40 34 28 22 18 12 6
C718 C987

C745 C659 C784 C785


C799

31 20
30 8 21
19 9
18 2 10
29 7 3 22 GERMAN I P D
17 1 11
28 6 4 23
16 5 12
15 13
27 14 24
26 25

CONNECTOR
OF THE MOTOR CONNECTOR OF
ELECTRONIC ENGINE ECM

C988

PRISONER PIN
WALL HARNESS F OF CULATA LAND
FRONT, E
MOTOR A D
ELECTRONIC B
C

C977 D
CAV. CIRC. C
C979 B
A A
B C993
A C993 C978
C
C993 D C978
B C984
CHANGES/CRUISE C979
C C983
C977
D −
B A CHANGES/CRUISE
E C971
F C745

C785 C784
VSS
Ref Dia.: A06−22812, Chg. Ltr. A
November 13, 2001 f541493s

Figure 6, Electronic motor harness

Century Class Workshop Manual, Supplement 3, November 2001 57.14285714285714


54.10 Wiring of Caterpillar motors
Specifications

31 20
30 8 21
19 9
18 2 10
29 7 3 22
17 1 11
28 6 4 23
16 5 12
15 13
27 14 24
26 25

C A V. C A V.

1 C993 17 −
2 C975 18 −
3 C978 19 −
4 C979 20 −
5 C977 21 −
6 C 993 2 22 −
7 C987 23 −
8 C985 24 C718
9 C986 25 −
10 C659 26 −
11 C799 27 −
12 C716 28 C793
13 C717 29 C792
14 C715 30 C721
15 − 31 C720
16 − − −

09/26/2001 f541523s

NOTE: the cabin interface is on the engine side


from the front wall.

Figure 7, Electronic motor connector of 31


spikes (cabin interface)

400/8 Century Class Workshop Manual, Supplement 3, November 2001


Wiring of Caterpillar motors 54.10
Specifications

LIGHT SWITCH
DERETROCESO

GRILLES OF THE WALL


A
B
DE L A N T E R A D E L
MOTORDE12V CAV CIRC.
HARNESSES OF THE SENSOR OF THE MEASURING DEVICE A 120
TRANSMISSION TEMPERATURE 120B
B
D C 97C
E C
A D 30
F B
G E 30G
F
G

MAGNETIC INTERRUPTER
T E R M I NALD E T I E R RAD E LALT E R NAD O R D E LAR RAN CAD O R

MAGNETIC INTERRUPTER
TERMINAL OF THE ARRANGEMENT OF D E LAR RAN CAD O R
SOLED OF THE ARRANGEMENT

TERMINAL BATTERY OF THE


Solenoid of the Organizer
EXIT TERMINAL
D E LAT E R NAD O R

TERMINAL CONNECTION
A LAND OF
ARRANGER TERMINAL ENERGY
DECABLEDBATTERY

97C

EMBRAGUE OF REFRIGERANT COMPRESSOR Ref. Day: A06−21972, Chg. Ltr. D

10/17/2001 f541497s

Figure 8, 12V motor harness

Century Class Workshop Manual, Supplement 3, November 2001 400/9


54.10 Wiring of Caterpillar motors
Specifications

15
16
17
18
19
R E F : MAI N CAB
20 HAR N E S S
21
22
23
12 C716
13 C717
24 C718
7 C987
6 C992
8 C985
9 C986
29 1587−E
28 J1587+E
25
26
10 C659
11 C799
2 C975
27
3 C978
4 C979
14 C715
1 C993
5 C977
30 J1922+
31 J1922−
M31

F E D C B A
A C B A 10 8 2 3 1 6 4 5 9 7 10 8 2 3 1 6 4 5 9 7 A B C D E F B C A A A C1

C15 C16 B10 B3 A11 B2


IGN
PWR
BAT+ S R V C B RAK E
C/OSWITCH
52 JI587
BUS ( MAI NAI R
CRUISE CRUISE JCTBLK)
SET / RESUME ON / OFF
IGN SWITCH SWITCH
B A
SW
SOLID
1 0AI G N AUX SWITCH PANEL STATE
FUSE CHK E N G.
ENG PROT.
CRUISE CONTROL (YE L LT) 1 5AM P
( R E D LT)
CLUTCH SWITCH TPS CIRBRKR
CLUSTER (ONTHROTTLE IGNCONTROLLED
PEDAL
(P D M)

A B D F E C

SAE J 1 5 8 7
DIAGNOSTIC
Fig. 10 Fig. 11
CONNECTOR

Ref. Day: D06−23387, Chg. Ltr. A


12/04/96 f541505

Figure 9, Schematic diagram of the main cabin harness wiring, electronic engine bridge
for Caterpillar engines

400/10 Century Class Workshop Manual, Supplement 3, November 2001


Wiring of Caterpillar motors 54.10
Specifications

15
16
17
18
19
20
21
22
23
12 C716
13 C717
24 C718
7 C987
6 C992
8 C985
9 C986
29 J1587-E
28 J1587+E
25
26
10 C659
11 C799
2 C975
27
3 C978
4 C979
14 C715
1 C993
5 C977
30 J1922+
31 J1922−
M31

F E D C B A LAND OF
SAE J1922 THE LIGHT OF
DATA LINK A C B A SWITCH 10 8 2 3 1 6 4 5 9 7 10 8 2 3 1 6 4 5 9 7

CONNECTOR OF
ENGINE BRAKE

BAT+

52

SWITCH SWITCH
SET/RSM DEL ON/OFF DEL
SWITCH CRUISE CONTROL CRUISE CONTROL
OF IGNITION

10A IGN
FUSIBLE (AUXILIARY SWITCH PANEL)
SWITCH OF
CLUTCH OF
CRUISE CONTROL
Fig. 11

A B D F E C
SAE J1587
CONNECTOR OF Ref. Day.: D06−23387, Chg. Ltr. A
DIAGNOSIS

December 4, 1996 f541506s

Figure 10, Schematic diagram of the wiring of the main cabin harness, electronic engine bridge
for Caterpillar engines (detailed view)

Century Class Workshop Manual, Supplement 3, November 2001 36.36363636363636


54.10 Wiring of Caterpillar motors
Specifications

R E F : MAIN ARNE
OF THE CABIN

A B C D E F B C A A A AC1
ENERGY LUCESDEL
DELUCES PANEL ENERGY
INDICATORS C15 C16 B10 B3 A11 B2 DE
INTERRUPTOR IGNITION
DELFRENO
JI587
Fig. 10 BUS
DESERVICE
BLOCK UNION
AIR PRINCIPAL
B A

LUZ LIGHT
CHKENG ENGPROT INTERUPTER OF
YELLOW ROJA C I R C U I T O D E 1 5 A,
SENSOR POSITION OF THE ACCELERATOR
(ENELPEDALDEL Controlled
SET OF INSTRUMENTS P O R LAI G N I C I Ó N
AC C E LE RATO R
(PDM)

Ref. Day: D06−23387, Chg. Ltr. A


10/24/2001 f541507s

Figure 11, Schematic diagram of the wiring of the main cabin harness, electronic engine bridge
for Caterpillar engines (detailed view)

400/12 Century Class Workshop Manual, Supplement 3, November 2001


Caterpillar motor wiring 54.10
Specifications

C659

J1587+E SET EN"C16"


2 9A
EN"A11" RAMA"A"
C799
EN"C15"
A1 C16 Dashboard Lights
B1 D16
A12 TE R RA
B12 C1
D1
J1587−E LIGHTS OF
B2 BOARD

C715
A B C D E F G INTERFACE OF
MOTOR BRAKE
A OPTIONAL
A
RAMA" B "
C993

ENERGY OF
BATTERY FOR
RECORD EVENTS

81C

SWITCH
FROM THE CLUTCH

C993

C987
A1 A7
EN"C1" B1 B8
C977 C1 C8
7 4 5 6 8 7 4 5 6 8 D1 D8
CONNECTOR OF 9 1 2 3 10 9 1 2 3 10 E1 E8

ELECTRONIC MOTOR F1 F7

SWITCH SWITCH
C993 PDM
ON/OFF, CONTROL RSM/SET, CONTROL
B
ON CRUISE ON CRUISE
C986
A B C
C
J1922+
A
CAV. C I R C. C A V. CIRC. C A V. CIRC. C A V. C I R C.
F E D C985
1 − 6 TIERRA 1 C978 6 −
J1922-
POSITION SENSOR
OF THE ACCELERATOR 2 C993 7 − 2 C993 7 −
3 C975 8 − 3 C979 8 TERRAIN
DATA LINK
4 − 9 81C 4 − 9 −
5 − 10 29A 5 − 10 29A

C993

A
SWITCH
OF THE BRAKE
FOR SERVICE
A

C992
November 14, 2001 f541511s

Figure 12, Drawing of the main harness of the cabin, electronic engine bridge for Caterpillar engines

Century Class Workshop Manual, Supplement 3, November 2001 400/13


54.10 Wiring of Caterpillar motors
Specifications

31 20
30 8 21
19 9
18 2 10
29 7 3 22
17 1 11
28 6 4 23
16 5 12
15 13
27 14 24
26 25

CAV. C A V.

1 C993
2 C975
3 C978
4 C979 20 −
5 C977 21 −
6 C 993 2 22 −
7 C987 23 −
8 C985 24 −
9 C986 25 −
10 C659 26 −
11 C799 27 −
12 − 28 J1587+E
13 − 29 J1587-E
14 C715 30 J1922+
15 − 31 J1922-
16 − − −

09/26/2001 f541522s

NOTE: the engine interface is on the cabin side


from the front wall.

Figure 13, Electronic motor connector 31


spikes (engine interface)

400/14 Century Class Workshop Manual, Supplement 3, November 2001


Wiring of Caterpillar motors 54.10
Specifications

MOTOR CONNECTOR
ELECTRONIC, 31 SPIKES
ECM CONNECTOR
OF THE MOTOR, 40 SPIKES

15 2
20 17
LOW MOTOR BRAKE 19 12
C716 C716 C716
MEDIUM MOTOR BRAKE 13
C717 C717 13
C717
21 24
24 20
COMMON OF THE SENSOR 29
C993 C993 4
C993
26 13
25

HARNESS OF
ELECTRIC MOTOR
ENGINE ECU

CONNECTOR OF
ENGINE BRAKE A

10 8 2 1 3 4 6 5 7 9 A B C
LAND OF THE LIGHTS OF
DASHBOARD LIGHTS BOARD OF ENERGY
OF INSTRUMENTS INSTRUMENTS OF LIGHTS
REF. DATE: D06−22122 SWITCH OF INDICATORS
BRAKE ENGINE
September 11, 2001 f541529s

Figure 14, Schematic diagram of the engine brake wiring

Century Class Workshop Manual, Supplement 3, November 2001 400/15


54.10 Caterpillar motor wiring
Specifications

29A

RAMA 'A'

DASHBOARD LIGHTS
EARTH

D953

A CONNECTOR
OF THE BRAKE
MOTOR

A B C D E F G

RAMA "B"

81C

C A V. C I R C.

7 4 5 6 8 1 C716

9 1 2 3 10 2 C993

SWITCH OF 3 C717

DC717
ENGINE BRAKE
4 −
12
5 −

6 −

C717 7 −

EN'13' 8 EARTH
ENGINE HARNESS
ELECTRONIC 9 81C

10 29A

Ref. Day: A06−21967 Chg.Ltr. E


October 24, 2001 f541538s

Figure 15, Drawing of the engine brake harness

400/16 Century Class Workshop Manual, Supplement 3, November 2001

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