Absorption Operations Unit
Absorption Operations Unit
ABSORPTION
Washing of acid gases: CO2, H2S, CO, SO2, NO,... for the manufacturing of
synthetic gas and to combat air pollution etc...
Fabrication of pure products: H2SO4, HNO3BaCl2,…
Biological processes: fermentation, sludge oxidation, production of
proteins from hydrocarbons, biological oxidations etc...
Liquid phase processes: Oxidations, hydrogenations, sulfonations,
nitrations, etc...
Reminders
1
UNIT OPERATIONS COURSE ADSORPTION
p* p vx
For non-ideal dilute solutions, one can consider that the fraction
molarity of solute y* in the gas in equilibrium with a solution whose
mole fraction in solute is x, is written as:
p*
y* mx
pt
Let's consider the absorption in which a gas is dissolved in the liquid without
that there is a reaction. The basic representation of the transport of solute gas is
based on the concept of the additivity of resistances in the gas phase and in the phase
liquid, it is also assumed that the interfacial resistance is negligible.
The overall absorption flux per unit volume of absorber is then:
N A.a k G.a p G p L
k L.a C * C L
With
a interfacial area between the gas and the liquid referred to the unit of
volume
Na average specific absorption flux per unit area
interfacial
Pg, pI partial pressures of the soluble gas respectively within the
Look at the interface
C* and CL dissolved gas concentrations at equilibrium respectively at
the interface and within the liquid.
kg mass transfer coefficient in the gas phase. One can
attach it to a resistance of a stagnant gas film
2
UNIT OPERATIONS COURSE ADSORPTION
For the transfer of matter in the liquid phase, several models based on
distinct hypotheses regarding the behavior of the liquid lead to some
different expressions of the mass transfer coefficient kL.
N A.a K G.a p p*
G K L .a C*L C L K G.a.P y y * K L.a.C x * x
KGand KL global mass transfer coefficients
3
UNIT OPERATIONS COURSE ADSORPTION
Gas
Liquid
Gas
Liquid
The contact is continuous between the liquid and the gas. The pressure losses are
less significant and fluid retention is lower.
Liquid
Gas
Gas
Liquid
c- Empty columns
Liquid
Gaz
Gas
Liquid
4
UNIT OPERATIONS COURSE ADSORPTION
Liquid A
Liquid B
Liquid A
Mixture Liquid B
Separator
b) Packing column with a blower
Heavy B liquid
Piston
This equipment
Allows to accelerate
Pulse the transfer of matter
Light Liquid A
Liquid B
3. Filling columns
5
UNIT OPERATIONS COURSE ADSORPTION
6
UNIT OPERATIONS COURSE ADSORPTION
Ceramics, porcelain
Steel, plastic H
Height = Diameter
Lessing: ceramics, porcelain
The Selles
Berlin Ode
oIntalox
Spherical balls:
Ag 6
ag
Vgd g
7
UNITARY OPERATIONS COURSE ADSORPTION
Remark
Yes we can accept a higher gas flow
3.3 Types of flow
If we keep the liquid flow rate L constant and vary the flow rate of
gas G, by increasing gas G will push back the liquid, the liquid will occupy everything
the volume of the void and the gas can no longer pass, and we observe the phenomenon of
the congestion.
In this case: the liquid phase is continuous, the gaseous phase being
discontinue to either co or counter-current. The liquid occupies the entire section offered by
the filling and gas disperse in the form of bubbles.
Gas
8
UNIT OPERATIONS COURSE ADSORPTION
If one of the flows is increased, we reach the state of the irrigated flow,
drowned or pulsed characterized by an alternating passage of gas and liquid, or
the flow in fog because the liquid will form a very thin layer on the
filling then very fine droplets.
Liquid Bubbles L
Of gas G
L
(II)
A
(I)
LnG
9
UNIT OPERATIONS COURSE ADSORPTION
For a water-gas system, and for regimes lower than the point of
charge A Leva established the following correlation:
P G2
.10 L .
Z g
L and G: mass flow rates of the liquid and gas (kg/m)2. s).
, Tabulated constants.
P
Z
pressure drop per unit height of the packed column
(mm Hg/m column)
10
UNIT OPERATIONS COURSE ADSORPTION
P
h .G h .G2
Z
P
Knowing Z
in the case of a packed column (dry packing case), we
can deduce the pressure drop for a liquid L flowing:
P L,G f L P 0,G
fLbeing a corrective factor based on the flow L, there are tables providing:
fL f L , stuffing
L G
Log B
On the x-axis:A .G
L
ap 1 L
On the vertical axis: B G2. 0.2
L
. .
G. Lg c
3
engorgement
11
Log A
UNIT OPERATIONS COURSE ADSORPTION
4.2 Retention
a- static retention
It is the volume of liquid held by a certain gas flow rate. Thanks to some
volume measurements, we can draw two diagrams.
m 3water
L
m 3garnished column
L L3L2L1 L G3G2G1
G(kg/m3.h) G(kg/m3.h)
L3L2L1 G , L
Correlations
0.6
L
water 0.0011
dp
12
UNIT OPERATIONS COURSE ADSORPTION
6 1
with : dp 3
.N
o n e .V N.V 1
dp3 6 1
1 N. dp3
6 .N
L (kg/m3.h)
5. Material balance
13
UNIT OPERATIONS COURSE ADSORPTION
At any level:
G + L2= G2+L
G.y + L2.x2= G2.y2+ L.x
L G 22-L2 .x2
y x
G G
G L 2 G G 2 y 2 L 2 x 2
y 2
x
G G
L
Note: This is not a straight line because is variable and function of height.
G
In the case where L and G are inert, thus constant flows along
the column (y and x, being molar ratios) then the operating line is a
right.
14
UNIT OPERATIONS COURSE ADSORPTION
a- SiY1= Y2
L
0 L=0
G
There is a gas-liquid equilibrium at the top of the column. The slope of the line
L Y1 Y2*
operative G X1 X 2
this implies that the column must be infinite
max
Y L
0
B G A
Y1
L
G max
Y* X
X2 X1
Y1 B E
L Y1= mX1* balance between
The two phases
G G min
Y2 A Y*=mX
X
X2 X1*
15
UNIT OPERATIONS COURSE ADSORPTION
L
L= the operative line is vertical
G
L Y1 Y2
The liquid is in equilibrium with the vapor G L min
min X1* X 2
In general L = a.Lminwith a >1.
Equilibrium curve
Y2
X
X1 X2
3 Recycling problem
What is the amount of recycled liquid?
L, x2 L' = L" +L
L', x2'
Inside the envelope
G, y2 in dotted lines
L.x2+ G.y1= G.y2+ L.x1
16
UNIT OPERATIONS COURSE ADSORPTION
L, x1
liquid mixer at the inlet
L + L" = L'
L.x2+ L".x1= L.x '
2
'
L.x2+(L' 1= L.x
'
2
'
L' L'
x 2 1 .x1 .x2 '
L L
L'
recycling rate
L
L' x2 x1x1 x 2
L x'2 x1x1 x '2
y
L' x1 x 2
L max
x1 x *2
y2
L' L'
b with b > 1
L L max
x2 x2* x1 x
L' x1 x 2
L max
x1 x *2
' '
L L
b with b <1
L L max
17
UNIT OPERATIONS COURSE ADSORPTION
The efficiency of the column is not calculated in the same way because
that the contact is different.
4.1- Stage contact absorbers
H N Pr.e
N
N Pr
E
The number of theoretical trays is determined by the graphical method.
from Mac Cabe and Thiele based on the plots of the curves.
Equilibrium curve
Operational right
The triangles representing the plateaus.
XN-1
YN
The points (YN, YN+1); …; (Y0, X1) are the
N from the operational right.
XNYN-1
Xi+1 YI (Y1, X12, X2); (YN, XN) belong
to equilibrium curve.
XiYi-1
X2Y1
1
Y0
Y X1
Y0
1
Y1
We number the floors from top to bottom
(by convention)
2
Y2
X 18
YN
XN+1 X3 X2 X1
UNIT OPERATIONS COURSE ADSORPTION
For the liquid to be in equilibrium with the gas, it is necessary that the time of
make it large and the contact surface should be large too this is not
possible in practice.
G, Yi-1 G, Y1
Plateau i
L, Xi L, Xi+1
Y YN1 YN
fraction
YN1 YN'
19
UNIT OPERATIONS COURSE ADSORPTION
Gy
dm d Gy d Lx N A a dV
dh
dm When ydG Ldx xdL
Lx
For low transfers: dL = 0
dG = 0
y
yi When Ldx
xI
x d Gy ky y y i dA
d Lxy kx x i x dA
with dA a.Sdh
It is assumed that the flow (NA.a) is constant at every point of the element
differential.
dG dL N A.a S.dh
dG d Gy ydG When
dy
dG G
1 y
G.dy
N A.a S.dh
1 y
L.dx
likewise: N A.a S.dh
1 x
a being the interfacial surface area for mass transfer per unit volume filled
(m2/m3) a padding.
20
UNIT OPERATIONS COURSE ADSORPTION
N A.a k G.a P P i
k G.a.P y y i
K G.a.P y y *
G.dy
K G.a.P y y * .S.dh
1 y
y G 1 dy
h
y12 SKG.aP1 y
y y *
1y 1 d Gy
y2 S KG.a.P y y
1 *
In this case, we use one of the equations containing the potential expressed in
liquid phase concentration units.
G L
h
y S dy S x dx
y 2 K .a.P 1 y y y *
1
G
x 2 K .a.C 1 x x * x
L
1
These equations are valid both in the case of counter-diffusion.
equimolar only in the case of diffusion through a stationary phase (not
diffuser).
( This case occurs during the rectification distillation where there is an equal rate of
transfer of the more or less volatile constituent between the phases.
In this case:
21
UNIT OPERATIONS COURSE ADSORPTION
h dy
y dy
y
h dh G G
0 y1 k G.a.S.P. y i y
2
y1 K G.a.S.P. y y *
2
The molar flow rate G is considered constant:
h dx
x x dx
h dh L L
0 x1 k L.a.S.C. x x I
2
x1 K L.a.S.C. x x *
2
In the case of diluted gases, the absorbed component is present in
the gas in low concentration, even at the entrance of the column and that the solutions
the components that are found in the column are sufficiently diluted,
terms in (1-y) and (1-x) can be considered equal to one.
Other coefficients K can be used.y.a and Kx.a, instead of kG.a and kL.a.
G G G
yS dy S y dy S y dy
h 1
y
*
y 2 K .a y y K y.a y2 y y *
1
K y.a y2 y y I
1
HG NG H OG N OG
L L L L
x S dx xS dx S dx
x S xdx
h
x 2 k1 .ax x
x i
*
x 2 K .ax x
1
x
k x.a x 2 1 x x
i K x.a x2 x x
1 *
HL NL H OL N OL
G L
HG S HL
k y.a k x.a
G L
H OG S H OL S
K y.a K x.a
y1 dy x1 dx
NG NL
y2 y y I x2 xx
i
22
UNIT OPERATIONS COURSE ADSORPTION
y1 dy x1 dx
N OG NL
y2 y y*
x2 x x
*
y* = mx
y* = mx . b
1
Ky
1 m
k yk x Kx
Ky
1 m
Kx
1 1
k xm ky
The material transfer operations, where this case occurs, are the absorption of
gas, liquid-liquid extraction, ion exchange, and absorption.
y dy dy
d Vy V 'd V' V
1 y 1 y 2
1 y
dy
d Vy V ky a y i y S dh
1 y
Ky
ay * y S dh
h y2 G dy
dh *
a
1 yy y
0 y1 S Ky
23
UNIT OPERATIONS COURSE ADSORPTION
G
y S dy
y1 k2 y a1 y
y i y
Lx L
h S dx x
S dx
dh
0 x1 k x a1 x2
x i x x1 Kx 2
a 1 x x * x
y2 y2
HG dNG H OG dN OG
y1 y1
x2 x2
HL dN L H OL dN OL
x1 x1
1 y Lm
On can multiplier and divide by yi
the equation
G
y S dy
y1 k2 y a1 y
y i y
G 1 y Lm
S dy k y a 1 y Lm
where k 'y a who is independent of the
ky a 1 y Lm
y i y 1
concentration.
h
h
dh
G 2 y 1 y Lm dy
0 ky a S 1 y Lm mine
y1 1 y y i y
h
0
h
dh
Ky a
G
S 1 y Lm m my
y1
2
1 yLmy dyy
y
1 y *
h
h
dh
L 2 1 x Lm
x dx
0 kx 1 x
a S Lm my
x1 1 x x i x
h
h
dh
L 2 x 1 x Lm dx
0 Kx 1 x
a S Lm my
x1 1 x x* x
24
UNIT OPERATIONS COURSE ADSORPTION
x2 1 x 2 1 x 1 x 1 x 2
1 x Lm x1 1 x2 1 x2
Ln Ln
1 x1 1 x 1
y2 y1 y 2
1 y Lm
similarly for y1 1 y 2
Ln
1 y1
y
Equilibrium curve
y1 Operational curve
Pent
yi
Y2
x2 x xix1 x
G dy L dx k y y y i k x x i x
k xy y i
k yx x i
25
UNIT OPERATIONS COURSE ADSORPTION
N OG
y2
y1
1 y dy
1 yLm y y *
NG
y2
y1
1 y Lm
1 y y i y
dy
This integral can be simplified: (1-y) Lmcan be approximated by the
arithmetic mean between (1-y) and (1-y)*).
y2 dy 1 1 y2
N OG Ln
y1 y y
*
2 1 y1
Demonstration:
1 y 1 y*
1 y Lm
2
1
y y *
2
N OG
y2 dy 1 y 1 y
*
y
1
1 y y* y 2
1 y2 dy
1
y2 1 y dy*
2 y1 y* y 2 y1 1 y y y *
1 y2 dy
1
y2 1 y y y *
dy
2 y1 y y
*
2 y1 1 y y y *
dy dy 1 1 y2
1
y y2 y
Ln
y1 y y2*
2 y1 1 y y1 y y2*
2 1 y1
y2 dy 1 1 y2
NG Ln
y1 y i y 2 1 y1
x2 dx 1 1 x1
NL Ln
x1 x x i 2 1 x2
x dx 1 1 x2
Ln
x1 x x I
2
2 1 x1
26
UNIT OPERATIONS COURSE ADSORPTION
x2 dx 1 1 x1
N OL Ln
x1 x x * 2 1 x2
Y2 dY 1 1 Y2
NG Ln
Y1 Yi Y 2 1 Y 1
Y2 dY 1 1 Y2
N OG Ln
Y 1 Y Y
*
2 1 Y 1
y* m x b
L
y x x 2 y2
G
y2 dy
N OG
y1 y* y
y y * q x s
L x2 dx L y y *
N OG Ln 1
G x1 qx s Gq y y * 2
y1y1 y1 y 2
N OG
y1 y1* y 2 y *2 y Lm
y1 y1*
Lm : logarithmic mean
Ln
y 2 y *2
If Y* = mx
R y mx 1 1 L
N OG Ln 1 2 1 with R G slope of the lines
R 1 y 2 mx 2 R R
m
operational and balance.
27
UNIT OPERATIONS COURSE ADSORPTION
G
y1
S dy
The height of the column h .
y2 ky a y y i
The correlations have been established for the calculation of the HUT.Gand HUTLpartial exams
we access the HUTO,G,Lglobal through relationships:
1 L
HUTOG HUTG HUTL
R R G
HUTOL HUTL R HUTG m
The height of the transfer unit (HTU) is an average for the whole
columns. The relationships between the coefficients and the HUT are:
G L
hut OG S HUT OL S
K y.a K x.a
G L
HUT G S HUT L S
k y.a k x.a
1 1 P
K y.aKy.akx.a.C
G G L
S S S p G
K y.aKy.akx.a. C L
28
UNIT OPERATIONS COURSE ADSORPTION
G
HUT OG HUT G HUT L m
L
1
HUT OG HUT G HUT L
R
HUT OL HUT L R HUT G
Sh A Re Sc
D
where Re = Reynolds number =
Schmidt number DG
KC
Sh = Sherwood number = DG
One can define the equivalent height to a theoretical plateau and the number
equivalent of theoretical plates.
In the specific case where the equilibrium line and the operating line are
for straight lines, the Kremser – Brown – Souders equation is applied:
y1 y 2 R n1 R
y1 m x 2 R n1 1
where n is the number of theoretical floors
R is the ratio of the slope of the operating line to the line.
of balance.
29
UNIT OPERATIONS COURSE ADSORPTION
x 1 x 2 R n 1
y1 R n1 1
x2
m
y2
y 1 m x 2 1 1
Ln 1
y 2 m x 2 R R
n NEPT
LnR
y1
x1
Y1
y N1 x 0 1 1
Ln 1
y1 m x 0 R R
n NEPT
LnR
YN+1
XN
kx
The following correlations allow us to calculate the ratio. :
ky
Pratt's equation
0.25
G G 0.67
S 1 dc S
HUT G G
k y.a C a G G DG
4
dc
a
30
UNIT OPERATIONS COURSE ADSORPTION
0.25
L 4L 0.5
S HUT L 119 S L
k x.a L
.a L DL
1
2 3
with 2
L
thickness of the liquid film.
L g
ideal case
Y
YI Xi+1
Yi-1
i G
=1
L
=1
Yi=Y i
*
Yi-1 Xi
X
Xi+1 Xi=Xi*
Yi= Yi*(Xi)
Xi= Xi*(Yi)
b/ Real case
Y
Yi Xi+1
Yi-1
G
=1
Yi =1
L
Yi*
Yi-1 XI
X
31 Xi+1 XI Xi*
UNIT OPERATIONS COURSE ADSORPTION
Yi1 YI X i X i1
G L
Yi1 Y * i
X *i X i1
y i1 y I
EM
y i1 y *I
9- Non-isothermal absorption
T0
XZ Y2
T1 à Z X T
T2
32
X1
UNIT OPERATIONS COURSE ADSORPTION
dT
q X
dX
Y
Y1 Operating line
Equilibrium curve
T4
T3
2 T2
T1
T0
X
X2 X1
X
Starting from point (X2, T0we absorb X, the temperature rises by T1,
we obtain the point (X2+ X, T0+ T1=T1).
A second time we obtain the point (X2+2 X, T0+ T2=T2), ( T1 T2) car the
the variation in temperature is not linear with X. etc...
Let’s consider a column where QYis the amount of heat per unit of
cleared time such that an energy balance gives:
33
UNIT OPERATIONS COURSE ADSORPTION
L N G N p1
LNG
p
n1
G1
L0 LN x N G N 1
y
N p 1
LN p x G
N p1
Yn1
1
Ln-1 Gn
The enthalpy balance:
L N.HL G
n
N.HG p 1 Np1
L Np.HL G
N
n1 .HG n1
p
Ln Gn+1
Gp n+1
Np
L
The temperatures
N P
of currents L and
0 G are
Np+1 known. It is necessary
to estimate the temperature T1gas G1which is that of the temperature of the floor
1) and which is used in the overall balance equation to determine the
temperature of the outgoing liquidNp L.
10. Desorption
xI
xI y1
34
x
x x1
*
x x2
UNIT OPERATIONS COURSE ADSORPTION
Desorption y < y*
x > x*
XI- Case of co-current flow
Y2 Absorption
Absorption
Y2Y1
Y1 X2X1
Desorption
Y1
Desorption
Y2< Y 1
X2X1
Y2
X2 X1X1 X2
35