i

Table of Contents

iINPUT/OUTPUT, INC.
Page 1 of 18
 AHV4-PLS 362 VIBRATOR BUGGY
W/FRAME ROLL-OVER-PROTECTION

TERRA SEIS
UNITS 6005 THRU 6009

DETROIT SERIES 60 DDEC TIER 3 ENGINE

JOHN DEERE 1400 SERIES AXLE W/DIF-LOCK
FUNK 6-SPEED POWER SHIFT TRANSMISSION
PELTON 240HD SERVO VALVE W/DR MODIFICATION
R134A-AIR CONDITIONING
FIRESTONE 14 PLY 67 X 34 X 25 TIRE & WHEEL ASSY.
OPTIONS:
RAMSEY 30,000LB WINCH
EMERGENCY STOP KIT
SUN ROOF

GROSS VEHICLE WEIGHT: 64,800 LB.

FRONT AXLE WEIGHT: 32,580 LB.
REAR AXLE WEIGHT: 32,220 LB.
HOLD DOWN WEIGHT: 60,000LB. @ 2,150PSI
MASS WEIGHT: 8,120LB.
BASEPLATE WEIGHT: 4,020LB.
OUTPUT: 61,800LB.

(22) FRONT SLIDE ON WEIGHTS

(12) REAR SLIDE ON WEIGHTS
iINPUT/OUTPUT, INC.
Page 2 of 18
 Specifications
Document Number: 10457
LIMITED WARRANTY STATEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 10392

FIELD SERVICE SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Document Number: 10393

Bolt Torque Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

iINPUT/OUTPUT, INC.
Page 3 of 18
 General Assembly
Document Number: 5960009F
AHV 4-PLS 362 VIBRATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 5960018A

TAIL LIGHT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Document Number: 10260

STOP / TURN SIGNAL LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Document Number: 10253

HEADLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Document Number: 5960065B

FUEL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Document Number: 5964409B

TRANSMISSION SKID PLATE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

iINPUT/OUTPUT, INC.
Page 4 of 18
 Cab Assembly
Document Number: 5961800B
CAB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 5961810C

CAB BASIC ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Document Number: 5961805C

DOOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Document Number: 5961305H

DASH PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Document Number: 5961509A

MAIN ELECTRICAL SUB-PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Document Number: 5960045B

FAN REVERSE ELECTRICAL SUB-PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Document Number: 5960048A

FAN REVERSE CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Document Number: 5961302B

TRANSMISSION SHIFTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Document Number: 5961107E

CAB FLOOR BULKHEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Document Number: 10522

WILLIAMS DRIVE CONTROL PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Document Number: 5961015B

BRAKE VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Document Number: 10381

MIC0 BRAKE VALVE W/PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Document Number: 5961020E

STEERING COLUMN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Document Number: 10485

CHAR-LYNN STEERING ORBITROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

iINPUT/OUTPUT, INC.
Page 5 of 18
Document Number: 10203
HEATER (30,000 BTU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Document Number: 10226

A/C EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Document Number: 5961012C

WINCH CONTROL VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Document Number: 10062

WINCH DIRECTIONAL CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Document Number: 5961013A

WINCH NEEDLE VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Document Number: 10493

AIRRIDE SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

iINPUT/OUTPUT, INC.
Page 6 of 18
 Drivetrain Assembly
Document Number: 5962300B
FRONT & REAR DRIVE TRAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 5962101G

TRANSMISSION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Document Number: 10477

FUNK 6-SPEED POWERSHIFT TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

FRONT COVER PARTS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

HMD SAE-C INPUT GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
HMD SAE-C INPUT SHAFT PARTS GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1ST CLUTCH ASSEMBLY PARTS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2ND CLUTCH ASSEMBLY PARTS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3RD CLUTCH ASSEMBLY PARTS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MAIN CASE ASSEMBLY PARTS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ELECTRIC VALVE ASSEMBLY PARTS GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ELECTRIC VALVE BODY MOUNTING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
OUTPUT RETAINER PARTS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
YOKE 7C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Document Number: 10486
TRANSMISSION PUMP/MOTOR COMBINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Document Number: 10450

SUNDSTRAND HYDRAULIC DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Document Number: 5962304B

FRONT & REAR AXLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Document Number: 10445

JOHN DEERE AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

DIFFERENTIAL CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DIFFERENTIAL CASE TO QUILL OIL LINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
DUAL BRAKE OIL LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
DIFFERENTIAL BEARING QUILLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
INPUT QUILL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
INPUT BRAKE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
INPUT YOKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
STANDARD DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SPIRAL BEVEL INPUT PINION & RING GEAR SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
AXLE HOUSING & SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PLANETARY FINAL DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Document Number: 5952004A
DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

iINPUT/OUTPUT, INC.
Page 7 of 18
 Engine Assembly
Document Number: 5963500D
SERIES 60 DDEC ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 5963212F

PUMP DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Document Number: 10513

TERRELL 2 PUMP DRIVE GEAR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Document Number: 10487

DENISON P7P VIBRATOR PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Document Number: 10449

SUNDSTRAND DRIVE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Document Number: 5963218B

AUXILIARY DRIVE PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Document Number: 10495

EATON SINGLE GEAR PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Document Number: 5963221B

MUFFLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Document Number: 5963322B

AIR CLEANER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Document Number: 10480

DONALDSON AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Document Number: 10510

FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Document Number: 10304

AIR DRYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

iINPUT/OUTPUT, INC.
Page 8 of 18
 Frame Assembly
Document Number: 5964700B
FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 5969202E

BATTERY BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Document Number: 5960059A

ENGINE OIL DRAIN VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

iINPUT/OUTPUT, INC.
Page 9 of 18
 Hydraulic System
Document Number: 5965318C
VIBRATOR SYSTEM HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 5965319C

BRAKE/STEERING/WINCH SYSTEM HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 3

Document Number: 5965320E

DRIVE SYSTEM HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Document Number: 5965321A

R134A AIR CONDITIONING SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Document Number: 5965322A

FUEL SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Document Number: 10508

HYDRAULILC HOSE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Document Number: 5965901C

OIL COOLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Document Number: 5960267B

OIL COOLER SUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Document Number: 5960050A

FAN REVERSE SOLENOID VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Document Number:10490
FAN MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Document Number: 5965002U

HIGH PRESSURE MANIFOLD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Document Number: 10474

PARKER 2-1/2 GALLON ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Document Number: 10500

SCHROEDER HP & LP FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Document Number: 10443

DENISON PILOT OPERATED CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

iINPUT/OUTPUT, INC.
Page 10 of 18
Document Number: 5965506D
HYDRAULIC OIL RESERVOIR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Document Number: 10436

SCHROEDER LP INTANK RETURN FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Document Number: 5965107H

AUXILIARY MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Document Number: 5965010A

BRAKE ACCUMULATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Document Number: 10439

PARKER 1 GALLON PISTON ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Document Number: 5965313J

LOW PRESSURE MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Document Number: 10474

PARKER 2-1/2 GALLON ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Document Number: 10500

SCHROEDER HP & LP FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Document Number: 10227

BARKSDALE PRESSURE SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Document Number: 5965016A

STEERING CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Document Number: 10479

STEERING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Document Number: 5965504A

ANTI-CAVITATION ACCUMULATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

iINPUT/OUTPUT, INC.
Page 11 of 18
 Pneumatic System
Document Number: 5966300B
PNEUMATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 5966001B

AIR RESERVOIR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

iINPUT/OUTPUT, INC.
Page 12 of 18
 Tires & Wheels
Document Number: 10431
TIRE & WHEEL ASSEMBLY-FLOATATION LOGGER 23 DEG. . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 10416

TIRE & WHEEL ASSEMBLY-FLOATATION ALL TERRAIN "SAND TIRE". . . . . . . . . . . . . . . . 3

iINPUT/OUTPUT, INC.
Page 13 of 18
 Lift and Vibrator System
Document Number: 5968200D
LIFT SYSTEM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 10441

PARKER AIR LATCH CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Document Number: 10442

PARKER HYDRAULIC LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Document Number: 5913000D

PLS-362 STILT & BASEPLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Document Number: 5913005C

PLS-362 MASS ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Document Number: 5910061F

MASS ACCUMULATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Document Number: 5263000A

ACCUMULATOR PISTON ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Document Number: 5912003D

MASS REBOUND STOP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Document Number: 10471

ATLAS 240 SERVO VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Document Number: 10328

PILOT STAGE VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Document Number: 2250373L

LVDT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

iINPUT/OUTPUT, INC.
Page 14 of 18
 Electrical System
Document Number: 5969300C
ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 5969204B

WIRING DIAGRAM, LIFT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Document Number: 5969006E

CABLE ASSEMBLY (DOWN INTERLOCK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Document Number: 5969007E

CABLE ASSEMBLY (LIFT UP/DOWN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Document Number: 5969008D

CABLE ASSEMBLY (ELECTRONICS TORQUE MOTOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Document Number: 5969009D

CABLE ASSEMBLY (ELECTRONICS VALVE LVDT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Document Number: 5969010D

CABLE ASSEMBLY (ELECTRONICS MASS LVDT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Document Number: 5969011D

CABLE ASSEMBLY (ELECTRONICS MASS ACCELEROMETER) . . . . . . . . . . . . . . . . . . . . 12

Document Number: 5969012D

CABLE ASSEMBLY (ELECTRONICS BASEPLATE ACCELEROMETER). . . . . . . . . . . . . . . 13

Document Number: 5969013D

CABLE ASSEMBLY (POWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Document Number: 5969116B

WIRE HARNESS (START/24 VOLT CHARGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Document Number: 5969122B

CABLE ASSEMBLY (CAB TO ENGINE/TO REAR FRAME/TO AUX. FUNCTIONS) . . . . . . . 16

Document Number: 5969125D

WIRE HARNESS (ENGINE TO REAR FRAME) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Document Number: 5969326A

WIRE HARNESS (ENGINE ECM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

iINPUT/OUTPUT, INC.
Page 15 of 18
Document Number: 5969127E
CABLES, AUXILIARY MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Document Number: 5969128A

WIRE HARNESS, CAB PLUG #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Document Number: 5969203A

CABLES, BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Document Number: 5969205B

CABLES, PROXIMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Document Number: 5969021B

TRANSMISSION CONTROL (AMPLIFIER INITIAL ADJUSTMENT). . . . . . . . . . . . . . . . . . . . 36

Document Number: 10519

ELECTRICAL CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

iINPUT/OUTPUT, INC.
Page 16 of 18
 Vehicle Options and Tools
Document Number: 5895212B
RAMSEY WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Document Number: 10276

RAMSEY 30,000 LB. WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Document Number: 10275

RAMSEY WINCH MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Document Number: 5964705B

REAR FENDER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Document Number: 5960097A

CAB SUN SHIELD KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Document Number: 5960142A

EMERGENCY STOP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Document Number: 5960042B

AIRBAG ISOLATION REGULATOR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Document Number: 5960051A

OIL CENTRIFUGE FILTER KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Document Number: 10376

OIL CENTRIFUGE FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Document Number: 5911801A

MASS WEIGHT KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Document Number: 5960029A

AUXILIARY LIGHT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Document Number: 5960085A

WIGGINS FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Document Number: 5960090A

ENGINE HEATER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Document Number: 10386

GREER 5 GALLON ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

iINPUT/OUTPUT, INC.
Page 17 of 18
Document Number: 2251777B
AIR HOSE & CHUCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Document Number: 10263

STUD TENSIONER HAND PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Document Number: 2920307A

STUD TENSIONER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Document Number: 2920004G

ACCUMULATOR HOSE FILL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Document Number: 5960035B

HYD. TANK VACUUM FLUSHING VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Document Number: 5911050A

BASEPLATE PAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

iINPUT/OUTPUT, INC.
Page 18 of 18
Specifications

iINPUT/OUTPUT, INC.
Page 1 of 8
10457
LIMITED WARRANTY STATEMENT

INPUT/OUTPUT, INC.
Limited Warranty

General. Input/Output, Inc. ("I/O") warrants each product that it or its subsidiaries manufacture
("Product") against defects in material and workmanship under normal use and service for the
specified time period listed below ("Warranty Period"), in each case commencing upon the date of
original purchase (or, in the event of a purchase by exercise of an option to purchase under a
rental arrangement, commencing upon the first day of the rental period):

Specified Product Warranty Period

Software (media only) (see below) 30 Days

Air Guns (solenoid metal parts only) 30 Days
Hydrophones and Geophones See Addendum “A”
Marine Cables and Connectors 90 Days
Streamer Cable – Stretch Sections 90 Days
Lead-ins: Fiber Optic 90 Days
Lead-ins: Analog 180 Days
Land Cables and Connectors 180 Days
Air Guns (metal parts only) 180 Days
Hose Bundles 180 Days
Battery Packs for Land Systems 180 Days
Marine Remote Signal Conditioner
(MSX and Bottom Cable Units) One Year
Remote Signal Conditioner (MRX,RSR,ALX
(and MLX Units) Two Years
Vibrators and other Off-Road Vehicles (see below) 180 Days/1800 Hours
DigiRANGE One Year
5000 Compass/Depth Bird Series One Year
DigiPOINT 180 Days
DigiRELEASE 180 Days
5011 Compass Calibration Two Years

I/O, at its option, will either repair, rebuild, adjust or replace the Product or Product parts during
the Warranty Period in the event the Product fails to perform as specified under normal usage,
which failure to perform has been promptly reported by Purchaser to I/O and determined by I/O to
be defective in material or workmanship. Repaired, rebuilt, adjusted or replaced Products or
component parts are warranted for sixty (60) days or the remainder of the original Warranty
Period, whichever is longer. This Warranty extends solely to the original end-user purchaser
("Purchaser") of the Product.

iINPUT/OUTPUT, INC.
Page 2 of 8 Document: 10457
 Softw are. With regards to any I/O Softw are, I/O w arrants that, for 30 days follow ing the
date of original purchase, the media containing the I/O Softw are shall be free from defects in
material and w orkmanship under normal use. I/O’ s sole and exclusive obligation and liability
for any such defect w ith regard to the I/O Softw are shall be, in I/O’ s sole discretion, to
replace the defective media w ith replacement media or to correct the defective media so
that it w ill be free from defects in material and w orkmanship. Corrected or replaced media
on w hich the I/O Softw are is furnished shall be covered by this Warranty for thirty (30) days
after the date of shipment to Purchaser of the repaired, corrected or replaced physical
media. I/O w ill have no w arranty obligation w ith regard to any I/O Softw are if (i) the media
has been subjected to accident, abuse, or improper use, (ii) Purchaser uses defective media
or defectively or improperly duplicates the I/O Softw are, or (iii) Purchaser violates the
“ Restrictions on Use” listed below regarding the Softw are. I/O MAKES NO OTHER
REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED WITH REGARD
TO ANY I/O SOFTWARE AND EXPRESSLY DISCLAIMS ALL WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. I/O DOES NOT
WARRANT THAT I/O SOFTWARE IS ERROR-FREE OR THAT OPERATION OF THE I/O
SOFTWARE WILL BE UNINTERRUPTED. The Warranty set forth in this paragraph
constitutes the only w arranty w ith respect to I/O Softw are and is further subject to the
“ General Provisions” set forth below ; in all other respects, I/O Softw are is provided " AS-IS"
and all risk as to the quality, performance, capabilities and other requirements of the I/O
Softw are is w ith Purchaser. For the purposes of this Limited Warranty, I/O Softw are shall
be deemed to include, but not be limited to, embedded softw are w hich is organic to and
contained in I/O Products at the time such Products are sold.

Vibrators. The terms of this portion of the Limited Warranty are applicable only to Vibrators
and other Off-Road Vehicles assembled by I/O (“Vibrators”). Subject to the terms of this
Limited Warranty, I/O warrants each Vibrator vehicle for repairs, including parts, to correct
defects in materials or workmanship under normal use and service, for a Warrant Period of
180 days or 1800 hours of operation, whichever comes first, from the date of purchase of
the Vibrator (or, in the event of a purchase by exercise of an option to purchase under a
rental arrangement, commencing upon the first day of the rental period). The Limited
Warranty applicable to Vibrators and their parts shall transfer automatically with transfers of
vehicle ownership during the Warranty Period. I/O’s sole responsibility as to Vibrators under
this Limited Warranty shall be, at its option, to repair, rebuild or replace any item which is
determined by I/O to be defective in material or workmanship during the Warranty Period in
the event the item fails to perform as specified under normal usage. This Warranty does not
extend to any routine maintenance of the Vibrator or its components. For other limitations
applicable to I/O’s obligations with respect to Vibrators under the terms of this Limited
Warranty, see “Items Not Covered by this Warranty below.” In addition, the Warranty on
items not originally manufactured by I/O shall conform to the Warranty, if any, extended by
the original manufacturer of those items. I/O MAKES NO REPRESENTATIONS REGARDING
THE EXTENT, AVAILABILITY OR APPLICABILITY OF WARRANTIES PROVIDED BY OUTSIDE
MANUFACTURERS.

iINPUT/OUTPUT, INC.
Document: 10457 Page 3 of 8
 General Provisions.

THIS AGREEMENT EXPRESSES ALL OF I/O'S RESPONSIBILITIES, WHETHER IN TORT OR IN

CONTRACT, REGARDING ITS PRODUCTS. REPAIR, ADJUSTMENT OR REPLACEMENT OF
PRODUCTS OR PARTS, AT I/O'S OPTION, IS PURCHASER’S EXCLUSIVE REMEDY. I/O
SHALL NOT, IN ANY EVENT, BE RESPONSIBLE FOR DAMAGES OR OTHER SUMS IN
EXCESS OF THE PURCHASE PRICE. WITHOUT LIMITING THE GENERALITY OF THE
FOREGOING, UNDER NO CIRCUMSTANCE SHALL I/O BE RESPONSIBLE OR LIABLE IN ANY
REGARD WITH RESPECT TO DAMAGES FROM LOSS OF USE, LOSS OF TIME, LOSS OF
DATA, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS, OR OTHER
INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES CLAIMED BY PURCHASER TO
ARISE OUT OF THE USE OR INABILITY TO USE THE PRODUCT, EVEN IF PURCHASER HAS
BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. ALL OTHER WARRANTIES,
WHETHER EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS,
MERCHANTABILITY, AND FREEDOM FROM PATENT OR COPYRIGHT INFRINGEMENT ARE
HEREBY DISCLAIMED TO THE FULLEST EXTENT SUCH MAY BE DISCLAIMED BY LAW.
NO PERSON, INCLUDING ANY DEALER, AGENT OR REPRESENTATIVE OF I/O, IS
AUTHORIZED TO PROVIDE ANY ADDITIONAL WARRANTY ON BEHALF OF I/O.

Items Not Covered by This Warranty.

This Warranty does not cover: (1) conditions resulting from customer damage such as
misuse, abuse, neglect, accident, alteration or use in any manner contrary to instructions
provided by I/O; (2) damage caused by acts of God or nature; (3) damage resulting from
alteration, repair or attempted repair by individuals other than I/O employees or I/O
designated authorized representatives; (4) conditions resulting from normal w ear and tear;
(5) failure to perform proper routine maintenance; (6) continued use of the Product after
partial failure of any item; (7) items that have been used w ith an improper accessory; or (8)
damage caused during shipment unless I/O expressly agrees in w riting, in advance of
shipment, to assume the risks of damage caused during shipment. With regard to any Air
Gun manufactured by I/O, this Warranty applies only to the metal components of such Air
Gun and shall not, under any circumstance, apply to any other parts or components of the
Air Gun.

This Warranty applies to I/O Products only. I/O may also provide to a Purchaser certain
products w hich are manufactured by other companies. I/O MAKES NO REPRESENTATIONS
REGARDING THE EXTENT, AVAILABILITY OR APPLICABILITY OF WARRANTIES PROVIDED
BY OUTSIDE MANUFACTURERS. Therefore, Purchaser may w ish to consult such outside
manufacturers directly to determine the extent, availability and/or applicability of these
w arranties, if any.

iINPUT/OUTPUT, INC.
Page 4 of 8 Document: 10457
 Restrictions on Use.

Purchaser may install, use and execute only one (1) copy of the I/O Software for use on only one
(1) computer at a time. I/O Software may not be copied, distributed, republished, uploaded,
posted, decompiled, disassembled, modified or transmitted in any way without I/O's prior written
consent. I/O Software is licensed on a non-exclusive basis solely for Purchaser's use.
Embedded software organic to and contained in I/O Products is to be used by Purchaser solely
within the Product in which such I/O Software resides when shipped. ANY VIOLATION OF THIS
PROVISION VOIDS ALL WARRANTIES AS TO SUCH PRODUCTS.

I/O's Products may not be copied or reverse-engineered in any way without I/O's prior written
consent. In addition, I/O Products may only be repaired or modified by I/O or by an authorized I/O
representative, except as otherwise directed in writing by I/O. ANY VIOLATION OF THIS
PROVISION VOIDS ALL WARRANTIES AS TO SUCH PRODUCTS.

State and Foreign Law Rights.

Some states and non-U.S. jurisdictions do not permit the exclusion or limitation of incidental or
consequential damages, or limitations on how long an implied warranty may last. Therefore, the
above limitations or exclusions may not apply to all Purchasers. This Warranty gives Purchasers
specific legal rights, and certain Purchasers may also have other rights which vary from state to
state, or country to country.

Purchaser agrees that I/O's total liability under this agreement for all causes of action, whether in
contract or in tort, shall be limited to a maximum amount equal to the purchase price Purchaser
paid for the Product. Purchaser agrees that the internal laws, and not the choice of laws, of
Texas shall apply to this Warranty.

Severability.

If any one or more of the paragraphs or parts of this Warranty shall be determined to be invalid,
illegal or unenforceable in any respect, it is the intent of both parties that the validity, legality and
enforceability of the remaining paragraphs and parts contained herein shall not in any way be
affected or impaired thereby, and that such invalid, illegal or unenforceable paragraph(s) or part(s)
be reformed in a manner consistent with the parties' contractual intent so as to comply with
applicable law.

Warranty Procedure.

A Purchaser needing to take advantage of this Warranty should advise I/O in writing immediately.
Write to:

Input/Output, Inc.
Attention: Warranty Claims
12300 Parc Crest Drive
Stafford, Texas 77477
Email. customer.support@ i-o.com
Or by facsimile: (281) 879-3626

iINPUT/OUTPUT, INC.
Document: 10457 Page 5 of 8
 In the event of a defect, malfunction or other failure of the product not caused by misuse or
damage to the product w hile in the possession of purchaser, I/O w ill repair or replace said
product at I/O’ s sole option. A Purchaser seeking w arranty services must, as directed by
I/O, ship the product to I/O, or to I/O’ s designated representative, along w ith a detailed
description of the problem(s) Purchaser has encountered w ith the Product(s) and return
shipping address. All inbound and outboud freight and handling charges are to the
purchaser’ s account.

In addition, Purchaser shall be responsible for any travel expenses incurred by I/O to satisfy
the terms of this Warranty at Purchaser’ s place of business or other site as requested by
Purchaser. COMPLYING WITH THESE WARRANTY PROCEDURES IS A CONDITION
PRECEDENT TO I/O’ S OBLIGATIONS UNDER THIS WARRANTY. I/O RESERVES THE RIGHT
TO DETERMINE WHETHER THIS WARRANTY SHALL COVER ANY REPAIRS,
ADJUSTMENTS OR REPLACEMENTS REQUESTED BY THE PURCHASER.

Addendum A

Geophones and Hydrophones

Specified Product Warranty Period

1. Cases and Plastic Parts 1.5 Years

2. Geophone Elements:
SM-24 Three Years
SM-4 Three Years
SM-4 LD Three Years
SM-4 HS Three Years
SM-4m Two Years
SM-6 Two Years
SM-7 Two Years
SM-7m Two Years

iINPUT/OUTPUT, INC.
Page 6 of 8 Document:
10392
FIELD SERVICE SUPPORT
Field Service support is provided by two Input/Output, Inc. service departments.
Spare or replacement part service assistance is provided by the Customer Service
Department. Service assistance for maintainance or equipment problems, troubleshoot-
ing, and on-site support is provided by the Field Service Department. Both departments
can be contacted through:

Input/Output, Inc.
12300 Parc Crest
Stafford Texas 77477
Email: customer.service@ i-o.com
Phone: 281-552-3002
Fax: (281) 879-3626

Input/Output, Inc. maintains a large inventory of repair or replacment parts for routine
equipment service requirements of the vibrator buggy. By including the following infor-
mation you can ensure the quickest possible identification of parts ordered from the
Input/Output, Alvin facility. All part orders or field requisitions should include the follow-
ing information:

• Company name
• Shipping address for parts
• Billing address if different from shipping address
• Complete vibrator model number and Buggy serial number
(Buggy Serial Number is located on the driver’s side of frame)

The following information is needed to identify each item or part listed on an order:
• Part description
• Manufacturers part number if available, other than Input/Output part number
• Input/Output drawing number and parts list item number that identifies the
ordered part
• Input/Output stock number, if identified.

iINPUT/OUTPUT, INC.
Document: 10392 Page 7 of 8
10393
Bolt Torque Charts

Grade 2
Lubricated (loctite)
Bolt Size Dry Lubricated (Never-Seize)
(plate)
1/4 5.5 4.5 4
5/16 11 9 8.2
3/8 20 17 15
7/16 32 26 23
1/2 49 39 25
9/16 70 53 48
5/8 97 72 65
3/4 115 87 79
7/8 166 122 110
1 250 184 165

Grade 5
Lubricated (loc-
Bolt Size Dry Lubricated (Never-seize)
tite)(plate)
1/4 8.4 7 6.25
5/16 17 14 12.5
3/8 31 25 23
7/16 50 38 35
1/2 75 60 54
9/16 110 86 75
5/8 150 120 100
3/4 265 210 185
7/8 430 310 290
1 640 465 430

Grade 8
Lubricated (loc-
Bolt Size Dry Lubricated (Never-seize)
tite)(plate)
1/4 11.9 10.5 8.8
5/16 24 20 18
3/8 43 35 32
7/16 70 55 50
1/2 105 85 76
9/16 150 120 105
5/8 210 165 140
3/4 375 300 265
7/8 605 475 410
1 900 715 605

- Torque Values are average allowable values in steel.

- Use for both coarse and fine threads unless otherwise specified on assembly drawings.
- Lubricate threads and unders heads.

iINPUT/OUTPUT, INC.
Page 8 of 8 Document: 10393
General Assembly

iINPUT/OUTPUT, INC.
Page 1 of 12
 5960009F

Page 2 of 12
To prevent da mage to the DDEC
e lectronic co ntrol system, discon−
n ect batt ery powe r an d ground
cable s an d th e 6−pin powe r co nnec−
t or a t the ECM (electronic control
module) before we lding.

iINPUT/OUTPUT, INC.
AHV 4-PLS 362 VIBRATOR

Document: 5960009F
 iINPUT/OUTPUT, INC.
Document: 5960009F Page 3 of 12
 ITEM QTY DESCRIPTION PART NO.
1 1 Assembly, Cab Z5961800
2 1 Assembly, Fuel Tank Z59600065
3 1 Label, Diesel Fuel Only Z5880041
4 2 Label, Danger Stay Clear 53004514
5 1 Assembly, Frame-w/ROPS Z5964700
6 1 Assembly, Lift System Z5968200
7 REF Assembly, Stilt & Baseplate Z5913000
8 1 Assembly, Engine Z5963500
9 1 Assembly, Hydraulic Oil Reservoir Z5965506
10 1 Label, Hydraulic Fluid Only 53001426
11 REF Weights, slide-on Z5960022
12 1 Assembly, Skid Plate Z5964409
13 1 Assembly, Quick Disconnect Z5965024
14 1 Hook, Pintle (OPTION) 67420
15 1 Cable Assembly, Cab to Engine/Cab to Frame/Aux. Functions Z5969122
16 1 Assembly, Low Pressure Manifold Z5965313
17 1 Assembly, Auxiliary Manifold Z5965107
18 1 Assembly, High Pressure Manifold Z5965002
19 1 Hose Kit, Main 75049
1 Hose Kit, A/C System 75048
1 Hose Kit, Winch System 75047
20 1 Label, Vibrator Patent Information Z5860019
21 1 Label, Vehicle Specification Z5891311
22 8 Rivit 53031030
23 A/R Walkway, Non Skid 52007970
24 REF Schematic, Electrical Z5969300
25 REF Diagram, Pneumatic Z5966300
26 1 Lock, Articulation & Oscilation Stop Z5964021
27 1 Label, AVH-IV & I-O Z5960015
28 4 Retainer, Slide on Weight Z5960093
29 4 Washer, Lock 1” 53007603
30 4 Nut, 1”nc 72124

iINPUT/OUTPUT, INC.
Page 4 of 12 Document: 5960009F
5960018a

TAIL LIGHT ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 6 Light, Turn Signal (comes w/red lens) 65920
2 2 Lens, Yellow 69522
3 2 Lens, Clear 74088
4 18 Screw, 10-32unc x 7/8 lg 60252
5 18 Nut, 10-32unc 53031041

iINPUT/OUTPUT, INC.
Document: 5960018a Page 5 of 12
10260

STOP / TURN SIGNAL LIGHT

Table 1: Stop Light
ITEM QTY DESCRIPTION PART NO.
1 1 Stop Light with Red Lens † 65920
2 1 Red Lens † 66297
3 1 Bulb, 12v (#1157) † 43103941
4 1 Pigtail (Two Wire) 88-04590

Table 2: Turn Signal Light

ITEM QTY DESCRIPTION PART NO.
1 1 Turn Signal Light with Yellow Lens † 65919
2 1 Yellow Lens † 65922
3 1 Bulb, 12v (#1156) † 66295
4 1 Pigtail (Single Wire) 88-04470

iINPUT/OUTPUT, INC.
Page 6 of 12 Document: 10260
10253

HEADLAMP ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 1 Bezel 88-98520
2 1 Turn Signal Bulb † 43103941
3 2 Turn Signal Lens (Yellow) † 66299
4 1 Sealed Beam † 66298
Right Hand Headlamp Assembly - † 65918
Left Hand Headlamp Assembly - † 65917

iINPUT/OUTPUT, INC.
Document: 10253 Page 7 of 12
5960065C

FUEL TANK ASSEMBLY

iINPUT/OUTPUT, INC.
Page 8 of 12 Document: 5960065C
 iINPUT/OUTPUT, INC.
Document: 5960065C Page 9 of 12
 ITEM QTY DESCRIPTION PART NO.
1 1 Reservoir, Diesel Fuel Z5960064
2 4 Bolt, 5/8nc x 2-1/4 lg. grd.8 60958
3 4 Nut, Lock 5/8nc 53030020
4 8 Washer, Flat 5/8 SAE 72133
5 3 Plug, View 72210
6 1 Elbow, 90º 1/2 mp x 1/2 mjic 53011805
7 1 Elbow, 90º 1/2 mp x 3/8 mjic 50001472
8 3 Gauge, 0-600 psi 70604
9 2 Gauge, 7500 psi 70605
10 3 Gauge, 0-5000 psi 53002710
11
12 6 Hose, Gauge-Long Z5965017-9145
13
14
15 1 Hose, Gauge-Short Z5965017-5945
16
17 1 Label, Gauge Z5960025
18 4 Rivit 53031030
19 8 Adapter, Bulkhead 1/4 fmp x 1/4 mjic 72689
20 1 Breather, Filtered 70961
21 1 Adapter, Camloc 72038
22 1 Cap, Camloc 72037
23 1 Chain, Sash 72037
24 1 Fitting, Bulkhead 1/8 fmp x 1/2 mjic 72993
25 1 Breather, Baffled 72426
26 1 Plug, 1-1/2 npt 53012124
27 1 Plug, 2” npt 53012120
28 1 Fitting, Hex Coupling 3/8 npt 53011611
29 1 Extension, Nipple 3/8 npt x 10”lg 237078

iINPUT/OUTPUT, INC.
Page 10 of 12 Document: 5960065C
5964409a

TRANSMISSION SKID PLATE ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 2 Plate, Skid Z5874309
2 2 Hinge, Skid Z5874306
3 2 Bracket, Lower Skid Plate Z5964408
4 18 Bolt, 3/4 nc x 2-1/4 lg. grd.8 72116
5 18 Washer, Flat 3/4 sae 68711
6 18 Nut, Lock 3/4 nc 53030026
7 8 Bolt, 1/2 nc x 2 lg. grd. 8 53030125
8 8 Washer, Flat 1/2 sae 64002
9 8 Nut, Lock 1/2 nc 53030101

iINPUT/OUTPUT, INC.
Document: 5964409a Page 11 of 12
 iINPUT/OUTPUT, INC.
Page 12 of 12 Document: 5964409a
5961800

Cab Assembly

iINPUT/OUTPUT, INC.
Page 1 of 50
B

CAB ASSEMBLY
iINPUT/OUTPUT, INC.
Page 2 of 50 Document: 5961800B
 CAUTION: CONTAINS R-134a AIR CONDITIONER

TO REMOVE R-134a
CAUTION

Document: 5961800B
iINPUT/OUTPUT, INC.
Page 3 of 50
 iINPUT/OUTPUT, INC.
Page 4 of 50 Document: 5961800B
 iINPUT/OUTPUT, INC.
Document: 5961800B Page 5 of 50
 ITEM QTY. DESCRIPTION PART NO.
1 1 Cab Z5961810
2 REF Label, Vibrator Vehicle Patent Information Z5960019
3 4 Rivet 53031030
4 1 Assembly, Steering Column Z5961020
5 1 Assembly, Brake Valve Z5961015
6 1 Assembly, Winch Control Valve Z5961012
7 1 Assembly, Winch Needle Valve Z5961013
8 1 Panel, Eletronics Control 70086
9 12 Screw, 10-32 x 3/4 lg. pan hd. 66953
10 1 Assembly, Dash Panel Z5961305
11 16 Bolt, 1/4 nc x 1”lg. grd.8 72079
12 20 Washer, Flat 1/4 (sae) 72129
13 8 Washer, Lock 1/4 53030086
14 4 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
15 12 Washer, Flat 3/8 (sae) 68751
16 4 Washer, Lock 3/8 53030084
17 1 Valve, Cam Pedal 71509
18 26 Bolt, 5/16 nc x 1”lg. grd.8 72086
19 26 Washer, Lock 5/16 53030081
20 29 Washer, Flat 5/16 (sae) 72130
21 1 Spacer, Air Conditioner Z5941116
22 1 Evaporator, A/C 65550
23 1 Heater 64209
24 2 Fitting, A/C Drain 70275
25 15ft Hose, Pushlock 3/8 53016016
26 1 Label, R134a Charge 71868
27 1 Label, Welding Precaution-DDEC Z5960143
28 REF Label. Vehicle Specification Z5891311
29 1 Cover, Bulkhead Z5871122
30 4 Bolt, 3/4 nc x 4-1/2 lb. grd.8 53000974
31 4 Washer, Flat 3/4 (sae) 68711
32 8 Mount, Vibration Isolation 68511
33 4 Washer, Cinch 4-1/4 Z5932013
34 4 Nut, Lock 3/4 53030026
35 2 Washer, Flat 1/2 sae 64002
36 1 Nut, Lock 1/2 nc 53030101
37 2 Latch, Draw 53003346
38 2 Screw, 10-32 x 5/8 lg. button hd. 62246
39 2 Work Light 72900
40 4 Washer, Blind Rivet 72406

iINPUT/OUTPUT, INC.
Page 6 of 50 Document: 5961800B
 ITEM QTY. DESCRIPTION PART NO.
41 2 Mirror, Outside 69474
42 1 Panel. Radio Mount Z5891328
43 Ref Assembly, Bulkhead-Air Supply/Return Z5961107
44 20 Nut, Lock 1/4 nc 53030142
45 1 Junction Block (red) 68533
46 6 Nut, 10-32 72121
47 10 Nut, Lock 3/8 nc 53030010
48 Ref Assembly, Electrical Sub-Plate Z5961509
49 8 Bolt, 3/8 nc x 1-1/2 lg. grd.8 72096
50 3 Bolt, 5/16 nc x 3” lg. grd.8 72091
51 3 Nut, Lock 5/16 nc 53030045
52
53 1 Label, Winch Control Valve Z5931010
54 1 Label, Winch Supply Valve Z5931028
55 1 Seat, Drivers-Airride Suspension 74246
56 1 Assembly, Shifter Z5961302
57 4 Teather, Seat Belt 71282
58 4 Bolt, 7/16 nf x 1-1/2 lg. grd.8 53000672
59 4 Washer, Flat 7/16 (sae) 72131
60 2 Seat Belt 70295
61 7 Screw, 8-32 x 1/2 lg. 64030
62 4 Bolt, 1/4 nc x 1/2 lg. skthd. 70257
63 2 Bumper, Rubber 69166
64 1 Seat, Passenger 70000
65
66
67 1 Socket, Cigarette Lighter 72763
68 1 O-ring, A/C #6 74099
69 1 O-ring, A/C #10 74102
70 2 Seat Riser Z5961312
71 1 Fitting, Airride Seat 73366
72 1 Junction Block (black) 68532
73 1 Plate Assembly, Oil Cooler Fan Control Z5960048
74 1 Subplate Assembly, Oil Cooler Fan Reverse Z5960045

iINPUT/OUTPUT, INC.
Document: 5961800B Page 7 of 50
5961810C

BASIC CAB ASSEMBLY

iINPUT/OUTPUT, INC.
Page 8 of 50 Document: 5961810C
 iINPUT/OUTPUT, INC.
Document: 5961810C Page 9 of 50
 SECTION A-A

iINPUT/OUTPUT, INC.
Page 10 of 50 Document: 5961810C
 ITEM QTY DESCRIPTION PART NO.
1 1 Assembly, Door-Left Hand Z5961805LH
2 1 Assembly, Door-Right Hand Z5961805RH
3 1 Assembly, Steering Column Mounting Z5961807
4 1 Assembly, Wiper (Complete W/Wipers, Arms, Blades, Motor) 74186
5 4 Bolt, Carriage Head 1/2 nc x 1” lg. 74355
6 4 Bolt, Striker 236391
7 2 Cover, Door Header BP000405
8 4 Cover, Striker Bolt BP000411
9 2 Fan, Defroster 74167
10 1 Glass, Front 74301
11 2 Glass, Front Side 74302
12 1 Glass, Rear Z5961114
13 1 Hinge, Door-Left Hand Z5961806LH
14 1 Hinge, Door-Right Hand Z5961806RH
15 1 Lamp, Interior Dome 43105600
16 1 Mat, Floor BP000413
17 42 Nut, 1/4 nc U-Cup 236277
18 4 Nut, Cage 7/16-14 73875
19 4 Nut, Lock 1/2 nc 53030101
20 1 Panel, Upholstery-Front Ceiling BP000418
21 1 Panel, Upholstery-Rear Ceiling BP000417
22 1 Panel, Upholstery-Rear Lower BP000415
23 1 Panel, Upholstery-Rear Upper BP000416
24 1 Panel, Upholstery-Rear Center BP000414
25 1 Panel, Wiper Motor Cover BP000422
26 12 Screw, 1/4 n c x 1-1/4 lg. Button Head Flange 236276
27 82 Screw, 1/4 nc x 1/2 lg. Button Head Flange 236275
28 2 Seal, Door BP000423
29 1 Seal, Front Glass BP000425
30 2 Seal, Front Side Glass BP000424
31 1 Seal, Rear Glass BP000426
32 2 Threshold, Door Lower BP000412
33 4 Washer, Flat 1/2 sae 64002
34 12 Washer, Internal Tooth 1/4 60978
35 1 Weldment, Cab Z5961801
36 2 Handle, Grab 236278
37 8 Washer,Lock 1/4 53030086
38 8 Bolt, 1/4 nc x 1-14 lg. 72080

iINPUT/OUTPUT, INC.
Document: 5961810C Page 11 of 50
5961805C

DOOR ASSEMBLY LEFT & RIGHT HAND

RH DOOR ASSEMBLY #5961805RH
LH DOOR ASSEMBLY #5961805LH

iINPUT/OUTPUT, INC.
Page 12 of 50 Document: 5961805C
 iINPUT/OUTPUT, INC.
Document: 5961805C Page 13 of 50
 iINPUT/OUTPUT, INC.
Page 14 of 50 Document: 5961805C
 iINPUT/OUTPUT, INC.
Document: 5961805C Page 15 of 50
 DETAIL A

iINPUT/OUTPUT, INC.
Page 16 of 50 Document: 5961805C
 ITEM QTY DESCRIPTIONI PART NO.
1 8 Bolt, 1/4 nc x 1-1/4 lg. hex hd. grd.8 72080
2 5&1 Clip, Linkage Rod-LH (5 Used on RH Door & 1 Used on LH door) 74185
3 5&1 Clip, Linkage Rod-RH (5 Used on LH Door & 1 Used on RH door) 74184
4 1 Foam, Inner Door Panel BP000372
5 1 Glass, Sliding Door-Grey Tint (RH &LR) 67258
6 1 Handle, Door-Inside RH (Used on LH Door) 72482
1 Handle, Door-Inside LH (Used on RH Door) 72481
7 1 Handle, Door-Outside RH (Used on LH Door) 72480
1 Handle, Door-Outside LH (Used on RH Door) 72481
8 2 Handle, Grab-Chrome Plated Steel 236278
9 1 Latch, Door RH (Used on LH Door) 72483
1 Latch, Door LH (Used on RH Door) 72484
10 1 Linkage, Door-Inside Handle/Latch LH BP000375LH
Linkage, Door-Inside Handle/Latch rH BP000375rH
11 1 Linkage, Door-Inside Handle/Lock LH BP000376lH
Linkage, Door-Inside Handle/Lock RH BP000376RH
12 1 Linkage, Door-Outside Handle/Latch LH BP000374LH
Linkage, Door-Outside Handle/Latch RH BP000374RH
13 1 Linkage, Door-Outside Handle/Lock LH BP000377LH
1 Linkage, Door-Outside Handle/Lock RH BP000377RH
14 1 Linkage, Latch Assembly LH 74182
1 Linkage, Latch Assembly RH 74183
15 24 Nut, 1/4”nc U-Clip 236277
16 1 Pad, Door Alignment BP000538
17 1 Panel, Door Striker Cover LH BP000369LH
1 Panel, Door Striker Cover RH BP000369RH
18 1 Panel, Inner Door Trim BP000368
19 1 Panel, Outer Foam Door LH BP000373LH
Panel, Outer Foam Door RH BP000373RH
20 1 Plate, Door Alignment Pad Backing BP000539
21 4 Screw, 1/4 nc x 1-1/4 lg. button head flange 236276
22 4 Screw, 1/4 nc x 1-1/4 lg. flat socket head 69627
23 24 Screw, 1/4 nc x 1/2 lg. button head flange 236275
24 6 Screw, 10-32 x 3/4 lg. pan head 69029
25 1 Seal, Window Glazing 70195
26 2 Spacer, Door Grab Handle BP000371
27 8 Washer, Lock 1/4” 53030086
28 1 Weldment, Cab Door LH Z5961803LH
1 Weldment, Cab Door RH Z5961803RH

iINPUT/OUTPUT, INC.
Document: 5961805C Page 17 of 50
5961305H

DASH PANEL ASSEMBLY

iINPUT/OUTPUT, INC.
Page 18 of 50 Document: 5961305H
 iINPUT/OUTPUT, INC.
Document: 5961305H Page 19 of 50
 iINPUT/OUTPUT, INC.
Page 20 of 50 Document: 5961305H
 ITEM QTY DESCRIPTION PART NO.
1 1 Panel, Dash Fabrication/Artwork Z5961406
2 2 Switch, Toggle-spst (momentary on-off) 67668
3 1 Switch, Toggle spdt (on-on) 71967
4 1 Switch, Toggle dpdt (on-off-on) 71966
5 2 Switch, Toggle spst (on-off) 68506
6 2 Switch, Toggle spdt (on-off-on) 71965
7 1 Gauge, Water Temperature 100F-240F 71570
8 1 Gauge, Volt Meter 71572
9 4 Lamp, Indicator Warning 66367
10 1 Tachometer, Alternator Driven 71569
11 1 Gauge, Oil Pressure 0-100 71571
12 1 Gauge, Air Pressure-15 psi (dual) 67665
13 1 Switch, Operator 2Position 74605
14 1 Switch, Toggle dpdt (on-none-on) 69978
15 4 Gauge, Oil Temperature 100F-240F 71573
16 1 Switch, Ignition 53005735
17 1 Control, Engine Speed 72425
18 3 Strip, Circuit Breaker Z5891516
19 2 Fitting, 90° 1/8 fmp x 5/32 tubing 66355
20 1 Valve, Air-2 position 71840
21 REF Latch, Rubber Draw 53003346
22 8 Light Kit-Gauge 68049
23 1 Bulkhead Floor Plate Assembly Z5961107
24 11 Relay, spdt (w/diode) 12v20a 66238
25 12 Socket, Relay 66233
26 55 Terminal, Wire-Small 66236
27 3 Circuit Breaker-30amp 68531
28 5 Circuit Breaker-15amp 68529
29 4 Circuit Breaker-10amp 68528
30
31 3 Circuit Breaker-20amp 68530
32 2 Screw, 8-32 x 1-1/4 lg. pan hd. 63518
33 2 Relay, 70amp 69753
34 2 Connector, 70amp relay 69754
35 4 Terminal, Wire-Large 69756
36 4 Terminal, Wire-Small 66236
37 14 Screw, 10-32 x 5/8 lg. button hd. 62466
38 16 Nut, Lock 10-32 72121
39 15 Screw, 6-32 x 1/4 lg. pan hd. 60938
40 6 Screw, 8-32 x 1/2 lg. button hd. 73215

iINPUT/OUTPUT, INC.
Document: 5961305H Page 21 of 50
 ITEM QTY DESCRIPTION PART NO.
41 8 Nut, Lock 8-32 60977
42 4 Clamp, Cable 1/2 63399
43 3 Clamp, Cable 3/4 60573
44 1 Switch, Toggle (momentary) 72793
45 1 Fuse Block-4 Position 71564
46 4 Clamp, Cable 1” 72789
47 2 Switch, Time Delay-20 sec. 71511
48 2 Screw, 10-32 x 3/4 lg button hd. 73214
49 2 Washer, Flat #8 72127
50
51
52 1 Block, Contact T1 (no-nc) 71513
53 1 Block, Contact T2 (no-no) 71514
54 2 Block, Contact T3 (nc-nc) 71515
55 1 Switch, Operator 3 Position 71516
56 15 ft Tubing, Clear 5/32 64301
57 7 ft Tubing, Grey 5/32 64302
58 7 ft Tubing, Blue 5/32 64306
59 3 Fitting, “Y” Union 5/32 Tubing 66350
60 3 Fuse, 2 amp 72744
61 1 Electrical Sub-Plate Asssembly (not shown) Z5961409
62 1 Plug, Hole 1-1/4 74614
63 1 Plug, Hole 3/8 74613
64 1 Fuse, 5 amp 72747
65 1 Button, Emergency Stop (OPTION: NOT USED) 69553
66 1 Switch, Emergency Stop (OPTION: NOT USED) 69554
67 1 Light, Red (OPTION: NOT USED) 73506

iINPUT/OUTPUT, INC.
Page 22 of 50 Document: 5961305H
5961509A

ELECTRICAL SUB-PLATE ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5961509A Page 23 of 50
 ITEM QTY DESCRIPTION PART NO.
1 1 Sub-Plate, Electrical Z5961110
2 2 ECU, Pump Drive Control 71508
3 4 Block, Fuse-4 position 71564
4 24 Terminal, Fuse-Single 71568
5 7 Fuse, 2 amp 72744
6 1 Fuse, 10 amp 71994
7 23 Screw, 8-32 x 3/4 lg. 64029
8 19 Washer, Flat #8 72127
9
10 4 Bolt, 1/4nc x 1”lg. grd.8 72079
11 4 Washer, Flat 1/4 sae 72129
12 4 Terminal 2.8MM 73654
13 1 Block, 6-Diode Array 73004
14 1 Flasher 61721
15 4 Relay, W/Diode 66238
16 9 Socket, Relay 66233
17 28 Terminal, Wire 66236
18
19
20
21
22 1 Buzzer 73054
23 4 Washer, Lock 1/4 53030086
24
25
26
27 5 Fuse, 20 amp 71995
28 1 Fuse, 30 amp 71996
29 1 Terminal, Fuse-Quad 74551
30 1 Relay, Solid State 12A 75213
31 1 Fuse, 3 amp 72745

iINPUT/OUTPUT, INC.
Page 24 of 50 Document: 5961509A
5960045B

ELECTRICAL SUB-PLATE ASSEMBLY

FAN REVERSE

iINPUT/OUTPUT, INC.
Document: 5960045B Page 25 of 50
 iINPUT/OUTPUT, INC.
Page 26 of 50 Document: 5960045B
 ITEM QTY DESCRIPTIONI PART NO.
1 1 Sub-Plate Electrical Z5960046
2 2 Switch, Time Delay (20 sec.) 71511
3 3 Relay, Change-Over SPDT (no diode) 74318
4 3 Socket, Relay sae 9-pin 66233
5 2 Screw, 8-32 x 1/2”lg. pan hd. 61916
6 3 Screw, 8-32 x 1-1/4”lg. pan hd. 63518
7 5 Nut, Lock #8 60977
8 1 Switch, Time Delay (1-100 min.) 74319
9 1 Timer, Variable (1-100 min.) 74320
10 21 Terminal, Wire 66236
11 1 Connector, 3-pin Tower 69269
12 1 Connector, 4-pin Tower 72897
13 7 Seal, Cable 69093
14 7 Terminal, Wire14-16 ga. female 69271
15 1 Tubing, Loom #9 x 8” lg. 66680
16 5 Cable Tie 5-1/2” 48008807
17 2 Terminal, Wire-Female Spade 90° 10-12 ga. (yellow) 72966
18 6 Terminal, Wire-Female Spade 90° 14-16 ga. (blue) 72967
19 1 Circuit Breaker, 10 amp Manual Reset 68528
20 1 ft. Wire, 14 awg White 81006990
21 1 ft. Wire, 14 awg Black 81007020
22 1 ft. Wire, 14 awg Blue 81007010
23 1 ft. Wire, 14 awg Brown 81007005
24 1 ft. Wire, 14 awg Green 81007000
25 1 ft. Wire, 14 awg Orange 81007044
26 1 ft. Wire, 14 awg Violet 81007043
27 1 ft. Wire, 14 awg Red 81006985
28 1 ft. Wire, 14 awg Yellow 81006995
29 1 ft. Wire, 14 awg Violet/Black 68221
30 1 ft. Wire, 14 awg White/Green 81007046
31 1 ft. Wire, 14 awg Blue Yellow 81007025

iINPUT/OUTPUT, INC.
Document: 5960045B Page 27 of 50
5960048A

OIL COOLER FAN CONTROL PLATE ASSEMBLY

ITEM QTY DESCRIPTIONI PART NO.

1 1 Plate, Oil Cooler Fan Control Z5960047
2 1 Light, Indicator-Green LED 74317
3 1 Switch, Toggle (on-off-mom on) 74316
4 1 Light, Indicator-Red LED 73506

iINPUT/OUTPUT, INC.
Page 28 of 50 Document: 5960048A
5961302B

TRANSMISSION SHIFTER ASSEMBLY

ITEM QTY DESCRIPTIONI PART NO.

1 1 Stand, Eletronics Z5961010
2 1 Mount, Shifter Z5961504
3 1 Shifter, Transmission 74590
4 1 Kit, Connector (funished w/shifter) 68475
5 2 Bolt, 1/4”nc s 3/4” lg. grd.8 72078
6 6 Nut, Lock 1/4”nc 53030142
7 10 Washer, Flat 1/4” sae 72129
8 4 Screw, #10-32 x 7/8”lg. 60252
9 4 Nuta, Lock #10-32 72121
10 4 Washer, Flat #10 72128
11 4 Bolt, 1/4 nc x 1-1/4 lg. grd.8 72080

iINPUT/OUTPUT, INC.
Document: 5961302B Page 29 of 50
5961107E

CAB FLOOR BULKHEAD ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 1 Plate, Bulkhead Z5961108
2 4 Fitting, Bulkhead 5/32 tubing 71869
3 4 Connector, Passthrough-Weather Pack-22 way 71832
4 8 Lock, Secondary-Weather Pack 71834
5 1 Adapter, Straight 1/8 mp x 5/32 tubing 62881
6 1 Adapter, Bulkhead 1/8 fmp x 1/4 mjic 63850
7 8 Bolt, 1/4 nc x 1”lg. grd.8 72079
8 16 Nut, Lock 1/4 nc 53030142
9 16 Washer, Flat 1/4 sae 72129
10 1 Adapter, Pushlock Hose 1/4 jic 53012528
11 1 Connector, Conduit 1/2”npt male 31030200
12 1 Nut, Conduit 1/2” 31037000
13 1 Connector, Conduit 1/2” Liquid Tight 67240
14 1 Washer, External Tooth 1/2” 72513
15 1 Grommet 236887

iINPUT/OUTPUT, INC.
Page 30 of 50 Document: 5961107E
10522

WILLIAMS DRIVE CONTROLL PEDAL

† 71509

iINPUT/OUTPUT, INC.
Document: 10522 Page 31 of 50
 SENSOR & CONNECTOR INFORMATION

ITEM QTY DESCRIPTIONI PART NO.

6 1 Screw
7 2 Screw
13 1 Treadle Cover
16 1 Int Sensor Harness
18 1 Base, 45 deg.
19 1 Roller Shaft
21 1 Roller
29 1 Int Sensor
31 2 Wire Clamp
REF 1 Service Kit (consist of item 6,7,13 & 29)

iINPUT/OUTPUT, INC.
Page 32 of 50 Document: 10522
5961015B

BRAKE VALVE ASSEMBLY

ITEM QTY DESCRIPTIONI PART NO.

1 1 Valve, Brake Pedal 70013
2 1 Elbow, 45° 3/4-16 oring x 1/2 mjic 68896
3 2 Adapter, 3/4-16 oring x 1/2 mjic 53011107

iINPUT/OUTPUT, INC.
Document: 5961015B Page 33 of 50
10381

24
25

26
34
30

35
28
32

33
29

31

MICO BRAKE VALVE W/ PEDAL

† 70013

iINPUT/OUTPUT, INC.
Page 34 of 50 Document: 10381
 ITEM QTY. DESCRIPTION PART NO.
1 1 * O-Ring † 73742
2 1 * Boot
3 1 Piston
Shim † 73743
Shim
4 A/R
Shim
Shim
5 1 Spring † 73744
6 1 Spring -----(NOT USED ON THIS MODEL)
7 1 * O-Ring † 73746
8 1 Retaining Ring † 73747
9 1 Washer † 73748
10 1 Piston
11 1 * Cup † 73749
12 1 Spring † 73733
13 1 Housing
14 1 * O-Ring † 73734
1 Valve & Ball Assembly † 73735
2 Ball
15 1 Guide
1 Seat
1 Stem
16 1 Guide † 73736
17 1 Spring † 73737
18 1 * Cage † 73738
19 1 Washer
20 1 * Cup † 73739
21 1 * Backup Ring † 73740
22 1 * O-Ring † 73741
23 1 End Plug
24 1 Pedal
25 1 Pin
26 1 Set Screw
27 1 Bushing
28 2 Retaining Ring
29 1 Pin
30 1 Roller
31 1 Base
32 1 Bolt

iINPUT/OUTPUT, INC.
Document: 10381 Page 35 of 50
 ITEM QTY. DESCRIPTION PART NO.
33 1 Nut
34 2 Bolt
35 2 Lock Washer
REF (*)Designates items included in repair kit † 70333

iINPUT/OUTPUT, INC.
Page 36 of 50 Document: 10381
5961020E

STEERING COLUMN ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5961020E Page 37 of 50
 ITEM QTY DESCRIPTION PART NO.
1 1 Column, Steering 69999
2 1 Valve, Steering Control 71393
3 4 Bolt, 3/8 nc x 1”lg. grd.8 72095
4 4 Washer, Lock 3/8 53030084
5 4 Elbow, 45° 3/4-16 Oring x 1/2 mjic 68896
6 1 Nut, Steering Wheel 68485
7 1 Kit, Horn Button 69767
8 1 Grommet, Rubber 68631
9 1 Mount, Upper Steering Column Z5931014
10 1 Grommet, Rubber 70125
11 4 Bolt, 1/4nc x 3/4 lg. grd.8 72078
12 4 Washer, Lock 1/4 53030086
13 4 Washer, Flat 1/4 (sae) 72129
14 1 Switch, Turn Signal Indicator 53005745
15 1 Steering Wheel 68486

iINPUT/OUTPUT, INC.
Page 38 of 50 Document: 5961020E
10485

CHAR LYNN STEERING ORBITROL

† 71393

iINPUT/OUTPUT, INC.
Document: 10485 Page 39 of 50
 ITEM QTY. DESCRIPTION PART NO.
1 7 Cap Screw
2 1 Cap, End
3 3 * Seal
4 1 Gerotor/Spacer service kit † 73758
5 A/R Spacer
6 1 Plate, Spacer
7 1 Drive † 73757
8 1 Housing (not sold seperately)
9 1 Control Sleeve (not sold seperately)
9 1 Control Spool (not sold seperately)
10 1 Pin, Centering
11 6 Centering Spring Kit
13 2 Bearing Race
14 1 Bearing, NeedleThrust † 74261
15 1 * Seal
16 1 * Seal
17 1 * Seal, Quad Ring
18 1 Bushing, seal gland † 73751
19 1 Ring, Retaining † 73750
21 1 Retainer, Check Ball † 73755
22 1 Ball, Check † 73754
23 1 Seat, Check Ball † 73753
24 1 * Seal
25 1 * Seal
26 1 Set Screw
AA 1 Needle Bearing Kit † 73752
REF Seal Kit (consist of items 3,15,16,17.24 & 25) † 74750

iINPUT/OUTPUT, INC.
Page 40 of 50 Document: 10485
10203

HEATER (30,000 BTU)

† 64209

ITEM QTY DESCRIPTION PART NO.

1 2 Motor
2 1 Motor Mount - Support
3 2 Fan † 72041
4 1 Heater Core 0015-000036
5 1 Housing Assembly
6 1 Mounting Frame
7 2 Mounting Legs
8 1 Screw

iINPUT/OUTPUT, INC.
Document: 10203 Page 41 of 50
10226

A/C EVAPORATOR
† 65550

iINPUT/OUTPUT, INC.
Page 42 of 50 Document: 10226
 ITEM QTY DESCRIPTION PART NO.
1 1 Case, Top - Assembly † 72807
2 1 Case, Bottom - Assembly † 72811
3 1 Valve, Expansion (O-Ring) † 70890
4 1 Clamp, Bulb
5 1 Coil † 71371
6 1 Motor, Blower † 65060
7 2 Wheel, Blower † 72806
8 1 Wire Harness † 75462
9 1 Bezel † 72594
10 2 Louvers † 72595
11 1 Thermostat † 67286
12 1 Switch † 67287
13 2 Nut
14 1 Knob, Fan † 73414
15 1 Knob, Thermostat † 75341
16 2 Tube, Drain
17 1 Insulation
18 1 Kit, Mounting † 73995
19 8 Snap Pins - Case † 75340
20 4 Straps, Louver Mounting

iINPUT/OUTPUT, INC.
Document: 10226 Page 43 of 50
5961012C

WINCH CONTROL VALVE ASSEMBLY

iINPUT/OUTPUT, INC.
Page 44 of 50 Document: 5961012C
 ITEM QTY DESCRIPTION PART NO.
1 1 Valve, Winch Control 53005962
2 1 Handle, Winch Valve (includes items #3 & #8) 64417
3 ref Pin, Cotter 1/16 x 1/2 lg (supplied w/item #2) 48006925
4 ref Bolt, 1/4nc x 7/8 lg. skthd.(supplied w/item #9) 61835
5 2 Elbow, 90° 1-1/16-12oring x 1/2 mjic 65398
6 1 Plug, 1-1/16-12 oring 53012112
7 2 Adapter, Straight 7/8-14oring x 1/2 mjic 68705
8 ref Pin, Clevis 1/4 x 7/8 lg (supplied w/ item #2) 51205321
9 1 Bracket, Mounting-Handle (includes item #4) 64663
10 1 Tee, Swivel Nut 1/2 mjic 70682

iINPUT/OUTPUT, INC.
Document: 5961012C Page 45 of 50
10062

WINCH DIRECTIONAL CONTROL VALVE

† 53005962

iINPUT/OUTPUT, INC.
Page 46 of 50 Document: 10062
 ITEM QTY. DESCRIPTION PART NO.
1 1 Housing, Closed Center
2 1 Spool Positioner Assembly † 75270
3 2 Lock Check Assembly † 75271
4 1 Retainer Assembly (Heavy Duty)
5 2 Plate Washer Retainer
6 2 Backup Washer
7 2 O-Ring
8 1 Spool
9 1 Lift Check Plug (Heavy Duty)
10 1 O-Ring
11 1 Backup Washer (Outer)
12 1 O-Ring
13 2 Backup Washer (Inner)
14 1 O-Ring
15 1 Lift Check Poppet
16 1 Lift Check Spring
17 1 Plate
18 2 Screw and Lock Washer
19 1 Plate
20 1 Wiper Seal (Not Shown)
21 1 Return Spring
22 2 Spring Collar
23 1 Screw, 5/16nc x 3/4 lg Fillister Hd.
24 1 Bonnet
25 1 Spool Collar
26 1 Lock Washer
27 2 Screw, 1/4nc x 7/8 lg. Fillister Hd.
Ref Seal Kit, Valve Seat (Items 10 thru 14) † 74257
Ref Seal Kit, Load Check Valve (Items 6 & 7) † 74258
Ref Pilot Relief Cartridge (Items 21 thru 27) † 74259
Ref Retainer Kit, Heavy Duty (items 17,18 & 19) † 74260
Ref Seal, Selector Valve Spool † 71881
Ref Kit, Air Actuator (Optional) Not Shown † 53000098

iINPUT/OUTPUT, INC.
Document: 10062 Page 47 of 50
5961013A

WINCH NEEDLE VALVE ASSEMBLY

ITEM QTY DESCRIPTIONI PART NO.

1 1 Valve, Needle-5,000 psi 72215
2 1 Nut, Jam 72212
3 1 Tee, 3/4-16 oring run x 1/2 mjic 71981
4 1 Tee, 3/4-16 Swivel Nut Branch x 1/2 mjic 72213
5 1 Adapter, Straight 3/4-16 oring x 1/2 mjic 53011107

iINPUT/OUTPUT, INC.
Page 48 of 50 Document: 5961013A
10493

AIRRIDE SEAT
† 74246

ITEM QTY DESCRIPTION PART NO.

1 1 Cushion Assembly 1015-000001
2 1 Armrest (set)
3 1 Cover, Back
4 1 Back Assembly
5 1 Shock Absorber, Double Heavy Duty 0015-000002
6 1 Knob, Back Adjustment
7 1 Handle, Height Adjustment
8 1 Track (set) 1015-000000
9 1 Spring, Air 75471
10 1 Valve, Ride Control (w/hardware) 75472
11 1 Lever, Lumbar 2-way

iINPUT/OUTPUT, INC.
Document: 10493 Page 49 of 50
 iINPUT/OUTPUT, INC.
Page 50 of 50 Document: 10493
 i
Drivetrain Assembly

iINPUT/OUTPUT, INC.
Page 1 of 52
5962300b

DRIVETRAIN ASSEMBLY

iINPUT/OUTPUT, INC.
Page 2 of 52 Document: 5962300b
 ITEM QTY DESCRIPTION PART NO.
1 1 Front/Rear Axle Assembly Z5962304
2 2 Drive Shaft Z5952004
3 2 Transmission Assembly Z5962101
4 12 Bolt, 3/4 nc x 2-1/4 lg. grd.8 72116
5 12 Nut, Lock 3/4 nc 53030026
6 6 Bolt, 5/16 nc x 1”lg. grd.8 72086
7 6 Washer, Lock 5/16 53030095
8 4 Fitting, 90° 1-5/16-12 oring x 3/4 mjic 53011851
9 ref Fitler (supplied w/transmission) 69588
10 1 Fitting, Straight 3/8 mp x 1/2 mjic 53011010
11 4 Fitting, Push-lock hose 1/2 fjic 53012531
12 20ft Hose, Push-lock 1/2 53016017
13 1 Fitting, Tee 3/8npt female 66703
14 1 Breather 70961
15 2 Fitting, 90° 3/8 mp x 1/2 mjic 53011825

iINPUT/OUTPUT, INC.
Document: 5962300b Page 3 of 52
5962101g

POWERSHIFT TRANSMISSION ASSEMBLY

iINPUT/OUTPUT, INC.
Page 4 of 52 Document: 5962101g
 iINPUT/OUTPUT, INC.
Document: 5962101g Page 5 of 52
 ITEM QTY DESCRIPTION PART NO.
1 1 Transmission, Powershift 71262
2 ref Yoke, Flange-Drive Shaft 72301
3 2 Fitting, 90° 1-1/16-12 oring x 1/2 mjic 65398
4 1 Pump/Motor 75475
5 1 Fitting, Straight 1-5/16-12 oring x 1”mjic 68541
6 1 Fitting, Straight 1-5/16-12 oring x 1-1/4 mjic 66609
7 1 Fitting, Temp. Sender Z5895211
8 1 Sender, Temperature (100°F-240°F) 71574
9 4 Nut, Flange 1/2 nc 53004588
10 4 Stud, 1/2 nc x 2-1/2 lg 53005727
11 1 O-ring 2-248 53004597
12 1 Motor, Drive 71426
13 1 Fitting, 90° 1-1/16-12 oring x 3/4 mjic (rear drive motor) 53011853
14 8 Bolt, 7/16 nc x 3-3/4 lg. grd.8 74238
15 ref Washer, Lock 7/16 53030088
16 2 O-ring 2-219 51204125
17 2 Split Flange 1” Code 62 66610
18 ref Hose Assembly, Transmission Sump Suction to Pump
19 1 Fitting, 90° 1/8 mp x 1/4 mjic 53011800
20 1 Fitting, Straight 1-7/8-12 oring x 1-1/4 mjic 53012609
21 1 Mount, Transmission Z5964108
22 8 Bolt, 3/4 nc x 2-3/4 lg. grd.8 72117
23 8 Washer, Lock 3/4 53030087
24 2 Petcock, Drain 68833
25 2 Bolt, Metric M12-1.75 x 30 MM 72288
26 2 Washer, Lock M12 72289
27 2 Washer, Flat 1/2 sae 64002
28 1 Fitting, Straight 9/16-18 oring x 1/4 mjic 50001449
29 1 Fitting, Straight 1-5/16-12 oring x 3/4 mjic 64467
30 1 Fitting, Orfice-Output Bearing Z5962108
31 ref Hose Assembly, Output Bearing
32 1 Fitting, Straight 1-1/16-12 oring x 3/4 mjic (front drive motor) 53011208
33 1 Fitting, Straight 7/8-14 oring x 3/4 mjic 53011113
34 1 Manifold Assembly, Anti-Cavitation 75446
35 1 Fitting, 90° 1-5/16-12 oring x 1”mjic 53011856
36 1 Fitting, Plug-Zero Leak 7/16-20 oring 75308
37 1 Fitting, 90° 3/4-16 oring x 1/2 mjic 53011855
38 1 Fitting, 90° 9/16-18 oring x 1/2 mjic 53011872
39 ref Hose Assembly, Charge Pressure to Manifold 75326

iINPUT/OUTPUT, INC.
Page 6 of 52 Document: 5962101g
10477

FUNK POWERSHIFT TRANSMISSION-7C OUTPUT

† 71262

ITEM QTY DESCRIPTION PART NO.

1 Ref Front Cover Parts Group page 8
2 Ref HMD SAE-C Input Group apge 9
3 Ref HMD SAE-C Input Shaft Parts Group page 10
4 Ref 1st Clutch Assembly Parts Group page 11
5 Ref 2nd Clutch Assembly Parts Group page 13
6 Ref 3rd Clutch Assembly Parts Group page 15
7 Ref Main Case Assembly Parts Group page 17
8 Ref Electric Valve Assembly Parts Group page 19
9 Ref Electric Valve Body Mounting Parts page 21
10 Ref Output Retainer Parts Group page 22
11 Ref Yoke, 7C page 23

iINPUT/OUTPUT, INC.
Document: 10477 Page 7 of 52
 FRONT COVER PARTS GROUP

ITEM QTY DESCRIPTION PART NO.

1 1 Front Cover Assembly
2 3 Sleeve Bore
3 1 O-ring † 73450
4 1 Plate, ID
5 2 Screw, Drive
6 1 Spacer, Valve
7 1 Gasket † 71696
8 4 Cap Screw
10 1 Valve Assembly
11 4 Cap Screw
12 4 Nut
13 1 Cap Screw
14 2 Cap Screw
15 2 Cap, Screw
16 1 Cap Screw
17 4 Cap Screw
19 1 Plug

iINPUT/OUTPUT, INC.
Page 8 of 52 Document: 10477
 HMD (SAE-C) INPUT PARTS GROUP

ITEM QTY DESCRIPTION PART NO.

1 1 Adapter (D) Pump
2 1 Tube † 71804
3 2 Male Elbow † 71805
4 1 O-ring † 71695
5 1 Adapter
6 4 Cap Screw
7 1 O-ring † 71806
8 1 Adapter Sleeve † 74138
9 1 Plug
10 4 Cap Screw

iINPUT/OUTPUT, INC.
Document: 10477 Page 9 of 52
 HMD (SAE-C) SHAFT PARTS GROUP

ITEM QTY DESCRIPTION PART NO.

1 1 Weld Shaft Assembly † 71718
2 1 Bearing † 71719
3 1 Bearing † 71720
4 1 Snap Ring † 71721

iINPUT/OUTPUT, INC.
Page 10 of 52 Document: 10477
 1ST CLUTCH ASSEMBLY PARTS GROUP

iINPUT/OUTPUT, INC.
Document: 10477 Page 11 of 52
 ITEM QTY DESCRIPTION PART NO.
1 1 1st Clutch Shaft Assembly † 71761
2 2 Lip Seal † 71687
3 2 Back-up Ring † 71762
4 2 O-ring † 71688
5 2 Piston, Clutch † 71763
6 2 Spring, Clutch Retainer † 71764
7 2 Spring, Retainer † 71765
8 20 Plate, Clutch † 71689
9 20 Plate, Clutch Seperator † 71690
10 2 Retainer, Clutch Plate
11 2 Snap Ring † 71766
12 1 1st Gear Assembly † 71767
13 2 Bearing † 71768
14 2 Snap Ring † 71769
15 1 Retaining Ring † 71770
16 1 1st Gear Assembly † 71771
17 1 Ball Bearing † 71772
18 1 Snap Ring † 71773
19 1 Ball Bearing † 71774
20 1 Retaining Ring † 71775
21 2 Bearing † 71776
22 3 Seal Ring † 71694
23 2 Retaining Ring † 71777

iINPUT/OUTPUT, INC.
Page 12 of 52 Document: 10477
 2ND CLUTCH ASSEMBLY PARTS GROUP

iINPUT/OUTPUT, INC.
Document: 10477 Page 13 of 52
 ITEM QTY DESCRIPTION PART NO.
1 1 2nd Clutch Shaft Assembly † 71820
2 2 Lip Seal † 71687
3 2 Back-up Ring † 71762
4 2 O-ring † 71688
5 2 Piston, Clutch † 71763
6 2 Spring, Clutch Retainer † 71764
7 2 Spring, Retainer † 71765
8 20 Plate, Clutch † 71689
9 20 Seperator, Clutch Plate † 71690
10 2 Retainer, Clutch Plate
11 2 Snap Ring † 71766
12 1 2nd Gear Assembly † 71821
13 2 Bearing † 71822
14 2 Snap Ring † 71823
15 1 Retaining Ring † 71770
16 1 Bearing † 71824
17 1 Bearing † 71825
18 1 2nd Gear Assembly † 71826
19 2 Bearing † 71776
20 3 Seal Ring † 71694
21 2 Retaining Ring † 71777

iINPUT/OUTPUT, INC.
Page 14 of 52 Document: 10477
 3RD CLUTCH ASSEMBLY PARTS GROUP

iINPUT/OUTPUT, INC.
Document: 10477 Page 15 of 52
 ITEM QTY DESCRIPTION PART NO.
1 1 3rd Clutch Shaft Assembly † 71778
2 2 Lip Seal † 71687
3 2 Back-up Ring † 71762
4 2 O-ring † 71688
5 2 Piston, Clutch † 71763
6 2 Spring, Clutch Retainer † 71764
7 2 Spring, Retainer † 71765
8 20 Plate, Clutch † 71689
9 20 Plate, Clutch Seperator † 71690
10 2 Retainer, Clutch Plate
11 2 Snap Ring † 71766
12 1 3rd Gear Assembly † 71779
13 2 Bearing † 71822
14 2 Snap Ring † 71823
15 1 Retaining Ring † 71770
16 1 Bearing † 71824
17 2 Bearing Cup † 73689
18 1 Output Gear and Shaft Assembly † 71686
19 2 Bearing † 71780
20 3 Seal Ring † 71694
21 2 Retaining Ring † 71777
22 1 Washer † 71781
23 1 Bearing † 71776
25 1 Shim Pack † 71691
A/R Shim (.002) † 71782
A/R Shim (.003) † 71783
A/R Shim (.005) † 71784
A/R Shim (.010) † 71785
A/R Shim (.020) † 71786

iINPUT/OUTPUT, INC.
Page 16 of 52 Document: 10477
 MAIN CASE ASSEMBLY PARTS GROUP

iINPUT/OUTPUT, INC.
Document: 10477 Page 17 of 52
 ITEM QTY DESCRIPTION PART NO.
1 1 Case, Main
2 1 Tube, Suction
3 2 Plug, Expansion † 75556
4 2 Plug, Pipe
5 2 Plug, Pipe
6 2 Bushing, Locating
7 1 Suction Screen Assembly
8 1 Gasket
9 1 Washer, Flat
10 1 Washer, Lock
11 1 Suction Screen Group
12 1 Bushing, Reducer
13 1 Dipstick † 72491
14 1 Tube Dipstick
15 1 Roll Pin
16 4 Cap Screw
17 2 Plate, Cover
18 1 Breather
19 1 Oil Though
20 2 Cap Screw
21 2 Washer, Flat
22 1 Bushing, Reducer
23 1 Ball
24 1 Elbow

iINPUT/OUTPUT, INC.
Page 18 of 52 Document: 10477
 ELECTRIC VALVE ASSEMBLY PARTS GROUP

iINPUT/OUTPUT, INC.
Document: 10477 Page 19 of 52
 ITEM QTY DESCRIPTION PART NO.
1 1 Body, Valve
2 1 Ball
3 1 Washer
4 1 Spring, Regulator (outer) † 73681
5 1 Spring, Regulator (inner) † 73682
6 1 Piston, Accumulator
7 1 Dowel Pin
8 1 Valve, Dump
9 1 Spring, Dump Valve † 73683
10 1 O-ring
11 1 Plug, Dump Valve
12 3 Shim, Spring
13 1 Spool, Regulator † 73684
14 1 Plate, Orifice
15 1 Snap Ring
16 1 O-ring
17 1 Plug
18 6 Plunger & Spool Assembly † 73685
22 6 Spring, Solenoid
23 6 Core Assembly † 73686
24 6 O-ring
25 6 Pin & Coil Assembly (12 Volt) † 71831
27 6 Stop Nut-Thin
28 6 Plug
29 6 Kit, Connector-2 wire † 71375
29A 2 Sleeve Contact
29B 2 Seal Cable
29C 1 Drawing, Connector Kit

iINPUT/OUTPUT, INC.
Page 20 of 52 Document: 10477
 ELECTRIC VALVE BODY MOUNTING PARTS

ITEM QTY DESCRIPTION PART NO.

1 1 Electric Valve Assembly
2 4 Cap Screw, Socket Hd.
3 7 Cap Screw, Socket Hd.
4 12 Washer, Flat
5 1 Plug, Orifice
6 1 Gasket, Valve Body † 75171
7 1 Cap Screw, Socket Hd.

iINPUT/OUTPUT, INC.
Document: 10477 Page 21 of 52
 OUTPUT RETAINER PARTS GROUP

ITEM QTY DESCRIPTION PART NO.

1 1 Bearing, Retainer † 73770
2 1 Seal, Oil † 71355
3 1 O-ring † 71356
4 4 Cap Screw

iINPUT/OUTPUT, INC.
Page 22 of 52 Document: 10477
 7C YOKE

iINPUT/OUTPUT, INC.
Document: 10477 Page 23 of 52
10511

PUMP/MOTOR COMBINATION
† 75475
TRANSMISSION CHARGE PUMP DRIVE MOTOR
†75476

iINPUT/OUTPUT, INC.
Page 24 of 52 Document: 10511
 ITEM QTY DESCRIPTION PART NO.
1 4 Bolt
2 1 Rear Cover
3 2 Seal
4 2 Seal Back-up
5 2 Bushing Blokcs
6 1 Driveshaft, keyed
7 1 Driven Gear
8 1 Drive Key
9 1 Gear Housing
10 4 Dowel Pin
11 1 Mounting Flange (includes items 12,13 & 14)
12 2 Shaft Seal † 75477
13 1 Support Disc
14 1 Snap Ring
15 1 Splined Driveshaft
Ref Seal kit (includes items 3,4,12,13 &14) † 75736

iINPUT/OUTPUT, INC.
Document: 10511 Page 25 of 52
 TRANSMISSION CHARGE PUMP
†75555

iINPUT/OUTPUT, INC.
Page 26 of 52 Document: 10511
 ITEM QTY DESCRIPTION PART NO.
1 Hex Screws
2 Washers
3 Shaft Seal
4 Front Cover
5 Dowel Pin
6 V-Seal
7 Gasket
8 Heat Shield
9 Wear Plate
10 O-Ring
11 Center Section
12 Driven Gear Assembly
13 Drive Gear Assembly (Splined) † 75554
14 Key
15 Dirve Gear Assembly (Keyed)
16 Thrust Plate
17 Molded O-Ring
18 Back Cover
19 Relief Valve
20 Flow Control
21 Back Cover
Ref Repair kit (includes items 3,6,7,8,9,10,16 &17) † 74863

REF: PUMP/MOTOR CONNECTOR PARTS (NOT SHOWN)

ITEM QTY DESCRIPTION PART NO.

1 1 Adapter Block † 75692
2 1 Coupler † 75693
3 2 Gasket
4 2 Bolt, 3/8”nc x 4-1/2”lg.
5 2 Nut, Lock 3/8”nc
6 4 Washer
7 1 Cap Plug, Drain

iINPUT/OUTPUT, INC.
Document: 10511 Page 27 of 52
10450

SUNDSTRAND DRIVE MOTOR

† 71426

iINPUT/OUTPUT, INC.
Page 28 of 52 Document: 10450
 ITEM QTY DESCRIPTION PART NO.
B10 1 Fixed Housing
B80 2 Plug
B83 1 Plug
C50 1 Holddown Tube
C80 1 Valve Plate † 74791
D50 1 Thrust Plate † 74792
G048 1 End Cap Ass’y-Twin Ports
G20 1 Journal Bearing † 74793
G25 2 Pin
G30 1 End Cap Gasket † 75591
G50 2 Plug
G70 1 Plug
G90 4 Screw
G95 2 Screw
G96 1 Screw
H10W 1 Shuttle Spool
H20W 2 Spring Guide
H30W 2 Spring
H40W 2 O-ring † 74794
H50W 2 Special Plug
H60W 1 Charge Relief Plug
H64W 1 Spring
H66W 1 Charge Relief Poppet
H68W 1 Lock Nut
L1 1 Shaft, 14 t † 74789
L10 1 Roller Bearing † 74666
L20 1 Ring
L25 1 Shaft Seal Assembly
L30 1 Seal Carrier
L40 1 Lip Seal
L50 1 O-ring
L60 1 Retainer Plate
L70 4 Socket Head Screw, M6 x 20
S07 1 Rotating Group Kit W/Welded Piston
C05 1 Cylinder Block Assembly † 74796
C13 1 Spring Seat
C14 1 Spring
C15 1 Spring Retiner
C16 1 Retaining Ring
C20 1 Welded Piston † 74795

iINPUT/OUTPUT, INC.
Document: 10450 Page 29 of 52
 ITEM QTY DESCRIPTION PART NO.
C30 9 Slipper Retainer † 74797
C40 1 Slipper Guide Retainer † 74798
C45 1 Slipper Guide Retainer Shim † 74799
1 Overhaul Seal Kit † 72856
G30 1 End Cap Gasket
H40W 2 O-ring
H62W 1 O-ring
L40 1 Lip Seal
L50 1 O-ring
NOTE: BOLD items indicate recommended parts to be stocked for servicing

iINPUT/OUTPUT, INC.
Page 30 of 52 Document: 10450
5962304b

FRONT & REAR AXLE ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5962304b Page 31 of 52
 iINPUT/OUTPUT, INC.
Page 32 of 52 Document: 5962304b
 ITEM QTY DESCRIPTION PART NO.
1 1 Front Axle 71579
2 1 Rear Axle 71580
3 2 Fitting, 90° 9/16-18 oring x 3/8 mjic 60049
4 2 Fitting, Straight 3/4-16 oring x 1/4 mjic 65437
5 1 Fitting, Straight 1/4 mp x 1/4 mjic 53011001
6 1 Fitting, Street Tee 1/4 npt 53012225
7 1 Switch, Pressure-Park Brake 72556
8 2 Fitting, 90° 1/8 mp X 1/4 mjic 53011800
9 1 Fitting, Bushing 7/16-20 oring x 1/4 fmp 71347
10 2 Fitting, Straight 7/8-14oring x 5/8 mjic 65757
11 1 Fitting, Run Tee 5/8 swivel nut x 5/8 mjic 72750
12 1 Fitting, 90° 9/16-18 oring x 1/2 mjic 53011872
13 1 Fitting, 45° 7/16-20 oring x 1/4 mjic 70047
14 ref Stud, Wheel 3/4 nf. 71941

iINPUT/OUTPUT, INC.
Document: 5962304b Page 33 of 52
10445

JOHN DEERE AXLE

Front & Rear
Teammate II -1400 Series
ITEM QTY DESCRIPTION PART NO.
1 Ref Differential Case Page 35
2 Ref Differential Case to Quill Oil Lines Page 37
Dual Brake Oil Line Page 38
3 Ref Differential Bearing Quills Page 39
4 Ref Input Quill Asssembly Page 40
Ref Input Brake Page 42
Ref Input Yoke Page 43
5 Ref Standard Differential Page 44
Ref Spiral Bevel Input Pinion & Ring Gear Set Page 46
6 Ref Axle Housing & Shaft Page 47
7 Ref Inboard Planetary Final Drive Page 49
8 Ref Brakes Page 50

John Deere Teammate II 1400 Series Axle:

Front . . . . . . . . . . . . . . . . . . . . . . . . . . .† 71579
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . .† 71580
Note: The only difference between the front & rear axles are the spiral bevel input pinion & ring
gear set.
Front axle uses the right hand gear assembly, which rotates Counter-Clockwise toward input.
Rear axle uses the left hand gear assembly, which rotates Clock-wise, away from input.
All other parts are interchangeable.

iINPUT/OUTPUT, INC.
Page 34 of 52 Document: 10445
 DIFFERENTIAL CASE

iINPUT/OUTPUT, INC.
Document: 10445 Page 35 of 52
 ITEM QTY DESCRIPTION PART NO.
1 1 Drain Plug
2 1 O-Ring
3 1 O-Ring
4 1 Pipe Plug
5 1 Breather † 70321
6 1 Tube
7 1 Pipe Plug 3/8 npt
8 2 Bleed Screw † 70329
9 2 Plug
10 2 Bushing †70328
11 2 O-Ring † 71722
12 2 O-Ring
13 2 Pipe Plug
14 2 Dowel Pin
15 1 Drain Plug
16 1 O-Ring
17 1 O-Ring † 71723
18 1 Fitting Plug † 70326
19 2 Dowel Pin
20 2 O-Ring † 72938
21 1 Case (axle serial no.#038287)
1 Case (axle serial no.#038288)

iINPUT/OUTPUT, INC.
Page 36 of 52 Document: 10445
 DIFFERENTIAL CASE TO QUILL OIL LINES
ITEM QTY DESCRIPTION PART NO.
1 1 Adapter
2 2 O-Ring
3 1 Oil Line, (axle serial no.#038299)
1 Oil Line, (axle serial no.#038300) † 236165
4 1 Adapter
5 1 O-Ring
6 1 Adapter
7 2 O-Ring
8 1 Oil Line, (axle serial no.#038299)
1 Oil Line, (axle serial no.#038300)
9 1 Fitting

iINPUT/OUTPUT, INC.
Document: 10445 Page 37 of 52
 DUAL BRAKE OIL LINE
ITEM QTY DESCRIPTION PART NO.
1 1 Oil Line
2 2 O-Ring
3 2 Elbow Fitting
4 2 O-Ring

iINPUT/OUTPUT, INC.
Page 38 of 52 Document: 10445
 DIFFERENTIAL BEARING QUILLS
ITEM QTY DESCRIPTION PART NO.
1 12 Bolt
2 14 Washer
3 1 Ball
4 1 Quill
5 A/R Shim-0.08mm (.003”) † 75658
A/R Shim-0.13mm (.005”) † 75659
A/R Shim-0.25mm (.010”) † 75660
6 1 Bearing Cup † 68058
7 2 Nut
8 1 Bearing Cone † 68057
9 1 Seal † 68051
10 1 Seal
11 2 Ring † 68053
12 1 Bearing Cone † 73473
13 1 Bearing Cup † 73474
14 1 Quill
15 12 Cap Screw

iINPUT/OUTPUT, INC.
Document: 10445 Page 39 of 52
 INPUT QUILL ASSEMBLY

iINPUT/OUTPUT, INC.
Page 40 of 52 Document: 10445
 ITEM QTY DESCRIPTION PART NO.
1 1 Bearing Cone † 75005
2 A/R Shim
A/R Shim
A/R Shim
3 2 O-Ring † 71722
4 2 Plug
5 14 Washer
6 14 Cap Screw M16 x 50
7 2 O-Ring † 71723
8 2 Pipe Plug
9 1 Cover .....(axle serial no.#038287)
A (sub R116261) also order R116257,(2) R116183 & R116184)
1 Cover .....(axle serial no.#038288)
10 A/R Shim
A/R Shim
A/R Shim
A/R Shim
11 1 Washer
12 1 Bearing Cup † 75003
13 1 Bearing Cone † 75004
14 1 Seal Kit † 70332
15 1 O-Ring † 72940
16 1 Washer
A/R Washer
A/R Washer
17 A/R Nut † 70330
18 1 Cotter Pin (4.775 x 50.800mm)
Ref 1 Sealant
(A) If applicable the appropriate differential lock oil lines (RE52859, RE52860,Re52861 &
RE52862)

iINPUT/OUTPUT, INC.
Document: 10445 Page 41 of 52
 INPUT BRAKE
ITEM QTY DESCRIPTION PART NO.
1 2 Pad † 72362
2 8 Cap Screw
3 1 Brake Disk † 72360
4 8 Washer
5 8 Falnge Nut
6 5 Screw
7 1 Bracket
8 4 Screw
9 1 Bracket
10 1 Brake †72361
11 2 Pin
12 2 Cotter Pin
Ref Seal Kit, Brake Repair † 72363
Ref Bleeder Valve, Brake † 72364

iINPUT/OUTPUT, INC.
Page 42 of 52 Document: 10445
 INPUT YOKE
ITEM QTY DESCRIPTION PART NO.
1 1 Seal Kit † 70332
2 1 Kit † 75169

iINPUT/OUTPUT, INC.
Document: 10445 Page 43 of 52
 STANDARD DIFFERENTIAL
iINPUT/OUTPUT, INC.
Page 44 of 52 Document: 10445
 ITEM QTY DESCRIPTION PART NO.
1 2 Bolt‘
2 1 Cover ----------------------”also order (3) 34H327”
1 Cover
3 3 Spring Pin
4 2 Thrust Washer
5 3 Spring
6 4 Disk
7 3 Clutch Plate-Separator
8 1 Clutch Plate-Backing
9 1 Piston
10 1 Washer
11 1 Washer
12 1 Bushing
13 1 Packing
14 1 Housing *(Serial #039094)
1 Housing *(Serial #039095)
15 12 Cap Screw
16 12 Washer
17 1 Bevel Gear
18 4 Thrust Washer
19 4 Thrust Washer
20 104 Needle Roller
21 4 Pinion
22 4 Thrust Washer
23 4 Snap Ring
24 2 Pinion Shaft
25 1 Bevel Gear
26 1 Ball † 71745
27 2 Ball † 71746
28 1 Housing *(Serial # 039094)
1 Housing *(Serial #039095)
29 8 Screw
30 12 Washer

iINPUT/OUTPUT, INC.
Document: 10445 Page 45 of 52
 SPIRAL BEVEL INPUT PINION & RING GEAR SET
ITEM QTY DESCRIPTION PART NO.
1 1 Bevel Gear Drive: (FRONT AXLE)
RH Assembly (marked R84661 & R85015)(also order RE50114)
1 1 Bevel Gear Drive: (REAR AXLE)
LH Assembly (marked R84542 & R84988)(also order RE50114)

iINPUT/OUTPUT, INC.
Page 46 of 52 Document: 10445
 AXLE HOUSING & SHAFT

iINPUT/OUTPUT, INC.
Document: 10445 Page 47 of 52
 ITEM QTY DESCRIPTION PART NO.
1 1 Half Axle .............................(sub for YZ120328) † 75801
1 Universal Driveshaft YZ120228
2 1 Seal † 75799
1 Seal ....................................(sub for 163305) † 75802
3 1 Bearing Cone-outer † 73775
4 1 Bearing Cup-outer † 73776
5 1 Housing † 75800
1 Housing................................(also order 15h559 & t71988)
6 1 Bearing Cup-inner † 73779
7 1 Bearing Cone-inner † 73780
8 1 Shim † 73781
A/R Shim-0.13mm (.005) † 71816
A/R Shim-0.51mm (.020) † 71817
9
A/R Shim-0.08mm (.003) † 71818
A/R Shim-0.18mm (.007) † 71819
10 1 Washer † 72947

iINPUT/OUTPUT, INC.
Page 48 of 52 Document: 10445
 PLANETARY FINAL DRIVE
ITEM QTY DESCRIPTION PART NO.
1 12 Cap Screw (M16 x 170) † 71793
2 12 Washer † 74126
3 1 Gear † 75698
4 4 Dowel Pin † 75699
5 1 Snap Ring † 73782
6 1 Planet Pinion Carrier † 73783
7 3 Pinion Shaft † 73784
8 6 Thrust Washer † 72952
9 3 Planet Pinion
10 62 Needle Roller † 73786
11 3 Washer † 73787
12 1 Shim † 73781
13 1 Bushing † 73789
14 1 Bolt † 71801
15 1 Lock Plate † 73700
16 1 Pinion Shaft † 73790
Reference: Sealant Part No. UN7189

iINPUT/OUTPUT, INC.
Document: 10445 Page 49 of 52
 BRAKES
ITEM QTY DESCRIPTION PART NO.
1 3 Quick Lock Pin (axle serial no.#038299) (A) † 71787
2 1 Plate.......................................(sub for R100292)
1 Plate (axle serial no.#038299)
1 Plate (axle serial no.#038399)
Plate
3 1 Disk.........................................(sub for RE39035)
4 1 Piston (axle serial no.#038299)
Piston (axle serial no.#038300)
5 1 Seal † 70324
6 1 Seal † 70323
(A) If used with R109087 sub: (1) R116835 plate, (3) R116820 pinions.
if used with R109088 sub: (1) R116835 plate, (1) R116810 carrier, (3) R116821 pinions.
if used with R109089 sub: (1) R116835 plate, (1) R116811 carrier, (3) R116822 pinions.

iINPUT/OUTPUT, INC.
Page 50 of 52 Document: 10445
5952004a

DRIVESHAFT 7C-8.25

ITEM QTY DESCRIPTION PART NO.

1 1 Cross and Bearing Assy (U-JOINT) † 69233
2 1 Yoke, Slip
3 1 Cap, Dust
4 1 Yoke, Shaft
5 16 Bolt
6 16 Washer, Split Lock

iINPUT/OUTPUT, INC.
Document: 5952004a Page 51 of 52
 iINPUT/OUTPUT, INC.
Page 52 of 52 Document: 5952004a
Engine Assembly

iINPUT/OUTPUT, INC.
Page 1 of 48
5963500D

ENGINE ASSEMBLY
iINPUT/OUTPUT, INC.
Page 2 of 48 Document: 5963500D
 iINPUT/OUTPUT, INC.
Document: 5963500D Page 3 of 48
 iINPUT/OUTPUT, INC.
Page 4 of 48 Document: 5963500D
 ITEM QTY DESCRIPTION PART NO.
1 1 Engine, Series 60 DDEC (TIER 3) 236677
2 1 Sender, Oil Pressure (0-100psi) 71575
3 1 Adapter, Temperature Sender 68832
4 1 Sender, Temperature (Oil.Water) 71574
5 1 Pump Drive Assembly Z5963212
6 1 Mount, Electrical Plug Z5993106
7 1 Bar, Adjustment-A/C Compressor Z5963230
8 8 Bolt, 5/8 nc x 2”lg. grd.8 69193
9 2 Mount, Rear Engine Z5963207
10 2 Fitting, Bushing 3/4 mp x 1/2 fmp 53011408
11 2 Valve, Heater 1/2 mp x 5/8 hose 68036
12 5 Clamp, Hose 3/4 to 1-1/2 id 51200650
13 Ref Hose, Heater 5/8 84004730
14 1 Fitting, 90° 3/4 mp x 3/4 mjic 53011809
15 10 Bolt, 3/4nc x 4-1/2 lg. grd.8 53000974
16 20 Mount, Vibration Isolator 68511
17 12 Washer, Cinch 4-1/4 Z5932013
18 12 Nut, Lock 3/4 nc 53030026
19 1 Governor, Air Compressor 67539
20 1 Gasket, Governor 68548
21 1 Plug, 1/8 npt hollow hex 53012100
22 1 Plug, 1/4 npt hollow hex 53012101
23 1 Fitting, Straight 1/4 mp x 1/4 mjic 53011001
24 2 Fitting, 90° 1/8 mp x 1/4 mjic 53011800
25 3 Fitting, Push-lock Hose 1/4 53012528
26 2 Bolt, 5/16nc x 2-3/4 lg. grd.8 72090
27 2 Washer, Lock 5/16 53030081
28 5 Fitting, 90° 1/2 mp x 1/2 mjic 53011805
29 1 Air Dryer 67629
30 2 Hose 1”id x 4 ft. lg. 68636
31 1 Hose, Push-lock 1/4 x 4 ft lg. 53016015
32 11 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
33 13 Washer, Flat 3/8 sae 68751
34 15 Nut, Lock 3/8 nc 53030010
35 1 Fitting, Straight 1/2 mp x 1/2 mjic 53011006
36 1 Fitting, Push-lock hose 1/2 53012531
37 1 Hose, Push-lock 1/2 x 5 ft. lg. 53016017
38 8 Bolt, 3/8nc x 1-1/2 lg. grd.8 72096
39 Ref Fitting, A/C 134A #8 74745
40 2 O-ring, A/C 134A #8 74103

iINPUT/OUTPUT, INC.
Document: 5963500D Page 5 of 48
 ITEM QTY DESCRIPTION PART NO.
41 Ref Fitting, A/C 134A #10 74746
42 1 O-ring, A/C 134A #10 74102
43 1 Cover, Dust-A/C Clutch 74106
44 1 Compressor, A/C 134A 74107
45 3 O-ring, A/C 134A #6 74099
46 Ref Switch, A/C cut-out 72477
47 Ref O-ring, A/C Pressure Switch 74101
48 1 Clamp, U-Bolt W/Saddle 2-3/4 71056
49 1 Dryer, A/c 71009
50 1 Solenoid, Starter 75289
51 2 Bolt, 1/4nc x 1 lg. grd.8 72079
52 4 Washer, Flat 1/4 sae 72129
53 1 Washer, External Tooth 1/4 72434
54 2 Nut, Lock 1/4 nc 53030142
55 2 Support, Pump Drive Z5963206
56 8 Bolt, 5/8nc x 1-3/4 lg. grd.8 72538
57 8 Washer, Flat 5/8 sae 72133
58 22 Washer, Lock 5/8 53030083
59 10 Bolt, 5/8nc x 1-1/2 lg. grd.8 69192
60 8 Nut, Lock 5/8 nc 53030020
61 1 Condenser, A/c 70020
62 2 Label, Welding Precaution Z5960143
63 1 Manifold, Vibrator Pump Control Z5963202
64 4 Fitting, 90° 7/16-20 oring x 1/4 mjic 53011852
65 2 Valve, Cartridge-3-way Solenoid (20 watt) 74576
66 2 Bolt, 5/16nc x 3 lg. grd.8 72091
67 2 Washer, Flat 5/16 sae 72130
68 2 Nut, Lock 5/16 nc 53030045
69 1 Assembly, Auxiliary Drive Pump Z5963218
70 1 Wire Harness, Start/24 Volt Charge Z5969116
71 1 Cables, Auxiliary Manifold Z5969127
72 1 Wire Harness, Engine ECM Z5969326
73 1 Wire Harness, Engine to Rear Frame Z5969125
74 1 Connector, Conduit 1-1/4” 66625
75 2 Clamp, Hose Support “1 id 66730
76 2 Bolt, Metric M10-1.5 x 25MM 72302
77 6 Bolt, 3/8nf x 5” lg. grd.8 74329
78 4 Bolt, 1/2nc x 1 lg. grd.8 72109
79 4 Washer, Lock 1/2 53030066
80 12 Washer, Flat 1/2 sae 64002
81 4 Mount, A/C Condensor Z5963217

iINPUT/OUTPUT, INC.
Page 6 of 48 Document: 5963500D
 ITEM QTY DESCRIPTION PART NO.
82 1 Fan, Engine (35 DEG.) 75747
83 1 Filter, Fuel 74203
84 1 Radiator Assembly 75444
Ref Radiator Cap 236772
85 Ref Sensor, Coolant Level-(supplied w/engine)
86 1 Guard, Alternator Belt Z5963431
87 1 Bolt, 7/16nc x 4-1/2 lg. grd.8 70378
88 2 Nut, 1/2 nc 53030022
89 8 Nut, Lock 1/2 nc 53030101
90 6 Clamp, Constant Torque 74208
91 2 Hose, Radiator 2-1/2 id x 6” lg. 74210
92 1 Hose, Lower Radiator 74211
93 2 Nut, Lock-Metric M12-1.75 0015-000193
94 1 Support, Turbo Charger Inlet Tube Z5963425
95 1 Elbow, Upper Radiator-Water Inlet Z5963226
96 1 Tube, Top-Turbo Charge Air Outlet Z5963328-1
97 1 Tube, Bottom-Turbo Charge Air Outlet Z5963328-2
98 2 Clamp, Exhaust u-type 4” 67940
99 1 Hose, Turbo Charge Outlet 74212
100 4 Hose, Ring Retained 74213
101 10 Clamp, Flex Seal 74209
102 1 Spacer Fan Z5963235
103 1 Bracket, A/C Compressor Mounting Z5963223
104 1 Belt, A/C Compressor 74199
105 2 Bolt, Metric M12-1.75 x 130mm grade 10.9 0015-000192
106 1 Nut, Lock 7/16 nc 68281
107 1 Hose, Fuel Filter To Fuel Pump 74215
108 1 Hose, De-Airation 74214
109 2 Fitting, 45° 1/4 mp x 3/8 mjic 60062
110 2 Fitting, Heater 1” npt x 1” hose 74923
111 1 Clamp, Support 1.5” ID 66727
112 1ft Tubing, Split Flex Loom 74427
113 Ref Support, Radiator (Supplied w/ Skid) Z5993104
114 Ref Hood, Engine (Supplied w/Skid) Z5963211
115 Ref Support, Hose (supplied w/Skid) Z5993105
116 1 Skid, Engine Z5993103
117 1 Assembly, Air Cleaner Z5963222
118 1 Assembly, Muffler/Exhaust Z5963221
119 1 Fittng, Bushing 1/4 mp x 1/8 fmp 53011400
120 Ref Belt, Fan-14 groove 75208
Ref Belt, Fan-16 groove 75749

iINPUT/OUTPUT, INC.
Document: 5963500D Page 7 of 48
 ITEM QTY DESCRIPTION PART NO.
122 2 Washer, Flat 3/4 sae 68711
123 1 Tube, Air-Turbo Charger Inlet Z5963429
124 1 Bolt, Metric M10-1.5 x 130 MM 74545
125 1 Nut, Metric Lock M10-1.5 74546
126 8 Bolt, 1/2 nc x 1-1/2 lg. grd.8 70242
127 1 Plug, 1/2 npt 53012113
128 1 Washer, External Tooth 3/8 72512
129 1 Terminal, Wire 14-16 ga. 74486
130 Ref Pulley, Fan-16 groove 75207
131 Ref Pulley, Crankshaft-16 groove 75206
132 2 Belt, Alternator 74365
133 Ref Guard, Fan 75748
134 Ref Shroud, Fan 75383
135 Ref Shroud, Connector 236733
136 2 Lock Nut, Shroud Connector 236738
137 1 Connector 236737
138 1 Cover 236736
139 7 Terminal 236739
140 2 Plug 236734
141 1 Backshell 236770
142 1 Lug, Crimp A-2001
143 1 Wire, Lanyard SC-0044
144 1 Terminal, wire 14-16 ga. #6 53003403
145 5 Screw, 6-32 x 3/4”lg. 67293
146 5 Nut, Lock 6-32 60976
147 4 Washer, Flat #6 0901910040
148 1 Guared, A/C Compressor Pulley Z5963501

iINPUT/OUTPUT, INC.
Page 8 of 48 Document: 5963500D
5963212F

PUMP DRIVE ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5963212F Page 9 of 48
 iINPUT/OUTPUT, INC.
Page 10 of 48 Document: 5963212F
 iINPUT/OUTPUT, INC.
Document: 5963212F Page 11 of 48
 iINPUT/OUTPUT, INC.
Page 12 of 48 Document: 5963212F
 ITEM QTY DESCRIPTION PART NO.
1 1 Gearbox, 2-Pump Drive 75250
2 2 Pump, Drive 71425
3 2 Pump, Vibrator 74113
4 1 Fitting, Bushing 3/4-16 oring x 9/16-18 fm 74122
5 4 Split Flange 1-1/2 code 62 53003304
6 6 Oring 2-225 63693
7 8 Bolt, 5/8 nc x 2-1/4 lg. grd.8 60958
8 16 Washer, Lock 5/8 53030083
9 2 Adapter, Straight 1-5/16-12 oring x 1/2 mjic 66537
10 1 Tee, Branch 3/4-16 oring x 1/2 mjic 53012185
11 8 Bolt, 5/8 nc x 4-1/4 lg. grd.8 63278
12 2 Valve, Check 1-1/2 code 62 71083
13 4 Bolt, 1/2 nc x 2 lg. grd.8 65243
14 20 Washer, Lock 1/2 53030066
15 12 Washer, Flat 1/2 sae 64002
16 4 Washer, Flat 5/8 sae 72133
17 7 Elbow, 90° 9/16-18 oring x 1/4 mjic 53012611
18 4 Elbow, 90° 1-1/16-12 oring x 3/4 mjic 53011853
19 2 Oring 2-049 60656
20 1 Elbow, 90° 3/4 mp x 1/2 mjic 53011810
21 8 Bolt, 1/2 nc x 1-3/4 lg. grd.8 72110
22 2 Adapter, Straight 1-5/16-12 oring x 1-1/4 mjic 66609
23 16 Bolt, 7/16nc x 1-3/4 lg. grd.8 72742
24 16 Washer, Lock 7/16 53030088
25 4 Split Flange 1” code 62 66610
26 4 Oring 2-219 63698
27 2 Adapter, Straight 1-5/8-12 oring x 1-1/4 mjic 65029
28 1 Nipple, 3/4 npt x 1/2 npt 53012026
29 1 Bushing, 1 mp x 3/4 fmp 53011450
30 1 Filter, Suction 71248
31 1 Elbow, 90° 1 mp x 1 mjic 53011811
32 1 Adapter, Straight 9/16-18 oring x 1/4 mjic 50001449
33 1 Elbow, 90° 1/4fmjic x 1/4mjic 73074
34 1 Fitting, 90° 3/4-16 oring x 1/2 mjic 53011855
35 2 Fitting, 90° 1/2 fm swivel x 1/2 mjic 66796
36 2 Check Valve 72783
37 3 Adapter, Straight 3/4-16 oring x 1/2 fjic 72784
38 1 Valve, Check-Modified Z5965036
39 2 Fitting, Straight 1/4 mp x 1/4 mjic 53011001
40 2 Fitting, 90° 1/8 mp x 1/4 mjic 53011800

iINPUT/OUTPUT, INC.
Document: 5963212F Page 13 of 48
 ITEM QTY DESCRIPTION PART NO.
41 4 Fitting, Straight 1/8 mp x 1/4 mjic 53011000
42 2 Fitting, Straight, 1/4 fmjic swivel x 1/4 mjic 66787
43 1 Fitting, Bushing 1-1/16-12 oring x 9/16-18 fm 72222
44 1 Fitting, Straight 3/4-16 oring x 3/4 mjic 53011112
45 2 Connector, 4 pin Shroud 72892
46 12 Bolt, 7/16 nc x 1-1/4 lg. grd.8 72104
47 12 Washer, Flat 7/16 sae 72131
48 8 Bolt, 1/2 nc x 1 lg. grd.8 72109
49 Ref Filter (furnished w/drive pump) 72642
50 Ref DipStick (furnished w/gear box) 75459
51 1 Drive Plate 75190
52 1 Fitting, Bushing 9/16-18 oring x 1/4 fmp 53011200
53 1 Fitting. 90° 1/4 mp x 1/4 fmp 53011901
54 1 Switch, Pressure 75321
55 2 Fitting, Case Drain-Drive Pump 75676

iINPUT/OUTPUT, INC.
Page 14 of 48 Document: 5963212F
10513

TERRELL 2 PUMP DRIVE GEARBOX

† 75250

iINPUT/OUTPUT, INC.
Document: 10513 Page 15 of 48
 iINPUT/OUTPUT, INC.
Page 16 of 48 Document: 10513
 ITEM QTY DESCRIPTION PART NO.
1 1 Housing
2 1 Adapter, Engine † 236164
3 1 Pad, Pump (SAE-C) left horizontal mount 0015-000075
4 1 Pad, Pump (SAE-C) right horizontal mount 1779-254
5 N/R Spline Adapaer (SAE-D) left INTEGRAL
6 N/R Spline Adapter (SAE-D) right INTEGRAL
7 2 Retaining Ring, External 0015-000076
8 N/R Retaining Ring, Internal
9 N/R Retaining Ring, Internal
10 1 Gear, Driver (includes bearing cone) † 73321
11 2 Gear, Driver (includes bearing cone) † 73322
12 6 Bearing Cup † 73326
13 6 Bearing Cone † 73327
14 3 Seal † 75648
1 SHIM KIT, (Input) includes 15,16 & 17 † 73324
15 2 Shim (.005) 1913-138
16 2 Shim (.007) 1913-135
17 1 Shim (.020) 1913-136
SHIM KIT (Pump Pad) includes 18,19 & 20) † 73325
18 4 Shim (.005) 1912-183
19 4 Shim (.007) 1912-184
20 2 Shim (.020) 1912-185
21 3 O-ring (Input & Pads) † 73016
22 N/R Oil Cap 4400-135
23 N/R Stud, 3/4 nc x 3”lg. 1116-112
24 N/R Nut, 3/4 nc 4054-302
25 8 Bolt, 3/4 nc x 1-1/2 lg.skthd. 0015-000078
26 6 Bolt, 1/2 nc x 1-1/4 lg. hexhd. † 62584
27 6 Washer, Lock 1/2 † 53030066
28 1 Plug, Expansion (gears) 0015-000079
29 1 Plug, Expansion (housing) 0015-000077
30 1 Dipstick † 75459
31 1 Breather † 75242
32 1 Plug, 3/4 npt skthd. 0015-000082
33 2 Plug, 1/2 npt skthd 0015-000080
34 3 Plug, 3/8 npt skthd. 0015-000083
35 1 Plug, 1/2 npt skthd. (magnetic) 0015-000081
36 1 Name Tag
37 1 Cover (for shipping)
38 1 Cover (for shipping)

iINPUT/OUTPUT, INC.
Document: 10513 Page 17 of 48
 ITEM QTY DESCRIPTION PART NO.
39 1 Plug, 1/8 npt skthd
40 1 Shaft,Input † 74447

REF 1 Drive Plate Assembly † 75190

NOTES:
1. Shim to provide 0.003 to 0.005 end play on input bearings and 0.007 to 0.011 end play on output bearings.
2. Lubricate seal lips prior to installation.
3. Sealant coat all screws & pipe plugs.
4. Coat seal O.D.’s with loctite 609.
5. Tighten 1/2 screws to 80 ft.lbs.
6. Tighten 3/4 screws to 150 ft.lbs.

iINPUT/OUTPUT, INC.
Page 18 of 48 Document: 10513
10487

DENISON P7P VIBRATOR PUMP

† 74113

iINPUT/OUTPUT, INC.
Document: 10487 Page 19 of 48
 AUXILIARY PUMP SUB-ASSEMBLY
iINPUT/OUTPUT, INC.
Page 20 of 48 Document: 10487
 ITEM QTY DESCRIPTION PART NO.
1a AR Shim .008
1b AR Shim .007
2a AR Retaining Ring
2b AR Retaining Ring
2c AR Retaining Ring
3 4 Washer, Nylitite † 74800
4 4 Screw, 1/4nc x 1-3/4lg.
5 1 Splined Drive Shaft & Bearing † 72650
6 1 Seal, Shaft
7 1 Retainer, Seal w/o Ring
8 1 O-Ring
9 1 Pressure Feed Tube - LH
10 1 Pin, Dowel 3/16 x 1-9/16
11 1 Side Plate
12 1 Key, Square
13 1 ECC & Gerotor
15 1 Port Block
16 1 Gerotor Plate CCW
17 1 O-Ring † 75345
18 1 Plate Press
19 1 O-Ring † 75343
20 1 Bearing, Thrust
21 2 Washer, Thrust
22 1 Pin
23 1 Nut
24 1 Seal Ring
26 1 Valve Block
27 4 Screw, 5/8nc x 9”lg.
28 5 Pin, Face Plate
29 1 Port Plate, CCW
30 1 Gasket, Port Block
31 2 Tube
32 1 Housing & Bearing
33 1 Barrel & Auxilary Shaft
34 Ref Retaining Ring Service Kit
34a AR Ring, Retaining (yellow) .083” (2.11mm)
34b AR Ring Retaining (green) .081” (2.06mm)
34c AR Ring Retaining (red) .079” (2.01mm)
34d AR Retaining Ring (white) .087” (2.21mm)
34e AR Retaining Ring (blue) .085” (2.16mm)

iINPUT/OUTPUT, INC.
Document: 10487 Page 21 of 48
 ITEM QTY DESCRIPTION PART NO.
34f AR Retaining Ring (black) .077” (1.96mm)
34g AR Retaining Ring (.076mm / .074mm)
35 1 Thrust Washer
37 1 Retainer, Piston / Shoe
38 2 Spacer
39 2 Screw, skthd. 10-24 x 2-3/4lg.
40 1 Servo Stem
41 1 Balance Plate
42 1 Creep Plate
43 1 Gasket, Mounting Flange S-1
44 1 Cam Cradle
45 1 Pressure Feed Tube - RH
46 4 Pin, Dowel 3/8 x 3/4lg.
47 1 Flange, Mounting
48 1 Face Plate
49 8 Screw, hex hd. 3/8 nc x 3-1/4”lg.
51 1 Retainer Ring
Ref Basic Seal Kit (viton) † 72653
Ref Shaft Seal Kit (viton) † 72651

iINPUT/OUTPUT, INC.
Page 22 of 48 Document: 10487
 PORT BLOCK ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 1 Port Block
2 1 Needle Bearing
3 1 Ring
4 1 Clamp
5 1 Screw, Special
6 1 Lockwasher, 1/4
7 2 Valve Check
8 1 Plug
9 1 O-Ring
11 1 Hex Plug
12 2 Dust Plug

iINPUT/OUTPUT, INC.
Document: 10487 Page 23 of 48
 VALVE BLOCK ASSEMBLY
iINPUT/OUTPUT, INC.
Page 24 of 48 Document: 10487
 ITEM QTY DESCRIPTION PART NO.
1 1 Valve Block
2 2 Valve Check
3 4 Plug, Orifice
4 3 O-Ring
5 1 Seat
6 1 Screw, skthd. 5/16nf x 1”lg.
7 1 Nut, Jam 5/16 nf
8 1 Guide Housing
9 1 O-Ring
10 1 Piston Seal
11 1 O-Ring
12 1 Spring
13 1 Cone
14 1 Servo Strainer
19 1 O-Ring
20 1 Plug
22 5 O-Ring
23 5 Plug
25 2 Plug
27 2 Seat
28 3 Repl & Servo Seat 6
29 1 Gasket, Valve Block
30 2 Poppet
31 3 Poppet
32 1 Spring
33 3 Spring
34 1 Poppet
35 2 Spring
36 1 Valve, Pilot Replenishing † 73452
37 1 O-Ring † 75002
42 1 Retainer Plate
43 4 Screw, Button HD 10-24 x 3/4lg.
44 1 Seat, Servo Relief
45 1 Nut, Acorn 5/16nf
46 2 Pin, Roll 1/8 x 3/4lg.
47 2 O-Ring
48 2 O-Ring
Ref Valve Block Seal Kit (viton) † 72652

iINPUT/OUTPUT, INC.
Document: 10487 Page 25 of 48
 CYLINDER CONTROL

iINPUT/OUTPUT, INC.
Page 26 of 48 Document: 10487
 ITEM QTY DESCRIPTION PART NO.
1 1 Servo Shaft Assesmbly
2 4 Screw, hwhd. 3/8 nc x 1-1/4 lg.
3 4 Washer, Nyltite #37
4 1 Ring, WT 5100-50
5 1 O-ring, 70 S-1 ARP 013
6 1 Washer, Hardened
7 2 O-ring, 70 S-1 ARP 017
8 1 Shear Seal
9 1 Needle Bearing
10 1 Control Cover
11 1 Thrust Washer
12 1 Hex Flush Plug 1/8 npt
13 2 Nut
14 0 Not Used
15 0 Not Usesd
16 1 Spring
17 2 O-ring, 90 S-1 ARP 906
18 2 Plug
19 2 Set Screw
20 2 Nut, Cover
21 2 O-ring, 90 S-1 ARP 905
22 2 Spool, 2.26” (57.4 mm) lg.
23 2 Spring Pin
24 2 Finger Spring
25 1 Shear Seal
26 1 Gasket, Control Cover 0015-000005

iINPUT/OUTPUT, INC.
Document: 10487 Page 27 of 48
10449

SUNDSTRAND DRIVE PUMP

† 71425

iINPUT/OUTPUT, INC.
Page 28 of 48 Document: 10449
 iINPUT/OUTPUT, INC.
Document: 10449 Page 29 of 48
 iINPUT/OUTPUT, INC.
Page 30 of 48 Document: 10449
 iINPUT/OUTPUT, INC.
Document: 10449 Page 31 of 48
 iINPUT/OUTPUT, INC.
Page 32 of 48 Document: 10449
 iINPUT/OUTPUT, INC.
Document: 10449 Page 33 of 48
 ITEM QTY DESCRIPTION PART NO.
B10 1 Variable Housing
B20 2 Pin
B30 1 Bearing
B50 2 Pin
B70 2 Plug
B71 2 Plug
B80 1 Plug
B82 1 Plug
B83 1 Plug
B90 3 Control Filter Screen
C80 1 Valve Plate
D01 1 Variable Swashplate Assembly
D10 1 Servo Arm Assembly
D14 1 Feedback Link
D50 1 Variable Swashplate
D55 1 Screw
D60 1 Swashplate Guide
D65 1 Screw
D70 1 Washer
D75 1 Spiral Pin
D80 1 Cage Locater Link
D85 1 Pin
D95 1 Spring
E10 1 Side Cover
E20 1 Leveler Assembly
E22 2 Spring Seat
E24 2 Shim
E30 2 Guide post
E40 2 Nut
E50 1 O-ring
E60 6 Screw
E70 1 Plug
E80 2 Helical Compression Spring
E90 1 Side Cover Insert Assembly
F20 1 Slider Block
G048 1 End Cap Assembly-Twin Ports
G20 1 Journal Bearing
G40 1 Bushing
G93 1 Lifting Bracket Spacer
G94 1 Lifting Bracket

iINPUT/OUTPUT, INC.
Page 34 of 48 Document: 10449
 ITEM QTY DESCRIPTION PART NO.
G95 1 Washer
G308 1 End Cap Gasket
G508 3 Plug
G518 1 Plug
G528 1 Plug
G538 1 Plug
G548 1 Plug
G908 1 Screw
G958 1 Screw
H05E 1 Charge Pump Set
H40 1 Pin
H50 1 Charge Pump Shaft
H60 1 Key
H70 1 Retaining Plate
H80 6 Screw
J 1 Auxiliary Mounting Flange “C”,14t
J10C 1 Coupling † 74669
J15 1 Charge Pump Cover Assembly LH
J30 1 Bushing † 74670
J50C 1 O-ring † 75619
J60C 1 Flange Adapter
J70C 4 Washer
J80C 4 Socket Head Screw
J90C 1 O-ring † 75618
J92C 1 Flange Cover
J95C 4 Screw
K000 1 Charge Relief Valve Kit † 75719
K10 1 Charge relief Valve Plug
K50 1 O-ring
K70 1 Spring
K80 1 Charge relief Poppet
K90 1 Nut
L1 1 Shaft, 13 Tooth Spline † 74668
L10 1 Roller Bearing † 74666
L20 1 Retaining Ring † 74667
L25 1 Shaft Seal Assembly † 74650
L30 1 Seal Carrier
L40 1 Lip Seal † 74655
L50 1 O-ring
L60 1 Retaining Plate
L70 4 Metric Screw

iINPUT/OUTPUT, INC.
Document: 10449 Page 35 of 48
 ITEM QTY DESCRIPTION PART NO.
M1KP 1 EDC Kit
M11K 1 Control Gasket † 74651
M90K 6 Screw
M9KP 1 Valve, Pilot Control † 74161
M95K 2 O-ring
M96K 1 O-ring
M97K 1 O-ring
M98K 4 Screw
N00M 1 Pressure Filtration Kit
N10M 1 Filter Manifold † 75787
N15M 1 O-ring † 75788
N20M 1 Nut
N25M 1 Tube
N35M 2 Plug
N40L 1 Filter Element † 72642
P2A1 1 Malfunction Valve Kit † 75717
P6 1 O-ring † 75590
P13 1 O-ring † 75589
P2B1 1 Multi-function Valve Kit † 75717
P6 1 O-ring † 75590
P13 1 O-ring † 75589
P707 1 Plug
P807 3 Plug
S02 1 Servo Cylinder Kit
F40 1 O-Ring
F50 1 O-Ring
F60 3 Screw
S03 2 Servo Cylinder Kit
F40 1 O-Ring
F50 1 O-Ring
F603 3 Screw
S07 1 Cylinder Block Kit
C05 1 Cylinder Block Assembly
C13 1 Spring
C14 1 Spring Seat
C15 1 Spring Retainer
C16 1 REtaining Ring
C20 9 Welded Piston Assembly
C30 1 Slipper Guide
C40 2 Slipper Guide Bearing
C50 4 Spacer

iINPUT/OUTPUT, INC.
Page 36 of 48 Document: 10449
 ITEM QTY DESCRIPTION PART NO.
C65 4 Washer
C70 4 Screw
S10 1 Servo Piston Kit
F11 2 O-Ring
F12 2 Piston Ring
T003 1 Control Orifice Kit - .032 † 74652
T303 1 Spring † 74653
T403 1 Spring Retainer
1 Overhaul Gasket/Seal Kit † 72855
C70 4 Screw
E40 2 Nut
E50 1 O-Ring
E60 6 Screw
F11 2 O-Ring
F12 2 Piston Ring
F40 2 O-Ring
F50 2 O-Ring
G308 1 End Cap Gasket
J50C 1 O-Ring
J90C 1 O-Ring
K50 1 O-Ring
L40 1 Lip Seal
L50 1 O-Ring
M11E 1 Control Gasket
N15M 1 O-Ring
P6 1 O-Ring
P13 1 O-Ring

iINPUT/OUTPUT, INC.
Document: 10449 Page 37 of 48
5963218B

AUXILIARY DRIVE PUMP ASSEMBLY (LH ROT.)

ITEM QTY DESCRIPTION PART NO.

1 1 Pump, Auxiliary 74784
2 1 Elbow, 90° 7/8-14 oring x 3/4 mjic 53011858
3 1 Elbow, 90° 1-1/16-12 oring x 1mjic 53011882
4 2 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
5 2 Washer, Lock 3/8 53030084
6 ref Gasket 70964
7 1 Pin, Cross 72773
8 1 Gear 72774
9 1 Coupling 53002762
14 4 Bolt, 1/2 nc x 1-1/4 lg. grd.8 62584
15 4 Washer, Lock 1/2 53030066

iINPUT/OUTPUT, INC.
Page 38 of 48 Document: 5963218B
10495

EATON SINGLE GEAR PUMP-SERIES-60 (LH ROT.)

† 74784
ITEM QTY DESCRIPTION PART NO.
1 1 Front Plate Assembly
2 1 Backplate
3 1 Body Assembly
4 1 Shaft (5/8” splined)
5 1 Idler Gear Assembly
7 1 Wear Plate
8 2 O-ring
9 1 Shaft Seal (Standard)
Shaft Seal (Viton)
10 1 Washer
11 8 Cap Screw
12 1 Back-up Gasker
13 1 Seal
Seal (Viton)
17 4 Washer
25 1 Retaining Ring
40 1 Plug
Ref Seal Repai Kit (consist of items 7,8,9,10,12,13,17 & 40) † 74865

iINPUT/OUTPUT, INC.
Document: 10495 Page 39 of 48
5963221B

EXHAUST SYSTEM

iINPUT/OUTPUT, INC.
Page 40 of 48 Document: 5963221B
 ITEM QTY DESCRIPTION PART NO.
1 1 Muffler 73577
2 2 Band, Muffler Mounting 64460
3 1 Cap, Rain 66563
4 1 Elbow, Exhaust 90° 6” Sshort Radius 73925
5 1 Clamp, Muffler Seal 5” 53001082
6 3 Clamp, Muffler Seal 6” 66560
7 1 Elbow, Exhaust 90° 6” Large Radius-Slotted 66561
8 1 Tubing, Flex 2”id x 44”lg. 73768
9 4 Clamp, Exhaust 2-1/8” U-type 73767
10 1 Adapter, Muffler to Air Cleaner Tube Z5963234
11 1 Elbow, Turbo Exha;ust Z5963220
12 1 Pipe, Riser-Turbo Exhaust 5” to 6” Z5963219
13 4 Bolt, 3/8 nc x 3” lg. grd.8 73428
14 8 Washer, Flat 3/8 sae 68751
15 10 Nut, Lock 3/8 nc 53030010
16 2 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
17 2 Washer, Lock 3/8 53030084
18 4 Nut, Lock 7/16 68281
19 4 Washer, Flat 7/16 sae 72131
20 4 Bolt, 7/16 nc x 1-1/4 lg. grd.8 72104

iINPUT/OUTPUT, INC.
Document: 5963221B Page 41 of 48
5963322B

AIR CLEANER ASSEMBLY

iINPUT/OUTPUT, INC.
Page 42 of 48 Document: 5963322B
 ITEM QTY DESCRIPTION PART NO.
1 1 Support, Lower Air Cleaner Z5963208
2 1 Support, Upper Air Cleaner Z5963209
3 2 Brace, Air Cleaner Z5963210
4 1 Tube, Air Intake Z5963327
5 1 Air Cleaner 73578
6 1 Indicator, Air Cleaner 61793
7 1 Fitting, Coupling 1/8 npt 53011600
8 1 Hose, Hump 6” 68738
9 1 Elbow, Reducer 90° 7” x 5” 73444
10 1 Clamp, Air Intake 7” 68740
11 3 Clamp, Air Intake 5-1/4” 68741
12 10 Bolt, 1/2 nc x 1-1/4 lg. grd.8 62584
13 10 Nut , Lock 1/2 nc 53030101
14 Ref Fitting, Tap-Air Cleaner Restriction 73438
15
16
17
18 1 Clamp, Air Intake 6” 68742
19 1 Plug, 3/8 npt 53012116

iINPUT/OUTPUT, INC.
Document: 5963322B Page 43 of 48
10480

DONALDSON STB-16 STRATA AIR CLEANER

†73578

ITEM QTY DESCRIPTION PART NO.

1 Air Cleaner Body
1 Clamp, Pre-Cleaner
1 Hood, Pre-Cleaner
1 Pre-Cleaner Assembly
1 Primary Filter (Extended LIfe) † 68339
1 Secondary Filter † 68340

iINPUT/OUTPUT, INC.
Page 44 of 48 Document: 10480
10510

FUEL FILTER
† 74203

ITEM QTY DESCRIPTION PART NO.

1 2 Collar † 73835
2 1 Cap & O-ring † 73833
3 1 Cover † 73832
4 1 Spring † 73834
5 1 Filter, Grommet % Oring set † 72876
6 1 O-ring Service Kit (includes Vent Cap O-ring
7 1 Check Valve Service Kit
8 1 Check Valve (Body Only)
9 1 O-ring (bottom Only) † 75450
10 1 Bottom Plate (Unheated)
11 1 Drain Valve † 75451
REF Filter Cover Wrench † 74819

iINPUT/OUTPUT, INC.
Document: 10510 Page 45 of 48
10304

AIR DRYER
W/ 12 VOLT HEATER
† 67629

iINPUT/OUTPUT, INC.
Page 46 of 48 Document: 10304
 iINPUT/OUTPUT, INC.
Document: 10304 Page 47 of 48
 ITEM QTY DESCRIPTION PART NO.
1 1 Cover Assembly - Top
2 2 O-Ring † 75229
3 1 Spring
4 2 O-Ring † 75227
5 1 O-Ring † 75228
6 1 Retainer
7 1 Body
8 1 Cylinder
9 1 Canister 0015-000018
10 1 Cartridge - Desiccant
11 1 Cover Assembly - Bottom
12 1 Filter † 73978
13 1 Retainer, Filter
14 1 Screw
15 1 Elbow † 72444
16 3 Screw
17 12 Nut
18 12 Stud
19 2 Lock Washer
20 2 Nut
21 2 Bracket
22 2 Bolt
23 1 Valve, Relief † 67687
Ref Major Repair Kit † 68122
Ref Minor Repair Kit † 68121
Ref Purge Valve Kit † 75653

iINPUT/OUTPUT, INC.
Page 48 of 48 Document: 10304
i
Frame Assembly

iINPUT/OUTPUT, INC.
Page 1 of 10
5964700D

FRAME ASSEMBLY

iINPUT/OUTPUT, INC.
Page 2 of 10 Document: 5964700D
 iINPUT/OUTPUT, INC.
Document: 5964700D Page 3 of 10
 iINPUT/OUTPUT, INC.
Page 4 of 10 Document: 5964700D
 ITEM QTY DESCRIPTION PART NO.
1 1 Frame, Front Final Weldment Z5964002
2 1 Fork, Male Z5964003
3 1 Frame, Rear Final Weldment Z5964704
4 1 Drivetrain Assembly Z5962300
5 2 Steering Cylinder Assembly Z5965016
6 56 Stud, Wheel 71941
7 56 Nut, Wheel Stud-3/4 nf (rh thread) 53004593
8 16 Bolt, 7/8 nc x 8-1/2 lg. grd.8 68555
9 16 Washer, Flat 7/8 sae 69031
10 16 Washer, Lock 7/8 53030085
11 16 Nut, 7/8 nc grd.8 72123
12 30 Bolt, 1/2 nc x 1-1/2 lg. grd.8 70242
13 8 Washer, Lock 1/2 53030066
14 4 Lock, Pin Z5874010
15 4 Pin Z5894205
16 4 Bushing Z5964006
17 4 Nut, Lock 2”-12nf Z5894231
18 4 Zirk, Grease - 1/8 npt (Straight) 53002644
19 2 Bolt, 1/2 nc x 1-3/4 lg. round hd. (top pin only) 72523
20 4 Step, Cable Z5964007
21 12 Bolt, 7/16 nc x 2”lg. grd.8 72433
22 12 Nut, Lock 7/16 nc 68281
23 1 Oil Cooler Assembly Z5965503
24 1 Roller Guide, Winch Cable 52007965
25 2 Bolt, 5/8 nc x 2” lg. grd.8 69193
26 10 Nut, Lock 5/8 nc 53030020
27 1 Winch Assembly Z5965301
28 1 Headlight (RH & LH) 66122
29 1 Horn (low) 67681
30 1 Horn (high) 67682
31 1 Washer, Flat 1/4 sae 72129
32 1 Nut, Lock 1/4 nc 53030142
33 2 Stop, Door Z5964015
34 4 Bolt, 1/2 nc x 1” lg. grd.8 72109
35 24 Nut, Lock 1/2 nc 53030101
36 4 Bumper, Door Stop 72383
37 8 Washer, Flat 3/8 sae 68751
38 8 Nut, Lock 3/8 nc 53030010
39 1 Brake Accumulator Assembly Z5965010
40 1 Mount, Hose Guide Z5964018

iINPUT/OUTPUT, INC.
Document: 5964700D Page 5 of 10
 ITEM QTY DESCRIPTION PART NO.
41 1 Wear Plate Z5964017
42 1 Battery Box Assembly Z5969202
43 1 Air Reservoir Assembly Z5966001
44 4 Bumper, Rear 72451
45 8 Washer, Flat 5/8 sae 72133
46 1 Tail LIght Assembly (rh & lh) Z5960018
47 1 Panel, Rear Lower-Oil Cooler Z5964514
48 1 Back-Up Alarm 53000135
49 4 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
50 2 Brushguard, Rear Z5964509
51 REF Cables, Proximity Switch Z5969205
52 1 Engine Oil Drain Valve Z5960059
53 1 Anti-Cavitation Accumulator Assembly Z5965504
54 1 Stop, Articulation (not shown) Z5964020
55 2 Stop, Oscillation (not shown) Z5894017
56 3 Ground Strap (not shown) 65782

iINPUT/OUTPUT, INC.
Page 6 of 10 Document: 5964700D
5969202e

BATTERY BOX ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5969202e Page 7 of 10
 iINPUT/OUTPUT, INC.
Page 8 of 10 Document: 5969202e
 ITEM QTY DESCRIPTION PART NO.
1 REF Battery Box, LH Z5964011
2 REF Battery Box, RH Z5964012
3 2 Battery 53000053
4 3 Relay 71952
5 3 Connector, Relay 71951
6 12 Terminal, Relay 71950
7 13 Bolt, 1/4 mc x 1 lg. grd.8 72079
8 13 Nut, Lock 1/4 nc 53030142
9 1 Connector, Conduit 1/2 Cable 68708
10 1 Connector, Conduit 1/4 Cable 31030200
15 4 Protector, Battery Post 72814
16 12 Washer, Flat 1/2 sae 64002
17 12 Nut, Lock 1/2 nc 53030101
18 6 Rod, Althread-1/2 nc x 16” lg. 53590008
19 6 Hose, Pushlock 1/2 x 16”lg. 53016017
20 2 Switch, Master Disconnect 70036
21 1 Circuit Breaker-100 amp 69986
22 ref Connector, Conduit 1-1/4 66625
23 ref Holder, Fuse 72794
24 4 Base, Plywood-3/4 x 1-7/8 x 20-3/16 60471
25 2 Base, Plywood-3/4 x 13-3/4 x 28-3/16 60471
26 1 Nut, Conduit Connector 1/2 npt 31037000
27 2 Box, Junction 69323
28 8 Bumper, Rubber 71065
29 8 Washer, Flat 1/4 sae 72129
30 2 Chain, #12 x 10” lg. 69506
31 2 Washer, Flat #10 sae 72128
32 2 Nut, Lock #10-24 72122
33 2 Screw, #10-24 x 1” lg. skt.hd. 69737
34 2 Fuse, 20 amp 71995
35 1 Fuse, 30 amp 71996
36 1 Battery Cables Z5969203
37 1 Proximity Cables Z5969205
38 1 Diiode 75735

iINPUT/OUTPUT, INC.
Document: 5969202e Page 9 of 10
5960059a

ENGINE OIL DRAIN VALVE ASSEMBLY

ITEM QTY DESCRIPTIONI PART NO.

1 1 Fitting, Female Tee 3/4 npt 53012154
2 1 Fitting, 90° 3/4 mp x 3/4 mjic 53011809
3 1 Fitting, Cap 3/4 jic 53011505
4 1 Fitting, Nipple 3/4 npt 53012004
5 1 Valve, Ball 3/4 npt 53006046
6 1 Fitting, Straight 3/4 mp x 3/4 mjic 53011011

iINPUT/OUTPUT, INC.
Page 10 of 10 Document: 5960059a
Hydraulic System

iINPUT/OUTPUT, INC.
Page 1 of 56
5965318C

VIBRATOR SYSTEM HYDRAULICS

iINPUT/OUTPUT, INC.
Page 2 of 56 Document: 5965318C
5965319C

BRAKE/STEERING/WINCH SYSTEM HYDRAULICS

iINPUT/OUTPUT, INC.
Document: 5965319C Page 3 of 56
5965320E

DRIVE SYSTEM HYDRAULICS

iINPUT/OUTPUT, INC.
Page 4 of 56 Document: 5965320E
5965321A

AIR CONDITIONING SYSTEM

iINPUT/OUTPUT, INC.
Document: 5965321A Page 5 of 56
 ITEM QTY DESCRIPTION PART NO.
1 Ref. O-ring, A/C #10 74102
2 Ref. O-ring, A/C #6 74099
3 Ref. O-ring, A/C #8 74103
4 Ref. A/C Evaporator 65550
5 Ref. A/C Condenser 70020
6 Ref. A/C Dryer 71009
7 Ref. A/C Pressure Switch 72477
8 Ref. O-ring A/C #12 74101
9 Ref. A/C Ccompressor 74107
10 Ref. A/C Compressor Cover 74106
11 Ref. A/C Compressor Belt 74199

iINPUT/OUTPUT, INC.
Page 6 of 56 Document: 5965321A
5965322A

FUEL SYSTEM

iINPUT/OUTPUT, INC.
Document: 5965322A Page 7 of 56
10508
HYDRAULIC HOSE LIST
AHV 4 POWERSHIFT TRANSMISSION
STD.LARGE OIL COOLER / WINCH & A/C
75047 / 75048 / 75049
ITEM QTY DESCRIPTION PART NO.
1 1 Rear Pump “A” Port to Rear Motor “B” Port 236195
2 1 Rear Pump “B” Port to Rear Motor “A” Port 75756
3 1 Tank to Rear Drive Pump Charge Suction 236196
4 1 Tank to Front Drive Pump Charge Suction 236197
5 1 Tank to Left Hand Vibrator Pump Charge Suction 236227
6 1 Tank to Right Hand Vibrator Pump Charge Suction 236198
7 1 Low Pressure Relief to Tank 236199
8 1 Low Pressure Manifold to Cooler (L Rot 270) 236200
9 1 Case Drain Cooler to Tank Return Filter 236202
10 1 Front Drive Pump “A” Port to Front Drive Motor “A” Port 75757
11 1 Front Drive Pump “B” Port to Front Drive Motor “B” Port 75757
12 1 LH Vibrator Pump “B” Port to HP Manifold Front Port 75390
13 1 RH Vibrator Pump “B” Port to HP Manifold Rear Port 75650
14 2 Cooler to RH & LH Vibrator Pump Port “A” 236203
15 1 Front Motor Case Drain to Front Drive Pump Lower Case 236204
16 1 Rear Motor Case Drain to Rear Drive Pump Lower Case 236205
17 1 Front Drive Pump Case Drain to Cooler 236206
18 1 RH Vibrator Pump Case Drain to Cooler 236208
19 1 Rear Drive Pump Case Drain to Cooler 236209
20 1 LH Vibrator Pump Case Drain to Cooler 236210
21 1 Front Axle Drain to Tank 236211
22 1 Foot Brake “T” Port to Front Axle Drain 75759
23 1 Rear Axle Drain to Tank 236274
24 1 Front Axle LH Service Brake to Rear Axle RH Service Brake 236212
25 1 HP Manifold Vib. Pres. to Auxiliary Manifold Vib. Pres. 73023
26 1 HP Manifold to Auxiliary Manifold 236213
27 1 LP Manifold to Auxiliary Manifold LP 236214
28 1 LH Up Cylinder 236215
29 1 LH Down Cylinder 236216
30 1 RH Down Cylinder 75754
31 1 RH Up Cylinder 75753
32 1 Auxiliary Manifold to Tank 236217
33 ***********************NOT USED**********************

iINPUT/OUTPUT, INC.
Page 8 of 56 Document: 10508
 ITEM QTY DESCRIPTION PART NO.
34 ***********************NOT USED**********************
35 1 Fan Motor Case Drain To Tank 236218
36 1 Auxiliary Manifold to Fan Motor HP 236219
37 1 Fan Drain To Cooler Inlet 236220
38 1 Auxiliary Manifold to Front Park Brake 74029
39 1 Auxiliary Manifold to Front Diff-Lok (270°L) 236221
40 1 Auxiliary Manifold to Rear Diff-Lock (180°L) 236222
41 1 Auxiliary Manifold to Rear Park Brake 236223
42 1 Auxiliary Manifold to Isolation Valve Pilot 75755
43 2 Loop Hose (HP & LP) 73026
44 1 Mass Drain Upper to Mass Drain Lower 236224
45 1 Steering Valve “T” Port to Winch Valve “T” Port 236225
46 1 Brake Accumulator to Service Brake “P” Port 75761
47 1 Winch Needle Valve “P” Port to Brake Accum. Check Valve 74480
48 1 Winch Valve “T” Port to LP Manifold 236194
49 1 Mass Drain to LP Manifold 73027
50 1 HP Manifold to Servo Pilot “P” Port 236245
51 1 Servo Pilot LP to LP Manifold 236246
52 1 HP Manifold to Winch Needle Valve In 75760
53 1 Winch Needle Valve In to Steering Valve “P” 236247
54 1 Service Brake “C” to Front Axle Brake 75758
55 1 Winch Needle Valve Out to Winch “P” 236248
56 1 Winch Valve Forward “C” to Winch Motor Upper 236249
57 1 Winch Valve Forward “C” to Winch Motor Lower 236250
58 1 Steering Valve Top RH to RH Cylinder Rear 73029
59 1 Steering Valve Lower RH to LH Cylinder Rear 73029
60 2 Steering Cylinder Crossover (0°L) 75780
61 1 Air Compressor to Air Dryer 75763
62 1 Air Dryer to Air Tank 75765
63 1 Evaporator to Compressor (0°L) 236251
64 ***********************NOT USED**********************
65 1 Dryer to Cab Evaporator 236252
66 1 Dryer to Condensor 236253
67 1 A/C Compressor to High Side Condensor 236254
68 1 Pump Drive Strainer to Auxiliary Cooler Pump 236255
69 1 Fuel Filter Out to Fuel Pump in 236256
70 1 Fuel Tank to Fuel Filter Inlet 75766
71 1 Engine Fuel Return to Tank 236257

iINPUT/OUTPUT, INC.
Document: 10508 Page 9 of 56
 ITEM QTY DESCRIPTION PART NO.
72 1 Pump Drive Cooler Pump To Cooler Inlet 236258
73 1 Pump Drive Cooler to Check Valve 236259
74 1 Isolation Valve to Auxiliary Manifold Drain 236260
75 2 Front/Rear Trans. Filter Outlet to Transmission Inlet 236261
76 2 Front/Rear Trans. Out to Transmission Lube Pump 236262
77 2 Frong/Rear Transmission Lube Pump Outlet to Filter Inlet 236263
78 2 Front/Rear Transmission Output Bearing Lube Line 236264
79 1 Auxiliary Manifold to Front Pump Motor In 236265
80 1 Front Pump Motor Out to Rear Pump Motor In 236266
81 1 Rear Pump Motor Out to LP Manifold Vib. 236267
82 1 Rear Pump Motor Drain to Tank Fan Drain 236268
83 1 Front Pump Motor Drain to Axle 236269
84 1 Front Transmission Out to RH Cooler Inlet 236270
85 1 LH Cooler Outlet to Rear Transmission Inlet 236271
86 1 Rear Transmission Outlet to LH Cooler Inlet 236272
87 1 RH Cooler Outlet to Transmission Inlet 236273
88 1 Engine Lube Drain 75764
89 ***********************NOT USED**********************
90 ***********************NOT USED**********************
91 1 “K” Port Crossover 236244
92 1 Pump Control Manifold to LH Vib. Pump 236228
93 1 Drain Pump Control Manifold to LH Vib. Pump 236230
94 1 Drain Crossover LH Vib. Pump to RH Vib. Pump 236231
95 1 Pressure Manifold to LH Vib. Pump 236232
96 1 Pressure Manifold to RH Vib. Pump 236233
97 1 LP Manifold to “K” Port Check Valve 236234
98 1 Lube Check Valve to LH Pump 74557
99 1 Lube Check Valve to RH Pump 236235
100 1 Drain Crossover 236236

iINPUT/OUTPUT, INC.
Page 10 of 56 Document: 10508
5965901C

OIL COOLER ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5965901C Page 11 of 56
 30 2 30 24 32 3 19 23 4 32 28 24 30 27 30

34

31

9 22

25

33

6 10

10

11

21

20

18 18 18 18

26
2

26

26

15

12 17 26 18 13 17 29 7 16 18 14 16 7 29 18 14 17 13 16 17 12

iINPUT/OUTPUT, INC.
Page 12 of 56 Document: 5965901C
 NOTES:
1. ALL SPLIT FLANGES COME W/MOUNTING HARWARE AND ORINGS.
2. 3/4 SPLIT FLANGE FURNISHED WITH:
(1) O RING #2-214
(4) 3/8 NC x 1 1/4 LG. GR. 8 HEX HEAD BOLTS
(4) 3/8 SPLIT LOCKWASHERS
3. 1 SPLIT FLANGE FURNISHED WITH:
(1) O RING #2-219
(4) 3/8 NC x 1 1/4 LG. GR. 8 HEX HEAD BOLTS
(4) 3/8 SPLIT LOCKWASHERS
1 1/4 SPLIT FLANGE FURNISHED WITH:
(1) O RING #2-222
(4) 7/16 NC x 1 1/2 LG. GR. 8 HEX HEAD BOLTS
(4) 7/16 SPLIT LOCKWASHERS
1 1/2 SPLIT FLANGE FURNISHED WITH:
(1) O RING #2-225
(4) 1/2 NC x 1 1/2 LG. GR. 8 HEX HEAD BOLTS
(4) 1/2 SPLIT LOCKWASHERS
4. CHECK VALVE FURNISHED WITH 2-222 O RING.
5. UNLESS OTHERWISE STATED THE FOLLOWING TORQUE VALUES APPLY:
3/8-16UNC GRADE 8: 35ft/lbs
1/2-13UNC GRADE 8: 85ft/lbs

iINPUT/OUTPUT, INC.
Document: 5965901C Page 13 of 56
 ITEM QTY DESCRIPTION PART NO.
1 1 Cooler Z5960267
2 1 Assembly, Fan Revers Solenoil Valve Z5960050
3 4 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
4 4 Bolt, 3/8 nc x 1-3/4 lg. grd.8 72097
5 10 Bolt, 3/8 nc x 1 lg. grd.8 72095
6 2 Bolt, 7/16nc x 1-1/4 lg. grd.8 72104
7 8 Bolt, 7/16nc x 3-3/4”lg. grd.8 74238
8 1 Bolt, Metric M6 x 15mm 73889
9 1 Fan 73876
REF Replacement Fan Blade 75641
10 2 Fitting, 90° 7/8-14 oring x 1/2 mjic 53011857
11 1 Fitting, 90° 9/16 oring x 3/8 mjic 60049
12 2 Fitting, 90° Split Flange 1”mjic 70100
13 2 Fitting, Straight Split Flange 1” mjic 74281
14 2 FItting, Straight Split Flange 3/4” mjic 74280
15 1 Split Flange 1-1/2” code 61 (see note:1) 53003306
16 3 Split Flange 1-1/4” code 61 (see note: 2) 64462
17 4 Split Flange, 1” code 61 (see note: 3) 53002652
18 7 Split Flange, 3/4” code 61 (see note: 4) 71314
19 1 Guard, Fan Z5965011
20 1 Hose Assembly, Fan Reverse Valve to Fan Motor LT 74621
21 1 Hose Assembly, Fan Reverse Valve to Fan Motor RT 74620
22 1 Motor, Fan 73877
23 1 Mount, Fan Motor Z5963009
24 18 Nut, Lock 3/8 53030010
25 2 Nut, Lock 7/16nc 68281
26 4 Sender, Temperature (100deg-240deg) 72694
27 1 Schroud, Fan Z5965502
28 4 Spacer Z5965012
29 2 Valve, Check 1-1/2” code 61 (see note: 5) 64090
30 2 Valve, Drain 68833
31 1 Washer, Flat 1/4 sae wide 74279
32 28 Washer, Flat 3/8 68751
33 4 Washer, Flat 7/16 sae 72131
34 1 Washer, Lock 1/4 53030086

iINPUT/OUTPUT, INC.
Page 14 of 56 Document: 5965901C
5960267B

OIL COOLER SUB-ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5960267B Page 15 of 56
 8 2 8 1

5 6 6 7

8 3 9 10 10 11 1 8 4

iINPUT/OUTPUT, INC.
Page 16 of 56 Document: 5960267B
 ITEM QTY DESCRIPTION PART NO.
1 1 Cooler, Gear Box & Transmission Z5960269
2 1 Cooler, Vibrator & Case Drain Z5960268
3 REF Cooler, Case Drain (Part of item 2) Z5960272
4 REF Cooler, Vibrator (Part of item 2) Z5960270
5 10 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
6 20 Washer, Flat 3/8 68751
7 10 Nut, Lock 3/8 nc 53030010
8 4 Plug, Hollow Hex 1/4 npt 53012101
9 10 Bolt, 1/2 nc x 1-1/2 lg. grd.8 70242
10 16 Washer, Flat 1/2 64002
11 8 Nut, Lock 1/2 nc 53030101

iINPUT/OUTPUT, INC.
Document: 5960267B Page 17 of 56
5960050A

OIL COOLER FAN REVERSE ASSEMBLY

ITEM QTY DESCRIPTIONI PART NO.

1 1 Valve, Directional Control-3 position, 4-way 74283
2 1 Valve, Needle 73216
3 1 Fitting, Straight 9/16-18 oring x 3/8 mjic 60044
4 1 Fitting, Straight 3/4-16 oring x 3/4 mjic 53011112
5 2 Fitting, Straight 3/4-16 oring x 1/2 mjic 53011107
6 2 Fitting, 90° 1/2 fmjic x 1/2 mjic 66796
7 1 Fitting, Straight 9/16-18 oring x 3/8 fmjic 73217
8 1 Fitting, Straight 3/4-16 oring x 3/8 mjic 66658
9 4 Bolt, 1/4 nc x 3/4 lg. grd.8 72078
10 4 Nut, Lock 1/4 nc 53030142
11 4 Washer, Flat 1/4 sae 72129
12 2 Connector, Cartridge Valve 74429

iINPUT/OUTPUT, INC.
Page 18 of 56 Document: 5960050A
10490

SUNDSTRAND HYDRAULIC FAN MOTOR

† 73877

iINPUT/OUTPUT, INC.
Document: 10490 Page 19 of 56
5965002U

HP MANIFOLD ASSEMBLY
iINPUT/OUTPUT, INC.
Page 20 of 56 Document: 5965002U
 85 FT/LBS

iINPUT/OUTPUT, INC.
Document: 5965002U Page 21 of 56
 85 FT/LBS
50 FT/LBS
130 FT/LBS

35 FT/LBS

20 FT/LBS

iINPUT/OUTPUT, INC.
Page 22 of 56 Document: 5965002U
 DETAIL C

SECTION B-B

NOTES: 1. BEFORE INSTALLING ACCUMULATOR, INSTALL ITEM #16.

A: PRECHARGE ACCUMULATOR WITH NITROGEN TO 200 PSI.
B: REMOVE ACCUMULATOR LOWER LOCK NUT.
C: INSTALL O-RINGS & BACKUP RINGS INTO ACCUMULATOR
FLANGE NECK. SEE DETAIL
D: SCREW ACCUMULATOR FLANGE NECK ONTO ACCUMULATOR
USING NEVER SEIZE ON THREADS AND TIGHTEN.
E: INSTALL SET SCREWS W/SEAL WASHERS & JAM NUTS
TIGHTEN UNTIL SNUG.
2. CHECK THE DEPTH OF O-RING GROOVE TO INSURE THE O-RING IS OVER FLUSH
WITH THE MANIFOLD.
3. LUBRICATE ALL O-RINGS WITH HYDRAULIC OIL PRIOR TO ASSEMBLY.
4. PLUG & CAP ALL PORTS AND FITTINGS AFTER ASSEMBLY.
5. RETAIN PLASTIC GAS VALVE COVER. (REF: #75746) DO NOT DISCARD.
6. SPLIT FLANGE 64013 COMES COMPLETE WITH:
BOLT, HEX HEAD 1/2 NC x 2 LG. GRADE 8
WASHER, SPLIT LOCK 1/2
O-RING, 2-222
7. SPLIT FLANGE 53003304 COMES COMPLETE WITH:
BOLT, HEX HEAD 1/2 NC x 2 LG. GRADE 8
WASHER, SPLIT LOCK 1/2
O-RING, 2-225
8. SERVO FILTER COMES COMPLTE WITH MOUNTING HARDWARE

iINPUT/OUTPUT, INC.
Document: 5965002U Page 23 of 56
 ITEM QTY DESCRIPTION PART NO.
1 1 Accumulator 2-1/2 gallon (bladder type) 73399
Ref Bladder 73398
2 4 Bolt, 1/2 nc x 4 lg. grd.8 72113
3 8 Bolt, 1/2 nc x 7-1/2 lg. grd.8 61949
4 6 Bolt, 3.8 nc x 2 lg. socket hd. 53030042
5 1 Check Valve 70285
6 1 Filter, High Pressure 74647
Ref Filter Element 72631
7 1 Filter, Servo 75772
Ref Filter 75773
Ref Filter Element 75774
8 1 Elobw, 90° 1/4 mp x 1/4 mjic 53011801
9 2 Elbow, 90° 3/4-16 oring x 1/2 mjic 53011855
10 1 Elbow, 90° 7/16-20 oring x 1/4 mjic 53011852
11 1 Elbow, 90° 9/16-18 oring x 3/8 mjic 60049
12 1 Adapter, Straight 3/4-16 oring x 1/2 mjic 53011107
13 3 Plug, 3/4-16 oring 75310
14 2 Plug, 7/16-20 oring 75308
15 2 Fitting, Split Flange 90° Code-62 68704
16 1 Flange, Accumulator Neck Z5965135
17 2 Split Flange 1-1/4 code 62 (See note: 6) 64013
18 1 Split Flange 1-1/2 code 62 (See note: 7) 53003304
19 1 Manifold, High Pressure Z5965004
20 4 Nut, Lock 1/2 nc 53030101
21 3 Nut, Jam 3/8 nc 65799
22 1 O-ring, 2-149 70 duro 73904
23 1 Oring 2-228 70 duro 73903
24 1 O-ring, 2-234 70 duro 73341
25 2 Back-up Ring, 8-149 73906
26 2 Back-up Ring 8-234 73905
27 3 Set Screw, 3/8 nc x 1-1/2 lg. cup point 75794
28 1 Valve, Isolation 71498
29 16 Washer, Lock 1/2 53030066
30 6 Washer, Lock 3/8 hi-collar 66398
31 3 Washer, Thredseal 3/8 75793

NOTE: WHEN 5 GALLON ACCUMULATOR OPTION IS USED,

ACCUMULATOR CLAMP Z5965030 IS REQUIRED.

iINPUT/OUTPUT, INC.
Page 24 of 56 Document: 5965002U
10474

PARKER 2-1/2 GAL. BLADDER ACCUMULATOR

†73399

iINPUT/OUTPUT, INC.
Document: 10474 Page 25 of 56
 ACCUMULATOR OIL PORT ASSEMBLY

iINPUT/OUTPUT, INC.
Page 26 of 56 Document: 10474
 ITEM QTY DESCRIPTION PART NO.
1 1 Shell
2 1 Bladder Kit † 73608
3 1 O-ring † 236161
4 1 Valve Core † 72648
5 2 Lock Nut † 75070
6 1 Protective Cap † 75639
7
8 1 Oil Port Assembly
(contains items 10 thru 23)
9 1 Poppet & Plug Assembly † 73817
(contains items 10,12,13,16,17 & 22)
10 1 Oil Port (special) † 73810
11 2 Lock Nut Outer † 75071
12 1 Valve, Poppet † 73811
13 1 Sleeve, Poppet † 73814
14 2 Spacer † 75072
15 1 Anti-Extrusion Ring Assembly † 73609
16 1 Lock Nut † 73812
17 1 Spring, Poppet † 73813
18 2 O-ring, Valve Port † 75015
19 2 Ring, Back-up † 75014
20 2 Washer, Back up-Metal † 75013
21 1 Name Plate
22 1 Bleeder Plug
23 1 Dust Cap
24 1 Top Adapter † 75073
25 1 Gas Valve † 75019
26 1 O-ring (Gas Valve)
1 Back-ring (Gas Valve)
27 1 O-ring, Bleed Plug
REF Soft Seal Kit † 75725
ref Oil Port Assembly Kit † 236190

iINPUT/OUTPUT, INC.
Document: 10474 Page 27 of 56
10500

SCHROEDER H.P./L.P. FILTER

†74647

iINPUT/OUTPUT, INC.
Page 28 of 56 Document: 10500
 ITEM QTY DESCRIPTION PART NO.
A 1 Cap Assembly
B 1 Enclosure
C 1 Block Assembly
D 3 Element 72631
E 1 Element Accessories
F 2 Flange 4-Bolt
G 8 Socket Head Cap Screw
H 8 Washer 71920
I 2 O-ring

A Cap Assembly Component Parts

A1 1 Cap
A2 1 O-ring 75012
A3 1 Back-up Ring 69107
A4 1 O-ring, Plug
A5 1 Squar O-ring

C 1 Block Assembly Component Parts

C1 1 Block 0015-000003
C2 1 Indicator 0015-000004
C3 1 Bleed Plug
C4 1 Back-up Ring 69107
C5 1 O-ring 75012
C6 1 O-ring
C7 1 O-ring
C8 1 Bypass Valve Assembly

E Element Accessories Component Parts 53001163

E1 2 Connector
E2 1 Spring Plate
E3 1 Compression Spring 74972

iINPUT/OUTPUT, INC.
Document: 10500 Page 29 of 56
10443

DENISON PILOT OPERATED CHECK VALVE

† 71498

iINPUT/OUTPUT, INC.
Page 30 of 56 Document: 10443
 iINPUT/OUTPUT, INC.
Document: 10443 Page 31 of 56
 ITEM QTY DESCRIPTION PART NO.
1 1 Body
2 1 Piston † 75065
3 1 Sleeve † 75064
4 2 O-Ring † 75062
5 1 O-Ring † 75061
6 1 Spring † 75060
7 1 Cap
8 1 Plug, 1/16NPT
9 4 O-Ring † 75059
10 2 Plug, 1/8NPT
11 2 O-Ring † 75058
12 1 Rollpin
13 2 Seal † 75057
14 2 Plug, 3/8
15 4 Screw, 3/8 nf x 1-3/4 lg. skthd.
16 1 Control Piston † 75056
17 1 Distance Bushing † 75055
18 1 Seat † 75054
19 1 Retaining Ring † 75053
20 1 Cone † 75067
21 1 Piston † 75063
22 1 Spring † 75066

iINPUT/OUTPUT, INC.
Page 32 of 56 Document: 10443
5965506D

HYDRAULIC OIL RESERVOIR ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5965506D Page 33 of 56
 iINPUT/OUTPUT, INC.
Page 34 of 56 Document: 5965506D
 ITEM QTY DESCRIPTION PART NO.
1 1 Reservoir, Hydraulic Oil-45 gallon Z5965505
2 1 Breather 72711
3 2 Elbow, 90° 1-1/16-12 oring x 5/8 mjic 72232
4 4 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
5 4 Washer, Lock 3/8 53030084
6 1 Filter, Suction 71503
Ref Filter Element 72631
7 1 Split Flange, 1-1/4 code 61 64462
8 1 Difuser, Return Line 71561
9 2 Adapter, Straight 9/16-18 oring x 3/8 mjic 60044
10 4 Adapter, Straight 1-5/8-12 oring x 1-1/4 mjic 65029
11 1 Plug, 3/4 npt 53012114
12 4 Nipple, 1/4 npt 53012006
13 4 Strainer, Suction 71560
14 6 Bolt, 1/2 nc x 1-1/2 lg. grd.8 70242
15 6 Nut, Lock 1/2 nc 53030101
16 1 Strainer 72258
17 3 Sight Glass 53007200
18 Ref Gauge, Filter (furnished w/filter)
19 Ref Cover 71539
20 1 Cap, Non-Vented 69133
21 1 Switch, liquid Level 73489
22 1 Fitting, Bushing 1/2 mp x 1/4 fmp 53011404
23 1 Fitting, Coupling 1/2 npt 53011603
24 1 Nipple, pipe 1/2 npt x 14” lg. 74046
25 1 Connector, Conduit 1/2 npt 31030200
26 1 Valve, Relief 74089
27 1 Fitting, Straight 1-5/8-12 oring x 1-5/8-12 oring 74090
28 1 Fitting, 90° 1-5/8-12 oring x 1-1/4 mjic 53011869
29 1 Fitting, Straight 9/16-18 oring x 1/4 mjic 50001449
30 6 Washer, Flat 1/2 sae 64002
31 2 Fitting, Plug 1-5/8 oring (zero leak) 75617
32 1 Fitting, Plug 3/4-16 oring (zero leak) 75610
33 3 Fitting, Plug 1-1/16 oring (zero leak) 75312
34 1 Cable, 2 cond. 7520055k
35 1 Fitting, Hex Coupling 3/4 npt 237077
36 1 Extinsion, 3/4 npt x 10” lg. 63255

iINPUT/OUTPUT, INC.
Document: 5965506D Page 35 of 56
10436
1 2

12
3

11
4

10
5

9 8

SCHROEDER L.P. RETURN FILTER

† 71503

ITEM QTY DESCRIPTION PART NO.

1 1 Cap Assembly (includes items 2 thru 6)
2 4 Cap Screw
3 1 O-Ring
4 1 Spring
5 3 Cap Screw
6 1 Bypass Valve Assembly
7 2 Element K3 † 72631
8 1 Element Connector † 53001163
9 1 Housing, 2 Element
10 1 Gasket † 75396
11 1 Square O-Ring
12 1 Filter Head w/gauge port
Ref Seal Kit † 66078

iINPUT/OUTPUT, INC.
Page 36 of 56 Document: 10436
5965107H

AUXILIARY MANIFOLD ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5965107H Page 37 of 56
 iINPUT/OUTPUT, INC.
Page 38 of 56 Document: 5965107H
 ITEM QTY DESCRIPTION PART NO.
1 1 Manifold Z5965008
2 1 Valve, Cartridge-Reducing 71500
3 1 Plug, 7/8-14 oring 73303
4 1 Valve, Cartridge-Solenoid 2 way (20 watt) 74577
5 3 Valve, Cartridge-Needle 71499
6 5 Plug, 9/16-18 oring 73157
7 4 Valve, Cartridge-Check P/O 20 psi 71504
8 4 Valve, Pilot-Piston 71505
9 1 Tube Assembly-Up Cylinder Z5965014
10 3 Tee, Run 3/4-16 oring x 1/2 mjic 71981
11 2 Valve, Cartridge-Reducing 74129
12 1 Tube Assembly-Down Cylinder Z5965015
13 2 Plug, 7/16-20 oring 53012160
14 1 Tee, 3/4-16 oring branch x 1/2 mjic 53012185
15
16
17 6 Valve, Cartridge-Solenoid 3 way (20 watt) 74576
18 1 Adapter, Straight 9/16-18 oring x 1/4 mjic 50001449
19 2 Elbow, 90° 3/4-16 oring x 1/2 mjic 53011855
20 2 Adapter, Straingt 9/16-18 oring x 3/8 mjic 60044
21 1 Adapter, Straight 3/4-16 oring x 1/2 mjic 53011107
22 1 Adapter, Straight 90° 7/16-18 oring x 1/4 mjic 53011100
23 2 Elbow, 90° 7/16-18 oring x 1/4 mjic 53011852
24 2 Plug, 3/4-16 oring 53012161
25 1 Fitting, Straight 9/16-18 oring x 1/2 mjic 64623
26 2 Tee, 7/16-20 oring branch x 1/4 mjic 53012183
27 16 Plug, Expander 71586
28 2 Bolt, 1/2 nc x 5-1/2 lg. grd.8 72114
29 2 Washer, Flat 1/2 sae 64002
30 2 Nut, Lock 1/2 nc 53030101

iINPUT/OUTPUT, INC.
Document: 5965107H Page 39 of 56
5965010A

BRAKE ACCUMULATOR ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 1 Accumulator, 1 gallon 71430
2 2 Clamp, 5” U Type 69541
3 1 Tee, 3/4-16 oring run x 1/2 mjic 71981
4 1 Adapter, Swivel 3/4-16 oring x 3/4-16 fjic 72784
5 1 Valve, Check 72783
6 1 Elbow, 90° 3/4-16 oring x 1/2 mjic 53011855

iINPUT/OUTPUT, INC.
Page 40 of 56 Document: 5965010A
10439

1 2 3

12
10 9

11

PARKER 1 GALLON PISTON ACCUMULATOR

†71430

ITEM QTY DESCRIPTION PART NO.

1 1 Piston † 75307
2 1 V-O-Ring
3 1 Body
4 1 Gas Cap
5 2 Screw
6 1 Gas Valve
7 1 Gas Valve Guard
8 1 Gas Valve O-Ring
9 1 Backup Ring
10 1 O-Ring
11 2 V-O-Ring Backup Washer
12 1 Teflon Ring (Piston)
Ref Charging Valve & Gaging Assembly † 72640
Ref Valve, Gas Fill † 72636
Ref Core, Gas Fill Valve † 72648
Ref Seal Kit † 72639

iINPUT/OUTPUT, INC.
Document: 10439 Page 41 of 56
5965313j

LP MANIFOLD ASSEMBLY
iINPUT/OUTPUT, INC.
Page 42 of 56 Document: 5965313j
 iINPUT/OUTPUT, INC.
Document: 5965313j Page 43 of 56
 iINPUT/OUTPUT, INC.
Page 44 of 56 Document: 5965313j
 ITEM QTY DESCRIPTION PART NO.
1 1 Manifold, Low Pressure Z5965003
2 1 Split Flange 1-1/2 code 62 (See note: 7) 53003304
3 Ref Oring 2-225 90 duro 51204325
4 Ref Bolt, 5/8 nc x 2-1/4 lg. grd.8 60958
5 Ref Washer, 5/8 53030083
6 8 Bolt, 1/2 nc x 7-1/2 lg. grd.8 61949
7 8 Nut, Lock 1/2 nc 53030101
8 1 Oring 2-228 70 duro 73903
9 1 Flange, Accumulator Neck Z5965135
10 3 Set Screw, 3/8 nc x 1-1/2 lg. cup point 75794
11 4 Bolt, 1/2 nc x 4 lg. grd.8 72113
12 8 Washer, Lock 1/2 53030066
13 1 Split Flange 1-1/4 code 61 (See note: 6) 64462
14 Ref Oring 2-222 62521
15 Ref Bolt, 7/16 nc x 1-1/2 lg. grd.8 72105
16 Ref Washer, Lock 7/16 53030088
17 Ref Bolt, 1/2 nc x 1-1/2 lg. grd.8 70242
18 1 Split Flange 1-1/2 code 61 (See note: 8) 53003306
19 1 Elbow, 90° 3/4-16 oring x 1/2 mjic 53011855
20 2 Elbow, 90° 7/16-20 oring x 1/4 mjic 53011852
21 1 Elbow, 90° 9/16-18 oring x 3/8 mjic 60049
22 2 Fitting, Plug 7/16-20 oring 75308
23 1 Fitting, Branch Tee 3/4-16 oring x 1/2 mjic 53012185
24 1 Accumulator 2-1/2 gallon (bladder type) 73399
Ref Bladder 73398
25 1 O-ring, 2-149 70 duro 73904
26 2 Back-up Ring 8-149 73906
27 1 O-ring, 2-234 70 duro 73341
28 2 Back-up Ring 2-234 73905
29 1 Filter, High Pressure 74647
Ref Filter Element 72631
30 1 Fitting, Run Tee 3/4-16 swivel nut x 1/2mjic 70682
31 1 Switch, Pressure 65325
32 1 Fitting, 90° 1/4 mp x 1/4 mjic 53011801
33 4 Bolt, 1/4nc x 1/2 lg. grd.8 72077
34 4 Washer, Lock 1/4 53030086
35 1 Bracket, Mounting-Pressure Switch Z5960089
36 1 Connector, Conduit 31030100
37 1 Hose Assembly, Aux.Manifold to Pressure Switch 75454
38 3 Nut, 3/8nc Jam 65799
39 3 Washer, Thredseal 3/8 75793
NOTE: WHEN 5 GALLON ACCUMULATOR OPTION IS USED,
ACCUMULATOR CLAMP Z5965030 IS REQUIRED.

iINPUT/OUTPUT, INC.
Document: 5965313j Page 45 of 56
10474

PARKER 2-1/2 GAL. BLADDER ACCUMULATOR

†73399

iINPUT/OUTPUT, INC.
Page 46 of 56 Document: 10474
 ACCUMULATOR OIL PORT ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 10474 Page 47 of 56
 ITEM QTY DESCRIPTION PART NO.
1 1 Shell
2 1 Bladder Kit † 73608
3 1 O-ring † 236161
4 1 Valve Core † 72648
5 2 Lock Nut † 75070
6 1 Protective Cap † 75639
7
8 1 Oil Port Assembly
(contains items 10 thru 23)
9 1 Poppet & Plug Assembly † 73817
(contains items 10,12,13,16,17 & 22)
10 1 Oil Port (special) † 73810
11 2 Lock Nut Outer † 75071
12 1 Valve, Poppet † 73811
13 1 Sleeve, Poppet † 73814
14 2 Spacer † 75072
15 1 Anti-Extrusion Ring Assembly † 73609
16 1 Lock Nut † 73812
17 1 Spring, Poppet † 73813
18 2 O-ring, Valve Port † 75015
19 2 Ring, Back-up † 75014
20 2 Washer, Back up-Metal † 75013
21 1 Name Plate
22 1 Bleeder Plug
23 1 Dust Cap
24 1 Top Adapter † 75073
25 1 Gas Valve † 75019
26 1 O-ring (Gas Valve)
1 Back-ring (Gas Valve)
27 1 O-ring, Bleed Plug
REF Soft Seal Kit † 75725
ref Oil Port Assembly Kit † 236190

iINPUT/OUTPUT, INC.
Page 48 of 56 Document: 10474
10500

SCHROEDER H.P./L.P. FILTER

†74647

iINPUT/OUTPUT, INC.
Document: 10500 Page 49 of 56
 ITEM QTY DESCRIPTION PART NO.
A 1 Cap Assembly
B 1 Enclosure
C 1 Block Assembly
D 3 Element 72631
E 1 Element Accessories
F 2 Flange 4-Bolt
G 8 Socket Head Cap Screw
H 8 Washer 71920
I 2 O-ring

A Cap Assembly Component Parts

A1 1 Cap
A2 1 O-ring 75012
A3 1 Back-up Ring 69107
A4 1 O-ring, Plug
A5 1 Squar O-ring

C 1 Block Assembly Component Parts

C1 1 Block 0015-000003
C2 1 Indicator 0015-000004
C3 1 Bleed Plug
C4 1 Back-up Ring 69107
C5 1 O-ring 75012
C6 1 O-ring
C7 1 O-ring
C8 1 Bypass Valve Assembly

E Element Accessories Component Parts 53001163

E1 2 Connector
E2 1 Spring Plate
E3 1 Compression Spring 74972

iINPUT/OUTPUT, INC.
Page 50 of 56 Document: 10500
10227

BARKSDALE PRESSURE SWITCH

† 65325

iINPUT/OUTPUT, INC.
Document: 10227 Page 51 of 56
 ITEM QTY DESCRIPTION PART NO.
1 1 Cover, Body
2 1 Cover, Gasket † 65517
3 4 Cover, Screw
4 1 Nameplate, Electrical
5 1 Insulator
6 1 Switch, Limit † 67289
14 1 Body
15 2 Screw Limit
16 1 Lever
17 1 Set Screw † 72983
18 1 Slug, Soft Copper † 72984
19 1 Pin, Lever
20 1 Spring Retainer † 72985
21 1 Spring † 72986
22 1 Adjusting Plug † 72987
23 1 Piston † 65302
24 1 Back-up Ring † 65300
25 1 O-Ring † 71521
26 1 Fitting † 65301
Wire Color Codes:
Purple. . . . . . . . . . . . . . . . . . . . . . . Common
Blue . . . . . . . . . . . . . . . . . . Normally Closed
Red . . . . . . . . . . . . . . . . . . . Normally Open

iINPUT/OUTPUT, INC.
Page 52 of 56 Document: 10227
5965016A

STEERING CYLINDER ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 2 Cylinder, Steering Z5965009
2 2 Elbow, 90° 3/4-16 x 1/2 mjic 53011855
3 2 Tee, 3/4-16 oring branch x 1/2 mjic 71981
4 4 Bolt, 1-3/4 x 7-1/2 lg. grd.8 Z5898108
5 4 Washer Z5898110
6 4 Nut, Lock 1-3/4 nc 71136
7 8 Bushing 71471

iINPUT/OUTPUT, INC.
Document: 5965016A Page 53 of 56
10479

STEERING CYLINDER
Z5965009

iINPUT/OUTPUT, INC.
Page 54 of 56 Document: 10479
 ITEM QTY DESCRIPTION PART NO.
1 1 Wiper
2 1 Seal
3 1 O-ring
4 1 Back-up ring
5 1 O-ring
6 1 O-ring
7 1 Seal
8 1 O-ring
9 1 Wear ring
10 2 Wear ring
11 1 Seal Kit † 72927
12 1 Locknut † 74110
13 2 Port Plug
14 2 Bushing (cannot be used w/new grease type cylinders) † 73613
2 Bushing, Brass (used only w/new grease type cylinders) † 236472
15 1 Tube Assembly
16 1 Rod Assembly † 74114
17 1 Head † 74108
18 1 Piston † 74109

iINPUT/OUTPUT, INC.
Document: 10479 Page 55 of 56
5965504A

ANTI-CAVITATION ACCUMULATOR ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 1 Accumulator, 1 Pint 75322
2 2 Clamp, Accumulator 75323
3 ref Mount, Accumulator Z5960084
4 1 Fitting, 90° 1-1/16-12 oring x 1”mjic 53011882
5 4 Bolt, 3/8 nc x 1” lg. grd.8 72095
6 4 Nut, Lock 3/8 nc 53030010
7 8 Washer, Flat 3/8 sae 68751
8 1 Hose Assembly, Accumulator outlet to Manifold Port “P” 75325

iINPUT/OUTPUT, INC.
Page 56 of 56 Document: 5965504A
 i
Pneumatic System

iINPUT/OUTPUT, INC.
Page 1 of 4
5966300c

AIR SYSTEM DIAGRAM

iINPUT/OUTPUT, INC.
Page 2 of 4 Document: 5966300c
 ITEM QTY DESCRIPTION PART NO.
1 26 Fitting, “Y” Union 66350
2 36FT Hose, Pushlock 1/4 53016015
3 26FT Tubing, 5/32° Gray 64302
4 26FT Tubing, 5/32° Blue 64306
5 1 Reglator Assembly, Airbag Centering Z5966301
6 2 Fitting, Street Tee 1/4 npt 74467
7 4 Fitting, Pushlock 1/4 53012528
8 2 Fitting, 90° 1/4 mp x 1/4 mjic 53011801
9 1 Fitting, Branch Tee 1/4 mp x 1/4 mjic 53012204
10 19FT Hose, Pushlock 1/4 53016015
11 1 Switch, Oil Pressure 69276
12 1 Bushing, 1/4 mp x 1/8 fmp 53011400
13 Ref Hose, Air Dryer to Air Compressor
14 Ref Hose, Air Dryer to Air Tank

NOTE: Items 5 thur 12 are used for mass airbag regulator option

iINPUT/OUTPUT, INC.
Document: 5966300c Page 3 of 4
5966001b

AIR RESERVOIR ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 3 Elbow, 90° 1/4 mp x 1/4 mjic 53011801
2 3 Hose Swivel, Pushlock 1/4 53012528
3 1 Valve, Drain 1/4 npt 68833
4 1 Fitting, 90° 1/2 mp x 1/2 mjic 53011805
5 1 Plug 1/4 npt 53012117

iINPUT/OUTPUT, INC.
Page 4 of 4 Document: 5966001b
Tire & Wheel

iINPUT/OUTPUT, INC.
Page 1 of 4
10431

23 DEG FLOATATION LOGGER

ITEM QTY DESCRIPTIOIN PART NO.

Ref Tire, Firestone 66 x 43 x 25-16 ply 75633
Ref Tire, Firestone 66 x 43 x 25-14 ply 68227
Ref Wheel, 66 x 43 x 25 (W/Flange Lock) Z5877005-1
Ref Tire, Firestone 67 x 34 x 25-14 ply 70297
Ref Tire, General 67 x 34 x 25-14 ply 73492
Ref Wheel, 67 x 34 x 25 Z5967003

iINPUT/OUTPUT, INC.
Page 2 of 4 Document: 10431
10416

FLOATATION ALL TERRAIN “SAND TIRE”

66 X 44 X 25
ITEM QTY DESCRIPTIOIN PART NO.
1 Ref Tire, Firestone-66 x 44 x 25-16 ply 70008
Tire, Goodyear-66 x 44 x 25-16 ply 53005794
Tire, Goodyear-66 x 44 x 25-20 ply) 74234
2 Ref Wheel, W/Flange Lock Z5877005-1

iINPUT/OUTPUT, INC.
Document: 10416 Page 3 of 4
 iINPUT/OUTPUT, INC.
Page 4 of 4 Document: 10416
 i
Lift System & Vibrator
Assembly

iINPUT/OUTPUT, INC.
Page 1 of 26
5968200d

LIFT SYSTEM ASSEMBLY

iINPUT/OUTPUT, INC.
Page 2 of 26 Document: 5968200d
 iINPUT/OUTPUT, INC.
Document: 5968200d Page 3 of 26
 iINPUT/OUTPUT, INC.
Page 4 of 26 Document: 5968200d
 iINPUT/OUTPUT, INC.
Document: 5968200d Page 5 of 26
 ITEM QTY DESCRIPTION PART NO.
1 1 Crossbeam Z5898001
2 12 Bolt, 3/4nc x 3-1/2 lg. grd.8 60999
3 24 Washer, Flat 3/4 (sae) 68711
4 16 Nut, Lock 3/4nc 53030026
5 2 Cap, Column Guide Z5688109
6 2 Rod, Column Guide Z5898003
7 1 Mass Stilt & Baseplate Assembly Z5913000
8 2 Cylinder, Lift 71532
9 4 Bushing, Column Guide Rod Z5898104
10 4 Bushing, Lift Cylinder Z5674006
11 4 Block, Trunnion - Lift Cylinder Z5898209
12 2 Clevis Rod - Lift Cylinder 66337
13 2 Mount, Lift Cylinder/Foot Z5898007
14 2 Foot Z5898206
15 12 Bracket, Radius Rod Z5911016
16 24 Bolt, 5/8nc x 3-1/4 lg. grd.8‘ 53030025
17 41 Washer, Lock 5/8 53030083
18 6 Eye, Torque Arm LH 71477
19 12 Bushing, Torque Arm Eye 71472
20 6 Shaft, Radius Rod Z5911014
21 6 Eye, Torque Arm RH 71476
22 6 Airbag, Lage w/ Base 53004384
23 8 Chain, 1/2 Alloy-9 Links 53001060
24 8 Hose, Sleeve 53002991
25 16 Bolt, 5/8 nc x 4”lg. skthd 67242
26 16 Nut, Lock 5/8 nc 53030020
27 12 Bolt, 3/8 nc x 2-1/4 lg. grd.8 67217
28 12 Bolt, 1”nf x 5-1/2” lg. grd.8 73623
29 12 Nut, Flanged Lock 1”nf 53004531
30 24 Bolt, 5/8nc x 4-1/4 lg. grd.8 63278
31 24 Nut, Flange Spirallock 5/8nc 71534
32 2 Bolt, 1-3/4nc x 7 lg Z5898108
33 2 Nut, Lock 1-3/4nc - Heavy Thin 71136
34 2 Washer, 3-1/4 od x 1-7/8 id Z5898110
35 4 Bolt, 3/4nc x 7 lg. grd.8 66396
36 16 Bolt, 5/8nc x 6 lg. grd.8 69030
37 6 Valve, Airbag Fill 53005894
38 8 Grease Zirk, 45º 1/8 npt 61587
39 4 Elbow, 90º 1-1/16-12 oring x 1/2 mjic 65398
40 32 Bolt, 3/8nc x 2-1/2 lg. skthd. 73931

iINPUT/OUTPUT, INC.
Page 6 of 26 Document: 5968200d
 ITEM QTY DESCRIPTION PART NO.
41 32 Washer, Lock 3/8 - High Collar 66398
42 4 Rod, Wiper 62622
43 4 Seal 63100
44 2 Grease Relief 64525
45 2 Reservoir, Grease Z5898105
46 8 O-Ring, 2-254 61638
47 16 Bolt, 3/4nc x 2 lg. skthd. 66399
48 16 Washer, Lock 3/4 (high collar) 64557
49 2 Bolt, 1-1/4nf x 4 lg. grd.8 68297
50 2 Washer, Column Cap 1-1/4 Z5688013
51 2 Grease Zirk, 90° 1/8 npt 53002643
52 2 Pin, Latch Hook Z5877004
53 2 Pin, Anchor 64334
54 2 Bolt, 3/8nc x 1” lg. grd.8 72095
55 14 Washer, Lock 3/8 53030084
56 2 Hook, Travel Latch Z5968008
57 2 Pin, Clevis 1/2 x 1-3/8 lg 51205333
58 2 Pin, Cotter 1/8 x 1-1/4 lg 51205320
59 2 Yoke 51208505
60 ref Switch, Priority 71672
61 2 Cylinder, Air 71533
62 4 Fitting, 90° 1/4 mp x 5/32 tube 71871
63 1 Bracket, Half-Up Switch Target Z5964010
64 2 Nut, Jamj 1/2 nf 68992
65 1 Bolt, 5/8 nc x 1 lg. grd.8 66860
66 1 Mount, GPS Antenna Z5960098

iINPUT/OUTPUT, INC.
Document: 5968200d Page 7 of 26
10441

PARKER AIR CYLINDER

† 71533

iINPUT/OUTPUT, INC.
Page 8 of 26 Document: 10441
 ITEM QTY DESCRIPTION PART NO.
1 1 Rod Wiper Seal
2 8 Fastener, Tie Bolt
3 1 O-Ring - Head to Gland
4 2 O-Ring - End Seal
5 1 Cushion, Check Seal - Head
6 1 Cushion, Sleeve
7 1 Lip Seal - Piston
8 1 Wear Strip
9 1 Magnetic Ring
10 1 Piston
11 1 Cap
12 1 Cushion, Check Seal - Cap
13 1 Cylinder Body
14 1 O-Ring, Needle Valve
15 1 Needle Valve
16 1 Needle Valve Retainer
17 1 Head
18 1 Gland
19 1 Piston Rod
Ref Rod Gland Kit (consist of items 1, 3, & 18) † 75265
Ref Rod Seal Kit (consist of items 1 & 3)

iINPUT/OUTPUT, INC.
Document: 10441 Page 9 of 26
10442

PARKER HYDRAULIC CYLINDER

† 71532

iINPUT/OUTPUT, INC.
Page 10 of 26 Document: 10442
 ITEM QTY DESCRIPTION PART NO.
1 1 Head
7 1 Cap, Cushioned & Ported
14 1 Gland † 74466
15 1 Cylinder Body
16 1 Piston Body, Ring Type
18 1 Sleeve
19 4 Tie Rod † 74649
20 8 Tie Rod Nut
27 1 Retainer
34 1 Piston & Rod Assembly (not sold seperatly) † 74752
40 1 Wiperseakm Gland
41 1 Lipseal, Gland
43 1 Washer, Backup-Gland
45 1 O-ring, Gland to Head Seal † 74466
47 1 Kit, Cylinder Body End Seal (Viton) † 73079
48 4 Piston Ring
62 Ref Gland Cartridge Kit (VITON ONLY)
69 1 O-ring, Cushion Adjustment & Check Valve Screw
71 1 Ball, Check Valve
72 1 Plug screw, Check Valve
Ref Pist Ring Kit (includes Item 47 & {4} Item 48) † 73077
Ref Rod Seal Kit (includes items 40, 41, 43 & 45) † 73076
Ref Cushion Hardware Seal Kit (Viton) † 73078

iINPUT/OUTPUT, INC.
Document: 10442 Page 11 of 26
5913000d

PLS-362 STILT & BASEPLATE ASSEMBLY

iINPUT/OUTPUT, INC.
Page 12 of 26 Document: 5913000d
 iINPUT/OUTPUT, INC.
Document: 5913000d Page 13 of 26
 iINPUT/OUTPUT, INC.
Page 14 of 26 Document: 5913000d
 ITEM QTY DESCRIPTION PART NO.
1 1 Baseplate Z5911041
2 8 Bolt, 3/8nc x 1” lg. grd.8 72095
3 8 Washer, Lock 3/8 53030084
4 2 Airbag 53004385
5 2 Base, Airbag 53004449
6 4 Bolt, 1/2nc x 1-1/2 lg. grd.8 70242
7 6 Washer, Lock 1/2 53030066
8 1 Mass Assembly Z5913005
9 4 Tube, Stilt Leg Z5912009
10 4 Tie Rod Z5900005
11 16 Ring, Damper Z5911026
12 1 LVDT Assembly 53003440
13 1 Cross, Top Z5910031
14 4 Washer, Spherical Z5900024
15 4 Nut, Tie Rod Z5900022
16 4 Nut, Thread Protector Z5900023
17 2 Mount, Top - Airbag Centering Z5910035
18 2 Valve, Airbag Fill 53005894
19 2 Mount, Lower - Airbag Centering Z5900062
20 2 Bolt, 1/2nc x 2” lg. grd.8 65243
21 4 Dowel, Pin 5/8 x 1” lg 61491
22 1 Cross, Bottom Z5910032
23 4 Ring, Spacer - Bottom Cross Alignment Z5910033
24 4 Nut, Lower Z5910034
25 1 Disc, Upper - Pre-load Z5900020
26 1 Disc, Lower - Pre-load Z5900021
27 1 O-Ring, 2-142 65295
28 1 Ring, Dust Seal Z5900040
29 1 Washer, Seal 1/2 65586
30 1 Bolt, 1/2nc x 1-3/4 lg. skthd. 53030108
31 1 Ring, Locking 61492
32 1 Quick Disconnect 66388
33 1 Cap, Dust 66494
34 2 O-Ring, 2-210 51204090
35 4 Ring, Backup 8-210 63699
36 1 O-Ring, 2-240 48006408
37 2 Ring, Backup 8-240 65270
38 2 Adapter, Straight 3/4-16 oring x 3/8 mjic 66658
39 1 Servo Valve - 240 gpm 73155
40 8 Bolt, 5/8nc x 4 lg. skthd. 67242
41 8 Bolt, 5/16 nc x 1-3/4 lg. grd.8 72448
42 16 Washer, Lock 5/16 53030081
43 16 Washer, Flat 5/16 72130
44 8 Bolt, 5/16 nc x 2-1/2 lg. grd.8 53030043

iINPUT/OUTPUT, INC.
Document: 5913000d Page 15 of 26
5913005c

PLS-362 MASS ASSEMBLY

iINPUT/OUTPUT, INC.
Page 16 of 26 Document: 5913005c
 iINPUT/OUTPUT, INC.
Document: 5913005c Page 17 of 26
 ITEM QTY DESCRIPTION PART NO.
1 1 Mass - Machining Z5912002
2 1 Bushing, Bottom Z5901013
3 3 Ring, Piston Z5261000-321
4 4 Bushing, Anti-Rotation Z5900043
5 16 Bolt, 1/2 nc x 1-1/4 lg. skthd. 65410
6 4 Retainer, Anti-Rotation Z5900044
7 2 Seal, Outer 73910
8 2 Retainer, Bushing Z5904039
9 1 Piston (AWC6 -Hardface) Z5902007
10 24 Bolt, 1/2 nc x 2-1/2 lg. skthd. 61503
11 40 Bolt, 5/8 nc x 2-1/2 lg. skthd. 61502
12 2 Flange, Split 1-1/2 code 62 53003304
13 1 Tee, Branch 7/16-20 Oring x 1/4 mjic 53012183
14 2 Accumulator Assembly Z5910061
15 2 Plug, O-Ring 1-7/8-12 53011041
16 1 Elbow, 90º 7/16-20 Oring x 1/4 mjic 53011852
17 4 Stop Assembly, Mass Rebound Z5912003
18 16 Bolt,1/2 nc x 3 lg. skthd. 65241
19 12 Ring, Backup 8-262 61497
20 6 O-Ring, 2-262 61494
21 2 O-Ring, 2-245 66071
22 2 Seal, Inner 73909
23 2 Seal, Retainer Z5904038
24 2 Wiper, Outer 73802
25 1 Bushing, Top Z5901012
26 1 Key, 1/4 x 1/4 x 23/32 lg 68546
27 1 Retainer, Split Z5901014
28 1 Sleeve, Removable Z5901015
29 2 Wiper, Inner 73911
30 2 Bolt, 1” nc x 2” lg. grd.8 66845
31 2 Washer, Lock 1” 53007603

iINPUT/OUTPUT, INC.
Page 18 of 26 Document: 5913005c
5910061f

PISTON ACCUMULATOR ASSEMBLY

iINPUT/OUTPUT, INC.
Document: 5910061f Page 19 of 26
 ITEM QTY. DESCRIPTION PART NO.
1 1 Cap Z5911055
2 1 Piston Assembly Z5263000
3 1 Tube, Inner Z5260202
4 1 Barrel Z5260102
5 1 Valve, Gas Body w/cap (Greer/Parker) 73536
6 2 O-ring 2-242 65988
7 2 O-ring 2-236 65987
8 4 Back-up ring 8-224 53005404
9 2 O-ring 2-224 51204824
10 1 O-ring 2-244 51204411
11 1 O-ring 2-225 51204325
12 2 Washer, Flat 1/2 sae 64002
13 2 Washer, Flat 3/4 sae 68711
14 1 Washer, Flat 1-1/2 sae 53000006
15 1 Rod, althread 1/2 nc x 16”lg. 53590008
16 2 Nut, Lock 1/2 nc 53030101
REF. Seal Kit 66364
REF. Tool kit, (Installation & Removal) Z5260204
NOTE Items 12 thru 16 for shipping only

iINPUT/OUTPUT, INC.
Page 20 of 26 Document: 5910061f
5263000a

INLINE ACCUMULATOR PISTON ASSEMBLY

ITEM QTY. DESCRIPTION PART NO.
1 1 Piston, Middle Z5263002
2 1 Piston, Top Z5263001
3 1 Piston, Bottom Z5262003
4 8 Screw, #10-32 x 1” lg. button skt.hd. 75415
5 1 Seal, Piston 65717
6 1 Seal, Piston 65716
7 1 Seal, Rod 65715
8 1 Seal, Rod 65714
9 2 Ring, Piston 65713
10 8 Thread Seal 236335
NOTE: Apply loctite 262 to screw threads and torque to 40 IN/LBS

iINPUT/OUTPUT, INC.
Document: 5263000a Page 21 of 26
5912003d

MASS REBOUND STOP ASSEMBLY

ITEM QTY. DESCRIPTION PART NO.

1 1 Base, Rebound Pad Z5912008
2 1 Stop, Rebound Pad Z5912007
3 1 Pad, Mass Rebound Z5912006
4 1 Bolt, 1/2 nc x 2-3/4 lg. skthd. 61440
5 1 Nut, Jam 1/2 nc 72788
NOTE: Apply loctite 262 to items 2 and 5 before torquing to 70 ft/lbs

iINPUT/OUTPUT, INC.
Page 22 of 26 Document: 5912003d
10471

ATLAS SERVO VALVE

240H W/PELTON DRIVE MODIFICATION
† 73155

iINPUT/OUTPUT, INC.
Document: 10471 Page 23 of 26
10328

PILOT STAGE VALVE

† 68443

iINPUT/OUTPUT, INC.
Page 24 of 26 Document: 10328
 ITEM QTY DESCRIPTION PART NO.
1 4 Screw
2 1 Connector, Electrical
3 1 O-Ring, Motor Cap Connector
4 4 Screw
5 4 Lock Washer
6 1 Cap, Motor
7 1 O-Ring, Motor Cap Body
8 4 Screw
9 4 Lock Washer
10 1 Hydraulic Amplifier Assembly
11 2 Rivets
12 1 O-Ring, Hydraulic Amplifier Assembly Union
13 1 Union
14 2 O-Ring, Hydraulic Amplifier Assembly Body
15 1 O-Ring, Hydraulic Amplifier Assembly Body
16 1 O-Ring, Bushing Union
17 1 Fitting, Self-Locking
18 1 Pin, Bushing
19 1 O-Ring, Bushing Pin Body
20 8 Screw
21 8 Lock Washer
22 1 EndCap
23 1 EndCap
24 2 O-Ring, EndCap Body-Small † 75380
25 2 O-Ring, EndCap Body-Large † 75379
26 1 Bushing and Spool Assembly † 75378
27 6 O-Ring, Bushing Body † 75381
28 2 O-Ring, Filter Plug Body † 75421
29 2 Filter Plug
30 2 O-Ring, Inlet Orifice Body † 75422
31 2 Inlet Orifice Assembly
32 1 Filter, Tube † 75423
33 1 Nameplate
34 1 Body
35 1 Roll Pin
36 4 O-Ring, Hydraulic Amplifier Base (2-013, 70 duro) †48006402

iINPUT/OUTPUT, INC.
Document: 10328 Page 25 of 26
2250373l

LVDT ASSEMBLY
† 53003440
ITEM QTY DESCRIPTION PART NO.
1 1 Housing 53003023
2 1 Clamp 53001071
3 4 Screw, 4-40 x 3/8 lg Panhead 60276
4 1 Connector, 4-pin 31016150
5 1 Plate 53004852
6 1 Transformer 53005801
7 1 Adapter, Shaft 53000100
8 1 Rod 53005560
9 4 Bolt, 1/4nc x 1-1/2 lg. Sockethead 60275
10 4 Bolt, 1/4nc x 1-3/4 lg. Sockethead 60274
11 8 Bolt, 1/4nc x 3/4 lg. Sockethead 53031035
12 Ref. Core, Transformer 61937

iINPUT/OUTPUT, INC.
Page 26 of 26 Document: 2250373l
 i
Electrical System

iINPUT/OUTPUT, INC.
Page 1 of 48
5969300C

ELECTRICAL SCHEMATIC
iINPUT/OUTPUT, INC.
Page 2 of 48 Document: 5969300C
 iINPUT/OUTPUT, INC.
Document: 5969300C Page 3 of 48
 iINPUT/OUTPUT, INC.
Page 4 of 48 Document: 5969300C
 iINPUT/OUTPUT, INC.
Document: 5969300C Page 5 of 48
5969204b

LIFT SYSTEM WIRING DIAGRAM

iINPUT/OUTPUT, INC.
Page 6 of 48 Document: 5969204b
5969006e

DOWN INTERLOCK CABLE

† Z5969006-26

ITEM NO. QTY DESCRIPTION PART NO.

Ref 1 Connector, 90º Female w/ Cup (Cannon) 31017000
Ref 1 O-Ring, 2-017 62219
Ref 1 Cable, 4-Conductor 26 ft. lg TL4-1005

iINPUT/OUTPUT, INC.
Document: 5969006e Page 7 of 48
5969007e

LIFT UP DOWN CABLE

† Z5969007-26

ITEM NO. QTY DESCRIPTION PART NO.

Ref 1 Connector, 90º Female w/ Cup (Cannon) 31017000
Ref 1 O-Ring, 2-017 62219
Ref 1 Cable, 4-Conductor 26 ft. lg TL4-1005

iINPUT/OUTPUT, INC.
Page 8 of 48 Document: 5969007e
5969008d

ELECTRONICS TORQUE MOTOR CABLE

† Z5969008-26

ITEM NO. QTY DESCRIPTION PART NO.

Ref 2 Connector, 90º Female w/ Cup (Cannon) 31017000
Ref 2 O-Ring, 2-017 62219
Ref 1 Cable, 4-Conductor 26 ft. lg TL4-1005

iINPUT/OUTPUT, INC.
Document: 5969008d Page 9 of 48
5969009d

ELECTRONICS VALVE LVDT CABLE

† Z5969009-26

ITEM NO. QTY DESCRIPTION PART NO.

Ref 2 Connector, 90º Female w/ Cup (Cannon) 31017000
Ref 2 O-Ring, 2-017 62219
Ref 1 Cable, 4-Conductor 26 ft. lg TL4-1005

iINPUT/OUTPUT, INC.
Page 10 of 48 Document: 5969009d
5969010d

ELECTRONICS MASS LVDT CABLE

† Z5969010-26

ITEM NO. QTY DESCRIPTION PART NO.

Ref 2 Connector, 90º Female w/ Cup (Cannon) 31017000
Ref 2 O-Ring, 2-017 62219
Ref 1 Cable, 4-Conductor 26 ft. lg TL4-1005

iINPUT/OUTPUT, INC.
Document: 5969010d Page 11 of 48
5969011d

ELECTRONICS MASS ACCELEROMETER CABLE

† Z5969011-26

ITEM NO. QTY DESCRIPTION PART NO.

Ref 2 Connector, 90º Female w/ Cup (Cannon) 31017000
Ref 2 O-Ring, 2-017 62219
Ref 1 Cable, 4-Conductor 26 ft. lg TL4-1005

iINPUT/OUTPUT, INC.
Page 12 of 48 Document: 5969011d
5969012d

ELECTRONICS BASEPLATE ACCELEROMETER CABLE

† Z5969012-26

ITEM NO. QTY DESCRIPTION PART NO.

Ref 2 Connector, 90º Female w/ Cup (Cannon) 31017000
Ref 2 O-Ring, 2-017 62219
Ref 1 Cable, 4-Conductor 26 ft. lg TL4-1005

iINPUT/OUTPUT, INC.
Document: 5969012d Page 13 of 48
5969013d

POWER CABLE
† Z5969013-13

ITEM NO. QTY DESCRIPTION PART NO.

Ref 1 Connector, 90º Female w/ Cup (Cannon) 31017000
Ref 1 O-Ring, 2-017 62219
Ref 1 Cable, 4-Conductor 13ft. lg TL4-1005

iINPUT/OUTPUT, INC.
Page 14 of 48 Document: 5969013d
5969116b

WIRE HARNESS (START/12VOLT CHARGE)

iINPUT/OUTPUT, INC.
Document: 5969116b Page 15 of 48
5969122b

CABLE ASSEMBLY
iINPUT/OUTPUT, INC.
Page 16 of 48 Document: 5969122b
 ITEM QTY DESCRIPTION PART NO.
1 1 Connector, Weather Pack-22 Way (Bulkhead) 71833
2 1 Connector, Weather Pack-22 Way (Passthrough) 71832
3 3 Cable, 22 conductor x 24.5 ft BC-1370-4
4 132 Seal, Cab le 69093
5 66 Terminal, Wire-Male 14-16 ga 69272
6 66 Terminal, Wire-Female 14-16 ga. 69271
7 12 Lock, Secondary 71834

iINPUT/OUTPUT, INC.
Document: 5969122b Page 17 of 48
5969125d

WIRE HARNESS, ENGINE TO REAR FRAME

iINPUT/OUTPUT, INC.
Page 18 of 48 Document: 5969125d
 iINPUT/OUTPUT, INC.
Document: 5969125d Page 19 of 48
 iINPUT/OUTPUT, INC.
Page 20 of 48 Document: 5969125d
 iINPUT/OUTPUT, INC.
Document: 5969125d Page 21 of 48
5969326a

WIRE HARNESS, ENGINE ECM

iINPUT/OUTPUT, INC.
Page 22 of 48 Document: 5969326a
 iINPUT/OUTPUT, INC.
Document: 5969326a Page 23 of 48
 iINPUT/OUTPUT, INC.
Page 24 of 48 Document: 5969326a
 iINPUT/OUTPUT, INC.
Document: 5969326a Page 25 of 48
5969326a

WIRE HARNESS, ENGINE ECM

iINPUT/OUTPUT, INC.
Page 22 of 48 Document: 5969326a
 iINPUT/OUTPUT, INC.
Document: 5969326a Page 23 of 48
 iINPUT/OUTPUT, INC.
Page 24 of 48 Document: 5969326a
 iINPUT/OUTPUT, INC.
Document: 5969326a Page 25 of 48
5969127e

CABLES, AUXILIARY MANIFOLD

iINPUT/OUTPUT, INC.
Page 26 of 48 Document: 5969127e
 iINPUT/OUTPUT, INC.
Document: 5969127e Page 27 of 48
 iINPUT/OUTPUT, INC.
Page 28 of 48 Document: 5969127e
5969128a

WIRE HARNESS, CAB PLUG #1

iINPUT/OUTPUT, INC.
Document: 5969128a Page 29 of 48
 iINPUT/OUTPUT, INC.
Page 30 of 48 Document: 5969128a
 iINPUT/OUTPUT, INC.
Document: 5969128a Page 31 of 48
 iINPUT/OUTPUT, INC.
Page 32 of 48 Document: 5969128a
5969203a

CABLES, BATTERY

iINPUT/OUTPUT, INC.
Document: 5969203a Page 33 of 48
 ITEM QTY DESCRIPTION PART NO.
1 4 Lug, Crimp 2/0 cable 1/2’hole 65656
2 2 Lub, Crimp 2/0 cable 3/8”hole 65655
3 3 Lug, Crimp #4 cable 3/8”hole 65735
4 1 Lug, Crimp #4 cable 5/16”hole 65723
5 3 Lug, Crimp #4 cable 1/4”hole 65724
6 2 Terminal, Battery-Positive 65657
7 2 Terminal, Battery-Negative 56568
8 2 Connector, Conduit 1-1/4” 66625
9 1 Connector, Conduit 1/2” 68708
10 4FT. Conduit, Flex 1-1/4” 66629
11 25FT. Conduit, Flex 1/2” 67241
12 1 Nut, Conduit 1/2” 31037000
13 37FT. Cable, 2/0 66638
14 48FT. Cable, #4 66637
15 4 Tubing, Shrink 1”id x 3”lg. Red 65653
16 5 Tubing, Shrink 1”id x 3”lg. Black 65654
17 6 Tubing, Shrink .80”id x 3”lg. Red 72399

iINPUT/OUTPUT, INC.
Page 34 of 48 Document: 5969203a
5969205b

CABLES, PROXIMITY

ITEM QTY DESCRIPTION PART NO.

1 1 Switch, Proximity 71672
2 REF Tubing, Loom #9 66680
3 3 Connector, Conduit 1/2 npt 31030200
4 3 Nut, Conduit 1/2 npt 31037000
5 9 Terminal, Wire 64177
6 2 Switch, Proximity 75455
7 2 Cable, Proximity Swtich 75456

iINPUT/OUTPUT, INC.
Document: 5969205b Page 35 of 48
5969021b

TRANSMISSION CONTROL-AMPLIFIER INITIAL

ADJUSTMENT

iINPUT/OUTPUT, INC.
Page 36 of 48 Document: 5969021b
10519

ELECTRICAL CONNECTORS

iINPUT/OUTPUT, INC.
Document: 10519 Page 37 of 48
 iINPUT/OUTPUT, INC.
Page 38 of 48 Document: 10519
 iINPUT/OUTPUT, INC.
Document: 10519 Page 39 of 48
 iINPUT/OUTPUT, INC.
Page 40 of 48 Document: 10519
 iINPUT/OUTPUT, INC.
Document: 10519 Page 41 of 48
 iINPUT/OUTPUT, INC.
Page 42 of 48 Document: 10519
 iINPUT/OUTPUT, INC.
Document: 10519 Page 43 of 48
 iINPUT/OUTPUT, INC.
Page 44 of 48 Document: 10519
 iINPUT/OUTPUT, INC.
Document: 10519 Page 45 of 48
 iINPUT/OUTPUT, INC.
Page 46 of 48 Document: 10519
 iINPUT/OUTPUT, INC.
Document: 10519 Page 47 of 48
 iINPUT/OUTPUT, INC.
Page 48 of 48 Document: 10519
Vehicle Options
& Tools

iINPUT/OUTPUT, INC.
Page 1 of 32
5895212B

RAMSEY WINCH ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 1 Ramsey Winch, 30,000 lb 68225
2 1 Cable, Winch Line & Tail Chain Z5894022
3 2 Elbow, 90º 1-1/16-12 oring x 1/2 mjic 65398
4 1 Motor, Winch 66955
5 2 Bolt, 1/2 nc x 1-1/2 lg. grd.8 70242
6 2 Washer, Lock 1/2 53030066
Note: Torque all 1/2 grd.8 bolts to 85 ft/lbs.

iINPUT/OUTPUT, INC.
Page 2 of 32 Document: 5895212B
10276

RAMSEY 30,000LB. WINCH

†68225

iINPUT/OUTPUT, INC.
Document: 10276 Page 3 of 32
 ITEM QTY. DESCRIPTION PART NO.
1 1 Shifter Assembly
2 1 Coupling Assembly † 73922
3 1 Adapter † 74433
4 2 Angle
5 1 Spring, Flat † 72053
6 2 Bushing † 75566
7 1 Cam Plate
8 1 Cable Anchor
9 1 Clutch † 64613
10 1 Locking Ring
11 1 Cover, Brake † 63028
12 1 Cover, Gear Housing
13 2 Cover, Drag Brake
14 2 Shoe, Drag Brake
15 1 Drum
16 1 Gear R.H. † 72054
17 1 Housing, Brake
18 1 Housing, Gear
19 1 Housing, Clutch
20 1 Hub, Brake
21 1 Hub, Gear
22 1 Key † 74430
23 1 Key † 74431
24 2 Key † 74432
25 1 Plate, Adapter † 71581
26 1 Plate, Retainer † 75043
27 1 Shaft, Drum
28 1 Spacer
29 1 Worm R.H. † 73921
30 1 Yoke
31 2 Ball, Brake
32 8 Ball, Clutch
33 2 Bearing, Ball
34 1 Bracket, Clutch Shifter
35 1 Bushing † 75567
36 2 Bushing † 75568
37 1 Cover, Shifter
38 4 Bolt, 1/4 nc x 3/4 lg
39 4 Bolt, 1/4 nc x 1/2 lg
40 4 Bolt, 5/16 nc x 3/4 lg

iINPUT/OUTPUT, INC.
Page 4 of 32 Document: 10276
 ITEM QTY. DESCRIPTION PART NO.
41 4 Bolt, 5/16 nc x 1”lg
42 8 Bolt, 3/8 nc x 1”lg (Nylock)
43 2 Bolt, 3/8 nf x 1-1/4 lg (Nylock)
44 8 Bolt, 1/2 nf x 1-1/4 lg
45 1 Bolt, 1/2 nf x 1-3/4 lg
46 8 Bolt, 1/2 nf x 2”lg
47 2 Bolt, 1/2 nc x 2-1/2 lg
48 4 Bolt, 7/8 nc x 2”lg
49 4 Bolt, 7/8 nc x 2 lg (Nylock)
50 8 Bolt, 5/16 nc x 1-1/4 lg (Socket Head)
51 6 Bolt, 3/8 nc x 1”lg (Socket Head)
52 2 Bolt, 3/8 nc x 1-1/4 lg (Socket Head)
53 6 Bolt, 3/8 nc x 1-3/4 lg (Socket Head)
54 2 Bolt, 1/2 nc x 1-3/4 lg (Socket Head)
55 2 Bolt, #10-24 nc x 1/2 lg (Socket Head)
56 2 Nut #10-24
57 2 Nut, 3/8 nc
58 1 Nut, Jam 1/2 nf † 63030
59 2 Washer, Lock #10
60 4 Washer, Lock 1/4
61 4 Washer, Lock 5/16
62 4 Washer, Lock 3/8 (Aluminum)
63 8 Washer, Lock 1/2
64 2 Washer, Lock-High Collar 1/2
65 8 Washer, Lock 7/8
66 1 Cotter Pin
67 1 Clevis Pin
68 2 Gasket † 72052
69 1 Gasket † 72051
70 1 Gasket † 72050
71 1 Fitting, Relief
72 2 Fitting, Lube
73 1 Motor † 66955
74 2 O-ring
75 1 Reducer
76 2 Pipe Plug
77 4 Roll Pin
78 4 Dowel Pin
79 4 Roll Pin
80 1 Plate,Retainer
81 1 Seal, Oil † 73923

iINPUT/OUTPUT, INC.
Document: 10276 Page 5 of 32
 ITEM QTY. DESCRIPTION PART NO.
82 1 Thread Seal
83 1 Ring, Retainer
84 1 Spring
85 2 Spring, Disc † 75569
86 4 Spring
87 2 Spring, Flat
88 1 Washer, Thrust
89 1 Disc-Brake † 75044
90 2 Spacer, Brake
REF Gasket & Seal Kit † 63029

iINPUT/OUTPUT, INC.
Page 6 of 32 Document: 10276
10275

RAMSEY (CHAR-LYNN) WINCH MOTOR

† 66955

iINPUT/OUTPUT, INC.
Document: 10275 Page 7 of 32
 ITEM QTY DESCRIPTION PART NO.
1 1 Seal, Dust † 75634
2 1 Housing, Bearing
5 4 Seal, 3”ID
6 1 Ring, Back-Up
7 1 Seal, Shaft
9 1 Shaft & Bearing Kit (1-1/4 Straight)
14 1 Key
18 1 Seal, Shaft Face † 75635
19 1 Plate, Wear
22 1 Drive
23 1 Geroler
24 1 Drive, Valve
25 1 Plate, Valve
26 1 Valve
28 1 Balance Ring
29 1 Seal, Face-Outer
30 2 Pin
31 2 Spring
32 4 Bolt
34 1 Housing, Half
36 1 Plug Assembly 7/16nf
Ref Seal Kit † 66962

iINPUT/OUTPUT, INC.
Page 8 of 32 Document: 10275
5964705B

cab le s a nd th e 6− pi n power connec−

To p reve nt dam ag e to the DDEC

to r at th e ECM ( el ectroniccontrol
el e ctro ni c co ntro l system, discon−
ne ct b attery po we r and ground

m od ul e) before weld ing.

REAR FENDER KIT

ITEM QTY DESCRIPTION PART NO.

1 2 Fender, Rear Z5964705
2 2 Spacer, Rear Fender Z5964707
3 16 Bolt, 1/2”nc x 1-1/2”lg. grade 8 70242
4 16 Washer, Flat 1/2 sae 64002
5 16 Nut, Lock 1/2”nc 53030101

iINPUT/OUTPUT, INC.
Document: 5964705B Page 9 of 32
5960097A

ca ble s an d th e 6−pin p owe r co nnec−

To p reve nt damag e to the DDEC
e lectro nic co ntrol syste m, discon−

to r a t th e EC M (ele ctroni c con trol

n ect battery power an d groun d

m odul e) b efore we ldin g.

CAB SUN SHIELD KIT

ITEM QTY DESCRIPTION PART NO.

1 1 Shield, Sun Z5960097
2 10 Pipe, 1/2” sch 40 x 4”lg. 53540003
3 30 Washer, Fender 3/8’ 69899
4 10 Bolt, Hex Head 3/8”nc x 5”lg. grade 8 60575
5 10 Insert, Threaded 3/8”nc 68113

iINPUT/OUTPUT, INC.
Page 10 of 32 Document: 5960097A
 5960142A

Document: 5960142A
iINPUT/OUTPUT, INC.
T o prevent d amag e to the DDEC
e lect ro nic cont ro l system, discon−
nect batt ery po we r and ground
cable s a nd the 6−pin power connec−
tor a t the EC M (el ectronic control

EMERGENCY STOP KIT

module) b efore weldin g.

Page 11 of 32
 To prevent damage to the DDEC
C AUTION : CONTAINS R-134a AIR C ONDITIONER
electronic control system, discon−
nect battery power and ground
T O REMOVE R-134a
C AU TION
cables and the 6−pin power connec−
tor at the ECM (electronic control
module) before welding.

VEHICLE / VIBRATOR SPECIFICATIONS

ITEM QTY DESCRIPTION PART NO.

1 4 Button, Emergency Stop 69553
2 4 Switch 69554
3 3 Enclosure (not used on cab dash) Z5960061
4 3 Block, Contact (NO-NC) 71513
5 3 Nut, Conduit 1/2” 31037000
6 3 Connector, Conduit 1/2” male 31010200
70FT Cable, 2 Conductor Red/Brown 7520055K

iINPUT/OUTPUT, INC.
Page 12 of 32 Document: 5960142A
5960042B

AIRBAG COUNTERBALANCE & REGULATOR KIT

iINPUT/OUTPUT, INC.
Document: 5960042B Page 13 of 32
 ITEM QTY DESCRIPTIONI PART NO.
1 2 Manifold, Airbag Isolation Z5960038
2 1 Labels, Airbags Counterbalance & Airbags Isolation Z5960040
3 1 Bracket, Airbag Regulator Z5960041
4 8 Valve, Check 65667
5 2 Fitting, 90° 1/4 mp x 1/4 mp 53011875
6 2 Guage, Pressure 0-200 psi 53002700
7 1 Valve, Quick Release 53005995
8 1 Coupler, Quick Disconnect 51200916
9 1 Fitting, Bulkhead 1/4 fp x 1/4 mjic 72689
10 1 Washer, Lock 1/2 53030066
11 2 Bracket, Airbag Regulator Z5960049-1
12 2 Regulator, Adjustable 0-125 psi 53005275
13 1 Switch, Pressure (0-15psi) 69276
14 1 Fitting, Swivel Nut Tee 1/4 fmjic x 1/4 mjic 66787
15 1 Fitting, 90° 3/8 mp x 1/4 mjic 53011821
16 2 Fitting, 90° 3/8 mp x 1/4 fmp 74304
17 6 Fitting, 90° 1/4 mp x 1/4 mjic-xlg. 74305
18 2 Hose Assembly 1/4 air hose x 12 ft. lg. (polygon recoil air hose) 74306
19 4 Fitting, 90° 1/4 mp x 3/8 mp 74303
20 2 Fitting, Nipple 3/8 npt x 1/4 npt 70689
21 3 Fitting, Straight 1/4 mp x 1/4 mjic 53011001
22 16 Fitting, 90° 1/4 mp x 1/4 mjic 53011801
23 28 Fitting, Pushlock Hose 1/4 fmjic 53012538
24 1 Fitting, Branch Tee 1/4 mp x 1/4 mjic 53012204
25 4 Bolt, 1/4 nc x 2-1/4” lg. grd.8 72084
26 6 Nut, Lock 1/4 nc 53030142
27 2 Bolt, 1/4 nc x 1” lg. grd.8 72079
28 2 Fitting, Branch Tee 1/4 mp x 1/4 fmp 74467
29 40 Hose, Pushlock 1/4 53016015
30 4 Bolt, 3/8 nc x 2-1/2 lg. grd.8 72098
31 4 Washer, Lock 3/8 53030084

iINPUT/OUTPUT, INC.
Page 14 of 32 Document:
5960051A

OIL CENTRIFUGE FILTER KIT

iINPUT/OUTPUT, INC.
Document: 5960051A Page 15 of 32
 ITEM QTY DESCRIPTIONI PART NO.
1 1 Filter, Oil Centrifuge 70017
2 2 Fitting, 90° 3/4-16 Oring x 1/2 mjic 53011855
3 2 Fitting, 90° 1/4 mp x 1/4 mjic 53011801
4 2 Fitting, Pushlock 1/4 53012528
5 10ft Hose, Pushlock 1/4 53016015
6 1 Fitting, 90° 3/4 mp x 1/2 mjic‘ 53011810
7 1 Fitting, 90° 3/8 mp x 1/2 mjic 53011825
8 4 Bolt, 3/8 nc x 1-1/4 lg. grd.8 53000656
9 4 Washer, Flat 3/8 sae 68751
10 4 Nut, Lock 3/8 nc 53030010

iINPUT/OUTPUT, INC.
Page 16 of 32 Document:
10376

OIL CENTRIFUGE FILTER

70017

iINPUT/OUTPUT, INC.
Document: 10376 Page 17 of 32
 ITEM QTY. DESCRIPTION PART NO.
1 1 Cover 71278
2 1 Clamp, Cover to Base 71281
1 Tee Bolt & Handle 71282
3 1 Seal, Cover 72665
Cover Assembly, (consist of item 1; 2 & 3) 71288
4 1 Centrifuge Turbine Assembly 71287
Consist of items 8; 10; 11 & 12
5 1 Housing Assembly 71283
6 1 Seal, Control Mechanism Assembly 70996
Kit, Repair-Control Float Mechanism 70841
7 1 Control Mechanism Assembly 71286
4 Cap Screw, Hex Head (10MM x 35MM) 70673
8 1 Nut, Centrifuge Bowl 70667
9 Ref NOT SOLD SEPERATELY
10 1 Bowl, Centrifuge 70668
11 1 Baffel/Seal, Centrifuge 70670
12 1 Seal, Centrifuge Bowl 70671
13 Ref NOT SOLD SEPERATELY
14 1 Kit, Noise Isolator (with washers) 71173
15 1 Cartridge. Air Valve Assembly 70938
16 1 Seal, Air Valve Cartridge 70996
Ref Service Kit (includes all servicable seals) 70018
(also includes paper inserts “package of 50”) 70300

iINPUT/OUTPUT, INC.
Page 18 of 32 Document: 10376
5911801a

2,900 LB. MASS WEIGHT KIT

ITEM QTY. DESCRIPTION PART NO.

1 Ref Mass Modification Z5911802
2 2 Side Weight Z5911803
3 2 Front/Rear Weight Z5911804
4 34 Washer, Lock 3/4 53030087
5 12 Bolt, 3/4 nc x 9”lg. grd. 8 53000670
6 22 Bolt, 3/4 nc x 2”lg. grd.8 73513

iINPUT/OUTPUT, INC.
Document: 5911801a Page 19 of 32
 3
2
1
5960029a

Page 20 of 32
8
2
1
ITEM QTY
Beacon

Work light
Driving Light
DESCRIPTION
To p reven t da mag e to the DDEC
e le ctro nic co ntro l system, di scon−
n ect ba tte ry pow er and g round
ca bles and th e 6−pin po we r conne c−
to r a t th e ECM (e le ctro nic control
mod ule) b efore welding.

iINPUT/OUTPUT, INC.
72900
72902
72901
LIGHT KIT, (BEACON/WORK/DRIVING)

PART NO.

Document: 5960029a
5960085A

WIGGINS FUEL SYSTEM

iINPUT/OUTPUT, INC.
Document: 5960085A Page 21 of 32
 ITEM QTY DESCRIPTION PART NO.
1 REF Fitting, Camloc Adapter 3”npt 72038
2 REF Cap, Camloc 72036
3 REF Chain, Sash 12-3/4”lg. w/pull ring 72037
4 1 Vent 74243
5 1 Fuel Receiver 74245
6 1 Dust Cap 74249
7 1 Hose Asasembly, 1-1/2 x 79”aol 74244
8 2 Fitting, Adapter 1-1/2”mp x 1-1/2”mjic 53011022
9 1 Fitting, Bushing 2”mp x 1-1/2”fmp 53011462
10 1 Fitting, Coupling 2”npt 53011607
11 2 Clamp U-type w/saddle 51200427

iINPUT/OUTPUT, INC.
Page 22 of 32 Document: 5960085A
5960090a

ENGINE HEATER KIT

ITEM QTY DESCRIPTION PART NO.
1 1 Fitting, Heater 74966
2 4 Clamp, Hose 74842
3 1 Hose, Heater 30” lg. 84004730
4 1 Fitting, Heater 74967
5 1 Hose, Heater 36” lg. 84004730
6 1 Bracket, Heater Mounting Z5960091
7 1 Heater, Engine Block Circulating 75478
8 6 Bolt, 1/4”nc x 1” lg. grd.8 72079
9 2 Nut, Lock 1/4 nc 53030142
10 4 Nut, 1/4 nc 53030017
11 1 Fitting, Bushing 3/4 mp x 1/2 fmp 53011408
12 1 Heater, Oil Pan 75479

iINPUT/OUTPUT, INC.
Document: 5960090a Page 23 of 32
10386

GREER 5-GALLON ACCUMULATOR

† 69943

iINPUT/OUTPUT, INC.
Page 24 of 32 Document: 10386
 ITEM QTY. DESCRIPTION PART NO.
1 1 Shell
2 1 Bladder † 71368
3 2 Ring, Anti-extrusion
4 2 Spacer † 72780
5 2 Locknut † 72781
6 1 Plug † 71071
7 1 Poppet † 71363
8 1 Spring † 71436
9 1 Piston † 71438
10 1 Nut † 71437
11 1 Plug, Gas End
12 1 Nut, Jam
13 1 Guard, Valve † 73284
14 1 Valve, Gas † 70093
15 1 Dyna Seal † 71963
16 1 Cover
17 2 Oring † 71351
18 2 Washer † 72779
19 2 Back-up Ring
20 1 Nameplate
Ref 1 Oring, Bleed Plug (NOT SHOWN) † 72782

iINPUT/OUTPUT, INC.
Document: 10386 Page 25 of 32
2251777B

AIR HOSE & CHUCK ASSEMBLY

ITEM QTY DESCRIPTION PART NO.

1 1 Air Chuck 81000400
2 1 Air Gun 53002845
3 3 Coupling, Quick Disconnect Male Half 51200918
4 1 Coupling, 1/4 npt 53011601
5 1 Coupling, Quick Disconnect Female Half 51200915
6 2 Fitting, Male-Pushlock Hose 1/4 53012510
7 30ft Hose, Pushlock 1/4 53016015

iINPUT/OUTPUT, INC.
Page 26 of 32 Document: 2251777B
10263

STUD TENSIONER HAND PUMP

† 66394
ITEM QTY DESCRIPTION PART NO.
1 Ref ¹ Biach Tensioner † 2920307
2 Ref ¹ Tensioner Puller Bar
3 1 Tensioner Male Quick Disconnect † 66387
4 1 Dust Cover † 66494
5 1 Female Quick Disconnect † 66389
6 1 Reducer, 3/8fp x 1/4mp † 66393
7 1 Hose Assembly 3/8 x 10ft. lg † 66390
8 1 Gauge, 10,000PSI † 66391
9 1 Gauge Adapter † 66392
10 1 Hydraulic Hand Pump † 64756
11 1 Top Cross Male Quick Disconnect (not shown) † 66388
¹ Items not included with Kit

iINPUT/OUTPUT, INC.
Document: 10263 Page 27 of 32
2920307A

12

5 9

13 10

14 15

2 4

11

STUD TENSIONER ASSEMBLY

ITEM QTY. DESCRIPTION PART NO.

1 1 Puller Bar 2920309
2 4 Bolt, Shoulder 3/8 x 1-1/2”lg 74179
3 1 Housing, Lower 2920310
4 1 Housing, Upper 2920312
5 4 Nut, Jam 5/16 nc 60447
6 1 Spinner, Nut 2920311
7 1 Piston 2920308
8 1 Plate, Spring 2920314
9 1 Plate, Top 2920313
10 1 Seal, Piston-T Type 74180
11 1 Seal, Rod-T Type 74181
12 7 Screw, Set 8-32 x 3/8” lg. 67174
13 4 Spring 74178
14 4 Washer, Flat 3/8 sae 68751
15 1 Fitting, Adapter 7/16-20 oring x 1/4 mjic 53011100

iINPUT/OUTPUT, INC.
Page 28 of 32 Document: 2920307A
2920004G

ACCUMULATOR FILL HOSE ASSEMBLY

ITEM QTY. DESCRIPTION PART NO.

1 1 Gauge, 0-5000 psi 53002710
2 1 Bushing, Connector: Accumulator Fill 53010001
3 1 Fitting, 1/4 mp x 1/4 mjic 53011001
4 1 Nut, Nitrogen Bottle Adapter 53011003
5 1 Fitting, Nipple 1/4 npt x 2-1/2”lg. 53012002
6 1 Fitting, Tee 1/4 npt female 53012151
7 1 Hose Assembly 75737
8 1 Adapter, Bladder Fill 53000085
9 1 Adapter, Swivel Connector: Accumulator Fill 70246
NOTE: ITEMS 8 & 9 NOT SHOWN

iINPUT/OUTPUT, INC.
Document: 2920004G Page 29 of 32
5960035B

HYD. VACUUM FLUSHING VALVE ASSEMBLY

ITEM QTY DESCRIPTIONI PART NO.

1 1 Bushing, 3/4 mp x 1/4 fmp 53011406
2 1 Valve, Fill 53005894
3 1 Valve, Deflator 70698
4 1 Air Chuck, Clip-on 73493
5 1 Quick Disconnect, 1/4 npt male 51200918

iINPUT/OUTPUT, INC.
Page 30 of 32 Document: 5960035B
5911050A

BASEPLATE PAD ASSEMBLY

ITEM QTY DESCRIPTIONI PART NO.

1 1 Baseplate Modification Z5911045
2 1 Pad, Baseplate Z5911044
3 2 Strip, Baseplate Pad-Long Z5911046-1
4 2 Strip, Baseplate Pad-Short Z5911046-2
5 28 Bolt, 3/8”nc x 2-1/4”lg. grd.8 67217
6 28 Washer, Flat 3/8” sae 53030103
7 28 Nut, Lock 3/8” nc 53030010

iINPUT/OUTPUT, INC.
Document: 5911050A Page 31 of 32
 iINPUT/OUTPUT, INC.
Page 32 of 32 Document: 5911050A