0% found this document useful (0 votes)
31 views12 pages

Web Datasheet c1.1

Galvanised Material Hot-dip galvanised cold rolled and hot rolled steel substrate

Uploaded by

Nolan Pillay
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
31 views12 pages

Web Datasheet c1.1

Galvanised Material Hot-dip galvanised cold rolled and hot rolled steel substrate

Uploaded by

Nolan Pillay
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Data sheet: C 1.

Availability, properties and tolerances


Galvanised Material
Hot-dip galvanised cold rolled and hot rolled steel substrate

GENERAL DESCRIPTION

Metallic coated sheet, specifically continuously hot-dip zinc-coated (galvanised) sheet, is a well-known
product with a versatile range of applications in general industry, buildings, construction and appliances.
As the name implies, continuous hot-dip coating involves the application of a molten coating onto the
surface of steel sheet (cold- or hot rolled) in a non-stop process. In this process a material is produced
with strength/formability properties provided by the steel substrate and the corrosion protection by the
zinc coating. The zinc coating (layer) protects the steel by providing a barrier to elements in an exposed
environment through the sacrificial nature of zinc (cathodic protection). Expected service life depends
on coating thickness and the aggressiveness of the exposed environment.

SPECIFICATIONS
ArcelorMittal South Africa produces continuously galvanised sheet that conforms to the requirements
of SANS 4998, SANS 3575, EN 10346, ASTM 653M and related specifications. In addition structural
grades are available as per EN10346. ArcelorMittal South Africa’s product range complies with the
above standards. Where required, ISQ standards unique to ArcelorMittal South Africa with specific
properties are developed to meet application criteria. Dimensional and shape tolerances are according
to the EN 10143 standards.

PRODUCT RANGE
Mechanical properties
Galvanised (zinc coated steel) is available in various steel grades with guidelines on suitable steel
substrate for moderate bending/forming, severe bending, moderate drawing and load-bearing
applications.
Steel chemistry design and thermo-mechanical processing provide different mechanical properties for
the substrates tabulated in Table 1.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 1 of 10 File reference: C1.1 Price list reference 140
Table 1: Mechanical properties specifications of the steel substrate
RELATED SPECIFICATIONS – STEEL
Mechanical Properties1
Thickness SUBSTRATE2
CLASS DESCRIPTION range YS3 UTS3 %El3
(mm) ASTM EN JIS SAE
AMSA MPa MPa (min) SANS
A653 10346 G3302 /AISI4
(min) (min)
18<0.59 Gr230
4998:
0.3 - 3.0 ISQ230 2305 270-5009 20<0.7 CS type DX51D SGCC 1006
Gr220
For applications requiring strength 22>0.7 A
combined with workability needed 275<0.6 4998:
Commercial 0.25 - 2.0 ISQ300 - 16 Gr275 - - 1012
for moderate bending and -forming 300>0.6 Gr280
i.e. Roofing, Cladding, Roll forming 4998:
0.18 - 0.4 ISQ550 5505,7 5705,7 - Gr5506 - SGCH 1012
and General purposes. Gr550
0.47 - 0.8 ISQ550
5505,7 5705,7 - - - - - -
(3T)
Suitable for severe bending, lock 22<0.59
LFQ/ 3575: FS Type
Forming8 forming and moderate drawing 0.4 - 1.6 140-3009 270-4209 24<0.7 DX52D - -
RTQ 02/03 A
operations i.e. Roof Tiles 26>0.7
4998:
0.4 - 3.0 - 220 300 20 Gr230 S220GD - -
Gr220
Suitable for load-bearing 4998:
0.4 - 3.0 - 250 330 19 Gr255 S250GD - -
applications where specific Gr255
mechanical properties are required 4998:
for strength i.e. components for 0.5 - 3.0 - 280 360 18 Gr275 S280GD - -
Structural10,11 Gr280
buildings. In general increasing 4998:
yield strength levels have a 0.7 - 3.013 - 350 420 16 Gr340 S350GD - -
Gr350
corresponding decrease in ductility 4998:
or formability. 0.3 - 1.2 - 550 560 - Gr5506 S550GD12 - -
Gr550
S450GD
1.6 - 3.013 450 510 14 - - S450GD - -
AMSA14
1. Coil mechanical properties will be specified on the associated test certificate.
2. For more detail consult the relevant specification. 9. According to the relevant EN10346 Specification.
3. YS=Yield strength, UTS= Tensile strength, %El= Elongation. 10. Thicknesses larger than 2.00mm are available on enquiry only.
4. Chemical analysis only. 11. Restricted to certain width to thickness ratios.
5. Expected value 12. Elongation >8 % for thickness > 1.0 mm to conform to SANS 517 - Light Steel Frames.
6. For thickness ≤0.71 mm, no tensile test is required if the hardness is 85 Rockwell B or higher. 13. 1.9x1225mm supplied as untrimmed.
7. The hardness will be 85 Rockwell B or higher. 14. AMSA = ArcelorMittal South Africa.
8. Maximum coating mass of Z275.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 2 of 10 File reference: C1.1 Price list reference 140
Zinc coating mass
The thin Fe2 Al5 alloy layer formed at the zinc/steel interface enables normal fabrication without incurring
significant coating damage. Hot dip coatings are specified in a wide range of coating mass categories. The Z
prefix in the coating designation indicates the zinc coating while the number denotes the total mass of the zinc
coating deposited to both the top and bottom surfaces of the sheet in grams per square meter (g/m²).

Because of the many variables and changing conditions that are characteristic of continuous hot-dip coating
lines, the Galvanised coating weight is not always equally divided between the two surfaces of a coated sheet
nor is it always evenly distributed from edge to edge. However, it may be assumed that a coating weight of at
least 40% of the value given in the below table, for the Single Spot Test, exists on each surface.

Table 2: Coating mass

Minimum Requirement Minimum Requirement Nominal thickness of


Coating
Triple Spot Test (g/m²) Single Spot Test (g/m2) zinc coating per side
designation
Total Both Sides Total of both sides (µm)
Z601 60 40 4
Z801 80 60 6
Z100 1 100 85 7
Z150 2 150 128 10
Z200 200 170 14
Z275 275 235 19
Z4503 450 385 32
Z6003 600 510 42

Notes:
1. Only available on 0.18, 0.21, 0.23, 0.25, 0.27 and 0.30mm ISQ 550 material.
2. ISQ specification only.
3. Not recommended for forming grades.(Thicker coatings available on request for special applications )

Please note for:


• Z60 ISQ550 products:
AMSA aims to supply on an average of 60 g/m2 and not minimum 60g/ m2 as stated for all other coatings. This implies that
the average values of Triple Spots over the length of the coil will average Z60 with a minimum triple spot value of 55g/m2 and
Single Spot value of 40g/m2

• Z80 ISQ550 products:


AMSA aims to supply on an average of 80 g/m2 and not minimum 80g/m2 as stated for all other coatings. This implies that
the average values of Triple Spots over the length of the coil will average Z80 with a minimum triple spot value of 75g/m2 and
Single Spot value of 60g/m2

• Z100 ISQ550 products:


AMSA aims to supply on an average of 100 g/m2 and not minimum 100g/ m2 as stated for all other coatings. This implies that
the average values of Triple Spots over the length of the coil will average Z100 with a minimum triple spot value of 95g/m 2
and Single Spot value of 81g/m2

Coating surface finish


The zinc coating that forms has a bright metallic appearance and can be engineered to suit specific end-use
requirements through the control of the coating bath chemistry and in-line treatment after coating as follows:

Normal or regular spangle


Regular / normal spangle is obtained during normal solidification of a hot-dip zinc coating on steel sheet, and
results in the formation of a coating which exhibits zinc crystals of different sizes and brightness. The zinc coating
is formed as a result of unrestricted growth of zinc crystals during normal solidification
With thick zinc coatings (Z450 or Z600), the coating has a tendency to develop very visible sag lines and ripples
that results in a rough surface. However, the solidified zinc appearance has no effect on either the quality or
corrosion resistance of the coating. These thick coatings are not suitable for organic coating prior to forming
operations.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 3 of 10 File reference: C1.1 Price list reference 140
Flattened minimised spangle
This zinc coating finish is obtained by restricting the normal zinc crystal growth followed by a skin pass process.
The zinc coating thus obtained has improved formability and the zinc surface serves as an excellent base for
pre-painting, post-painting and powder coating applications.
This finish is recommended for applications where a high gloss paint finish is required. It is available for zinc
coatings up to Z275, in a maximum material thickness of 1.20 mm, if passivation is required, or a maximum
thickness of 1.60 mm if passivation is not required.

Zinc Surface Treatment


ArcelorMittal South Africa offers the following surface treatments to reduce the risk of wet storage staining during
transport and storage:

Passivation
Passivation by chromic acid (ideally even coatings of 20 to 40 mg/m2 total on both sides) is normally applied to
all galvanised material. In cases where this treatment may interfere with subsequent processing such as
phosphating, the galvanised steel may be ordered without passivation, in which case oiling is recommended.
While every effort is undertaken to ensure that the passivation coatings are evenly applied, occasionally local
colour variations are encountered. However, these colour differences will not impair the quality of the zinc coating
and with time will gradually disappear.

Oiling
A corrosion preventive oil is used to coat galvanised sheet as an alternative providing additional protection
against wet storage staining during handling and storage. Oil is only applied upon request.
Unoiled and un-passivated
If unoiled and/or un-passivated galvanised steel sheet is ordered, the danger of wet storage staining is increased
and therefore no complaints to this effect will be entertained. Protective packing should be specified to reduce
moisture ingress during transport and storage which will lower the risk but will not guarantee wet storage stain
free material. Various packaging options are available (see ‘Packaging Specification’).

Dimensions
The standard width and thickness ranges offered with Regular or Flattened Minimised Spangle are:
Table 3a: Regular Spangle: Available

Thickness1 (mm) Width (mm) 2, 4 Notes:


1. Total coated thickness (TCT) i.e. sum of coating and
0.182 762, 914 substrate thicknesses.
0.212 762, 914
2. Available as ISQ 550 with regular spangle coils only.
0.232
0.252 3. The following standard widths are available
762, 914, 925
0.272 (Depending upon thickness): 925, 940, 1000, 1 175,
0.302 1 219, 1 225, 1 250 and 1 320mm.
0.40 925  w  1 219 4. Structural grades that require medium to high strength
0.47 mechanical properties are subject to thickness and
0.50 925  w  1 320 width limitations (Limitations available on enquiry).
0.53
0.58 925  w  1 524 5. Maximum width for ISQ 550 3T material is 1 225mm.
0.80
1.00

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 4 of 10 File reference: C1.1 Price list reference 140
1.20
1.40
1.60
1.90
2.40 925  w  1 225
3.00

Table 3b: Flattened Minimised Spangle:


Un-Passivated Passivated Width(mm)
Thickness (mm)2
Width(mm) Excluding LFQ material
0.40 – 0.41 925  w  1 219 925  w  1 050
0.42 – 0.44 925  w  1 225 925  w  1 075
0.45 – 0.49 925  w  1 265 925  w  1 115
0.50 – 0.59 925  w  1 320 925  w  1 175
0.60 – 1.20 N/A 925  w  1 225

Hot rolled substrate


Where hot rolled substrate (> 1.40mm to 3.00 mm) is used the zinc coating may highlight blemishes on the
substrate surface such as scratches and coil breaks. Neither of these defects will affect the functionality of the
material but could impair the aesthetic appearance. The end-user should take note of this, as no claims related
to aesthetic reasons will be entertained.

Tolerances
Thickness
The permissible variation from nominal coated product thickness is as follows:

Table 4: Thickness tolerances

Coated thickness t Permissible variation in thickness


(mm) (mm)
Z60, Z80, Z100, Z150 & Z200 & Z275
Z450 & Z600
Z1601
0.18 - 0.35 -0.02 + 0.02
0.40 – 0.50 -0.02 + 0.02 - 0.02 + 0.02 On enquiry
0.51 - 0.58 -0.03 + 0.03 - 0.03 + 0.03 - 0.08 + 0.08
0.59 - 0.80 -0.05 + 0.05 - 0.05 + 0.05 - 0.10 + 0.10
0.81 - 1.00 -0.05 + 0.05 - 0.05 + 0.05 - 0.11 + 0.11
1.01 - 1.20 -0.06 + 0.06 - 0.06 + 0.06 - 0.12 + 0.12
1.21 - 1.60 -0.08 + 0.08 - 0.08 + 0.08 - 0.14 + 0.14
1.61 - 2.00 -0.10 + 0.10 - 0.20 + 0.20
2.01 - 2.50 -0.12 + 0.12 - 0.22 + 0.22
2.51 - 3.00 -0.12 + 0.12 - 0.23 + 0.23
1) Only available for Colour Coated Material

Note: Thickness tolerances not applicable to ±50 m on the front end of coils.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 5 of 10 File reference: C1.1 Price list reference 140
Flatness

Table 5: Flatness tolerances


Notes:
1. Flatness tolerance (wave height) is
Coated Width w, Tolerance Previous equivalent defined as the maximum possible
thickness t, mm I-units 2 Wave height (mm) 1 deviation from a horizontal flat surface in
mm any 1000 mm length (1 wave per metre)

<0.40 762 - 914 25 10 2. I-Units are a better way of measuring


0.40 – 0.57 775 – 1 320 25 10 flatness in that the effect of more than 1
0.58 – 1.60 925 – 1 320 16 8 wave per metre can be calculated.
1.61 < 2.00 925 – 1 225 16 8
1.40 – 3.003 925 – 1 225 56 15 3. Hot rolled substrate

Calculation of I-Units

I-unit = 0.25 x (H/L)2

H = wave height in mm
L = wave length in m

Width

The permissible variation in width is as follows:

Table 6: Width tolerances

Table 6a Trimmed for all Qualities in Table 1 except 1.9x1225mmS350GD AMSA and S450GD AMSA
Specified width w Permissible variation
(mm) (mm)
762  w < 1 225 -0+ 5
1 225  w < 1 524 -0+ 6

Table 6b Untrimmed/Mill Edge only applicable to S350GD AMSA and S450GD AMSA
Specified thickness t Specified width w Permissible variation
(mm) (mm) (mm)
1.9 1225 -0+ 20

Edge Camber

Edge camber is the maximum distance between a longitudinal edge and a straight edge supported on the latter.
Edge camber shall be measured on the concave edge. The basis of measurement shall be a distance of 2m
taken at any point on the edge. In the case of sheets and cut lengths with a length less than 2m, the basis
measurement shall be equal to their length:

a. Edge camber < 5mm over a length of 2m.


b. Lengths<2 m, < 0.25% of the actual length.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 6 of 10 File reference: C1.1 Price list reference 140
Branding

To easily identify ArcelorMittal’s Galvanised material, ensuring that premium material is used, all ArcelorMittal’s
Galvanised material is branded on the reverse side 135mm in from the edge at approximately 1.5m intervals
along the length of the coil before decoiling. A typical example of the identifying marking is depicted below:

Galv Coating ≥ Z100:

Galv Coating < Z100:

Company Name Product Thickness Product Width Zinc coating Date of production

ARCELORMITTAL S.AFRICA, G5, T=0.23 W=914 Z60 06-SEP-18 558038-77

Galv Line Number Input Coil Number with last 2x characters of Output Coil Number

PROPERTIES AND PERFORMANCE


Flexibility and coating adhesion
Bend tests to evaluate the adhesion of the zinc coating are carried out in accordance with the relevant material
specifications. In addition to this, impact adherence cupping tests are performed on all products, irrespective of
specification, to ensure good adhesion of the zinc coating.
The coating bend test specimens are suitable for bending through 180º in any direction without showing any
signs of flaking. An area of 6mm from each edge of the specimens is disregarded in order to exclude the effect
of the cut edge. The inside diameter of the coating bend test is prescribed in Table 7.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 7 of 10 File reference: C1.1 Price list reference 140
Table 7: Minimum inside bend diameter1

180º Bend-mandrel diameter

Total thickness t < 2mm Total Thickness > 2mm

Zinc coating

Up to >Z275, Z450, Up to >Z275,


Class Grade
Z275 Z600 Z275 Z450, Z600
ISQ 230/GR220 1t 2t 2t 2t
Commercial ISQ 300/GR280 2t - - -
ISQ 550 (3T) 3t - - -
Forming and LFQ/DQ/RTQ/
0t 2t - -
Drawing DX51D
GR220/S220GD 1t 2t - -
GR255/S250GD 2t 3t - -
GR280/S280GD 2t 3t 3t -
Structural GR350/S350GD 3t 4t 3t -
S350GD AMSA 3t 4t 3t -
S450GD AMSA 4t - 4t -
S550GD 3t

Notes: 1. Given as a multiple of t (t=total coated thickness i.e. sum of coating and substrate thicknesses.)

Strain ageing
Galvanised steel sheet tends to strain age and this may lead to the following:
1. Surface markings from stretcher strain (Lüder’s lines) or fluting when the sheet is formed.
2. Deterioration in ductility.

It is recommended that the period between final processing at the mill and fabrication be kept as short as possible,
preferably not exceeding six weeks.

Fretting
Fretting, also known as either friction marks or friction stain can occur superficially on hot dip galvanised coils. It
is caused by the interaction of two surfaces in contact with one another, which are simultaneously subjected to
either high or low frequency vibration. For this reason, fretting, if encountered, may be present when material is
transported over relatively long distances by road or rail.
Fretting is observed as black patches which are a superficial phenomenon only, and are normally confined to
only a few microns on the surface of the coating. The life expectancy of the material will thus not be compromised
by the presence of fretting. However it may be of aesthetic concern to some end-users.

Performance of zinc coated steel


The zinc coating protects the steel substrate in two ways:
1. by providing a barrier between the steel and the environment and
2. through galvanic protection.

When zinc is exposed to the environment in a wet/dry cycle a relatively stable (insoluble in water) zinc
oxide/carbonate protective layer is formed through the reaction of zinc with oxygen, water and carbon dioxide.
This is the primary reason for the low corrosion rate of zinc in most environments. Zinc is more electro-negative
than steel in the galvanic series and will sacrificially corrodes when the base steel is exposed, at a cut edge or
scratch. Material with a total coated thickness of less than 2.50 mm is adequately protected along cut edges by
a Z275 coating.
For further information, contact:
ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 8 of 10 File reference: C1.1 Price list reference 140
However, the zinc oxide/carbonate layer tends to dissolve when the surface moisture film is sufficiently acidic or
alkaline (oxide relatively stable in pH range 6-12.5). The specific environment i.e. agricultural, industrial, and
coastal and others could influence actual performance. In general, with thicker the zinc coatings (see Table 8),
greater protection will be provided in specific environments. It is recommended that galvanised sheeting be over-
painted before the formation and first appearance of red corrosion products.
Table 8: Expected life (in years) for different zinc coatings and environments.

Corrosion Zone3: C0 C1/C2 C3 C4 C5


Urban
Urban Coastal
Inland/40- 1-5 km from
Environment: Dry Dry conditions (400m –
100km from HWM4
1km/Industrial
HWM4
Interior: High
humidity with
Exterior:
some air Exterior: Exterior:
Rural
Exterior: pollution/ Industrial Industrial high
Application: Interior occasional
Desert Exterior: inland/Urban humidity/ Coastal
conden-
Urban coastal high salinity
sation
inland/mild
coastal
Corrosion rate
~0 <0.1 <0.7 0.7-2.1 2.1-4.2 4.2.-8.4
(µm/y)
+/-µm
*Coating per Average expected life (in years)
surface
Z60 4
Z80 6 N/G N/G N/G N/G N/G N/G
Z100 7 20 >15 15 5 N/R N/R
Z150 10 25 >20 20 7 N/R N/R
Z200 14 30 >25 25 10 N/R N/R
Z275 19 50 >25 25 15 Note 5 N/R
Z350 24 50 >25 25 17 Note 5 N/R
Z450 31 50 >25 25 22 Note 5 Note 5
Z600 42 50 >25 25 25 Note 5 Note 5
*Galvanised not recommended for Fertiliser plant applications

Notes:
1. N/R - not recommended.
2. Terms and conditions apply (Factors like design, erection and micro-climate could impact expected life)
3. Corrosion zones as per ISO 9223
4. HWM – High water mark
5. Atmospheric pollutants could impact on expected life and the supplier should therefore be contacted for a
recommendation.
6. N/G – no guarantee

GENERAL INFORMATION
Wet storage stain (White rust)
Zinc reacts with the environment to form a continuous passive layer of a protective oxide/carbonate in a wet/dry
cycle. It is important that a zinc coated surface when wet is exposed to adequate ventilation and dries in free
flowing air to develop this layer. Wet storage staining (also known as white rust) is formed when the reactive zinc,
on two surfaces in close proximity, in contact with moisture and without exposure to CO 2 (drying cycle), form the
chemical compound- zinc hydroxide (ZnOH).

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 9 of 10 File reference: C1.1 Price list reference 140
The extent of the formation of wet storage stain is dependent on:
1. Exposure time to moisture,
2. Temperature experienced during exposure and
3. Contaminants (i.e. Chlorine salts) that could accelerate the reaction.

The key is that galvanised surfaces, in close proximity, must be kept dry at all times during transport and storage,
all necessary precautions must be taken to prevent the formation of condensation or ingress of moisture between
surfaces.
Packs of galvanised material must not be stacked directly on floors. Rainwater or water vapour can easily be
drawn in between tightly stacked profiled or flat sheets, or between laps of coils by capillary action. Due to the
absence of freely circulating air, this moisture cannot evaporate, causing unfavourable conditions that may result
in wet storage staining of the galvanised material.
Unless galvanised material is stored in a warehouse under a controlled atmosphere, no claims for wet storage
stains will be entertained.

Welding
Zinc coated steels may be welded satisfactorily by the most commonly practised welding techniques. Weld
spatter should be avoided, to ensure no damage to the zinc coated surface. Spatter will act as preferential sites
for corrosion. Closer control of welding parameters and welding in adequately ventilated areas is necessary to
reduce the effect of toxic fumes when welding galvanised steel.

Painting
Chemical conversion coatings and primers have been developed to provide good adhesion of subsequent paint
films applied to zinc-coated surfaces. To obtain optimum results it is essential to adhere to the instructions of the
paint manufacturers.

Compatibility with other materials


• Table 9 derived from SANS 10237 serves as a general guide to acceptable combinations of metals, based
on the premise that the area of cladding and accessories is relatively large in comparison to that of the
fastener material.
• If the atmosphere inside a building with metal cladding contains corrosive gases or vapours, some roof
materials may require extra protection against the corrosive agents, especially if the cladding is not lined.
Such extra protection should also be applied to the fasteners and accessories.
• The resistance of external cladding of certain metals to corrosive agents is partly dependent on the beneficial
washing action of rain and on freedom from ponding. Increased corrosion may result in areas protected from
rain.

Table 9 - Acceptability of direct contact between metals or alloys


Accessory or fastener material

Aluminium
Aluminium/
and Copper and Stainless Zinc-coated
zinc alloy- Lead
aluminium copper alloys steel steel and zinc
coated steel
Cladding alloys
Material
Atmospheric classification

C4+ Other C4+ Other C4+ Other C4+ Other C4+ Other C4+ Other

Zinc-coated steel
Yes Yes No No No Yes Yes Yes Yes Yes No Yes
and zinc
Notes:
C4+ = corrosivity category C4 (high), C5-1 (very high – industrial) or C5-M (very high – marine) according to ISO 9223.
Other = corrosivity category C1(very low), C2 (low) or C3 (medium) according to ISO 9223.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 10 of 10 File reference: C1.1 Price list reference 140
‘Yes = Acceptable’ and ‘No = not acceptable’ imply the following:
i) Yes = Acceptable - because of bimetallic contact, either no additional corrosion of the cladding system will take place or,
at the worst, only very slight additional corrosion. It also implies that the degree of corrosion would not significantly shorten
the service life.
ii) No = Not acceptable - moderate to severe corrosion of the cladding or accessories will occur, a condition which may result
in significant reduction in the service life.

Unless adequate separation can be ensured, pre-painted cladding materials should be considered in terms of the base
material.

Staining and damage to a Galvanised surface


A roof system shall be designed to prevent the drainage from one surface damaging or staining a lower surface,
this aspect needs to be taken into account with solar panel installations.

Solar panel installation is not recommended on Galv roofs.

Table 10 derived from SANS 10237 serves as a general guide to acceptable combinations of upper and lower
metals and alloys with regard to drainage from one to the other.

Table 10 - Acceptability of drainage from one surface to a lower metal or alloy surface
Lower cladding/accessory material
Upper cladding/
Aluminium and Stainless Zinc-coated Aluminium/zinc
accessory Copper and
aluminium steel (300 steel and alloy-coated Lead
material copper alloys
alloys Series) zinc steel

Aluminium and
Yes No * No * No Yes Yes
aluminium alloys

Stainless steel
No * No * Yes No No * No *
(300 Series)
Zinc-coated steel
Yes No * No * Yes Yes No *
and zinc
Aluminium/zinc
Yes No * No * No Yes No *
alloy-coated

Copper and
No Yes No* No No No*
copper alloys
Glass, glazed
tiles, acrylics and Yes Yes Yes No No Yes
plastics
Prepainted
Yes Yes Yes No Yes Yes
sheet
Plastics
including Yes Yes Yes No Yes Yes
polycarbonate
Glass fibre Yes Yes Yes No Yes Yes
Fibre cement Yes Yes Yes Yes Yes Yes
Cement tiles Yes Yes Yes Yes Yes Yes
Lead Yes Yes Yes Yes Yes Yes
Notes:
a) * Whilst drainage between the materials shown would be acceptable, direct material contact should be avoided (see Table
9)
a) 'Yes' implies 'acceptable' and 'No' implies 'not acceptable'. ‘Acceptable’ and ‘not acceptable’ imply similar service
performances to those noted in Table 9.

Fire Rating
Basically two aspects apply:
a) Reaction to a Fire - Response of a product (i.e. Galvanised sheet) when exposed to fire, and
b) Fire resistance of a system (product application/construction) for a stated period of time to maintain the
required stability, integrity and insulation.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 11 of 10 File reference: C1.1 Price list reference 140
Galvanised sheet reaction to fire performance (EN 13501-1) is classified as Class A1 (Euro classes), which will
not contribute to the fire growth. Galvanized sheeting can be classified as a Type F (30 minute) fire resistance
provided that the correct construction methods are used.

Fire rating in terms of time is fire resistance. In this case, it is the system which is qualified. The tests must be
done by the manufacturer of the system not by ArcelorMittal.

Warranty
ArcelorMittal South Africa warrants the prime quality of their galvanised products, but cannot accept liability for
damage to the material sustained during and after profiling, transport to or storage at the building site, and during
erection

Quality assurance
A quality assurance system complying to SANS 9001 governs the galvanising manufacturing process, and
ArcelorMittal South Africa’s products conform to the requirements of both: SANS 3575 and SANS 4998.

Supply conditions
Hot-dip galvanised coil and sheet are supplied in terms of Price List 140 and ArcelorMittal South Africa’s General
Conditions of Sale.

For further information, contact:


ArcelorMittal South Africa Limited, PO Box 2, Vanderbijlpark 1900. T +27 (0) 16 889 9111
https://www.arcelormittalsa.com/Products.aspx

Care has been taken to ensure that the information in this data sheet is accurate. ArcelorMittal South Africa Limited does not, however,
assume responsibility for any inaccuracies or misinterpretations of this data. We are continuously engaged in product development and
revised data sheets will be issued from time to time. Please ensure that you have the most recent issue. Effective date: September 2022
Page 12 of 10 File reference: C1.1 Price list reference 140

You might also like