Frequently asked questions and troubleshooting

Compressors in operation if abnormal phenomenon, the cause must be

identified immediately, instant troubleshooting, you can continue to use until after the
repair. Do not blindly continue to use the losses that occur unpredictable.

Troubleshooting Reference Table

Symptom

Possible causes

Remedy and Countermeasures

Compressor can not start

1. Blown fuse

2. Start electrical fault

3. Start button is bad

4. Bad electrical connections

5. Voltage is too low

6. Main motor failure

7. Host failure (the host has abnormal sound, local hot)

8. Power phase

9. Fan motor overload

Please electrician repair and replacement

Running current is high, the compressor automatically

Shutdown

(Main motor overheating alarms)

1. Voltage is too low

2. Exhaust pressure is too high

3. Core clogged oil separator

4. Compressor failure

5. Circuit Fault

Please electrician check

Check / adjust the pressure parameters

Replace with new parts

Body dismantling

Please electrician check

Oil temperature is lower than the normal requirements

1. Thermostatic valve failure

2. Load for too long

3. Exhaust gas temperature sensor malfunction

The intake valve malfunction, the intake port is not fully open

Maintenance

Increased air consumption or downtime

Check and replace

Cleaning, replacement

Exhaust temperature is too high, the compressor automatically shut

down (exhaust temperature alarm)

1. Insufficient amount of oil

2. Lubricant Specification / model does not

3. Oil filter clogging

4. Oil cooler clogging

5. Temperature sensor failure

6. Thermostatic valve out of control

7. Set the fan and oil cooler air too much ash

8. Fan motor is not running

Check to add oil

Required to be replaced with new oil

Check and replace with new parts

Check cleaning

Replace with new parts

Check the cleaning, replace with new parts

Remove the wash, blow

Check the circuit and fan motor

Symptom

Possible causes

Remedy and Countermeasures

A large amount of exhaust gas oil

1, oil separator core damage

2, one-way return valve blockage

3, lubricants excess

Replace with new parts

Cleaning the check valve

According to the requirements of the operating instructions

Compressor displacement is less than the normal requirements

1. Clogged air filter

2. Core clogged oil separator

3. Solenoid valve leak

4. Leaking gas line element

5. Belt slipping, too loose

6. The intake valve is not fully open

Remove impurities or replaced with new parts

Replace with new parts

Replace with new parts

Check and repair

Replacement parts, belt tensioner

Cleaning, replacement of damaged parts

After the shutdown from oiled air filter

One-way valve inside the intake valve spring check valve seal failure or damage
Replace damaged components
Safety valve jet

A safety valve to use for a long time, spring fatigue

2, the pressure control failure, high working pressure

Replace or re-tune set

Check back tone set

Regular maintenance and repair of major components

Advantage of this unit is less routine maintenance work, but work to keep
the compressor reliable, long run working life, shall develop a detailed maintenance
plan, execute fixed-man operation, regular maintenance, regular inspection and
maintenance, keep the compressor clean, no oil, no dirt. The main
components Perform maintenance refer to the following table. ②

Periodic maintenance table

Item

Content

Check or replace the cycle (h) h

Remarks

500

1000

2000

2500

4000

Air filter cartridge

Remove surface dust and impurities

Visible dust content circumstances extend or shorten working conditions

Replace the filter

*

Intake valve piston seal

Check or replace seals

Compressor lubricants

Adequacy

Replace with new oil

*

Super oil 8000h

Oil filter

Replace with new parts

Oil and gas separator

Replace with new parts

Minimum pressure valve

Check the opening pressure

*

Clean

Cooler dust

Clear radiating surface dust

Safety valve

Check whether the action sensitive

Drain valve

Emissions moisture, dirt

*
Drive belt

Check the tightness (see Figure 17)

Replace advance according to the degree of wear

Check for wear

Electric motor

Motor grease filling

*
By motor manual maintenance

Note:

A. Must be determined according to the table when the repair and replacement of various
components: pressure compressor within the system have been released, has been
separated from the other pressure source, switch on the main circuit has been disconnected,
and has been allowed to do the closing security identity.

B. Compressor cooling oil change time depends on the use of the environment, whether
acid gas humidity, dust and air. . a machine using ordinary cooling oil: new compressor after
the first 500 hours of operation to be replaced with new oil, after the normal oil change every
2500 hours or replaced once a year. . b super cooling oil machine: replace every 8000 hours
or once every two years. Non-continuous operation of the air compressor should be timely oil
changes. Shall be sealed compressor oil change once every two years.

C. Oil filter must be replaced at the first boot after using 500 hours, the second time after
1000 hours to replace, after the normal time press replaced every 2500 hours.

D. Repair and replace the air filter or intake valve, remember prevent any debris falling into
the nose, will host the entrance closed during operation. After the operation, the rotational
direction by host to hand the number of rotations, determined without any obstacles, to boot.

E. Each machine runs at about 3000-4000 hours tightness of the belt should be checked, if
the belt is loose side, to be adjusted

Nut until the belt tensioner and spring work so far; in order to protect the belt, in the process

The need to prevent the belt due to oil contamination and scrapped.

F. Each time you change the oil, must also replace the oil filter

Cooler Maintenance

Coolers should be cleaned on a regular basis according to the environmental conditions, the
compressor at normal temperatures, ensure that the machine has a long service life, when
cooler fouling, compressor discharge temperature will rise. Usually every 1500 hours should
clean air-cooled cooler outside, every 1500 hours should clean up the water-cooled chiller
water side, periodically clean the cooler has the following benefits:

1, the unit is always working in ideal operating temperature (95 ℃ or less), the machine's
performance, life is good.

2, can be cleared by using a cleaning solution dirt, otherwise when the dirt is thick, clean-up
work is quite troublesome, you need to disassemble the cooler by means of mechanical
methods to complete the cleanup

Cleanup step cooler cooling medium side

Air-cooled chiller

1, stop and make sure the pressure has been released completely, pull down the power
switch.

2. Open the hood cleanup guide cover, or remove the cooling fan.

3, cleaning with compressed air blowing dirt, then the dirt out of the air guide cover; if dirty,
you should spray some

Degreasers and then blowing. When using the above method can not be cleaned, you need
to remove the cooler, soaked with cleaning fluid or jetting and with the brush (Do not use a
wire brush) to clean.

4, installed cover or cooling fan

Water-cooler

1, stop and make sure the pressure has been released completely, pull down the power
switch.

2, open the cooling water inlet and outlet pipe.

3, into the cleaning solution soak or flush pump cycle (recoil better).

4. Rinse with water.

5, installed a cooling water inlet and outlet pipe.

When the oil cooler fouling more serious, clean up using the above method is not ideal, you
can individually remove the oil cooler, open the two end caps, with a special clean-up steel
brush or other tool to remove scale. When cleaning up the cooler side can not effectively
reduce the temperature of the medium, you need to clean up the oil side, as follows:

1, stop and make sure the pressure has been released completely, pull down the power
switch.

2, open access pipeline.

3, into the cleaning solution soak or flush pump cycle (recoil better).
4. Rinse with water.

5, with dry air dry or dehydrated oil in addition to water.

6, installed out of the tubing

Note: The air-cooled chiller material is aluminum, water-cooled chiller material is copper
material, prohibited the use of a chemical reaction will produce with cleaning solution for
cleaning

Screw air compressor maintenance

Maintenance of content every day:

1. Check the oil level;

2. Check the air filter and coolant level;

3. Check all hoses and fittings for leaks case;

4. Check the consumable parts replacement cycle has to be shut down to be replaced;

5. Check the host exhaust temperature at or near 98 ℃, oil cooler must be cleaned;

6. Check the separator pressure, reaching more than 0.6 Bar (limit 1Bar) or differential
pressure began a downward trend should stop changing the separation of the core;

7. Check the condensate discharge cases, if found too small or no displacement of

condensate discharge, must be shut down to clean water separator;

8. Check the air compressor if there is unusual sound.

Monthly maintenance of content:

1. Check the cooler to be cleaned, if necessary;

2. Check all wires and connections to be tightened;

3. Check the AC contactor contact;

4. Clean the surface and dust suction outlet motor casing surface;
5. Cleaning back to the oil filter;

6. Check the air compressor settings and running are the same.

Maintenance of the contents of each quarter:

1. Clean the main motor and fan motor;

2. Replace the oil filter;

3. Clean the cooler;

4. Check the minimum pressure valve, safety valve;

5. Check the sensor.

Annual maintenance of content:

1. The replacement of oil and oil separator filter;

2. Replace the air filter cartridge oil filter;

3. The safety valve calibration;

4. Check the flexible coupling;

5. Check the cooling fan;

6. Cleaning automatic drain valve;

7. supplement or replace the motor grease

The method of checking the compressor enclosure

A regular check on the chassis

(1) shutdown, open the case plexiglass window.

(2) Check the balance iron pins are secure.

Finish (3) Check the internal surface of the part, if there is wear and lack of meat.

(4) with a wrench leveraging the balance iron link between components, to see whether
loose or eccentric.

(5) focus on the moving parts with a flashlight to light, to see the gap is uniform, if there is
wear and ellipses.

(6) screws to check to see if it is loose.

(7) while the oiler system chassis cleaning.

(8) The inspection is completed, the installation of the chassis plexiglass window.

(9) for each inspection forms are to be recorded, fill out, once every three months, and
maintenance personnel on indecent table above two signature confirmation

2, check inside and outside the enclosure chassis

Look for cracks, conduct testing and inspection when necessary.

3, for the training of operating personnel to operate

In addition to conventional training, increasing the interactive sessions, everyone on the

problems found during the operation of exchanges, learn from each other, and constantly
improved.

4. Installation responsibility

In the medium and large repair process, installation and maintenance of Quality Supervision,
responsible for the quality system, each member who is installed, not only have to check, but
the record, during operation, installation quality problems once found, can be found in time
responsible, and to help find the cause.

5, with wind observation

Process running with the wind laws were observed, with peak winds and low wind with the
wind pressure changes when the attention, especially for high-voltage transient phenomena
to be very concerned about the prevention of fatigue strength due to the high pressure
caused by the device increases, and because of this kinds of phenomena caused by loose
fasteners caused by accidents continue to occur chassis.

6, wearing parts repair

A variety of wearing parts to regular maintenance or replacement, timely detection and timely
treatment, avoid sick to run

Exhaust pressure is too high

1. Check the valve body for mechanical failure, and if so, should troubleshooting;

2, the load solenoid valve leaks, such as leakage, should troubleshooting, if

necessary, replace the solenoid valve;
 3. Check and adjust the pressure switch on the limit, replace the pressure switch if
necessary

Exhaust temperature is too high

1. Check the discharge pressure exceeds a predetermined, such as over, should be adjusted
to a predetermined discharge pressure;

2. Check the oil is clean and the oil level is normal, necessary, supplement or replace the
lubricating oil;

3, check the fan motor speed is normal, the vent is not clogged;

4. Check the oil cooler, after cooler appearance is clean, clean the outer surface of the cooler
when necessary;

5. Check the environment of the unit inlet and exhaust whether the impact, if any, should be
excluded from external factors, to ensure normal ventilation unit;

6. Check the temperature control valve is damaged; check valve solenoid and solenoid valve
diaphragm is damaged, repair or replace as necessary;

7. Check the oil separator filter is clogged or the resistance is too large, and if so, replace the
oil filter cartridge

Large compressor fuel

1, condensate trap discharged oil content is large, such as large, you should check the leak
inside the unit and be excluded;

2. Check the compressor oil level is high, as high oil level should be reduced;

3. Check the pressure valve opening pressure is normal, necessary, inspection, replace the
valve;

4. Check the return pipe is clogged, clean or replace if necessary return pipe;

5. Check the oil separator filter is invalid, when necessary, replace the oil separator filter
Compressor does not supply

1. Check whether the operation control cylinder, check valve for mechanical failure;

2. Check whether the solenoid coil has suction loads;

3, the solenoid valve is located one investigation division circuit

Compressor does not start

1. Check whether the control voltage, if not, will have to check the fuse is intact and so
on;

2. Check the control relay and time relay is functioning

Difficulty in starting the compressor is operating normally, shut down after

1, using the wrong lubricant grades, should be cleaned thoroughly after oil change;

2, oily sticky, coke, oil change should be thoroughly after cleaning;

3, seal serious leak, remove the replacement;

4, changes in the unloading valve original position, re-adjust the position

Compressor starts poor, boot automatically stop after a few seconds

1. Check the automatic air switch is off, the voltage is normal, should be excluded;

2, the intake valve closing extent is normal, check, need to re-adjust or replace;

3. Check Y- △ starting the three-phase contactors and motor are normal

Centralized and decentralized installation of the compressor

Compressed air is centralized or decentralized production more economical production of the
answer to this question depends on the requirements of corporate direction. These two
methods, each can find support and cons, what kind of realistic way, and only on specific
issues in order to make sure after a specific analysis.
In the past several years, a significant increase in the number of users of compressed air,
and they desired pressure often vary, so everyone should own a question: Just from a
compressed air station to a specified the final pressure compressed air supply for these
devices, is reasonable?
Less for gas consumption, low pressure gas devices, install a pressure reducing valve to
work, it may be economical. But if the majority of gas equipment must use 6.5 bar air, then
use a high pressure job is not the economy, because as long as a few devices require higher
pressures.
It should be noted that each increase of 1 bar operating pressure, energy costs would
rise about six to seven percent, while the operating costs of the compressor equipment is
determined by three-quarters of the energy costs.
Thus, in many cases, there are high and low gas consumption device, the dispersion of the
compressor installation is economical to supply them.
Centralized and decentralized compressor installation has its own advantages, as listed
below:

1. Advantages centralized gas supply:

Installation of low-cost, small footprint, due to the intake air filter can be concentrated,
centralized engine room ventilation, cooling water, compressed air cooling and drying
equipment, control of compressor operation more convenient, noise emissions are
more effective eliminated.
Use a larger motor and compressor host, high efficiency, and thus relatively low
energy costs. The same also applies to other ancillary devices, such as a freeze dryer
and an electric fan.
Less frequent maintenance work costs.
Less gas peak appears to meet the required reserve irregular.
2. Advantages of decentralized supply:
Compressors are ideally adapted to the actual plant in the region corresponding to
the desired working pressure.
Supply network is small, less internal leakage, the pressure loss is reduced.
Located outside the chamber without the pipeline, the chance of damage to the
condensation (frost) is reduced to a minimum.
When the failure, to ensure the supply to the external network.

In conclusion:
Usually preferred centralized compressed air station. Decentralized installation only in
exceptional circumstances only advantage, say factory equipment scattered far apart,
or gas consumption is large and the required pressure varies and so on

Advantages of twin-screw
 1. High reliability
Screw compressor fewer parts, no wearing parts, so it reliable operation, long life,
overhaul interval up to 4 ~ 80000 h.

2. Easy operation and maintenance

Screw compressors high degree of automation, the operator does not have to go
through a long period of professional training, enabling unattended operation.

3. good power balance

Screw compressor is not unbalanced inertial force, the machine can be smoothly at
high speed, operation can be realized without foundation, particularly suitable for use
as portable compressors, small size, light weight, small footprint.

4. Adaptability
Screw compressors have forced gas transmission characteristics, is hardly affected
by the volume flow of the exhaust gas pressure, in a wide range of high efficiency can
be maintained in the case of a compressor without any change in structure, for a
variety of refrigerants .

5. multiphase
Inter-rotor screw compressor tooth surface is actually a gap, and thus impact the
ability of the liquid may contain liquid pressure feed gas containing dust, easy
polymerization gases

Compressor Terminology

A. volume flow
Volumetric flow rate in our country is also known as displacement or plate flow.
Popular speaking at the required discharge pressure, gas volume within the compressor
discharge per unit of time, converted into the intake state, that is the first stage suction
pressure at the inlet connection with the intake air temperature and humidity of volume value.
Units of m3 / min.

B. exhaust pressure
Pressure compressor industry that is referred to when we said secondary pressure. The
atmospheric pressure as measured at zero pressure we called the gauge pressure. Absolute
vacuum is the pressure we called absolute zero pressure. Compressor discharge pressure is
usually given on the nameplate on the table pressure. In MPa or bar.

C. gas oil content

Mass per unit volume of the oil contained in the compressed air (including the oil droplets,
suspended particles, oil vapor) and converted to an absolute pressure of 0.1MPa, the value
at a temperature of 20 ℃ and a relative humidity of 65% of the standard atmospheric
conditions, the unit mg / m3 .

D.PPM
A symbol indicating a trace substance content in the mixture refers to parts per million or
parts per million (weight ratio and the volume ratio PPMw PPMv). Usually we say PPM
weight ratio. (1kg's millionth milligrams)
1PPMw = 1.2mg / m3 (PA = 0.1MPa, t = 20 ℃, φ = 65%)

E. dew point temperature

Moist Air cooling under pressure, so that air is not saturated water vapor contained in the
original becomes saturated steam temperature, or when the air temperature drops to the dew
point, the air is not saturated with water vapor contained in the original reached saturation
(ie, water vapor begins to liquefy, liquid condenses out).

Similarities and differences between the compressor and pneumatic components volumetric
flow of gas consumption
Is the volume flow of the compressor air consumption of free flow of air, the pneumatic
elements is the flow rate of air in the compressed state.
The conversion formula: Q = Q pressure since * ε m3 / min
ε = P row (absolute pressure) / P absorption (absolute pressure) = (P row (gauge
pressure) +1.033) /1.033
= (P 'row (gauge pressure) +0.1013) /0.1013
Wherein P rows (gauge pressure) - Unit kg / cm2
P 'row (gauge) - Unit Mpa

Overview and screw compressor works

UD series screw air compressors are single-stage fuel injection twin-screw compressor, high-
efficiency pulley or a 1: 1 transfer drive, compressed air driven by a host of rotation, by
injection of compressed air cooling within the host, the host discharged air and oil gas
mixture through coarse and fine two separated, and the compressed air in the oil separated
from the compressed air in the water is separated in the gas-water separator, and finally get
clean air. Cooler for cooling the compressed air and oil.

The UD series of injection-type models, with excellent reliability, light weight units, small
vibration, low noise, easy to operate, less wearing parts, high efficiency is its biggest
advantage.

Screw compressor is a positive displacement compressor, the air is compressed by the male
and female rotors engaging means in parallel with each other within the housing to achieve
the change in the volume of the gullet. Vice rotor within the housing with its rotation so that a
precise fit between the rotor slots gases continue to produce a periodic change in the volume
of the rotor along the axis of the suction side to the discharge side of the complete suction,
compression, discharge of three working process

Air compressor installation knowledge

 1. The installation site chosen

Compressor installation site chosen is the most by staff negligence, often after a
random find a place to purchase air compressor, piping immediately after use, there
is no advance planning. Little do they know so hasty results, but the formation of a
future compressor failure, poor maintenance difficulties with air quality and other
consequences, so proper installation location is the proper use of air compressor
system prerequisites.

(1) Choose a well-lit spacious place to facilitate the operation, maintenance and
space and lighting needed repair.

(2) Select the humidity is low, less dust, the air is fresh and well-ventilated place,
avoid fog, mist, oil mist, dust and multi-multi-fiber environments.

(3) In accordance with GB50029-2003 "compressed air station design specifications"

requirements, the heating temperature of the compressed air station between the
machines should not be lower than 15 ℃, the temperature of the non-working time
machine room shall not be less than 5 ℃.

(4) When the compressor unit cooling air intake port or suction outlet located in the
room, its indoor ambient temperature should not exceed 40 ℃.

(5) If the factory environment is poor, dusty, pre-filtration equipment must be installed
to ensure the life of the compressor system parts.

(6) When a single displacement is equal to or greater than 20m3 / min, and the total
installed capacity is equal to or greater than 60 m3 / min of compressed air station
should be located overhaul with lifting equipment, its lifting capacity of air compressor
should be the most important component is determined

(7) and maintenance of the space reserved for the channel, according to GB50029-2003
"compressed air station design specifications" requirement, the channel width between the
group and the wall by displacement compressor size is 0.8 ~ 1.5m distance.

2. precautions air line pipe

When (1) the main line pipe, pipe must have an inclination 1 ° ~ 2 ° in order to facilitate the
discharge of water condensed in the pipeline, as shown, in Figure 2.

Pressure (2) pipe passage of air compressor pressure drop shall not exceed 5%, the best
choice is larger than the design value when the pipe line, which is calculated as follows:

Diameter calculation d = mm = mm

Where Q pressure - air flow in the duct m3 / min

 V- flow rate of the compressed air in the pipe m / s

Q Since - air compressor nameplate capacity m3 / min

p row absolute - absolute compressor discharge pressure bar (equal to the

compressor discharge pressure plus 1 atm)

(3) Extension pipe must be connected from the top of the main line out, in charge of the road
in order to avoid condensation of water downstream to the work machine or returned to the
air compressor.

(4) Do not arbitrarily reduce or enlarge the pipeline, the pipeline need to use a tapered tube,
shown in Figure 2. If not using a tapered tube, the baffle will be generated in the joints,
resulting in turbulence will result in a large pressure drop, but also has an adverse effect on
the life of the pipeline

Compressor Installation Rules

One. Installation

Install selected places of the most neglected by staff. Often just to find the location of the
compressor after purchase, immediately after the pipe, there is no advance planning. Little
do they know so hasty results, but the reasons for the future maintenance of compressor
failure and other difficulties and poor air quality formation. So choose a good place to install
the proper use of compressed air system but a prerequisite.

1. A good place to be broad daylight, in order to facilitate operation and maintenance.

2. Relative humidity of the air should be low, less dust, clean air and good ventilation.

3. Ambient temperature must be below 40 ℃, because the higher the ambient temperature,
the less the amount of air compressors output.

4. If the factory environment is poor, dusty, pre-filtration equipment must be installed.

5. Reserved access, qualified crane may be installed to facilitate maintenance.

6. Reserve maintenance space, there must be at least 70 cm above the distance between
the compressor and the wall.

7. Compressor spatial distance from the top of at least one meter or more
II. Plumbing, foundation and cooling system considerations

1. Air line of the pipe Precautions

When (1) the main line pipe, pipe must have an inclination of 1 ° ~ 2 °, to facilitate the
condensation water from the pipeline.

Pressure (2) pipe passage of the drop shall not exceed 5% of the set pressure compressor, it
is best to use a larger diameter pipe when.

(3) Extension pipe must be connected to the main line from the top, to avoid condensation of
water downstream of the pipeline to the gas equipment, compressor air outlet tube should
ideally be a one-way valve.

(4) several compressors installed in series, it should be installed in the main line valve
terminal or automatic drain valve to facilitate condensate discharge.

(5) Do not arbitrarily narrow road supervisor, shall be used if necessary to reduce or enlarge
the pipeline when the tapered tube, or in the joints Francis happens there, resulting in a large
pressure loss, but also affect the life of the pipeline.

(6) After the compressor tank and dryer if you have a buffer, such as purification facilities,
ideal for piping should be before the compressor + tank + filter + dryer + filter + fine filter. So
the condensate storage tank can be part of the filter, while the gas tank exhaust gas
temperatures also decrease the function of. Lower temperatures and less moisture, air and
then into the dryer, reduce or control the filter dryer load

(7) If the amount of air systems in large and very short time, instantaneous gas consumption
vary widely, the installation of a gas tank as a buffer should use (its capacity should be
greater than or equal to the maximum 20% of the instantaneous gas), so you can reducing
the number of compressor loading or unloading frequently, reducing the number of
operations control element to maintaining the reliability of the compressor is running great
benefits. Generally, optionally 20% of the displacement capacity of the gas tank.

(8) in the compressed air system pressure is 1.5MPa or less, the flow rate thereof within the
pipeline shall be 15m / sec or less, in order to avoid excessive pressure drop.

(9) pipe bends and minimize the use of various types of valves to reduce pressure loss.

(10) The ideal pipe is the main line around the entire plant, so at any position can get both
sides of the compressed air. Such as when a sudden increase in regional gas consumption
can reduce the pressure drop. And a trunk line in a ring configuration appropriate valves to
cut maintenance purposes

2. Foundation

(1) The basis should be established on the hard ground aerodromes, shall base
 before installing the entire horizontal plane in order to avoid noise caused by vibration
generated by the compressor.

(2) Compressor as fitted in the upstairs, to be good anti-vibration handle to prevent

vibration transmitted to the downstairs, or resonance, the compressor and the
building itself were hidden security.

Vibration (3) screw compressors produced by small, so no need to do a fixed basis.

But the ground they have to place it flat, and not for the soft soil underground. The
bottom of the compressor is preferably covered with a cushion or shock pads to
prevent vibration and noise.

3. Cooling System

(1) When you use air-cooled compressor, consider its ventilation. Compressor must
not be placed in the vicinity of high-temperature equipment, in order to avoid
compressor intake air temperature cause the exhaust temperature is too high to
affect the normal operation of the unit.

(2) When using the conditions of the compressor is installed in a small confined
space, it should be installed pumping, ventilation equipment, to allow air circulation
loop, its pumping capacity ventilation equipment must be greater than the compressor
cooling fan exhaust the amount and location to fit the compressor imported ventilation
heat exhaust outlet position

Screw air compressor main components and principles

Screw air compressor is a screw compressor host, motors, oil separators, coolers, fans,
water separator, electrical control box and a gas line, oil pipeline, regulating system
components. A pair of male and female intermeshing rotor precision machined housing
within the compressor hosts. For straight-unit, direct drive motor through flexible coupling
male rotor, for gear unit, motor drive through flexible coupling gear shaft, and then through to
the male rotor gear. Injected into oil mixed with air effectively compressed between the rotor
slots, the oil forms a film between the rotor slots, avoid direct contact with metal to metal seal
gap between the rotor and the ministries and absorb most of the heat of compression. Unit
without pump, oil separator by the gas pressure oil to the lubrication points. Oil, gas mixture
discharged from the compressor, through the oil separator, the method of the cyclone
separating most crude oils, residual oil through the oil separator filter for further separation
and settling at the bottom of the fine filter. Oil use pressure filter return pipe from the bottom
of the introduction of a compressor, equipped with an oil level gauge position on oil and gas
separator, minimum pressure valve and relief valve. Oil separator tank and also doubles as a
gas tank

Installation Instructions
Pre-service commitments:
1, visit the customer site with gas, understand the user side and the actual gas quality
requirements and provide the best solution for gas.
2, combined with the user's site to piping requirements and different circumstances, to
develop safe and reasonable gas pipeline systems, and produce a detailed arrangement of
piping equipment installation diagram.
3, sent to the customer site free installation guide, were detected by gas pipeline pressure
and terminal equipment to the customer daily use personnel management and maintenance
of professional training.

Service commitment:
1, build customer use files, use the device within two years of regular visits to the usage of
the existing problems guidance, equipment and maintenance of regular maintenance. Year
after unscheduled visits, services as follows:
①, detecting air compressor purification systems, as well as pipeline patency;
②, running condition detecting air compressor to achieve optimal working conditions;
③, air compressor consumable parts replaced periodically inform treatment;
④, checking routine maintenance, maintenance records, the existence of problems and
issues were corrected.
2. Our technical support to customers year round. Staff salaries and travel expenses shall be
borne by the company itself.
3, many years to provide adequate protection accessories, hosts regular maintenance using
five-year warranty and lifetime maintenance

Service implementation
The company strictly according to after-sales service network committed to implementing the
service, fully embodies the service of "quick and efficient."
1, send professionals to the customer on-site services, such as guidance equipment
installation, commissioning or technical services;
2, one by one return visit to visit or send "project quality information feedback alone" in the
form of information collection and processing quality feedback;
3, is responsible for establishing service archives. Collection, handling customer service
needs information in order to achieve customer satisfaction as the standard

Overtemperature Failure Analysis

Under normal circumstances, the exhaust gas temperature should be between the host
screw 75 a 95 ℃, the exhaust gas temperature is below the dew point pressure

Condensation phenomenon, so more water emulsion lubricant occur within the system,
affecting the lubricating effect; exhaust temperature is too high,

Will cause damage to many components, but also a serious burn host. Rotary screw
compressors are designed with ultra-high temperature protection

Function, once the exhaust temperature exceeds 100 ℃, the temperature sensor
temperature switch operation instruction, alarm and self

Move down, the exhaust temperature was readable on the dashboard with more than 100 ℃.
Measures to cool the machine itself is a lubricant

From the lower end of the body and injected into the left and right ends of the compression
chamber, and to participate in the intake air compressed from the bottom of the host

Discharged oil barrel. It is in addition to the screw and bearings, gears and other parts for
lubrication, but will also be a large number of tropical.

But when the heat has not been transferred, the action before the next injection, after the oil
cooler needed to completely drop

Temperature. Therefore, over-temperature fault occurs more with abnormal lubrication and
cooling system related. To analyze the following

1. the oil lubrication system and components

Insufficient amount of oil or the oil component will cause abnormal working
temperature rise, causing over-temperature fault.

① earn EC starvation. When oil barrel oil level can be checked in after the shutdown
relief, lubricants in static oil level

The oil level should be high and signs H (or max) is slightly higher. In the device
during operation, the oil level can not be lower than the low oil level mark L (or mix).

When found insufficient oil or oil level is not observed, should be immediately stopped
to refuel.

② oil shortage. First check the oil filter, oil fine separation is blocked. Oil fine
separation for more than

Layer of fiberglass, filtration precision of up to 0.1 "m, the role of the compressed air
in the oil mist filter down, preventing Run

Oil drain. Environment is poor, when the dust more, should be appropriate to shorten
the replacement cycle. Oil filters, oil separators are designed fine

Differential pressure switch can be detected by the pressure difference across the
filter automatically determine the filter is clogged, as the filter is clogged,

Should be timely replacement filters and separators. Second, check the oil regulator
 is normal, if necessary, may be appropriate to increase the amount of fuel injection.

When the amount of fuel injection equipment factory adjusted, should not change
under normal circumstances.

③ oil stop valve is not working properly. Oil stop valves are generally two two-way
normally closed solenoid valve, starting to open

When stopping off to avoid shutdown of oil and gas is injected into the barrel of oil continues
to head, and ejected from the intake port. If the component failure,

Host rapid warming due to lack of oil, will cause serious screw assembly burned.

④ thermal control valve operation failure. Thermal control valve is mounted on the front of
the oil cooler, its role is to maintain the head exhaust temperature

The pressure above the dew point. It works just machines due to lower oil temperature,
thermal control valve branch opened, the main circuit is closed,

Lubricating oil cooler without directly injected into the nose; when the temperature rose to 67
℃ or more, thermal control valve is gradually closed simultaneously from the cooling oil

And tributary flows; increased to 70 ℃ above, the valve is fully closed, then all through the
lubricating oil cooler and then into the nose to

The maximum degree of the lubricating oil is cooled. If the thermal control valve fails, the
lubricant may not go directly to the machine via a cooler

Head, so that the oil can not be reduced, resulting in over-temperature. The main reason for
their failure, one the size of two thermal springs on the spool

After changing the spring constant fatigue, can not change with temperature in normal
operation; second valve wear, spool stuck or action is not in place

And not close properly. Can be repaired or replaced under the circumstances.

⑤ lubricant specifications incorrect or poor quality. Screw machine lubricants generally have
strict requirements and can not substitute,

Should be based on the requirements of the device owner's manual for the Huai

2. The cooling system

Screw air compressor cooling methods are water-cooled and air-cooled two,
according to the following steps to check.
 ① Check whether the oil cooler is working properly. For water-cooled models, you
can check the temperature difference between import and export pipes, normal

The case should be 5 an 8 ℃, less than 5 ℃ may have fouling or clogging, will affect
the heat transfer efficiency of the cooler and made

A poor heat dissipation, this time after the heat exchanger can be removed for
cleaning.

② Check the cooling water temperature is too high population, pressure and flow is
normal, check for air-cooled models environment

The temperature is too high. Cooling water inlet temperature should generally not
exceed 35 ℃, the water pressure between 0.15 and an 0.3Mpa Flow

Shall be not less than 90% of the specified traffic. The ambient temperature should
not exceed 28 ℃. If you reach the above requirements by installing

Cooling towers, improve indoor ventilation, increase floor space and other solutions.
Also check if the cooling fan is working properly.

If a fault should repair or replacement

3. The air suction, scheduling and control of pipeline components

Action will make mistakes such elements compressor malfunction, can cause
overtemperature fault. According to the following steps to check.

① Check the air filter is clogged. Check the pressure switch can be an alarm signal
or replacement basis.

② Check whether the pressure is too high. System pressure is generally set at the
factory have been adjusted, if it proves necessary adjustments should be based on
equipment

Nameplate

Given nominal gas pressure prevail. If the adjustment is too high, due to the
machine's load increases, will lead to over-temperature phenomena.

③ Check whether the intake valve is working properly. As the pipe network have
greater volatility in gas consumption, the intake valve capacity control valve controlled
by

Made its action to adjust the amount of suction and achieve no-load or load running
through the solenoid valve, so as to achieve energy-saving purposes if the

Said component failure, the host may not be adjusted and has been in a no-load (no
suction) or loading state. As has been in Canada

Load state, overtemperature phenomenon may occur. Also occurs when Additionally,
the pipe network in gas consumption is always greater than the compressor gas
production capacity

Not unload phenomenon, then the problem can only be solved by increasing the air
compressor station gas production capacity