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FDP - EV Training Program

EV Training Course Content by Cranes Varsity

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Krishna Gondkar
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12 views2 pages

FDP - EV Training Program

EV Training Course Content by Cranes Varsity

Uploaded by

Krishna Gondkar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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EV Training Program

Duration – 6 Days.
Objectives Pre-requisites
 Understand high voltage systems, EV charging  Basic knowledge of electricity and circuits.
equipment, and safety procedures.  Familiarity with automotive components.
 Diagnose and troubleshoot electrical and vehicle  Ability to read wiring diagrams.
network issues.
 Use tools like DMMs and oscilloscopes effectively for
Take away
inspection and repair.  Skills to work safely with high-voltage EV
systems.
Tools & Platforms  Ability to identify, test, and troubleshoot
 Digital Multi-Meters (DMM) & Specialty Meters electrical and network issues.
 Digital Storage Oscilloscopes (DSO)  Practical experience using industry-standard
 Fluke Training Resources & Manufacturer Procedures diagnostic tools.

Day 1  Thermal Management System


High Voltage Familiarization  P/S System (Power Steering)
1. Electrical Review  Air Compressor System
 Series Circuits  HV System Distribution Compartment
 Electrical Terms  Low Voltage System
 Parallel Circuits  MSD (Manual Service Disconnect)
 Circuit Components  Electric Drive System
 Circuit Malfunctions  Activity: Bus Walk-Around
 Voltage Drop
Day 2
2. High Voltage Dangers 5. Electric Safety Systems
 Electrocution  12V Battery
 Orange Wires (High Voltage Identification)  High Voltage Interlock Loop (HVIL)
 Other Electrical Dangers  Service Disconnects
 Manufacturer Procedures / Information  Manufacturer Procedures / Information

3. Personal Protection Equipment (PPE) 6. Digital Multi-Meters (DMM)


 Importance of Brain Awareness in Safety  Choosing the Right DMM
 Gloves, Shoes, Face Shield  CAT III Meter and Leads
 Inspecting PPE: Date, Chemical Damage,  Verify / Use / Verify Procedure
Cuts/Abrasions, Leaks  One-Hand Rule for Safety
 Manufacturer Procedures / Information  Specialty DMMs
 Activity: PPE Inventory  Fluke Training Website

4. High Voltage School Bus Systems 7. Safe-Down Procedure for Electric Bus (30 min)
 Factory Training Overview  Is the HV Battery Ever Fully Safe?
 Battery Packs  What to Do, When, and How
 Motor / Generator  First Responders’ Guidelines
 Inverter  Manufacturer Procedures / Information

Day 3
Electric Vehicle Supply Equipment and Electric
Vehicle Charging Systems
Topics:
 Basic Electric Vehicle Supply Equipment
(EVSE) system operation
 Requirements for charger installation
 Charger types and charge levels
 AC and DC charging
 Common EVSE charge cable connectors

Day 4
 Calculating charge rate and time
 Factors affecting charge rate
 Proximity Pilot circuit operation
 Control Pilot circuit operation
 Circuit inspection and testing using digital
multimeters and digital storage oscilloscopes
 Vehicle on-board chargers
 Diagnosing “no-charge” concerns

Day 5
Electrical System Diagnosis
Topics:
 Use of meters in troubleshooting electrical
circuits
 Basic schematic symbol reading
 Series and parallel circuit theory
 Voltage drops techniques
 Electric circuit problem solving
 Sensor and actuator circuits
 Circuit component analysis

Day 6
Vehicle Network Communication- Operation and
Diagnosis
Topics:
 Purpose of networks in vehicles
 Local Interconnect Network (LIN) operation
 Controller Area Network (CAN) operation
 Flex Ray operation
 Ethernet operation
 Network speeds and common uses
 Testing networks with digital multi-meters
 Obtaining waveforms with oscilloscopes
 Common network malfunctions
 Diagnosing networks using DMM’s and
oscilloscopes
 Diagnosing network faults using electrical
wiring diagrams
 Network repair procedures

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