Internship Report
On
Polymer Manufacturing: Laboratory Preparation of Polyester
Submitted by: [Your Name]
Institution: [Your College/University]
Industry Partner: Prakash Chemicals International Pvt. Ltd. (PCIPL)
Duration: [Date – Date]
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Certificate
This is to certify that [Your Name] has successfully completed internship training in the area of
Polymer Manufacturing with special focus on Polyester Preparation at Prakash Chemicals
International Pvt. Ltd. (PCIPL) during the period [Date – Date].
(Signature & Stamp)
Industry Guide / Faculty Guide
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Acknowledgement
I sincerely thank my guide [Name], the staff of Prakash Chemicals International Pvt. Ltd., and my
faculty mentors for their constant support and guidance during this internship. I also express
gratitude to my fellow interns and colleagues for their cooperation.
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Overview
Prakash Chemicals International Private Ltd (PCIPL) offers comprehensive chemical distribution
and manufacturing solutions to an array of industry verticals across the globe.
We leverage our decades of experience in the industry, combined with unrivalled technical and
marketing know-how, to deliver value across the supply chain. Our first-hand understanding of the
industry helps us customize our solutions to perfectly cater to customer needs. Not surprisingly, we
are at the leading edge of innovation and excellence.
Our India operations focus on centralized procurement, contract manufacturing, R&D;, and supply
chain management. This end-to-end capability translates into efficient and cost-effective solutions.
Today, we are one of India’s leading players in export of bulk, specialty, and performance
chemicals.
PCIPL is part of the Prakash Group, a prestigious business house established over 70 years ago,
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with interests in varied industries such as chemicals, polymers, software, stationery and telecom.
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Abstract
This report presents the internship experience in polymer manufacturing with a focus on polyester
synthesis. Polyester, a widely used synthetic polymer, is formed through a condensation
polymerization reaction between a diacid and a diol. The report covers the chemical principles,
experimental setup, laboratory procedure, and industrial relevance of polyester production. It also
highlights key learning outcomes, including polymerization control, safety practices, and the
significance of polymers in modern industries.
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Introduction
Polymers are large macromolecules formed by repeating structural units called monomers. They
play a crucial role in textiles, plastics, packaging, construction, and biomedical fields. This
internship provided exposure to polymer synthesis techniques, particularly the preparation of
polyesters in a controlled laboratory environment.
About Polyester
Polyester is a synthetic polymer obtained by the condensation reaction between a diacid
(terephthalic acid or phthalic acid) and a diol (ethylene glycol, glycerol, etc.). It is widely used in
fibers, textiles, PET bottles, films, coatings, and engineering plastics.
Laboratory Preparation of Polyester
Raw Materials:
- Phthalic Anhydride / Terephthalic Acid
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- Ethylene Glycol / Glycerol
- Catalyst: Sulfuric acid
Procedure:
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1. Add phthalic anhydride and ethylene glycol into a flask.
2. Add 2–3 drops of concentrated H2SO4 as catalyst.
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3. Heat at 160–180°C under reflux for 1–2 hours.
4. Water byproduct is collected in condenser.
5. Polyester resin is obtained as viscous solid.
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Equipment Used
- Round-bottom flask
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- Condenser
- Heating mantle / oil bath
- Magnetic stirrer
- Beakers and funnels
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Observations & Results
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- Reaction mixture turned from liquid to viscous mass.
- Water droplets seen in condenser.
- Polyester obtained as transparent, brittle solid after cooling.
Applications of Polyester
- Textile fibers
- PET bottles
- Films and sheets
- Paints and coatings
- Electrical insulation
Internship Learning Outcomes
- Understood condensation polymerization
- Learned lab-scale handling of reactors
- Observed process parameters effect
- Gained safety awareness
Conclusion
The internship provided valuable exposure to polymer chemistry and the practical steps involved in
polyester synthesis. The lab-scale preparation reflected the industrial process on a smaller scale,
highlighting the significance of process parameters, catalyst choice, and safety measures. This
experience strengthened my knowledge of polymer technology and its wide applications.
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