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Manual Monitoring Module PMU-01

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0% found this document useful (0 votes)
15 views43 pages

Manual Monitoring Module PMU-01

Uploaded by

wongsuwan.punya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Zhongtian Broadband Technology Co., Ltd.

Monitoring Module SMU-01

Product Manual
Version: V1.0

Zhongtian Broadband Technology Co.ltd. 2023-03-14


Zhongtian Broadband Technology Co., Ltd.
Contents
CHAPTER 1 OVERVIEW .................................................................................................................................................2

1.1 Appearance ..................................................................................................................................................... 2


1.2 Main functions ................................................................................................................................................2
1.2.1 communication with the host computer ..............................................................................................2
1.2.2 Telemetry, remote signaling, remote control ...................................................................................... 3
1.2.3 Set the alarm type of dry contacts .......................................................................................................3

CHAPTER 2 WIRING .......................................................................................................................................................4

2.1 Connecting signal line terminals ....................................................................................................................4


2.2 Connecting dry contact ...................................................................................................................................6
2.3 Ethernet and 485 communication interface ................................................................................................... 7

CHAPTER 3 INSTRUCTIONS FOR USE ..................................................................................................................... 8

3.1 Operation panel .............................................................................................................................................. 8


3.2 Introduction to display screens .................................................................................................................... 10
3.2.1 System information screen ................................................................................................................10
3.2.2 Main menu screen ............................................................................................................................. 11
3.2.3 Operation information screen ........................................................................................................... 12
3.2.4 Parameter setting screen ....................................................................................................................12
3.2.5 Control output screen ........................................................................................................................ 13
3.3 Checking the main information of the system ............................................................................................. 13
3.4 Checking the information of rectifier/DC module .......................................................................................15
3.5 Checking the alarm information .................................................................................................................. 16
3.5.1 Checking the current alarm ............................................................................................................... 16
3.5.2 Checking historical alarms ................................................................................................................19
3.6 Control system ..............................................................................................................................................19
3.7 Setting parameters ........................................................................................................................................ 21
3.7.1 Setting alarm parameters ...................................................................................................................21
3.7.2 Setting battery parameters .................................................................................................................25
3.7.3 Setting DC parameters ...................................................................................................................... 33
3.7.4 Setting system parameters .................................................................................................................34
3.8 Quick setting ................................................................................................................................................ 35

CHAPTER 4 WEB OPERATION .................................................................................................................................. 36

4.1 Connection preparations ...................................................................................................................... 36


4.2 Status ............................................................................................................................................................ 37
4.2.1 Operation information .......................................................................................................................37
4.2.2 Rectifier module information ............................................................................................................38
4.2.3 PV module information .....................................................................................................................38
4.2.4 Historical faults ................................................................................................................................. 39
4.3 Settings ......................................................................................................................................................... 39
4.3.1 AC/DC ............................................................................................................................................... 39
4.3.2 Battery management ..........................................................................................................................40
4.3.3 Alarm level ........................................................................................................................................ 40
4.3.4 Energy saving .................................................................................................................................... 41
4.3.5 System ............................................................................................................................................... 41
4.4 About Page ................................................................................................................................................... 42

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Chapter 1 Overview
This chapter introduces the appearance and main functions of the SMU monitoring module.

1.1 Appearance

The appearance of the monitoring module is shown in Figure 1-1

Figure 1-1 Appearance of the Monitoring Module

1.2 Main functions

1.2.1 communication with the host computer

The monitoring module provides RS485/Ethernet interfaces and 6 groups of alarm dry contact
to communicate with the host computer. At the same time, it supports the direct access mode of web
pages.

Dry contact output mode

The monitoring module provides six groups of alarm dry contact output, and each group is
divided into normally open/normally closed contacts. Before the alarm event occurs, each dry
contact is configured in advance, and different dry contacts are respectively corresponding to a
certain alarm type or a group of alarm type groups formed by logical relationship. In this way, once
this alarm event or a set of alarm events meeting the logical relationship occurs, the dry contact will
act and send an alarm to the outside world.
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If the user has other intelligent monitoring, the alarm dry contact can be connected to the
interface of its intelligent monitoring equipment, and the dry contact network can be conveniently
established to complete the level isolation transmission of fault signals.

1.2.2 Telemetry, remote signaling, remote control

In RS485 or Ethernet communication mode, the backstage host can realize telemetry, remote
signaling, remote control functions for the power supply system through the monitoring module.

Telemetry function: the backstage host can obtain the real-time analog quantity of the system
through the monitoring module.

Remote signaling function: the background host can obtain the real-time switching value of the
system through the monitoring module.

Remote control function: the backstage host can realize five functions: module on/off, system
EC/FC conversion, system control mode switching, alarm silencing, and battery test start/stop.

1.2.3 Set the alarm type of dry contacts

1. By setting the "associated relay" parameter of the alarm type, a certain alarm type can be
associated with a dry contact. Once this alarm event occurs, the corresponding dry contact will
act and send an alarm to the outside world. When leaving the factory, all six pairs of alarm output
dry contacts have default alarm types.

2. The monitoring module has the function of programmable logic controller (PLC), and the alarm
types corresponding to the six dry contacts of the monitoring module can be flexibly set by the
computer. The PLC setting of each dry contact includes three input alarms and two relationship
markers, that is, the serial numbers of the three alarm types and their logical relationships need to
be set, and the logical relationships include AND, OR and NOT.

The PLC function can be set to be off. If the PLC function and the associated relay setting
mode are effective at the same time, when the alarm type occurs under either setting mode, the
corresponding dry contacts will act and send an alarm to the outside world.

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Chapter 2 Wiring

This chapter describes the wiring instructions of the monitoring module.

2.1 Connecting signal line terminals

The distribution of each signal line terminal is shown in Figure 2-1.

Figure 2-1 Schematic diagram of PCB terminal of monitoring module

See Table 2-1 for the terminal definition and wiring description of monitoring module. Users
can connect signal lines according to Table 2-2.

Table 2-2 Terminal definition and wiring description of monitoring module


Terminal No. J8
PIN Definition Function
1 BFA2 Fuse voltage of battery pack 2
2 BFA1 Fuse voltage of battery pack 1
3 FA2 Fuse voltage of load 2
4 FA1 Fuse voltage of load 1
Terminal No. J7
PIN Definition Function
1 NC
2 DI_COM Digital input common port
3 DI_INPUT6+ Digital input 6
4 DI_INPUT5+ Digital input 5
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5 DI_INPUT4+ Digital input 4
6 DI_INPUT3+ Digital input 3
7 DI_INPUT2+ Digital input 2
8 DI_INPUT1+ Digital input 1
Terminal No. J4
PIN Definition Function
1 PS_BAT- Battery bus negative
2 PS_BAT- Battery bus negative
3 PS_BAT+ Battery bus positive
4 PS_BAT+ Battery bus positive
5 PS_BUS- Bus negative
6 PS_BUS- Bus negative
7 PS_BUS+ Bus positive
8 PS_BUS+ Bus positive
Terminal No. J3
PIN Definition Function
DO_OUT6- custom
1.2
DO_OUT6+
DO_OUT5- custom
3.4
DO_OUT5+
DO_OUT4- custom
5.6
DO_OUT4+
DO_OUT3- custom
7.8
DO_OUT3+
DO_OUT2- custom
9.10
DO_OUT2+
DO_OUT1- custom
11.12
DO_OUT1+
Terminal No. S5
PIN Definition Function
1 SPD- DC negative
2 SPD+ DC positive
Terminal No. S4
PIN Definition Function
1 AC_SPD- AC input negative
2 AC_SPD+ AC input positive
Terminal No. S2
PIN Definition Function
1 TEMP_PS Temperature sampling power supply
2 TEMP1 Temperature signal 1
Terminal No. S3
PIN Definition Function
1 TEMP_PS Temperature sampling power supply
2 TEMP2 Temperature signal 2
Terminal No. CON4
PIN Definition Function
1 RS485_5A RS485_5A
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2 RS485_5B RS485_5B
3 DGND 485_GND
Terminal No. CON1
PIN Definition Function
1 LVD1+ LVD1+
2 LVD1- LVD1-
3 LVD2+ LVD2+
4 LVD2- LVD2-
Terminal No. J5
PIN Definition Function
1 LOAD_SH+ Load current sampling positive
2 LOAD_SH- Load current sampling negative
3 BAT1_SH+ Battery pack 1 current sampling positive
4 BAT1_SH- Battery pack 1 current sampling negative
5 BAT2_SH+ Battery pack 2 current sampling positive
6 BAT2_SH- Battery pack 2 current sampling negative
Terminal No. J6
PIN Definition Function
1 REF_CAL Reference source correction
2 V_REF_IB Current reference
3 V_REF Voltage reference
Terminal No. S1
PIN Definition Function
1 CAN1_H CAN1_H
2 CAN1_L CAN1_L
Terminal No. S9
PIN Definition Function
1 CAN2_H CAN2_H
2 CAN2_L CAN2_L

2.2 Connecting dry contact

The monitoring module can provide users with 12 alarm dry contacts, namely S6 ~ S22
terminals, as shown in Figure 2-2.

Figure 2-2 Schematic diagram of dry contact terminal

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See Table 2-3 for the function description of dry contact.


Table 2-3 Dry contact functions

S6 Input alarm dry contact 1


S7 Input alarm dry contact 2
S8 Input alarm dry contact 3
S10 Input alarm dry contact 4
S11 Input alarm dry contact 5
S12 Input alarm dry contact 6
S20 485 communication port Pin 1 is RS485_5B and Pin 2 is RS485_5A.
S13 485 communication port Pin 1 is RS485_5B and Pin 2 is RS485_5A.
S14 Output alarm dry contact 1
S15 Output alarm dry contact 2
S16 Output alarm dry contact 3
S17 Output alarm dry contact 4
S18 Output alarm dry contact 5
S19 Output alarm dry contact 6
S21 Battery temperature sampling port
S22 Ambient temperature sampling port

Note: The above is the factory default value of the monitoring module, and the dry contact
setting can be changed through the monitoring module.

2.3 Ethernet and 485 communication interface

The monitoring module panel can provide users with an Ethernet interface and two 485
communication interfaces, as shown in Figure 2-3.

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The wiring method is as follows:


Table 2-4 Connection Sequence of Ethernet Port
1. Ethernet port
No. 1 2 3 4 5 6 7 8
Definition TX+ TX- RX+ / / RX- / /

Table 2-5 Connection Sequence of 485 Communication Port


2. RS485 communication port
No. 1 2 3 4 5 6 7 8
RS485_ RS485_4 RS485_1 RS485_1
Definition DGND DGND DGND DGND
4B A B A

Chapter 3 Instructions For Use

This chapter will briefly explain the functions of the panel indicator light and operation keys of
the monitoring module. The contents of main display screens, access ways, system control,
information query and parameter setting are introduced in detail.
After the monitoring module is powered on, the module is initialized internally. The default
language is English, and the user can do nothing. After the initialization is completed, the first
screen of the system information screen is displayed.

3.1 Operation panel

There is a backlight LCD screen, function operation keys, indicator lights and positioning pins
on the front panel of the monitoring module, as shown in Figure 3-1.

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Figure 3-1 Front panel of monitoring module


See Table 3-1 for the description of the indicator light on the front panel of the monitoring
module.
Table 3-1 Indicator light of monitoring module

Normal Abnormal
Indicating sign Colour Abnormal causes
conditions conditions

Operation indicator
Green On Off Without working power supply
light
Alarm indicator light Yellow Off On There is a general alarm.
Emergency alarm There is a serious alarm in the power
Red Off On
indicator light system.

The monitoring module adopts 128×64 LCD display unit with four function operation keys,
and the interface has Chinese/English selection (8×7 Chinese characters can be displayed), so the
user interface is simple and effective. The monitoring module panel is easy to be removed and
replaced.
Note: All parameter settings in monitoring are set with decimal places, single digits and ten
digits as follows.
When setting parameters, press the Enter key to initially hover the cursor over the decimal
places. Press the Enter key twice continuously and quickly to set the parameters in one place, and
then press it twice continuously to set the parameters in a higher place.
Table 3-2 Description of operation keys of monitoring module
Key
Key name Functions
identification
ESC Return key Return to the previous menu
"Next Menu" or "Confirm" operation. When modifying or inputting
ENT Enter
parameters, press ENT key to enter the editing state. After any setting
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Key
Key name Functions
identification
is modified, you need to press the "ENT" key to confirm it before it
takes effect.
Press the page up or down key to browse another page of the horizontal
▲ Page up menu interface; when the value of the interface option is a character
string, press the page up or down key to change its selected value. On
the first screen of the system information screen, press the page up key
▼ Page down to enter the current alarm interface, and press the page up key to enter
the history alarm interface.

3.2 Introduction to display screens

The following display screens will be mentioned many times in this chapter, and this section
will describe their display contents and access ways respectively.

3.2.1 System information screen

After the monitoring module is powered on, the default language is Chinese, and the user can
do nothing. Then the module is initialized internally. After the initialization is completed, the first
screen of the system information screen will be displayed.
The system information screen displays the main information of the system. The first screen of
the system information screen is as shown in Figure 3-2.

Figure 3-2 The first screen of system information screen

1. The first screen of the system information screen will be displayed after the monitoring module is
powered on and initialized.
2. Under the main menu display screen, press the Return key to return to the first screen of the
system information screen step by step.

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3. The English version of the first screen of the system information screen shows the following
contents:
(1)FCharge displays the floating charge voltage.
(2)LoadCurr displays the load current.
(3)BattCurr indicates the battery charging current if it is positive, and it indicates the battery
discharging current if it is negative.
(4)ACinput displays the AC input voltage.
(5)Manual indicates that the current mode is manual mode, and if it is Auto, it indicates that the
current mode is automatic mode.
(6)ECO displays the current battery remaining capacity, which is displayed as a percentage.
(7) The current date and time are displayed at 02: 23: 37, and the date and time are displayed
alternately every 2 seconds.

3.2.2 Main menu screen

The main menu is the highest menu of the monitoring module, and all system settings, controls,
rectifier module information/DC module information and alarm information are inquired through
the submenus under the main menu. The main menu is shown in the figure below.

Figure 3-3 Main menu screen

1. Press the Enter key in the first screen of the system information screen to enter the main menu
screen.
2. Press the Return key in any submenu screen of the main menu to return to the main menu screen
step by step.

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3.2.3 Operation information screen

The operation information screen is a first-level sub-menu screen under the main menu, and
there are several sub-menu screens below it. It mainly displays the current alarm, historical alarm
information and rectifier module information/DC module information. The operation information
screen is shown in the figure below.

Figure 3-4 Operation information screen

1. Press the up and down keys in the main menu screen to select the "Operation Information"
submenu, and press the Enter key to confirm to enter the operation information screen.
2. Press the Return key in any sub-menu screen of the operation information menu to return to the
operation information screen step by step.

3.2.4 Parameter setting screen

The operation information screen is a first-level sub-menu screen under the main menu, and there are several sub-menu

screens below it. It mainly displays the current alarm, historical alarm information, rectifier module information and DC

module information of the system. The operation information screen is shown in the figure below.

Figure 3-5 Parameter setting screen

1. Press the up and down keys in the main menu screen to select the "parameter setting" submenu,
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and press the Enter key to confirm, which will enter the parameter setting screen.
2. Press the Return key in any sub-menu screen of the parameter setting menu to return to the
parameter setting screen step by step.

3.2.5 Control output screen

The control output screen is the first-level submenu screen under the main menu. It is mainly
used for the operator to control the system in real time. The control output screen is shown in the
figure below.

Figure 3-6 Control output screen

1. Press the up and down keys in the main menu screen to select the "Control Output" submenu, and
press the Enter key to confirm.

3.3 Checking the main information of the system

DC, system status, battery status and energy management information

In any screen of the system information screen, press the Return key continuously until you
return to the first screen of the system information screen. DC voltage and current, system status,
battery status and energy management information are all on the first screen of the system
information screen, as shown in the following figure.

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Figure 3-7 The first screen of system information screen

The date and time are displayed alternately every 2 seconds. Energy management modes
include Auto and Manual. ECO shows battery remaining.
Capacity, the remaining battery capacity is displayed as a percentage.

Current alarm information

Press the key on the first screen of the system information screen to view the current alarm
information, as shown in the figure below.

Figure 3-8 Alarm information screen

Historical alarm information

Press the key on the first screen of the system information screen to view the historical alarm
information, as shown in the figure below.

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Press the key in the historical alarm information screen to view all historical alarm
information.

System temperature information

In the monitoring main screen, if the temperature sensor is connected, the temperature
information as shown in the following figure will be displayed, and if the temperature sensor is not
connected, the temperature will not be displayed.

Figure 3-9 Temperature information display

If the temperature sensor is not connected or the measurement is wrong, the temperature will
not be displayed. The temperature display is displayed at intervals of 2S along with the system time.

3.4 Checking the information of rectifier/DC module

 Note: If the monitoring module does not detect the rectifier/DC module, the information of the
rectifier/DC module cannot be consulted.

The information of rectifier/DC module includes serial number of rectifier/DC module, output
voltage, output current, current limit point, AC input voltage, temperature, PFC working voltage,
etc. of each rectifier/DC module.
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In the operation information screen shown in Figure 3-4, press the up and down keys to select
the "Module Information" submenu, and press the Enter key to enter the information screen of
rectifier/DC module, as shown in the following figure.

Figure 3-10 Rectifier module information screen

All information of each rectifier/DC module is displayed in two screens. Press the up and
down keys to change the screen. Press the Enter key to check the information of other rectifier/DC
modules.

The monitoring module displays the inserted module information, and if the module has no
communication from beginning to end, the monitoring does not display the module information.

3.5 Checking the alarm information

Users can check the current alarm records and historical alarm records on the display screen of
the monitoring module, and the following methods are introduced respectively.

3.5.1 Checking the current alarm

If a new alarm appears in the system, you can refer to the detailed information of all current

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alarms in the system in the following steps.

In the operation information screen shown in Figure 3-4, press the up and down keys to select
the "Current Alarm" submenu, and press the Enter key to enter the current alarm information
screen.

1. If there is no alarm at present, you cannot enter the alarm prompt. If there was an alarm before,
after entering the current alarm information screen, the alarm will disappear and "There is no
alarm in the system at present" will be displayed.
2. When there is an alarm in the system, it will be displayed as shown in the figure below.

Figure 3-11 Current alarm information screen

The above figure includes the alarm sequence number/alarm total number, alarm name and
occurrence time. The alarm sequence is sorted according to the occurrence time, and the last alarm
is displayed in the first article. Press the up and down keys to browse all the current alarm
information.
Table 3-3 The current alarm that may appear in the monitoring module
No. Alarm type Alarm name Alarm description
1 Module AC power failure
2 Module over-temperature
3 Module failure
4 Module protection
5 Module alarm Module fan failure
6 Module power limit
7 Module communication outage
8 Multi-module alarm
9 Module loss
1 SPD failure Digital 1 alarm
2 Digital alarm
AC alarm
3 AC overvoltage
4 AC undervoltage
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No. Alarm type Alarm name Alarm description
5 AC phase loss
6 AC blackout
1 DC overvoltage
2 DC undervoltage
3 DC voltage drop
4 Battery over-temperature
5 High battery temperature
6 Low battery temperature
7 High ambient temperature
8 Low ambient temperature
Temperature sensor 1
9
disconnection
Temperature sensor 2
10
disconnection
11 Temperature sensor 1 fault
12 Temperature sensor 2 fault
13 Load power-off
14 Battery protection
DC alarm
15 Load branch 1 disconnected
16 Load branch 2 disconnected
17 Load branch 3 disconnected
18 Load branch 4 disconnected
19 Load branch 5 disconnected
20 Load branch 6 disconnected
21 Load branch 7 disconnected
22 Load branch 8 disconnected
23 Load branch 9 disconnected
Load auxiliary branch
24
disconnected
25 Battery branch 1 disconnected
26 Battery branch 2 disconnected
27 Battery branch 3 disconnected
28 Battery branch 4 disconnected
29 Battery 1 overcurrent
1 Battery non-FC state
2 Battery discharge
3 Battery System current imbalance
4 management Abnormal battery test
5 status alarm Abnormal quick test
6 Energy-saving state operation
7 Energy-saving fault

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No. Alarm type Alarm name Alarm description
1 Monitoring module failure
2 Monitoring Manual module management
3 self-checking Abnormal output voltage
4 alarm System maintenance time out
5 Alarm blocking

3.5.2 Checking historical alarms

1.In the operation information screen shown in Figure 3-4, press the up and down keys to select the
"Historical Alarm" submenu, and press the Enter key to enter the historical alarm information
screen.
1) If there is no historical alarm in the system, you cannot enter the lower menu.
2) When there is an alarm in the system, it will be displayed as shown in the figure below.

Figure 3-12 Historical alarm information screen

As shown in Figure 3-12, the first line shows the alarm sequence number/total number of
alarms, followed by the alarm occurrence time and end time, and the bottom is specific alarm types.
1. Press the up and down keys to browse the rest of the historical alarms.
2. Press the Return key repeatedly in any historical alarm information screen to return to the main
menu step by step until the first screen of the system information screen.

3.6 Control system

 Note:Be careful that a battery power-off operation may cause a load power-off accident.

1. Change the "management mode" from "automatic" to "manual" in the battery basic parameter
setting screen shown in Figure 3-17, and press the Enter key to confirm.PASSWORD :100000
2. Press the up and down keys in the main menu screen and select the "Control Output" option to

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enter the control output screen.

Figure 3-13 Control output screen

3. Press the up and down keys to select the control to be carried out, and then press the Enter key to
confirm. If control is allowed, press the Enter key to set the current parameters. After the
parameter setting is completed, press the Enter key again to take effect. Press the Return key to
exit without saving the currently set parameters. Each control content is introduced below.
1) Start-up: including uniform charging, floating charging and testing. When this item is selected,
pressing the up and down keys will cycle through the three options. When there is an AC
power failure alarm or the bus voltage is too low, the system does not execute the command
of equalizing charge and battery test.
2) Battery: including battery power-on and power-off. The current system does not support
battery power-on and power-off operation for the time being.
3) Load: including power-on and power-off of the load. The current system does not support load
power-on and power-off operation for the time being.
4) Module voltage regulation: the control range is 42V ~ 58V. If the set voltage exceeds the
module voltage control range, the system will not execute the module voltage regulation
command.
5) Module current limiting: the control range is 0.1 ~ 1.21.
module voltage regulation operation method is as follows:
1) First, ensure that the battery management mode is manual (the module voltage can be
adjusted only in manual mode).
2) Press the Enter key in the control output screen to bring up the cursor, and then press the
up and down keys to adjust the cursor to the column of module voltage.
3) Press the Enter key to enter the module voltage setting (the current cursor hovers over
the decimal place of the module voltage, and the single-digit and ten-digit voltages can
be set by pressing the Enter key twice continuously and quickly), and then press the
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Enter key to save the current setting after the setting is completed.
4. Change the "management mode" from "manual" to "automatic" in the battery basic parameter
setting screen shown in Figure 3-17. After the change is completed, press the return key to return
to the system information screen step by step.

3.7 Setting parameters

Power system parameters are divided into seven categories, including alarm parameters, AC
parameters, DC parameters, battery parameters, system parameters, communication parameters and
quick setting. In actual use, users need to set the battery capacity according to the actual situation of
the battery configured in the system, and it is recommended to keep the factory settings for other
parameters. The following respectively introduces the setting methods of various parameters.

3.7.1 Setting alarm parameters

In the parameter setting screen, press the up and down keys to select the "Alarm Parameter"
option, and press the Enter key to enter the alarm parameter setting screen, as shown in the
following figure.

Figure 3-14 Alarm parameter setting screen


Alarm parameters are divided into three sub-menus, the contents of which are introduced
below.

Setting the alarm level

In the alarm parameter setting screen, press the up and down keys to select the "alarm level"
option, and press the Enter key to enter the alarm level setting screen, as shown in the following
figure.
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Figure 3-15 Alarm level setting screen


After entering the alarm level setting screen, press the key to select the system type that needs
to set the alarm level, which includes battery system, battery management, rectifier module, etc.
After entering the corresponding system, press the key until the cursor is selected to Level,
then press the key to select the alarm item that needs to be set at present, and press the Enter key to
select the alarm level, which is divided into three items, namely None (no alarm), Waring (general
alarm) and Critical (serious alarm). After setting, the system will automatically save the setting
parameters.
The monitoring module divides the alarm types into three levels: serious alarm, general alarm
and no alarm.
Serious alarm: After this type of alarm occurs, it will seriously affect the performance of the
power system. No matter when it occurs, users are required to take immediate measures to deal with
it.
General alarm: after this type of alarm occurs, the power supply system can temporarily
maintain normal DC output. If it occurs during the duty time, measures should be taken
immediately to deal with it. If it does not occur during the duty time, it should be dealt with at the
beginning of the duty time. The power supply system only lights the alarm indicator.
No alarm: After this kind of alarm occurs, no sound and light indication will be generated.
The alarms in the monitoring module and their default settings are shown in the table below.
Table 3-4 Alarm name and default setting of monitoring module
Alarm Associate Correlation
No. Alarm name Alarm description
level d relay parameter
Emergenc
1 SPD failure There is failure in SPD circuit. N/A
y

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Alarm Associate Correlation
No. Alarm name Alarm description
level d relay parameter
The alarm name is defined by the user
himself, with a maximum of 10
characters. In this system, there are 8
Custom switch
2 branches to customize the alarm. Among None N/A
value
them, the first self-defined switch value
has been set to " SPD failure", and the
other 7 branches can be set by users.
The AC input voltage is greater than the Emergenc Overvoltage
3 AC overvoltage N/A
AC overvoltage alarm value. y alarm
AC The AC input voltage is less than the AC Emergenc Undervoltage
4 N/A
undervoltage undervoltage alarm value. y alarm
The AC input voltage of all rectifier
5 AC blackout Critical 1
modules is less than 80V.
The DC output voltage is greater than the Emergenc Overvoltage
6 DC overvoltage 2
DC overvoltage alarm value. y alarm
DC The DC output voltage is less than the DC Emergenc Undervoltage
7 2
undervoltage undervoltage alarm value. y alarm
DC voltage The DC output voltage is less than the Low pressure
8 Waring N/A
drop low-voltage alarm value. alarm
Battery
The battery temperature is greater than the Over-temperatur
9 over-temperatur Critical N/A
over-temperature alarm value. e alarm point
e
High
High battery The battery temperature is greater than the
10 Waring N/A temperature
temperature high temperature alarm value.
alarm point
Low battery The battery temperature is less than the Low temperature
11 Waring N/A
temperature low temperature alarm value. alarm point
High
High ambient The ambient temperature is higher than
12 Waring N/A temperature
temperature the set alarm point.
alarm point
Low ambient The ambient temperature is lower than the Low temperature
13 Waring N/A
temperature alarm point. alarm point
Temperature
A temperature sensor 1 is provided, but Emergenc
14 sensor 1 N/A
no sensor is connected. y
disconnection
Temperature
A temperature sensor 2 is provided, but Emergenc
15 sensor 2 N/A
no sensor is connected. y
disconnection
Temperature The temperature sensor 1 measured an Emergenc
16 N/A
sensor 1 fault unreasonable temperature. y
Temperature The temperature sensor 2 measures an Emergenc
17 N/A
sensor 2 fault unreasonable temperature. y
Load disengagement or manual control of Emergenc Load power-off
18 Load power-off 5
load power-off. y permission
Battery
Battery Battery detachment or manual control of Emergenc
19 4 protection
protection battery protection y
permission
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Alarm Associate Correlation
No. Alarm name Alarm description
level d relay parameter
Load branch 1
Overload, short circuit, manual cut-off or Emergenc
20 ~9 N/A
alarm circuit failure y
disconnection
Load auxiliary
Emergenc
21 branch circuit Last branch failure N/A
y
disconnection
Battery branch
Overload, short circuit, manual cut-off or Emergenc
22 1~4 N/A
alarm circuit failure y
disconnection
The charge current of that battery pack 1
Battery 1 Overcurrent
23 is greater than the set value of the charge Waring N/A
overcurrent point
overcurrent point.
The charge current of that battery pack 2
Battery 2 Overcurrent
24 is greater than the set value of the charge Waring N/A
overcurrent point
overcurrent point.
Module AC All AC voltages are below the
25 Critical 3
power failure undervoltage point.
Module
The temperature in the rectifier module is
26 over-temperatur Waring 3
higher than 90 degrees.
e
Overvoltage of rectifier module is higher Emergenc
27 Module failure 3
than the upper limit voltage of module. y
Module Rectifier module protection without
28 Waring 3
protection output
Module fan
29 Fan failure in rectifier module Critical 3
failure
Module power The rectifier module limits the output
30 Waring 3
limit power.
Module
Communication between rectifier module
31 communication Critical 3
and monitoring module is interrupted.
outage
Module HVSD
32 Module high voltage shutdown 3
alarm
Multi-module Emergenc
33 More than two rectifier module alarm N/A
alarm y
Monitoring Monitoring module hardware self-test
34 None N/A
module failure error
Manual module The management mode in the monitoring
35 None N/A
management module is set to "manual"
Battery non-FC
36 The battery is not in a FC state. None N/A
state
Battery
37 The battery is discharging. None N/A
discharge
In a load diverter system, the difference
System current between the collected load current plus
38 None 3
imbalance the battery current and the module output
current is great.
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Alarm Associate Correlation
No. Alarm name Alarm description
level d relay parameter
Abnormal
39 Battery discharge is shorter than expected. Waring N/A
battery test
During the quick test time, the discharge
Abnormal
40 capacity of the battery is greater than the Waring N/A
quick test
set value.
The control output voltage is different
Abnormal from the bus voltage, and the data
41 Waring N/A
output voltage communicated with the module is also
different, and the error is greater than 1V.
System
Exceeding the maintenance time set by
42 maintenance Waring N/A
system operation.
time out
Monitoring has detected that the number
of modules running on power is slightly Emergenc
43 Module loss N/A
smaller than the number of modules y
running last time.
Energy-saving The system is running in an energy-saving
44 None N/A
state operation state.

3.7.2 Setting battery parameters

Battery parameter is an important parameter, so it must be set correctly, which is related to the
service life of the battery.
In the parameter setting screen shown in Figure 3-5, press the up and down keys to select the
"Battery Parameter" option, and press the Enter key to enter the battery parameter setting screen, as
shown in the figure below.

Figure 3-16 Battery parameter setting screen


Battery parameters include basic parameters, power-down protection, charging management,
battery testing and temperature compensation parameters, and the setting methods are described
below.
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Setting basic parameters

1. Press the up and down keys in the battery parameter setting screen to select the "Basic
Parameters" option, and press the Enter key to display the battery basic parameter setting screen,
as shown in the following figure.

Figure 3-17 Battery basic parameter setting screen

2. Press the Enter key to bring up the cursor, press the up and down keys to select the parameter
item to be set, press the Enter key to confirm the setting item, and press the OK key to save after
setting. The setting range and default values of basic battery parameters are shown in the table
below.
Table 3-15 Setting range and default value of basic battery parameters
Parameter
Setting range Default Setup description
name
Automatic: The monitoring module manages the
Management Automatic and
Automatic system.
style manual
Manual: Users can control the system manually.
The sum of the battery capacities connected to
Nominal
0Ah~999Ah 200Ah each diverter. Users should set according to the
capacity
actual battery configuration.
Diverter 1 Yes, no Yes
Diverter 2 Yes, no No
Temperature No, battery, The parameters of the diverter and the temperature
No
sensor 1 environment sensor can be set.
Temperature No, battery,
No
sensor 2 environment

Setting power-down protection parameters

Press the up and down keys in the battery parameter setting screen to select the "power-down
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protection" option, and press the Enter key to display the power-down protection setting screen. The
setting screen is shown in the following figure:

Figure 3-18 Power-down protection setting screen


Press the Enter key to bring up the cursor, press the up and down keys to select the parameter
item to be set, press the Enter key to confirm the setting item, and press the OK key to save after
setting.
Under-load power supply refers to the AC power failure of the power supply system. Under the
condition of battery power supply, the power supply system automatically cuts off the secondary
load to extend the power supply time of the important load.
Battery protection refers to the AC power failure of the power supply system. Under the
condition of battery power supply, the power supply system automatically cuts off the battery to
avoid the battery life being affected by over-discharge.
See the table below for the setting range, default value and setting description of power-down
protection parameters.
Table 3-6 Setting range, default value and setting description of power-down protection
parameters
Parameter name Setting range Default Setup description
Load power-down Yes: Use the power-down function of the load.
Yes
permission No: Do not use the load power-down function.
Yes or no
Battery protection Yes: Use battery protection function.
Yes
permission No: Do not use battery protection function.
When the battery voltage is taken as the standard,
Load power-down 44.0V when the voltage drops to the set point, the load is
40V~60V powered down.
Based on the battery voltage, when the voltage drops
Battery protection 42V
to the set point, the battery is protected.

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Setting charging management parameters

Press the up and down keys in the battery parameter setting screen to select the "charging
management" option. Press the Enter key to display the charging management setting screen, which
is displayed in two screens, as shown in the following figure.

Figure 3-19 Charging management setting screen

Press the Enter key to bring up the cursor, press the up and down keys to select the parameter
item to be set, press the Enter key to confirm the setting item, and press the OK key to save after
setting.
See for setting range, default value and setting description of charging management parameters
in Table 3 -7.
Table 3 -7 Setting range, default value and setting description of charging management
parameters
Parameter name Setting range Default Setup description
Floating charge
53.5V Output voltage of the rectifier module in FC state
voltage
42V~58V
Equalizing charge Output voltage of the rectifier module in EC state must be
56.4V
voltage greater than FC voltage.
Maximum value of battery charging current. C10 is the
Current limiting 0.1C10~
0.1C10 nominal capacity of the battery, which is generally set at
point 0.25C10
10% ~ 20% of the capacity of a single battery.
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Parameter name Setting range Default Setup description
If the charging current is greater than the set value of
0.3C10~
Overcurrent point 0.3C10 "overcurrent point", the monitoring module will generate
1.0C10
an overcurrent alarm for battery charging.
Automatic EC Yes or no Yes Yes: Use this function. No: Do not use this function.
Automatic 0.050C10~ 0.06C1 If the automatic EC function is used, when the battery
EC-current 0.080C10 0 capacity drops to the set value of "EC capacity" or when
the charging current reaches the set value of "EC current" ,
Automatic the monitoring module controls the system to switch to EC,
10%~99% 80%
EC-capacity and the charging voltage of the battery is the set value of
"EC voltage".
Constant current 0.002C10~ 0.01C1
When the system is in the state of EC, if the charging
EC-current 0.02C10 0
current is less than the set value of "constant current EC
180
Constant current 30 to 1440 current", the system will automatically turn to the state of
minute
EC-time minutes FC after a period of time set by "constant current EC time".
s
Timing EC Yes or no Yes Yes: Use this function. No: Do not use this function.
48 to 8760 2400
Timing EC-period "Timing EC period" refers to the interval between two
hours hours
timing EC periods. The charging voltage of the battery is
720
Timing EC- 30 to 2880 the set value of "EC voltage", and the charging time is the
minute
time minutes set value of "timing EC time"
s
In the process of EC, when the EC time reaches the set
1080
60 to 2880 value of "EC protection time", the monitoring module will
EC protection time minute
minutes forcibly change the power supply system to FC to ensure
s
system safety.

See the schematic diagram of the conversion relationship between EC and FC in Figure 3 -20.

The float time is 浮充时间大于定时均充周期


greater than the timed equalizing charge

The battery charging current电池充电电流大于


is greater than the average charge current cycle
转均充电流
The battery capacity is less than

the average charge capacity


电池容量小于转均充容量
Float浮充
charge 均充
Equalizing charge

充电电流
稳流均充 The
小于稳流charging current is less than the steady
Steady current
The steady current equalization time
时间到is up 均充电流
稳流 current average charge current
and 均充
equal charge

均充时间大于均充保护时间
The averaging time is greater than the averaging protection time

异常情况(交流停电、
Abnormal conditions (AC power failure, battery branch
电池支路断、模块通信中断)
failure, module communication interruption)

均充时间大于定时均充时间
The averaging time is greater than the timed averaging

Figure 3 -20 Schematic diagram of the conversion relationship between EC and FC

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Setting battery test parameters

1. Press the up and down keys in the battery parameter setting screen to select the "battery test"
option, and press the Enter key to display the battery test parameter screen. The setting screen is
divided into six screens, as shown in the figure below (two screens are selected in the figure
below).

Figure 3 -21 Battery test parameter setting screen

2. Press the up and down keys to select one of the screens or the parameter items to be set, press the
Enter key to confirm the setting items, and press the OK key to save after setting.
The monitoring module provides battery testing function, and can record 10 groups of battery
testing data, which can only be accessed through background maintenance software. After starting
the battery test, firstly, the output voltage of the rectifier module is adjusted to the set value of "test
termination voltage", and the battery begins to discharge. When the battery voltage reaches the set
value of "test termination voltage" or the discharge time reaches the parameter of "test termination
time" or the battery capacity reaches the set value of "test termination capacity", the monitoring
module terminates the battery test, the output voltage of the rectifier module returns to the normal
floating charge voltage, the power supply system charges the battery, and the system switches to
automatic battery management.
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Test start time, voltage, end time, voltage and battery remaining capacity will be recorded in
the battery test record, which can be obtained from the monitoring module through background
maintenance software. During the battery test, if the system is abnormal, the monitoring module
will automatically terminate the battery test. See the setting range, default value and setting
description of battery test parameters in Table 3 - 8.
Table 3 - 8 Setting range, default value and setting description of battery test parameters
Setting
Parameter name Default Setup description
range
Termination 43.1V~ When the battery voltage reaches the set value of
45.2V
condition-voltage 57.9V "test termination voltage" or the discharge time
Termination 5 to 1440 reaches the set value of "test termination time" or the
300 minutes
condition-time minutes battery capacity reaches the set value of "test
Termination 0.01C10~ termination capacity", the monitoring module
0.7C10
condition-capacity 0.95C10 terminates the battery test and switches to FC.
Timing test Yes: Use the timing test function.
Yes or no Yes
permission No: Do not use the timing test function.
01-01-00:00
Under the condition of using the timing test function,
Month, day 04-01-00:00
Timing test time the power supply system automatically tests the
and time 07-01-00:00
battery at the "timing test time" setting point.
10-01-00:00
Quick test
Yes or no Yes If you use the quick test function or not.
permission
Quick test-alarm The quick test is suitable for the comparison of
1A~100A 10A
point discharge test between two groups of batteries. It is
24 to 8760 also of reference value to test the quality of a single
Quick test-period 720 hours
hours battery under the condition that it has not been
discharged for a long time.
If the battery has not been discharged continuously
for more than the set value of "quick test period", the
monitoring module will start the quick test, and the
1 to 60 running time will be the set value of "quick test
Quick test-time 5 minutes
minutes time". For the system with two batteries, at the end of
the test, if the difference between the discharge
currents of the two batteries is greater than the set
value of the "quick test alarm point" of the batteries,
a quick test abnormal alarm will be generated.
Constant current
Yes or no No Constant current test means that the battery is tested
test permission

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Setting
Parameter name Default Setup description
range
with constant discharge current. The condition of
entering the constant current test is that the current
load current is greater than the current value set by
the constant current test. This kind of battery test is
suitable for the case of large load and relatively
Constant current
0~9999A 9999A stable load current, and it is not recommended in the
test-current
case of small load. The current value is set by the
parameter "Constant current test current". Under the
condition of allowing constant current test, if the
battery meets the test conditions, the constant current
test will be carried out.

See the figure below for the working principle of the test function.

Figure 3 -22 Working schematic diagram of test function

Setting temperature compensation parameters

1. Press the up and down keys in the battery parameter setting screen to select the "Temperature
Compensation Parameter" option, and press the Enter key to display the temperature
compensation parameter setting screen, as shown in the following figure.

Figure 3 -23 Temperature compensation parameter setting screen

2. Press the Enter key to bring up the cursor, press the up and down keys to select the parameters
to be set, press the Enter key to confirm the setting items, and press the OK key to save after

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setting. See the setting range, default value and setting description of temperature compensation
parameters in Table 3 -9.

Table 3 -9 Setting range, default value and setting description of temperature compensation
parameters
Setting
Parameter name Default Setup description
range
Temperature FC voltage drop value = (battery temperature measured
10℃~
compensation 25℃ value-"temperature compensation center point" set
40℃
center point value) × temperature compensation coefficient.
When an alarm such as communication interruption of
72mV/℃(48
the rectifier module, DC over-voltage or battery branch
0~ V system)
Coefficient disconnection is detected, the monitoring module does
500mV/℃ 36mV/℃(24
not compensate the FC voltage of the battery for
V system)
temperature.
Battery When the battery temperature is higher than the set
-40℃~
over-temperatur 50℃ value, the monitoring module generates corresponding
100℃
e alarm. The set value of "high temperature alarm" is
Battery high -40℃~ required to be less than or equal to the set value of
50℃
temperature 100℃ "over-temperature protection"
When the battery temperature is lower than the set
Battery low -40℃~
0℃ value, the monitoring module generates a low
temperature 100℃
temperature alarm.

3.7.3 Setting DC parameters

Press the up and down keys in the parameter setting screen to select the "DC parameter" option,
and press the Enter key to enter the DC parameter setting screen, as shown in the following figure.

Figure 3 -24 DC parameter setting screen

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Press the Enter key to bring up the cursor, press the up and down keys to select the parameters
to be set, press the Enter key to confirm the setting items, and press the OK key to save after setting.
The DC parameter setting instructions are as follows:
Setting
Parameter name Default Setup description
range
When the DC voltage of the system is greater than
Overvoltage alarm 58.5V the set value, the system sends out a DC overvoltage
alarm.
When the DC voltage of the system is lower than the
set value, the system sends out a DC low-voltage
Low-voltage alarm 45.0V
40V~60V alarm, which must be less than the overvoltage
alarm value.
When the DC voltage of the system is lower than the
set value, the system sends out a DC undervoltage
Undervoltage alarm 43.0V
alarm, which must be less than the low-voltage
alarm value.

3.7.4 Setting system parameters

In the parameter setting screen shown in Figure 3-5, press the up and down keys to select the
"System Parameters" option, and press the Enter key to enter the basic parameter setting screen.
The setup screen shown in Figure 3-26.

Figure 3-26 User-level parameter setting screen

Press the up and down keys to select the parameter item to be set, and press the Enter key to
enter the submenu.
Parameter Setting
Default Setup description
name range
Chinese, Change according to your own needs (this item is
Language Chinese
English included in the basic parameter setting)
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Parameter Setting
Default Setup description
name range
Set according to the actual situation (this item is
Timezone - 8
included in the basic parameter setting)
2000 ~ If there is leap year processing, it can be set
Date -
2099 according to the current actual time.

3.8 Quick setting

In the parameter setting screen shown in Figure 3-5, press the up and down keys to select the
"quick setting" option, and press the Enter key to enter the quick setting screen.

Figure 3-26 Quick setting screen

The quick setting screen is used to set the module type and battery capacity, as shown in Table
3-11.
Figure 3- 10 Table of quick setting
Parameter Setting
Default Setup description
name range
When the monitoring module leaves the factory with the
power supply system, the system type of the monitoring
module has been set according to the actual situation, and
48V/50 the user does not need to change it separately. When a
Module
48V/75 48V/50 new monitoring module is replaced, it needs to be set on
type
the new monitoring module according to the actual power
system type. Users need to change some parameters
according to the battery and other equipment requirements
of the system configuration.
The sum of the battery capacities connected to each shunt.
Battery 0Ah~
200Ah Users should set according to the actual battery
capacity 999Ah
configuration

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Chapter 4 Web Operation

The monitoring module provides Web service, which can access the monitoring through the
web page for understanding the real-time operation information of the power system and
configuring the parameters.

4.1 Connection preparations

 Use the computer to connect the Ethernet port of the device.


 Check the IP address of the monitoring module (from the LCD screen "Parameter Settings->
Communication Parameters ->IP Address").
 Change the IP address of the computer to be on the same network segment as the IP address of
the monitoring module.
 The factory address of the monitoring module is 192.168.2.100.
 Confirm that the yellow lights of the two network ports are on normally, and the green light of
the network port on the computer side is on, indicating that the network connection is normal.

Figure 4-1 PC network settings


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Figure 4-2 Monitoring network cable connection

4.2 Status

The status page displays the real-time operation information of the power system.

4.2.1 Operation information

Figure 4-3 Operation information

Upper left display area: bus voltage and load current;


Upper right display area: battery temperature, ambient temperature, 1/2 capacity of battery
pack, 1/2 current of battery pack, and battery management working mode;
Lower display area: current alarm;

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4.2.2 Rectifier module information

Figure 4-4 Rectifier module information

Rectifier module information is divided into two parts.


 Basic information of rectifier module
 Display the real-time output voltage and output current of all modules;
 Detailed information
 Display detailed operation information of the selected module, including output voltage, output
current, current limit point, module temperature, PFC voltage, module status and module
hardware bar code;

4.2.3 PV module information

Figure 4-5 PV module information

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4.2.4 Historical faults

Figure 4-6 Historical faults


Historical faults are listed by page number.

4.3 Settings

4.3.1 AC/DC

Figure 4-7 AC/Rectifier Settings

Set the parameters of AC power distribution and DC power distribution of the system.
Battery capacity reset: the battery capacity can be directly reset to 100%;

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4.3.2 Battery management

Figure 4-8 Battery management settings

The battery management page is used to configure the operating parameters of the battery
pack.

4.3.3 Alarm level

Figure 4-9 Alarm level setting


Set the alarm level for all alarm quantities supported by the system; Alarm levels are divided
into system alarm, rectifier module alarm and battery management alarm based on functions.

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4.3.4 Energy saving

Figure 4-10 Energy-saving setting


According to the peak and valley situation of power consumption in the station area in one day,
the alternating operation process of charging and discharging of this power supply system is
configured and controlled.

4.3.5 System

Figure 4-11 System setting


System page for monitoring module related system configuration, including
Basic parameters: language, timezone, monitoring module system time;
Communication parameters: including RS485 and Ethernet;
Quick setting: including module type and system battery capacity;

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4.4 About Page

Figure 4-12 About


About page displays the hardware version information, software version information and
software release time of the monitoring module.
The version number is divided into three parts, namely, major version number, minor version
number and maintenance version number, which are used to identify major changes, general
changes, BUG fixes and optimizations respectively.

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