SAMAR REAMER - Self Aligning Machine Adjustable Reamer
The Self Aligning Machine Adjustable Reamer SAMAR is developed to fulfill the
requirement of a micro-adjustable reamer.
OUTSTANDING
FEATURES
It covers a wide range of sizes within one reamer.
It has replaceable tungsten carbide tipped cutting blades.
It has a positive constant float through-out the range.
The float is at the cutting end eliminating special floating tool holders.
It is easy to set size in the machine itself.
No special wrenches or tools are required for setting.
Two-bladed construction, with diametrically opposed blades fully supported over the width of blades
allows
Greater coolant and chip passage
Lower cutting pressure
Cooler cutting permitting closer tolerance and finer finish of the bore.
CONSTRUCTION OF SAMAR
The blades have a diagonal key-way in each. This forms 'X' when they are assembled. A diamond guide is located
within these key-ways. The pair of blades with the diamond-guide which has an elongated hole in position
between the blades is assembled in a carrier where they are held by guide pin. This pin in Conjunction with the
elongated hole in the diamond determines the float of the blades in operation. The carrier is controlled in its
longitudinal movement by means of carrier pin which is positioned between the Adjuster and lock ring. When this
assembly of rings is rotated along the micrometer threads on the shank body, carrier responds by moving the
diamond guide in its key-way thus expanding or retracting the blades.
SETTING SIZE
Use micrometer to check over blades. Rotate the ring assembly till required size is obtained. Adjuster ring with
micrometer reading can help obtaining the correct size quickly. Then lock the position by lock ring. Each division of
the micrometer reading on Adjuster ring is 0.02 m.m.
A micrometer is used for setting blades to the required dimension. Reaming
allowance recommended 0.12 mm. to 0.17 mm.
The micrometric scale permits very fine adjustment of blades to correct size. Each
division adding or reducing 0.02 [Link] the diameter
The micrometric scale permits very fine adjustment of blades to correct size. Each
division adding or reducing 0.02 [Link] the diameter
SAMAR
D RANGE A B C E L MORSE TAPER
SIZE
04 13.0 14.5 8 X 53 2.5 145.0 1
03 14.5 16.0 8 X 53 2.5 145.0 1
02 16.0 17.5 8 X 53 2.5 145.0 1
01 17.5 19.0 8 X 53 2.5 145.0 1
1 19.0 21.0 10 13.5 74 3 139.5 1
2 21.0 23.0 10 13.5 74 3 139.5 1
3 23.0 25.0 12 17 75 4 140.5 1
4 25.0 28.0 12 17 75 4 148.5 2
5 28.0 32.0 14 20 83 5 156.5 2
6 32.0 36.0 14 20 83 5 156.5 2
7 36.0 42.0 18 24 94 5 167.5 2
8 42.0 50.0 20 27 102 6 195.0 3
9 50.0 60.0 24 32 114 6 207.0 3
10 60.0 70.0 26 34 123.5 6 241.5 4
11 70.0 82.0 32 43 136 9 254.0 4
12 82.0 100.0 34 45 159 9 277.0 4
13 100.0 125.0 42 53 184.5 9 334.0 5
14 125.0 160.0 52 63 227 9 376.5 5
15 160.0 205.0 52 64 221 10 370.5 5
16 205.0 250.0 52 64 306 10 457.0 5
17 250.0 300.0 56 68 247 10 457.0 6
SETUP INSTRUCTIONS FOR SAMAR
Samars are available with taper or straight shanks.
It is advisable that the machine be checked for alignment of centres to ensure best performance.
Preliminary drilling should be followed by light cut in the bore before finishing with SAMAR. This ensures
concentricity.
SAMAR should be installed in horizontal plane on lathes, turret lathes & automats. Then if necessary rotated
to plane of greatest error in machine. The built in pre-determined float will compensate for misalignment and
indexing errors.
SAMARS can be used in horizontal, vertical & rotating positions.
Overall stock removal should be 0.08 / 0.12 m.m for SAMAR 04 to 01 series & 0.12 / 0.17 mm for SAMAR 1
to 17 series.
Feed for reaming 0.15 to 1.5 mm per revolution according to diameter.
