Rev.
04
Supercored 81MAG
FLUX CORED ARC WELDING CONSUMABLE
FOR WELDING OF LOW-TEMPERATURE
SERVICE STEEL
HYUNDAI WELDING CO., LTD.
Supercored 81MAG
v Specification AWS A5.36 E81T1-M21A8-Ni1 H4
E81T1-M21P5-Ni1 H4
(AWS A5.29 E81T1-Ni1M H4)
EN ISO 17632-A T 46 6 1Ni P M21 2 H5
v Applications Supercored 81MAG meet NACE requirements. It can be used for oil and gas
construction,pipe,and offshore stations.
Supercored 81MAG is a titania-type flux cored wire to be used with
v Characteristics Ar+CO2 gas mixture shielding. It provide excellent notch toughness
on Usage at low temperature ,not only as-welded but also stress relieved state.
v Note on Usage 1. Proper preheating(50~150℃(150~302℉)) and interpass temperature must
be used in order to release hydrogen which may cause cracking
in weld metal when electrodes are used for medium and heavy
plates.
2. Use Ar+20~25% CO2 gas.
Supercored 81MAG
Mechanical Properties
& Chemical Composition of All Weld Metal
v Welding Conditions Method by AWS Spec.
Diameter(mm) : 1.2mm(0.045in)
Shielding Gas : Ar+20%CO2
Welding Position : 1G
Amp./ Volt. : 270~280 /29~30
Stick-Out(mm) : 20~25 (0.79~0.98in)
Pre-Heat(℃) : R.T .
Interpass Temp.(℃) : 150±15 (302±59 ℉)
[ Joint Preparation & Layer Details ]
v Mechanical Properties of all weld metal
CVN Impact Test
Tensile Test
J(ft∙lbs)
Consumable Remark
YS TS -40℃ -60℃
EL(%)
MPa(ksi) MPa(ksi) (-40℉) (-76℉)
Supercored 81MAG 550(80) 590(86) 26.0 110(81) 60(44) As welded
AWS A5.36 550~690 ≥27(20)
≥470(68) ≥ 19 -
E81T1-M21A8-Ni1 H4 (80~100) at –60℃(-76℉)
PWHT
Supercored 81MAG 510(74) 570(83) 28.0 98(72) 35(26)
(620℃×2hr)
AWS A5.36 550~690 ≥27(20)
≥470(68) ≥ 19 -
E81T1-M21P5-Ni1 H4 (80~100) at –45℃(-49℉)
v Chemical Analysis of all weld metal(wt%)
Consumable C Si Mn P S Ni
Supercored 81MAG 0.05 0.28 1.20 0.008 0.012 0.93
AWS A5.36
≤0.12 ≤0.80 ≤1.50 ≤0.03 ≤0.03 0.8∼1.1
E81T1-M21A8-Ni1 H4
This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81MAG
Mechanical Properties
& Chemical Composition of All Weld Metal
v Welding Conditions Method by AWS Spec.
Diameter(mm) : 1.2mm(0.045in)
Shielding Gas : Ar+20% CO2
Welding Position : 3G (v-up)
Amp./ Volt. : 1 pass : 180 /25
2pass~: 210~220/25~26
Stick-Out(mm) : 20~25
Pre-Heat(℃) : R.T .
[ Joint Preparation & Layer Details ] Interpass Temp.(℃) : 150±15 (302±59 ℉)
Polarity : DC(+)
v Mechanical Properties of all weld metal
CVN Impact Test
J(ft∙lbs)
-50℃(-58℉) -40 ℃(-40℉)
Face 80(59) 100(74)
Location of
specimen
Root 40(30) 60(44)
Charpy v-notch tes t
140
120
Absorbed Energy (J)
100
80
60
40 Face
Root
20
0
-50 -40 -30
Temp(℃)
This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81MAG
Welding Efficiency
v Deposition Rate & Efficiency
Wire Feed
Welding Conditions
Speed Deposition Deposition Rate
Wire Size
m/min Efficiency(%) kg/hr(lb/hr)
Amp.(A) Volt.(V)
(in/min)
200 26 10.2(400) 84~86 3.2(7.0)
1.2mm
250 28 13.3(525) 85~87 4.4(9.7)
(0.045in)
300 32 15.3(600) 86~88 5.5(12.1)
Deposition efficiency Deposition rate
=(Deposited metal =(Deposited metal
Remark weight/ weight/
Wire weight Welding
used)×100 time,min.)×60
* Shielding Gas : Ar+20%CO2
This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81MAG
Diffusible Hydrogen Content
v Welding Conditions
Diameter(mm) : 1.2mm(0.045in) Amps(A) / Volts(V) : 270 / 29
Shielding Gas : Ar+20%CO2 Stick-Out(mm) : 20mm(0.79in)
Flow Rate(ℓ/min.) : 20 Welding Speed : 35 cm/min
(13.8 in/min)
Welding Position : 1G
Current Type & Polarity : DC(+)
v Hydrogen Analysis Using Gas Chromatography Method
Hydrogen Evolution Time : 72 hrs
Evolution Temp. : 45 ℃(113℉)
Barometric Pressure : 780 mm-Hg
v Result(㎖/100g Weld Metal)
X1 X2 X3 X4
3.4 3.5 3.3 3.4
Average Hydrogen Content 3.4 ㎖ / 100g Weld Metal
This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81MAG
v Proper Current Range
Shielding Welding Wire Dia.
Consumable
Gas Position 1.2mm(0.045in)
Flat 180~300 Amp
Supercored 81MAG
V-up
Ar+20%CO2
Over head 170~240 Amp
1.2mm
(0.045in)
V-down 180~300 Amp
v AUTHORIZED APPROVAL DETAILS
Register of shipping & Size(mm)
Max. Welding
Consumable position
dia(mm)
ABS LR BV DNV
SA5Y40M
5Y400SA H5 5Y40S H5 VY40MS H5
Supercored All HHH
1.2 1.2 1.2 1.2
81MAG V-down 1.2
(0.045in) (0.045in) (0.045in)
(0.045in)
This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
