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(PPM Eng) HPV140+140 PC300-8 (PPM19-011-00)

The document outlines the testing methods for the HPV140 pump used in the PC300-8 machine model, including specifications, performance standards, and applicable test conditions. It provides detailed charts and tables for various performance characteristics under different operational modes. Additionally, it includes information on pressure settings and hysteresis standards relevant to the pump testing process.

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0% found this document useful (0 votes)
121 views21 pages

(PPM Eng) HPV140+140 PC300-8 (PPM19-011-00)

The document outlines the testing methods for the HPV140 pump used in the PC300-8 machine model, including specifications, performance standards, and applicable test conditions. It provides detailed charts and tables for various performance characteristics under different operational modes. Additionally, it includes information on pressure settings and hysteresis standards relevant to the pump testing process.

Uploaded by

ggr22890
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PPM19-011-00 1/21

PPM REBUILD UNIT MANUAL


TESTING METHOD

Category Testing method pumps


Type of the
HPV140(140+140 cc/rev specification)
Pump
Stamping on
-
the nameplate
Part No. of the
708-2G-00130
pump
Machine model
installing these PC300-8
pumps

Serial No. of
the machines
#60001-
installing these
pumps
Applications Main Pump
2019/10/2
Issuance
history

Remarks

1
Note 1: This circuit diagram shows the testing of HPV140+140 (125+125 cc/rev specifications) pump.
Note 2: The direction of rotation of the sample pump is clockwise as viewed from its input shaft.
Note 3: The gauge designations are as follows: 400K = 39.2 MPa (400kg/cm2), 60K = 5.9 MPa (60kg/cm2), 25K = 2.5 MPa (25kg/cm2), and 4K = 0.4 MPa (4kg/cm2).

DIFFERENTIAL MANOMETER 4k
4k SAFETY VALVE

P1f CP1r
400k 400k
CLOCKWAISE ROTATION P1r 4k
CP1f
PD1f PS PDa PD2r PT
PD2f
2.Test Hydraulic Circuit Diagram

Cenf 400k
400k Cenr

PP1
PLSf PLSr
400k 400k

CLSf CLSr
25k

S1 CPsig
STOP VALVE PEPC

60k 25k
CEPC CPm
F3(Q3)
Appendix Figure 1:Pump Test Basic Circuit Diagram

FLOW METER

ELS

(90Hz・400mAp-p : 0~1A)
60k 4k 60k EPC

CONTROLLER
CONTROLLER All tests
[0.15 Ap-p,40Hz]
0 - 1.0A Test Items

2
PPM19-011-00 2/21
PPM19-011-00 3/21

3.Performance Standard Value Table


1) This document contains the Table 3-1) Standard Value Table.
2 )When conducting a test, select the applicable model from the following table.
3 )PC300-8

3-1) List of Standard Value Tables

Chart and Standard


Remarks
Value Table No.

Fig.1 PQT characteristics performance chart (H mode)

Fig.2 PQT characteristics performance chart (S mode)

Fig.3 PQT characteristics performance chart (L mode)

Fig.4 LS characteristics chart ([Normal mode] Control pressure: 9.8 MPa{100 kg/cm2})

Fig.5 LS characteristics chart ([Normal mode] Control pressure: 19.6 MPa{200 kg/cm2})

Fig.6 LS characteristics chart ([Normal mode] Control pressure: 29.4 MPa{300 kg/cm2})

Fig.7 LS characteristics chart ([Normal mode] Control pressure: 34.3 MPa{350 kg/cm2})

Fig.8 LS characteristics chart ([Mid mode] Control pressure: 9.8 MPa{100 kg/cm2}) (F,R side)

Table 1 Running-in, Pump flow check

Table 2 PQT characteristics (H mode)

Table 3 PQT characteristics (S mode)

Table 4 PQT characteristics (L mode)

Table 5 LS characteristics ([Normal mode] Control pressure:9.8MPa{100kg/cm2})

Table 6 LS characteristics ([Normal mode] Control pressure:19.6MPa{200kg/cm2})

Table 7 LS characteristics ([Normal mode] Control pressure:29.4MPa{300kg/cm2})

Table 8 LS characteristics ([Normal mode] Control pressure:34.3MPa{350kg/cm2})

Table 9 LS characteristics ([Mid mode] Control pressure:9.8MPa{100kg/cm2}) (F side)

Table 10 LS characteristics ([Mid mode] Control pressure:9.8MPa{100kg/cm2}) (R side)

3
PPM19-011-00 4/21
Fig. 1 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: PQT characteristics (H mode)
PC300-8
(Application
(#60001-) Right-handed Pump pressures (P1f
serial number) Direction of rotation See chart
rotation and P1r)

Test conditions
Pump type HPV140+140
Number of
EPC primary pressure
(Pump capacity) (125+125 cc/rev)
Standard 1950rpm 3.14{32}MPa{kg/cm2}
revolutions of (PEPC)
LS differential
input shaft Conversion 1000rpm 0{0}MPa{kg/cm2}
Part number 708-2G-00130 pressure (△PLS)
PC mode selection
PC mode (EPC) 280mA 0.26{2.6}MPa{kg/cm2}

Current
pressure (Pm)
Applicable Values at pressure LS set switchinf
LS set (ELS) 0mA 0{0}MPa{kg/cm2}
chart rise are applied pressure(Psig)
1. Hysterisis standard at pressure drop (reference) : 2.0 MPa {20kg/cm2}
Other
2. EPC current (EPC ELS) dither : 40Hz, 150mAp-p

4
PPM19-011-00 5/21
Fig. 2 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: PQT characteristics (S mode)
PC300-8
(Application
(#60001-) Right-handed Pump pressures (P1f
serial number) Direction of rotation See chart
rotation and P1r)

Test conditions
Pump type HPV140+140 EPC primary pressure
(Pump capacity) (125+125 cc/rev)
Number of Standard 1950rpm 3.14{32}MPa{kg/cm2}
revolutions of (PEPC)
input shaft
LS differential
Conversion 1000rpm 0{0}MPa{kg/cm2}
Part number 708-2G-00130 pressure (△PLS)
PC mode selection
PC mode (EPC) 440mA 0.81{8.3}MPa{kg/cm2}

Current
pressure (Pm)
Applicable Values at pressure LS set switchinf
LS set (ELS) 0mA 0{0}MPa{kg/cm2}
chart rise are applied pressure(Psig)
1. Hysterisis standard at pressure drop (reference) : 2.0 MPa {20kg/cm2}
Other 2. EPC current (EPC ELS) dither : 40Hz, 150mAp-p

5
PPM19-011-00 6/21
Fig. 3 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item: PQT characteristics (L mode)
PC300-8
(Application
(#60001-) Right-handed Pump pressures (P1f
serial number) Direction of rotation See chart
rotation and P1r)

Test conditions
Pump type HPV140+140 EPC primary pressure
(Pump capacity) (125+125 cc/rev)
Number of Standard 1950rpm 3.14{32}MPa{kg/cm2}
revolutions of (PEPC)
input shaft
LS differential
Conversion 1000rpm 0{0}MPa{kg/cm2}
Part number 708-2G-00130 pressure (△PLS)
PC mode selection
PC mode (EPC) 620mA 1.7{17.0}MPa{kg/cm2}

Current
pressure (Pm)
Applicable Values at pressure LS set switchinf
LS set (ELS) 0mA 0{0}MPa{kg/cm2}
chart rise are applied pressure(Psig)
1. Hysterisis standard at pressure drop (reference) : 2.0 MPa {20kg/cm2}
Other 2. EPC current (EPC ELS) dither : 40Hz, 150mAp-p

6
PPM19-011-00 7/21
Fig. 5 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item : LS characteristics (Normal mode)
PC300-8
(Application
(#60001-) Right-handed Pump pressures (P1f
serial number) Direction of rotation 9.8{100}MPa{kg/cm2}
rotation and P1r)
EPC primary pressure

Test conditions
Pump type HPV140+140
Number of Standard 1950rpm 3.14{32}MPa{kg/cm2}
(Pump capacity) (125+125 cc/rev)
revolutions of (PEPC)
LS differential
input shaft Conversion 1000rpm See chart
Part number 708-2G-00130 pressure (△PLS)
PC mode selection
PC mode (EPC) 280mA 0.26{2.6}MPa{kg/cm2}
pressure (Pm)

Current
Applicable Values at pressure LS set switchinf
LS set (ELS) 0mA 0{0}MPa{kg/cm2}
chart rise are applied pressure(Psig)

1. LS differential pressure : at 9.8, 34.3Pa{100, 350kg/cm2} : 0.3MPa{3kg/cm2} or less


2. EPC current (EPC ELS) dither : 40Hz, 150mAp-p
3. Hysterisis standard (reference) :
Other
at 9.8MPa{100kg/cm2} :0.25MPa{2.5kg/cm2} or less
at 19.6MPa{200kg/cm2} :0.3MPa{3.0kg/cm2} or less
at 29.4,34.3MPa{300,350kg/cm2} :0.35MPa{3.5kg/cm2} or less

7
PPM19-011-00 8/21
Fig. 6 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item : LS characteristics (Normal mode)
PC300-8
(Application
(#60001-) Right-handed Pump pressures (P1f
serial number) Direction of rotation 19.6{200}MPa{kg/cm2}
rotation and P1r)
EPC primary pressure

Test conditions
Pump type HPV140+140
Number of Standard 1950rpm 3.14{32}MPa{kg/cm2}
(Pump capacity) (125+125 cc/rev)
revolutions of (PEPC)
LS differential
input shaft Conversion 1000rpm See chart
Part number 708-2G-00130 pressure (△PLS)
PC mode selection
PC mode (EPC) 280mA 0.26{2.6}MPa{kg/cm2}
pressure (Pm)

Current
Applicable Values at pressure LS set switchinf
LS set (ELS) 0mA 0{0}MPa{kg/cm2}
chart rise are applied pressure(Psig)

1. LS differential pressure : at 9.8, 34.3Pa{100, 350kg/cm2} : 0.3MPa{3kg/cm2} or less


2. EPC current (EPC ELS) dither : 40Hz, 150mAp-p
3. Hysterisis standard (reference) :
Other
at 9.8MPa{100kg/cm2} :0.25MPa{2.5kg/cm2} or less
at 19.6MPa{200kg/cm2} :0.3MPa{3.0kg/cm2} or less
at 29.4,34.3MPa{300,350kg/cm2} :0.35MPa{3.5kg/cm2} or less

8
PPM19-011-00 9/21
Fig. 7 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item : LS characteristics (Normal mode)
PC300-8
(Application
(#60001-) Right-handed Pump pressures (P1f
serial number) Direction of rotation 29.4{300}MPa{kg/cm2}
rotation and P1r)
EPC primary pressure

Test conditions
Pump type HPV140+140
Number of Standard 1950rpm 3.14{32}MPa{kg/cm2}
(Pump capacity) (125+125 cc/rev)
revolutions of (PEPC)
LS differential
input shaft Conversion 1000rpm See chart
Part number 708-2G-00130 pressure (△PLS)
PC mode selection
PC mode (EPC) 280mA 0.26{2.6}MPa{kg/cm2}
pressure (Pm)

Current
Applicable Values at pressure LS set switchinf
LS set (ELS) 0mA 0{0}MPa{kg/cm2}
chart rise are applied pressure(Psig)

1. LS differential pressure : at 9.8, 34.3Pa{100, 350kg/cm2} : 0.3MPa{3kg/cm2} or less


2. EPC current (EPC ELS) dither : 40Hz, 150mAp-p
3. Hysterisis standard (reference) :
Other
at 9.8MPa{100kg/cm2} :0.25MPa{2.5kg/cm2} or less
at 19.6MPa{200kg/cm2} :0.3MPa{3.0kg/cm2} or less
at 29.4,34.3MPa{300,350kg/cm2} :0.35MPa{3.5kg/cm2} or less

9
PPM19-011-00 10/21
Fig. 8 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item : LS characteristics (Normal mode)
PC300-8
(Application
(#60001-) Right-handed Pump pressures (P1f
serial number) Direction of rotation 34.3{350}MPa{kg/cm2}
rotation and P1r)
EPC primary pressure

Test conditions
Pump type HPV140+140
Number of Standard 1950rpm 3.14{32}MPa{kg/cm2}
(Pump capacity) (125+125 cc/rev)
revolutions of (PEPC)
LS differential
input shaft Conversion 1000rpm See chart
Part number 708-2G-00130 pressure (△PLS)
PC mode selection
PC mode (EPC) 280mA 0.26{2.6}MPa{kg/cm2}
pressure (Pm)

Current
Applicable Values at pressure LS set switchinf
LS set (ELS) 0mA 0{0}MPa{kg/cm2}
chart rise are applied pressure(Psig)

1. LS differential pressure : at 9.8, 34.3Pa{100, 350kg/cm2} : 0.3MPa{3kg/cm2} or less


2. EPC current (EPC ELS) dither : 40Hz, 150mAp-p
3. Hysterisis standard (reference) :
Other
at 9.8MPa{100kg/cm2} :0.25MPa{2.5kg/cm2} or less
at 19.6MPa{200kg/cm2} :0.3MPa{3.0kg/cm2} or less
at 29.4,34.3MPa{300,350kg/cm2} :0.35MPa{3.5kg/cm2} or less

10
PPM19-011-00 11/21
Fig. 9 Pump Assembly Performance Specification Chart
(Standard Value)
Model Test item : LS characteristics (Mid mode) (F, R side)
PC300-8
(Application
(#60001-) Right-handed Pump pressures (P1f
serial number) Direction of rotation 9.8{100}MPa{kg/cm2}
rotation and P1r)
EPC primary pressure

Test conditions
Pump type HPV140+140
Number of Standard 1950rpm 3.14{32}MPa{kg/cm2}
(Pump capacity) (125+125 cc/rev)
revolutions of (PEPC)
LS differential
input shaft Conversion 1000rpm See chart
Part number 708-2G-00130 pressure (△PLS)
PC mode selection
PC mode (EPC) 280mA 0.26{2.6}MPa{kg/cm2}
pressure (Pm)

Current
Applicable Values at pressure LS set switchinf
LS set (ELS) 740mA 2.3{23.5}MPa{kg/cm2}
chart rise are applied pressure(Psig)

1. EPC current (EPC ELS) dither : 40Hz, 150mAp-p


Other 2. Hysterisis standard (reference) :
at 9.8MPa{100kg/cm2} :0.25MPa{2.6kg/cm2} or less

11
Test items Running-in Pump flow check
Running-in at Maximum Minimum
Sym Allowable
Condition and Standard Value Items Unit 1 2 3 4 5 6 7 8 9 10 11 swash plate flow with flow with

Category
bol range
angle no load no load
Rotation speed of Standard 1000 1500 1950 1000 ← 1500 1950 ← ← ← ← 1950 1950 ←
M2 rpm ±5
input shaft Conversion 500 1000 ← ← ← ← ← ← 1000 1000 ←
Right
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ← ← Right hand ←
hand
PC mode switching current EPC 280 ← ← ← ← ← ← ← ← ← ← 0 or 280 ←
mA ±10 0⇔800
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← 0 ←
2.94 9.8 13.7 19.6 27.4 29.4 37.2 14.7 2.0 4.9
Front P1f No-load ← ← ←
Pump discharge ±0.5 {30} {100} {140} {200} {280} {300} {380} {150} {20} {50}
pressure {±5} 2.94 9.8 13.7 19.6 27.4 29.4 37.2 14.7 2.0 4.9
Rear P1r No-load ← ← ←
{30} {100} {140} {200} {280} {300} {380} {150} {20} {50}
0⇔2.45 or more 0⇔2.45 or more
LS differential pressure △P 0 ← ← ← ← ← ← ← ← ← ← {0⇔25 or more}
0 {0⇔25 or more}
MPa

Test Condition
{kg/cm2} 3.14 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}
{±1} (0.26) (0 or 0.26)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ← ← ← ←
({2.6}) ({0 or 2.6})

(Reference) LS set switching pressure Psig (0) ← ← ← ← ← ← ← ← ← ← ← 0 ←

Stop valve - - - Closed ← ← ← ← ← ← ← ← ← ← ← Closed Open


min and
Three times Twice or
Operating time and number of times - number of - 1 min ← ← 2 min 1 min ← 2 min ← 1 min ← ← ←
times or more more
(PC300-8) [1/10]

Lower and Within 241.8- 31.2-


Standard upper limits - - - - - - - - - - - -
range 245.7 35.1
Pump delivery QT
Lower and Within 124- 16-
Conversion upper limits - - - - - - - - - - - -
range 126 18
L/min
- - - - - - - - - - - - - -
Standard
Difference in flow of F and R - - - - - - - - - - - - - -
△Q Or less
discharge - - - - - - - - - - - - - -

Standard Value
Conversion
Table 1 : Performance Standard Value Table

- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
Pump absorption torque Standard T Nm{kgm} Or less
- - - - - - - - - - - - - -
Standard - - - - - - - - - - - - -
Pump delivery QT
Conversion - - - - - - - - - - - - -
L/min
Difference in flow of F and R Standard - - - - - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - - - - - - - - - - - - - [ ] [ ]
Checking LS differential pressure △PL - - - - - - - - - - - - - - -
MPa
(Reference) PC mode switching pressure Pm - - - - - - - - - - - - - [ ] [ ]
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - - - - - -
Oil leakage, abnormal noise, and heat generation
- - OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG - OK/NG
check
Determination ( 〇 )

12
PPM19-011-00 12/21
2
Test items PQT characteristics (H mode)

Sym Allowable
Condition and Standard Value Items Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
PC mode switching current EPC 280 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
4.9 6.9 8.8 9.8 11.8 15.7 17.6 20.6 21.7 25.5 29.4 31.4 34.3 37.2
Front P1f No-load
Pump discharge ±0.5 {50} {70} {90} {100} {120} {160} {180} {210} {220} {260} {300} {320} {350} {380}
pressure {±5} 4.9 6.9 8.8 9.8 11.8 15.7 17.6 20.6 21.7 25.5 29.4 31.4 34.3 37.2
Rear P1r No-load
{50} {70} {90} {100} {120} {160} {180} {210} {220} {260} {300} {320} {350} {380}

LS differential pressure △P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa

Test Condition
{kg/cm2} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (0.26)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ← ← ← ← ← ←
({2.6})

(Reference) LS set switching pressure Psig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Stop valve - - - Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←


min and
Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ← ← ← ← ← ← ←
times
or more

Lower and Within 239- 238- 236- 235- 233- 232- 210- 205- 180- 155- 143- 125- 106-
(PC300-8) [2/10]

Standard upper limits (0-245) ←


range 244 244 244 243 243 242 242 241 210 184 171 152 133
Pump delivery QT
Lower and Within 122- 121- 120- 119- 107- 105- 92- 79- 73- 64- 54-
Conversion upper limits (0-126) ← ← ←
range 125 125 124 124 124 124 107 94 87 78 68
L/min
Standard - - - - - - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - - - - - - -
Table 2 : Performance Standard Value Table

(185) (348) (429) (467) (550) (710) (789) (912) (953) (995) (1019) (1026) (1023) (1009)
Pump absorption torque Standard T Nm{kgm} Or less -
({18.9}) ({35.5}) ({43.8}) ({47.7}) ({56.6}) ({72.5}) ({80.5}) ({93.1}) ({97.3}) ({101}) ({104}) ({104}) ({104}) ({103})
Standard -
Pump delivery QT
Conversion -
L/min
Difference in flow of F and R Standard - - - - - - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
MPa
(Reference) PC mode switching pressure Pm - [ ] - - - - - - - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - - - - - - -
Oil leakage, abnormal noise,
- - - - - - - - - - - - - - - - OK/NG
and heat generation check
Determination ( 〇 )

13
PPM19-011-00 13/21
Test items PQT characteristics (S mode)

Sym Allowable
Condition and Standard Value Items Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
4.9 6.9 8.8 9.8 11.8 15.7 17.6 20.6 21.7 25.5 29.4 31.4 34.3 37.2
Front P1f No-load
Pump discharge ±0.5 {50} {70} {90} {100} {120} {160} {180} {210} {220} {260} {300} {320} {350} {380}
pressure {±5} 4.9 6.9 8.8 9.8 11.8 15.7 17.6 20.6 21.7 25.5 29.4 31.4 34.3 37.2
Rear P1r No-load
{50} {70} {90} {100} {120} {160} {180} {210} {220} {260} {300} {320} {350} {380}

LS differential pressure △P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa

Test Condition
{kg/cm2} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (0.81)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ← ← ← ← ← ←
({8.3})

(Reference) LS set switching pressure Psig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Stop valve - - - Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←


min and
Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ← ← ← ← ← ← ←
times
or more

Lower and Within 239- 238- 236- 235- 213- 202- 183- 177- 153- 128- 115- 97- 79-
(PC300-8) [3/10]

Standard upper limits (0-241) ←


range 245 244 244 244 243 242 214 207 183 158 145 127 108
Pump delivery QT
Lower and Within 122- 122- 121- 120- 109- 103- 94- 91- 78- 66- 59- 50- 40-
Conversion upper limits (0-126) ←
range 126 125 125 125 125 125 110 106 94 81 74 65 56
L/min
Standard - - - - - - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - - - - - - -
Table 3 : Performance Standard Value Table

(267) (350) (42.9) (470) (554) (716) (799) (818) (828) (866) (882) (882) (865) (842)
Pump absorption torque Standard T Nm{kgm} Or less -
({27.2}) ({35.7}) ({43.8}) ({48}) ({565}) ({73}) ({81.5}) ({83.5}) ({84.5}) ({88.4}) ({90}) ({90}) ({88}) ({85})
Standard -
Pump delivery QT
Conversion -
L/min
Difference in flow of F and R Standard - - - - - - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
MPa
(Reference) PC mode switching pressure Pm - [ ] - - - - - - - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - - - - - - -
Oil leakage, abnormal noise,
- - - - - - - - - - - - - - - - OK/NG
and heat generation check
Determination ( 〇 )

14
PPM19-011-00 14/21
Test items PQT characteristics (L mode)

Sym Allowable
Condition and Standard Value Items Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation - - - ← ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
PC mode switching current EPC 620 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
4.9 6.9 8.8 9.8 11.8 15.7 17.6 20.6 21.7 25.5 29.4 31.4 34.3 37.2
Front P1f No-load
Pump discharge ±0.5 {50} {70} {90} {100} {120} {160} {180} {210} {220} {260} {300} {320} {350} {380}
pressure {±5} 4.9 6.9 8.8 9.8 11.8 15.7 17.6 20.6 21.7 25.5 29.4 31.4 34.3 37.2
Rear P1r No-load
{50} {70} {90} {100} {120} {160} {180} {210} {220} {260} {300} {320} {350} {380}

LS differential pressure △P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa

Test Condition
{kg/cm2} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (1.7)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ← ← ← ← ← ←
({17.0})

(Reference) LS set switching pressure Psig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Stop valve - - - Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←


min and
Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ← ← ← ← ← ← ←
times or more
Lower and Within 237- 236- 212- 205- 193- 169- 157- 139- 132- 109- 85- 72- 54- 37-
(PC300-8) [4/10]

Standard upper limits (0-245)


range 245 244 244 244 226 198 186 168 161 138 114 101 83 66
Pump delivery QT
Lower and Within 122- 121- 109- 105- 99- 87- 81- 71- 68- 56- 43- 37- 28- 19-
Conversion upper limits (0-126)
range 26 125 125 125 116 102 96 86 83 71 58 52 43 34
L/min
Standard - - - - - - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - - - - - - -
Table 4 : Performance Standard Value Table

(263) (341) (416) (475) (508) (578) (610) (647) (655) (674) (663) (655) (638) (609)
Pump absorption torque Standard T Nm{kgm} Or less -
({26.9}) ({34.8}) ({42.4}) ({48.5}) ({51.8}) ({58.9}) ({62.2}) ({66}) ({66.9}) ({68.7}) ({67.7}) ({66.8}) ({65.1}) ({62.1})
Standard -
Pump delivery QT
Conversion -
L/min
Difference in flow of F and R Standard - - - - - - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
MPa
(Reference) PC mode switching pressure Pm - [ ] - - - - - - - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - - - - - - -
Oil leakage, abnormal noise,
- - - - - - - - - - - - - - - - OK/NG
and heat generation check
Determination ( 〇 )

15
PPM19-011-00 15/21
Test items LS characteristics (1/6):Normal mode
Sym Allowable
Condition and Standard Value Items Unit Runnin-in 1 2 3 4 5 6 7 8 9

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ←
Direction of input shaft rotation - - - Right hand ← ← ← ← ← ← ← ← ←
PC mode switching current EPC 280 ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ←
9.8
Front P1f ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {100}
pressure {±5} 9.8
Rear P1r ← ← ← ← ← ← ← ← ←
{100}
0⇔2.45 2.16 2.35 2.45 2.55 2.65 2.75 2.85 2.94
LS differential pressure △P 0
MPa {0⇔25} {22} {24} {25} {26} {27} {28} {29} {30}
{kg/cm2} 3.14

Test Condition
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (0.26)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ←
({2.6})
(Reference) LS set switching pressure Psig 0 ← ← ← ← ← ← ← ← ←
Stop valve - - - Closed⇔Open Closed Open ← ← ← ← ← ← ←
min and
Three times Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ←
times or more or more
Lower and Within 236- 0- 0-
Standard upper limits (0-244) ← ← ← ← ← ←
range 244 244 35
(PC300-8) [5/10]

Pump delivery QT
Lower and Within 121- 0- 0-
Conversion upper limits (0-125) ← ← ← ← ← ←
range 125 125 18
L/min
Standard - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - -
Table 5 : Performance Standard Value Table

MPa
Checking LS differential pressure Standard △PL Or less - - 0.3{3.0} or less at 34.3{350} - -
{kg/cm2}
Standard - -
Pump delivery QT
Conversion - -
L/min
Difference in flow of F and R Standard - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - - - -
MPa
(Reference) PC mode switching pressure Pm - - [ ] - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - -
Oil leakage, abnormal noise,
- - OK/NG - - - - - - - - -
and heat generation check
Determination ( 〇 )
PPM19-011-00 16/21

16
Test items LS characteristics (2/6):Normal mode

Sym Allowable
Condition and Standard Value Items Unit Runnin-in 1 2 3 4 5 6 7 8 9

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ←
Direction of input shaft rotation - - - Right hand ← ← ← ← ← ← ← ← ←
PC mode switching current EPC 280 ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ←
19.6
Front P1f ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {200}
pressure {±5} 19.6
Rear P1r ← ← ← ← ← ← ← ← ←
{200}
0⇔2.45 2.16 2.35 2.45 2.55 2.65 2.75 2.85 2.94
LS differential pressure △P 0
MPa {0⇔25} {22} {24} {25} {26} {27} {28} {29} {30}
{kg/cm2} 3.14

Test Condition
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (0.26)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ←
({2.6})

(Reference) LS set switching pressure Psig 0 ← ← ← ← ← ← ← ← ←

Stop valve - - - Closed⇔Open Closed Open ← ← ← ← ← ← ←


min and
Three times Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ←
times or more or more
Lower and Within 225- 0- 0-
Standard (0-242) ← ← ← ← ← ←
(PC300-8) [6/10]

upper limits range 242 242 35


Pump delivery QT
Lower and Within 115- 0- 0-
Conversion upper limits (0-124) ← ← ← ← ← ←
range 124 124 18
L/min
Standard - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - -
Table 6 : Performance Standard Value Table

MPa
Checking LS differential pressure Standard △PL Or less - - - - - - - - - -
{kg/cm2}
Standard - -
Pump delivery QT
Conversion - -
L/min
Difference in flow of F and R Standard - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - - - - - - - - - -
MPa
(Reference) PC mode switching pressure Pm - - [ ] - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - -
Oil leakage, abnormal noise,
- - OK/NG - - - - - - - - -
and heat generation check
Determination ( 〇 )
PPM19-011-00 17/21

17
Test items LS characteristics (3/6):Normal mode

Sym Allowable
Condition and Standard Value Items Unit Runnin-in 1 2 3 4 5 6 7 8 9

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ←
Direction of input shaft rotation - - - Right hand ← ← ← ← ← ← ← ← ←
PC mode switching current EPC 280 ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ←
29.4
Front P1f ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {300}
pressure {±5} 29.4
Rear P1r ← ← ← ← ← ← ← ← ←
{300}
0⇔2.45 2.16 2.35 2.45 2.55 2.65 2.75 2.85 2.94
LS differential pressure △P 0
MPa {0⇔25} {22} {24} {25} {26} {27} {28} {29} {30}
{kg/cm2} 3.14

Test Condition
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (0.26)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ←
({2.6})

(Reference) LS set switching pressure Psig 0 ← ← ← ← ← ← ← ← ←

Stop valve - - - Closed⇔Open Closed Open ← ← ← ← ← ← ←


min and
Three times Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ←
times or more or more
Lower and Within 155- 139- 125- 115- 0- 0-
Standard upper limits (0-184) ← ← ←
(PC300-8) [7/10]

range 184 184 184 184 184 35


Pump delivery QT
Lower and Within 79- 71- 64- 59- 0- 0-
Conversion upper limits (0-94) ← ← ←
range 94 94 94 94 94 18
L/min
Standard - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - -
Table 7 : Performance Standard Value Table

MPa
Checking LS differential pressure Standard △PL Or less - - - - - - - - - -
{kg/cm2}
Standard - -
Pump delivery QT
Conversion - -
L/min
Difference in flow of F and R Standard - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - - - - - - - - - -
MPa
(Reference) PC mode switching pressure Pm - - [ ] - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - -
Oil leakage, abnormal noise,
- - OK/NG - - - - - - - - -
and heat generation check
Determination ( 〇 )
PPM19-011-00 18/21

18
Test items LS characteristics (4/6):Normal mode

Sym Allowable
Condition and Standard Value Items Unit Runnin-in 1 2 3 4 5 6 7 8 9

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ←
Direction of input shaft rotation - - - Right hand ← ← ← ← ← ← ← ← ←
PC mode switching current EPC 280 ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ←
34.3
Front P1f ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {350}
pressure {±5} 34.3
Rear P1r ← ← ← ← ← ← ← ← ←
{350}
0⇔2.45 2.16 2.35 2.45 2.55 2.65 2.75 2.85 2.94
LS differential pressure △P 0
MPa {0⇔25} {22} {24} {25} {26} {27} {28} {29} {30}
{kg/cm2} 3.14

Test Condition
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (0.26)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ←
({2.6})

(Reference) LS set switching pressure Psig 0 ← ← ← ← ← ← ← ← ←

Stop valve - - - Closed⇔Open Closed Open ← ← ← ← ← ← ←


min and
number of
Three times Twice
Operating time and number of times - - ← ← ← ← ← ← ← ←
times or more or more
Lower and Within 125- 108- 95- 85- 0- 0-
(PC300-8) [8/10]

Standard upper limits (0-152) ← ← ←


range 152 152 152 152 152 35
Pump delivery QT
Lower and Within 64- 55- 48- 43- 0- 0-
Conversion upper limits (0-78) ← ← ←
range 78 78 78 78 78 18
L/min
Standard - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - -
Table 8 : Performance Standard Value Table

MPa
Checking LS differential pressure Standard △PL Or less - - 0.3{3.0} or less at 9.8{100} - -
{kg/cm2}
Standard - -
Pump delivery QT
Conversion - -
L/min
Difference in flow of F and R Standard - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - - - -
MPa
(Reference) PC mode switching pressure Pm - - [ ] - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - -
Oil leakage, abnormal noise,
- - OK/NG - - - - - - - - -
and heat generation check
Determination ( 〇 )
PPM19-011-00 19/21

19
Test items LS characteristics (5/6):Mid mode (F side)

Sym Allowable
Condition and Standard Value Items Unit Runnin-in 1 2 3 4 5 6 7 8 9

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ←
Direction of input shaft rotation - - - Right hand ← ← ← ← ← ← ← ← ←
PC mode switching current EPC 280 ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 740 ← ← ← ← ← ← ← ← ←
9.8
Front P1f ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {100}
pressure {±5} 9.8
Rear P1r ← ← ← ← ← ← ← ← ←
{100}
0⇔2.45 0.98 1.2 1.27 1..4 1.47 1.96 2.45 2.94
LS differential pressure △P 0
MPa {0⇔25} {10} {12.3} {13} {14.3} {15} {20} {25} {30}
{kg/cm2} 3.14

Test Condition
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (0.26)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ←
({2.6})
(2.3)
(Reference) LS set switching pressure Psig ← ← ← ← ← ← ← ← ←
({23.5})
Stop valve - - - Closed⇔Open Closed Open ← ← ← ← ← ← ←
min and
number of
Three times Twice
Operating time and number of times - - ← ← ← ← ← ← ← ←
times or more or more
Lower and Within 236- 0- 0-
Standard upper limits (0-244) ← ← ← ← ← ←
(PC300-8) [9/10]

range 244 244 35


Pump delivery QT
Lower and Within 121- 0- 0-
Conversion upper limits (0-125) ← ← ← ← ← ←
range 125 125 18
L/min
Standard - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - -
Table 9 : Performance Standard Value Table

MPa
Checking LS differential pressure Standard △PL Or less - - - - - - - - - -
{kg/cm2}
Standard - -
Pump delivery QT
Conversion - -
L/min
Difference in flow of F and R Standard - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - - - - - - - - - -
MPa
(Reference) PC mode switching pressure Pm - - [ ] - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - -
Oil leakage, abnormal noise,
- - OK/NG - - - - - - - - -
and heat generation check
Determination ( 〇 )
PPM19-011-00 20/21

20
Test items LS characteristics (6/6):Mid mode (R side)

Sym Allowable
Condition and Standard Value Items Unit Runnin-in 1 2 3 4 5 6 7 8 9

Category
bol range
Rotation speed of Standard 1950 ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1000 ← ← ← ← ← ← ← ← ←
Direction of input shaft rotation - - - Right hand ← ← ← ← ← ← ← ← ←
PC mode switching current EPC 280 ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 740 ← ← ← ← ← ← ← ← ←
9.8
Front P1f ← ← ← ← ← ← ← ← ←
Pump discharge ±0.5 {100}
pressure {±5} 9.8
Rear P1r ← ← ← ← ← ← ← ← ←
{100}
0⇔2.45 0.98 1.2 1.27 1..4 1.47 1.96 2.45 2.94
LS differential pressure △P 0
MPa {0⇔25} {10} {12.3} {13} {14.3} {15} {20} {25} {30}
{kg/cm2} 3.14

Test Condition
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ←
±0.1 {32}
{±1} (0.26)
(Reference) PC mode switching pressure Pm ← ← ← ← ← ← ← ← ←
({2.6})
(2.3)
(Reference) LS set switching pressure Psig ← ← ← ← ← ← ← ← ←
({23.5})
Stop valve - - - Closed⇔Open Closed Open ← ← ← ← ← ← ←
min and
Three times Twice
Operating time and number of times - number of - ← ← ← ← ← ← ← ←
times or more or more
Lower and Within 236- 0- 0-
Standard upper limits (0-244) ← ← ← ← ← ←
range 244 244 35
(PC300-8) [10/10]

Pump delivery QT
Lower and Within 121- 0- 0-
Conversion upper limits (0-125) ← ← ← ← ← ←
range 125 125 18
L/min
Standard - - - - - - - - - -
Difference in flow of F and R
△Q Or less
discharge

Standard Value
Conversion - - - - - - - - - -
Table 9 : Performance Standard Value Table

MPa
Checking LS differential pressure Standard △PL Or less - - - - - - - - - -
{kg/cm2}
Standard - -
Pump delivery QT
Conversion - -
L/min
Difference in flow of F and R Standard - - - - - - - - - - -
△Q
discharge Conversion - - - - - - - - - - -
Rotation speed of input shaft M2 rpm - - [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Checking LS differential pressure △PL - - - - - - - - - - -
MPa
(Reference) PC mode switching pressure Pm - - [ ] - - - - - - - -
{kg/cm2}

Measurement Value
(Reference) LS set switching pressure Psig - - - - - - - - - - -
Oil leakage, abnormal noise,
- - OK/NG - - - - - - - - -
and heat generation check
Determination ( 〇 )
PPM19-011-00 21/21

21

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