Chapter 1 – Introduction (Detailed Notes)
1.1 Historical Perspective
- Human history strongly tied to materials use.
- Ages of civilization named after dominant materials:
• Stone Age – natural materials like stone, wood, clay, skins.
• Bronze Age – discovery of smelting and alloying (copper + tin).
• Iron Age – development of steel and iron smelting.
- Materials knowledge grew with heat treatment and alloying.
- Last ~100 years: understanding of structure–property relationships enabled design of new
materials.
- Advances in technology are always tied to material availability.
1.2 Materials Science and Engineering
- Materials Science: Relationship between structure and properties.
- Materials Engineering: Using structure–property knowledge to design materials.
- Levels of structure: Subatomic, Atomic, Nanostructure, Microstructure, Macrostructure.
- Properties: Mechanical, Electrical, Thermal, Magnetic, Optical, Deteriorative.
- Four Key Components: Processing → Structure → Properties → Performance (Materials
Paradigm).
1.3 Why Study MSE?
- Engineers must select materials for designs.
- Criteria: (1) In-service conditions, (2) Resistance to deterioration, (3) Cost.
- Trade-offs (e.g., strength vs ductility) are common.
- Case Study – Liberty Ship Failures:
• Cause: Ductile-to-brittle transition, stress concentrators, welding defects.
• Solutions: Improved steel, rounded hatch corners, crack arresters, better welding.
• Impact: Birth of fracture mechanics.
1.4 Classification of Materials
- Metals: Strong, ductile, good conductors.
- Ceramics: Hard, brittle, heat/chemical resistant.
- Polymers: Lightweight, ductile, insulating.
- Composites: Combination of 2+ materials for improved properties.
- Advanced Materials: Semiconductors, Biomaterials, Smart Materials, Nanomaterials.
1.5 Modern Materials’ Needs
- High-performance materials for aerospace, electronics, medicine.
- Sustainability: recycling, biodegradable, eco-friendly materials.
Summary
- MSE connects structure, properties, processing, and performance.
- Classification: Metals, Ceramics, Polymers, Composites, Advanced materials.
- History shows technological progress follows material innovation.
- Liberty Ship failures show importance of understanding material behavior.
- Future: focus on sustainable and high-performance materials.