User Manual IT GB v071
User Manual IT GB v071
OPERATING MANUAL
08 / 2013
Motomit IT Harvester control system
OPERATING MANUAL
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TABLE OF CONTENTS:
1 INTRODUCTION .......................................................................................................................................................... 4
5 OPERATION .............................................................................................................................................................. 11
6 SCALING ................................................................................................................................................................... 17
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6.5.1 Preset selection............................................................................................................................................ 28
6.5.2 Functions for the preset keys ....................................................................................................................... 29
6.5.3 Use of some preset keys .............................................................................................................................. 29
6.6 Changing the cutting area ................................................................................................................................... 30
6.6.1 Miscellaneous .............................................................................................................................................. 31
7 MAINTENANCE ......................................................................................................................................................... 32
8 SETTINGS ................................................................................................................................................................. 41
9 REPORTS .................................................................................................................................................................. 59
10 CALIBRATION ........................................................................................................................................................... 62
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10.2 Length calibration ............................................................................................................................................ 63
10.3 Basic diameter calibration................................................................................................................................ 64
10.4 Diameter calibration ......................................................................................................................................... 64
10.4.1 Repositioning the curve................................................................................................................................ 65
10.4.2 Calibration curve .......................................................................................................................................... 66
10.4.3 Calibration table ........................................................................................................................................... 66
70
71
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1 INTRODUCTION
Congratulations on your choice of control system! Combined in Motomit IT harvester data system are the latest
technology in the field, top efficiency, reliability and easiness to use. It has been designed in co-operation with both
forestry professionals and harvester manufacturers. We hope that this manual will enable you to get the most out of the
Motomit IT system. By reading this manual carefully, you will be able to take advantage of the superior features of
Motomit IT.
Safety
Motomit IT system is designed to operate in a safe manner and it has many built-in security structures. To maintain
maximum safety, always take care of the following things during the operation and service:
• Installation and start-up of a Motomit IT -system should be carried out in co-operation with a retailer’s service person
trained and authorised by Vansco Electronics Oy. The operator should also receive training on how to use the
system.
• Whenever you switch the power to Motomit IT ON or OFF, make sure there is no-one close to the harvester.
• Always make sure there is no-one inside the boom / harvester head risk-zone when operating with the machine.
• Whenever you work on the harvester head, switch the power from Motomit IT system OFF.
• Before you weld something on the harvester, unplug all connectors from the harvester head module MCC and the
interface module MCI.
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Motomit IT is a four-wire system, based on CAN (Controller Area Network). CAN bus is intended for demanding
applications under heavy interference. Intelligent control functions are distributed between:
These modules are connected to each other by two CAN signals, supply voltage (VCC) and ground (GND) wires.
Voltage wires are doubled to ensure maximum reliability and power capacity. Therefore the CAN cable from the cabin to
the harvester head has 6 wires.
In addition to these three modules there is an interface module MCI (Motomit CAN Interface) which makes installation in
the cabin easy and quick. MCT display module controls the MCI module. Supply voltage from the base machine is
connected to the MCI module and distributed again to the other parts of the system. MCI has pump control signals for the
base machine. In addition there are also connectors for a thermal printer and callipers.
Handle keys and preset keyboards are connected directly to the MCKC module, which transfers the button signals
through the CAN bus to the other modules. Since these modules are compatible with the older ones, Motomit 4 can be
upgraded to IT by changing only the display module. In case of Motomit PC model, it is recommended to replace also the
MCI module with the new one.
PC model has a separate processing module instead of a display module. Cable to the PC is connected between the
communication ports of the PC and the MCI module of Motomit.
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2.2
Optional Optional
handles handles
Optional
keys
Optional
callipers
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Motomit IT display
- Message field.
Buttons:
ESC-key on the left side of the panel. Used for moving backwards in the menu, returning to the main
ESC
window and as a cancel-key. By pressing ESC on the main screen you can get to the LOGOUT screen.
MENU-key. Used for moving in the menu and within the editable fields. After pressing ENTER, you can
MENU change any value or function or write text by pressing this key. Contrast of the display can be adjusted
with MENU-key LEFT / RIGHT when the main window is visible.
ENTER-key on the right side of the panel. By pressing this in the main window you get to the main menu.
ENT
When you wish to change any value on the display, press ENTER, select or type the value by using
MENU-key and validate the change by pressing ENTER again. Change can be cancelled with ESC-key
unless you haven’t pressed ENTER.
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3 USAGE / OPERATION
”Menu tree” on the left and caption on top of each window show which window
is open. MENU-RIGHT or ENTER on top of a Main topic opens the branch
and shows the list of submenus of which you have to select one with ENTER
to open the window.
This manual may refer to things about optimisation, auto calibration and data transfer which do not belong to all program
versions. There is more about them in Additional properties manual. Ask for available versions from your dealer.
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MENU-UP / DOWN increases / decreases the value by 1. MENU-LEFT / RIGHT changes the value by 10. By holding UP
/ DOWN pressed, numbers start to roll faster.
Text field
You can find all of the characters and numbers under MENU-UP / DOWN. Type the text one character at the time. When
the correct letter is blinking, press MENU-RIGHT once to add another etc. Press ENTER only when the last letter of the
text is blinking. The field can be cleared first by holding MENU-LEFT pressed.
Listbox
Checkboxes are used when the setting can be either ON or OFF and also if many options can be selected at the same
time.
Checked = setting is ON
Unchecked = setting is OFF
Command buttons
Next window. A press of ENTER on this button takes you forward to another window under the same submenu. ESC
takes you back to the previous window.
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4 START-UP PROCEDURE
When a new system is installed, this start-up procedure should be carried out in order to get the measuring device into
use in most efficient and reliable way.
3. BASIC CALIBRATION
• Basic length calibration Calibration > Basic length calibration
• Basic diameter calibration Calibration > Basic diameter calibration
8. OPERATOR’S TRAINING
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5 OPERATION
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Press shortly ARROW DOWN or press SHIFT for two seconds. If there are pieces made from the stem and the stem is
not finished yet, the screen shows a list of the blocks. Last block is the first row and the first block of the stem is in the
last row as number 1. Screen shows the cut length, top diameter and volume in dm3.
Example. You have cut some Spruce blocks and want to change the species of the stem to Pine.
Press once SHIFT and then SPECIES 2 (PINE) button. Screen shows a suggestion how to change the products.
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Example 1. Last cutted block was made as LOG and you want to change it to PULP.
Press once SHIFT and then what ever preset key that
would select a PULP.
Example 2. You have made several blocks and you wish to change one of the LOGs to PULP.
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5.5 Harvesting
Some special situations and how to handle them:
Separate the forks and process the first fork normally. Pick a fork; press NEW STEM button and process normally.
If the butt needs to be squared, simply cut off a short piece, less than 1.5m. A message “DEVALUATION OF PIECE”
appears on the display. The piece is added to the “REJECT” counters. This counter can be printed out in the Assortment
report, otherwise it won’t appear in any other production data.
If the tree is already felled, then do the following to start processing, unless there is a setting called Processor. Grab a
tree, and feed up to bar or square the butt. Press NEW STEM key. Continue processing normally.
If trees to be processed are already felled, set the tilt mode to ONLY CONFIRM (Settings > Tilt …Tilt mode) and the
head will not tilt up when the button is pressed. The tilt up button now just finishes the previous tree and increases the
corresponding counters. Alternatively you can press NEW STEM button after each stem.
Set the Stopping to TOP for pulp ( Scaling > Presets ... Product… Product types1/5...Stopping). Program at least two
presets; the shortest and the longest allowed length. Feeding stops either at the preset length or at the minimum
diameter depending on which is reached first. If Stopping is set set to ADVANCE, the head will reverse to the next
shorter length when minimum diameter is reached.
You can use automatic knot backing by setting the parameters Knot backing distance and Fast backing distance
(Settings > Other…). The values should be such that the mass of the stem is exploited with small and fast movements.
With most head types the head reverses three times before stopping if the knot is not passed (Automatic knot backing).
5.5.6 Processing
(Special feature in some harvester heads) Used when the head is used as a processor with a photocell. Grab a felled
tree and push NEW STEM -key. The harvester head reverses towards the butt end of the stem until the photocell tells
Motomit to stop feeding. Motomit resets the length and starts to feed forward to a chosen preset length.
(Special feature) Used to cut down multiple trees at once. The trees gatered in a bunch are counted as separate MTH
stems and can also be processed. When activated this function prevents the tilt from automatic release with sawing and
head open/close functions make a gathering sequence. When activated, main screen is completely grey. To exit from
MTH function tilt down and then up or press NEW STEM.see settings-> operation modes… MTH.
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6 SCALING
6.1 Presets
A total of 100 presets can be set per tree species. Products can be in free order, so PULP can be before LOG.
Tree species:
Choose the species from the list. Each species has its own preset table of 100 rows.
Columns in the preset table:
#
Number of the product (1…16)
Product type
Product type of the preset in the current row
Length
Preset length in centimeters
Min. diameter
Minimum top end diameter of the preset in millimeters
Max. diameter
Maximum top end diameter of the preset in millimeters
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A press of ENTER at the Max. diam. column, opens a window where you can set Max- and Min butt diameters for the
preset.
Settings for the Product types can be changed in another window by pressing ENTER in the Product type column of the
preset table. If you wish to go to the LOG settings, select any row in the table where the product type is LOG and press
ENTER. Motomit initializes the table with LOG presets (340 – 580cm), 200cm ROT and 300cm and 500cm PULP.
REJECT is the last one in the table. Reject is needed in order to save the volume of the short pieces cut for example
when squaring the butt so that they are not added into the log counters. Do not remove it.
Product
Number of the product and the field where the name can be written. Below the name field there is a list of
common product names so that you don'
t have to write the name.
Code
Product type code of a forest company
Product in use
Product is in use if the checkbox is ticked. If the checkbox isn'
t ticked, the product is disabled from use.
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Colour
Colour for automatic colour marking. Three spray nozzles can be controlled in the head.
X = Colour 1
X X = Colours 1 and 2
Squares on the main screen show the dye marking selection.
Colour 1 (red)
Colour 2 (blue)
Colour 1 & 2
Stump treatment (yellow)
Sound
Sound signal, when a block of this product type has stopped inside the cutting window. Length of the signal can
be adjusted between 0 – 9. 0 = no sound, 9 = 0.5 s long sound.
Cutting window
Allowed lower and upper limits for the cutting tolerance per product type
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Open menu
Scaling > Presets
and select PINE
.
Move down to the empty row that is under the last pulp
preset. Press ENTER on Length column.
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Example. Add presets 310 cm and 370 cm for PINE SMALL LOG.
Set length and min diameter for this new preset. Add other
presets like in the chapter How to add a new preset.
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The easiest way to disable a product is to uncheck all Qualities boxes empty (or to uncheck the Product in use box).
Single presets can be disabled by setting a large min diameter.
If you want to remove the product so that it won’t appear in any printouts, remove all presets like in the chapter 6.1.3.
How to remove a preset. You can'
t remove the last preset if the cutting is started.
Here you can change also the minimum and maximum diameters for butt
of the piece in addition to top diameters.
If you want to change the value of a single preset, make a change and
return with ESC (don’t press Copy OK).
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Note that free length pulp can be made up to its maximum length.
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Edit the number 1400 which is the first diameter after the maximum diameter.
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Settings > Colour/Lubric....Automatic colour marking must be ON to make colour marking work.
Example 1. Set colour 2 to 460 cm SPRUCE LOG.
Example 2. Colour marking for SPRUCE LOGs that have more than 200 mm top diameter.
Presets / Diameter
Lower and upper limits for the range that the value will be set. In this
case all presets and diameters starting from 200.
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First preset
The order number of the length in the preset table that is automatically chosen after felling a tree when value
scaling is not in use.
Stump treatment
ON = urea is automatically sprayed onto each butt when felling a tree of this species.
Butt
Multiplier table of the butt curve can be chosen from a straight line (cone), spruce, pine or broadleaf tree. This
information is used only when the volume of the butt - distance from the saw bar to the first real diameter measure
- is calculated. The actual butt curve can not be edited.
Bark parameters
The meaning of the bark parameters depend on the Volume calculation method.
Bark parameters are not visible/in use when volume calculation method Slice by Slice is used (Maintenance >
Start-up…Vol.calc.method).
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6.5 Keyboards
Programming the keys:
Scaling > Keyboards
Press the preset key you want to program. The name of
the key is the same that the name of the pin to which it
is connected in the MCKC-module.
Select the desired Function from the list.
PRESET 1 – PRESET 10 –keys are for direct preset selection. PRESET 2 doesn’t mean that it would select the preset
#2. When the function PRESET 1 ... PRESET 10 has been assigned to the key, you will be able to select any preset
number from 1 to 100 per tree species. for each preset button you can program 2 presets, a single press length and a
double press length (DoubleClick).
To program a second length to the same button, use the edit boxes
on the right for each species. Species number 2 DoubleClick length
active in the example picture here.
To prevent accidents caused by a surprising length it is a good idea
to program similar lengths to the button for all species.
Program a different PRESET number for the next key and set desired presets like before. Repeat this for all of the keys
that you want to use for direct preset selection.
This programming won’t be reset in any situation. Motomit remembers the number of the preset in the preset table.
Check the programming when you start a new cutting area.
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6.5.2 Functions for the preset keys
-- no function
SPECIES 1 – SPECIES 9 species selection
PROD.GROUP 1-4, REJECT product selection according to the product type group
UP, DOWN longer / shorter preset from the selected length
PRESET 1 – PRESET 10 key for choosing directly any preset per species
CORR. manual correction for colour marking
COLOUR 1 - COLOUR 3 colour selection for manual or test spraying
COL.TEST used for testing colour spraying after the colour selection
NEAREST selects the closest preset during the feeding
PROD.1 - PROD 9 product type selection
PROD.+/PROD. next / previous product type selection
RESET zeros the measured length
UREA manual selection for urea spraying
KNIFEOP knives open pulse
MB 1 - MB 2 cutting area (memory bank) selection
PRESET +, PRESET - longer / shorter preset from the current length
MB + / MB - cutting area (memory bank) selection + and -
SHIFT SHIFT-key for example for changing a block
TOPSAW starts the topsaw (only valid in heads which have topsaw)
NEW STEM starts a new stem
Heads with top saw: shows diam and length measurements from
TOP MEAS
the point of the top saw.
Q1...Q8 quality selection. Used only in value scaling program versions.
BUTT short reverse to clear the butt
GPS not in use
used for moving backwards in the menu, returning to the main
ESC
window and as a cancel-key
ENT used for moving to the main menu and validating settings
used for moving in the menu and within the editable fields, typing
ARROW LEFT/RIGHT/DOWN/UP
and choosing from lists
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UP, DOWN, PRESET + PRESET -
UP and DOWN functions select the next preset from that preset which is on the screen.
PRESET + and PRESET - functions select the next preset from the currently fed length.
Example 1:
Fed length = 700 cm, automatic scaling shows preset 430 on the screen.
A press of a DOWN key makes it to feed to the next shorter preset from 430.
A press of a PRESET - key makes it to feed to the next shorter preset from 700 cm.
Example 2:
Fed length = 200 cm, automatic scaling shows preset 430 on the screen.
A press of a UP key makes it to feed to the next longer preset from 430.
A press of a PRESET + key makes it to feed to the next longer preset from 200 cm. If there are no shorter
presets than 200 cm, PRESET - key also starts finding the next longer preset from 200 cm.
Motomit selects the next possible preset and jumps past those presets which have diameter or other limits.
COL.TEST
Example how to test the COLOUR 1 output:
Program keys COLOUR 1 AND COL.TEST. Press the COLOUR 1. The square in the main window turns to red.
The COL.TEST –key activates the colour output as long as the key is pressed. Also a long press of UREA or
COLOUR –keys activates the colour output.
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APT:
Name of the apt file that is in use.
Changing the cutting area may take a few seconds as the system loads all the required settings.
Site information
6.6.1 Miscellaneous
Main species
This species is selected automatically after each stem is finished. Otherwise the previously selected species will
remain on the screen. Not in use turns the main species selection OFF and holds the previously selected species
for the next stem.
3
Control measuring interval 0 - 1000m
Gives a message on the screen every time this volume is reached to remind the operator to do the calibration.
The message will disappear only when the calibration is done.
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7 MAINTENANCE
7.1 Start-up
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SLICE BY SLICE
Volume is measured in 10 cm cylindrical slices. Diameter is the average diameter of a slice on bark. Total volume is the
sum of the slices. Length is the actual cut length.
Cut length
The volume of a log is measured as a cylinder, diameter being the middle diameter under bark and length being the
nominal length, which is shorter than the cut length. Difference between the nominal length and the cut length should be
made by shifting the cutting window to the positive side, for example from +120mm to +170m
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Language FINNISH, SWEDISH, ENGLISH, GERMAN, FRENCH, SPANISH, PORTUGUESE and RUSSIAN
Language can be changed at any time. Doesn’t change the names of the tree species or products or any other
information that can be user-defined. Initialize products / species to get their names in selected language
(Maintenance > Resets ... Initialize).
Character set
Changes the list of available characters when typing with arrow buttons. Doesn'
t change the appearance of the
other texts on the screen.
Western
Normal western alphabet.
Cyrillic
Cyrillic characters. Select when russian language is used.
Eastern europe
Eastern European characters
GENERIC
UTF-8
Measuring unit METRE / INCH
Measured diameter and length values on the display can be changed to feet and inches. All the preset settings
etc. are always in metrics.
Date/time
Save date OK saves adjusted date and / or time.
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Printing Cyrillic characters with scriptos=kyosha is slower than printing western characters.
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7.3.1 Sensors
Find out the type of sensors in your harvester head. Motomit is able to read length and diameter signal from both pulse
sensors and potentiometers. Numbers of pulses are shown as pulse edges. One pulse consists of four edges. E.g.
sensor of 100 pulses gives number 400 to the screen from one rotation.
NOTICE! The encoder info is a secondary message in the can traffic, so delays can occur in the screen update!
Pulses on top left corner:
1 = length (all heads)
2 = diameter sensor 1
3 = diameter- or length sensor 2
4 = saw pulses
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7.3.2 Keys
Frame on top right shows which buttons are being pressed and which head module outputs are active.
Programmable keys:
There is one button being pressed which is connected to
PIN LEFT 2.1 in MCKC module. Programmed function is
SPECIES 2 (PINE).
Handle keys:
There is a button being pressed which is connected to PIN
R5 in MCKC module. Function of the button is SAW.
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7.3.3 Pumps
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7.4 Resets
Resetting the Cutting area deletes the produced volume from the counters and resets identification and contract
information.
Select Cutting area from the list. Give the number of the
Cutting area you wish to reset.
7.4.2 Others
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7.5 Head module power
It is possible to disconnect the head module and connect it again without the need to restart Motomit. Connection time
varies a bit depending on the system, but it is much less than the whole system start-up time. User level must be
STANDARD or higher.
The message tells that the power is turned off from the head module
and keyboard module. Data transfer and
printer work normally.
Main display shows a message that the head power is turned off. This
message comes always when there is a connection fault in the CAN
bus.
WARNING! Most harvester heads release their tilt when the power is switched of, danger of injury imminent safety
distances are not met prior to shut down!
When the connection is restored, Motomit shows cabin and head module versions and asks you to close the head if
diameter is measured by pulse encoders. Motomit tries to restore the connection 10 times. If it fails, there is a break in
the CAN bus. Fix the cable and try to restore the connection as described above. You don’t have to restart Motomit.
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8 SETTINGS
Feeding style
FEED KEY START
The desired preset is chosen by pressing the preset key. The command to start feeding is given by pressing a
"Feed forward" button for a short time. Then Motomit will automatically feed to the preset length. The preset can
be changed during the feeding. Pressing any feed key starts manual feeding, which will be used until the
sequence above is started again.
PRESET KEY START
Feeding will start immediately upon pressing a preset key (length, species, product type). After the piece is cut,
the process is restarted again by pressing a preset key. At any time, pressing any feed button will stop the
automatic operation.
AUTOMATIC FEEDING
Feeding will start immediately after cutting a piece (not after the felling cut). One changes to manual operation by
pressing any feed button, and back to automatic operation by pressing a preset key. After felling, the start
command is given either by pressing a "Feed forward" or a preset key.
HOLD DOWN FEED
The head will feed to the chosen preset length as long as the “Hold down feed” button is held down. That button
can be either “Feed forward” or “Slow forward” depending on the head type.
Automatic preset change
OFF
Feeding stops when the minimum diameter of the preset is reached. Another preset has to be selected manually.
Not recommended.
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LENGTH
The preset will automatically change to the longest possible preset of the same product type, if the minimum
diameter limit is reached. With this setting a long preset with a small minimum diameter value is chosen instead of
a shorter preset with a bigger minimum diameter value!
DIAM.
The preset will automatically change to a shorter one of the same product type, if the minimum diameter limit is
reached and there is a shorter preset defined. First preset for a new stem is set in the window Scaling > Species
... First preset.
VALUE
The preset selection is made automatically according to the price list and stem prognosis to optimize the value of
the stem.
QUAL.
Same as VALUE, but allows the operator to select which product types are taken into account in optimizing.
Quality scaling is value scaling limited by 8 quality classes. This makes the calculation of several products lighter
since there are only a few product in the calculation at the same time.
Automatic product type change
Shorter than 150 cm pieces are rejected.
OFF
Piece is registered to the product that is on the screen even if it is undersized.
ON
The product type will change to a smaller product when the minimum diameter of the current product is reached.
Log that is cut under its min diam is registered as pulp. Pulp that is cut under its min diam is not rejected.
AUTO
Like ‘ON’, but Motomit checks through all products that are in use when it registers an undersized piece to
another product. Pulp that is cut under its min diam is rejected.
Forcing to choose species ON / OFF
ON
You must select a species (press a species key) always before starting on the new stem. Otherwise automatic
feeding is not activated.
OFF
It is not necessary to select a species for each new stem.
Processor ON / OFF
Grab a felled tree and push NEW STEM -key. The harvester head starts to feed forward to chosen preset length.
Grade limit point
SAW; Saw is used as reference point for quality change (= fed length on the display)
KNIVES; Knives are used as reference point for quality change
BUTT; Changes the quality of the currently fed piece starting from the butt of the piece
NOTICE! the grade limit is BUTT by default, all other form require more accuracy in timing for the quality scaling
to work.
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Keyboards (Scaling – Keyboards)
MTH can be set to a programmable key. A press of this key opens the MTH clambs.
3. Step 2 can be repeated once you have enough stems in the head.
5. Steps 2-4 can be repeated until you have enough stems in the head.
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8.3 Feeding
All adjustments for feeding should be made when the hydraulic system has a normal working temperature and normal
working revs are on. Propo values for the feed rollers depend on the pressure settings for the rollers and knives.
Propo values affect only if the head is equipped with proportional feed valve. Then Settings > Head ... Hydraulic
block type has to be PROPO.
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Stopping advance
Feeding slows down from max speed on this distance before the middle point of the cutting window.
Too short: Head stops after the cutting window and has to reverse back.
Too long: Harvesting becomes slow as the head is fed in slow speed.
Backing advance
After passing the length, reversing is activated and at this distance from the desired length, feeding is switched
off. Normally 50 - 100 mm.
Too short: Head feeds back and forth over the cutting window.
Acceleration ramp
Cutting window
Feed speed Speed adjustment Stopping distance
curve with speed curve
Learned distance
Max
Slow
Length
Min
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8.4 Pump control
Pump settings control the proportional pump outputs of the MCI module. In case of ON / OFF purpose, use values 0 =
OFF and 100 = ON. Delay times can be set to keep the output active after the functions are set off.
Pump normal
Pump normal value is for functions like head open/close, tilt, knives.
Pump delay
Delay times can be set to keep the output active after the functions are set off. Pump normal value is used during
the delay.
Third pump settings page is in use only on machines where CAN communication between base machine and
Motomit is available.
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8.5 Rotaror
Rotator control in GB program is proportional,
however when using analog buttons to control the
rotator, the maximum current is only working as a
limiting value.
PROPO MiN value sets the minimum percentage for
the output
PROPO MAX set the maximum for the output.
RAMP start and stop are intented to make the
control softer.
FINE CONTROL is a filter value for the control, to re
duce vibration from the input.
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8.6 Saw
SAW CONTROL
Pulse settings should be correctly set so that color marking marks well all sizes of logs. Make all adjustments
while the engine is not running. Saw control in cross-cutting works after feeding 50 cm.
Switching to manual mode:
Felling: Press saw button again and keep it pressed until the stem is cut through.
Cross-cutting: Instead of pushing the saw button, keep it pressed until the stem is cut through
Motomit counts the number of pulses received from the saw bar sensor and calculates the actual position of the
saw bar from the “saw home” position by using two settings:
• number of pulses before saw bar reaches the stem
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Saw return
OFF
No hydraulic return saw bar returns by a spring. Not used.
ON
Hydraulic saw bar return. Saw control not in use.
AUTO
Saw bar control in use. Sawing is started by a short press of the saw button (<0.5 s). Longer press switches the
control off and saw bar comes further out.
AUTO2
Like AUTO, but the saw button may be pressed in advance during feeding, sawing starts if the length is reached
within 5 seconds.
AUTO3
Like AUTO2 + saw control also in the felling cut. Saw button has to be held down as normal.
Pulses from saw to stem
Number of pulses received before the saw bar reaches the stem.
Pulse amount
Number of pulses received when the saw bar is fully out. See Pulses 4 in test display.
Oversaw distance cross-cut
When using saw bar control. Distance that the saw bar comes out after the computer has calculated that the stem
is cut through. If the saw bar is returning before the stem is cut, this distance should be increased.
Oversawing in felling
Oversawing distance for the saw control for each tree species. Setting ‘Saw return’ must be on position: AUTO 3.
If the saw is not cutting through the stem when felling, this value should be increased. If the saw bar is fed too far
during felling, i.e. there is a risk that the saw bar can get caught on the wrong side of the stem, this value should
be decreased.
Topsaw
Set ON only when using the top saw. The system reads the states of both saw home sensors and controls the
top saw functions.
Protection for sawing
OFF
If any preset is not in the cutting window, you need to press saw button only once.
LOG
If a LOG-preset is not in the cutting window, you need to press saw button twice.
ALL
If any preset is not in the cutting window, you need to press saw button twice.
SHIFT
If any preset is not in the cutting window, you have to press a programmable button SHIFT first.
1. Press SHIFT. Main screen shows "SHIFT" on a red box.
2. When ”SHIFT”-text is on, saw button starts sawing.
This function is used to prevent cutting pieces outside the cutting window.
Delay before sawing
Delays the saw bar out function after the saw motor has started, in order to accelerate the saw motor.
NOTICE! IF there is an analog saw position sensor, the value for pulse amount is actually read from analog input as bits!
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8.7 Pressure
Proportional pressure control for front knives, rollers and back knives varying with the diameter. Values affect only if the
head is equipped with proportional pressure reducers.
Pressure changes automatically between Min, Mid and Max values during feeding.
Example: Pressure in front knives according to the figure above.
Pressure %
55 %
42 %
37 %
Diameter mm
If the operator doesn’t want the pressure to rise to MAX value, the diameter range should be set to for example to
1800mm
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8.9 Knives
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B.Knives opening pulse back
Opening time for the back knives repeat pulse when reverse feeding is on.
B.Knives opening pulse back int.
Interval between the opening pulses for the back knives when reverse feeding is on.
Back knives get an opening pulse when the reverse feeding starts (B.Knives open pulse time). Then the system
pulses the knives open depending on these settings. There is no pulsing if the back knives are opened or closed
manually.
B.knives closing delay
Delay for closing the back knives after the head is closed.
8.10 Open/Close
opening and closing parameters for each of the knives
and rollers on the head when an analog signal from the
machine is available. with these the timing on the head
opening with ananalog joystick can be adjusteted
separately. eg. if the knive open percentage is low (10%9
and rollers open high (80%) it is easy to open knive only
during feed with an analog joystick while operating by
pushing the joystick just a little bit.
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8.11 Tilt
Tilt mode
ON
When pressing the tilt up button, the previous
tree is finished and confirmed to the
counters. The harvesting head tilts up. The
“Saw” button tilts the head down.
ONLY CONFIRMS
Same as BUTTOM, but the tree will be
finished with head open instead. Use when
you don’t want to tilt up to finish trees.
BUTTON
A tilt limit sensor is required for tree counting.
The harvesting head is lifted up while the
TILT UP button is held down. After releasing it, the head is tilted down. The tree is confirmed when the tilt sensor
comes on. This is when the head is fully in the upper position. You can tilt up the head a bit to get better delimbing
without finishing the current stem. Sawing does not tilt the head down.
ON-OFF
The first press tilts the head up, and the second tilts it down again. The tree is finished when the TILT UP key is
pressed to lift the head. The saw button does not tilt down the head.
AUTOTILT
When pressing the TILT UP button (or HEAD OPEN button in some programs), the rollers and the knives open
and the head tilts up. The timing of the opening and tilting up is controlled by the parameters ‘head opening time’
and ‘tilt up time’,
Head opening time
Used with AUTOTILT function. Head starts to open after the tilt -command. After this time period the tilt up
solenoid is activated.
Tilt up time
Used with AUTOTILT function. The head continues to open this time period when the pump is still activated in
order to lift the head fully up.
Tilt diam. limit
Makes it easier to feed big stems. E.g. if the value is 200 mm, Motomit keeps pressure on tilt down during
forward feeding when the diameter is more than 200 mm. Value 0 = no pressure on tilt down.
Tilt release
SAW HOME Tilt is released after saw has returned home.
SAW RETURN Tilt is released when saw bar return begins.
SAWING Tilt is released when Saw key is pressed.
TILT DOWN Tilt is released with the ‘Tilt down’ button.
Tilt SHIFT locking
Press SHIFT once before making the felling cut to prevent tilt to release in felling. The function works when this
setting is ON. Main screen shows ”SHIFT” text.
Tilt can be released:
• Press SHIFT again or
• press TILT down or
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• feed manually more than 1,5 m and saw. Automatic feeding won'
t start before tilt is released.
Tilt may release if the stem is too heavy or you have pressed SHIFT twice.
ROLLERS OPENING TIME
in autotilt this time is used to set the maximum opening time for rollers. the idea is that when the knives are
completely open the rollers can remain closer to easy thinning work with a large harvesting head.
TILT DIAM LIMIT TABLE
The minimum and maximum diameter limits for automatic tiltin in feed. forward values set the tilt down in feedn
forward, backward values tilt up in feed backwards. eg. if the minimum value for forward is 150m and max is 250mm, the
tilt up will be active always when feeding forward a tree with a diameter of 150-250mm.
8.12 Others
Overrun distance
The head is fed past the preset length at the amount of Overrun distance and then reversed to the cutting
window. Set OVERRUN in the window Scaling > Presets ... Product types
Knot backing distance
The machine will reverse this distance and try again if the head gets stuck on a difficult branch.
Fast backing distance
Used in knot backing. The head reverses backwards this distance at max speed without the acceleration ramp.
Measuring wheel out delay
This setting not in use. Hydraulic measuring wheel is driven by wiring in outputs of the head module.
Measuring wheel in delay
This setting not in use. Hydraulic measuring wheel is driven by wiring in outputs of the head module.
Sensitivity, aut.reverse
Automatic knot backing gets activated if feeding is on but there is no length pulses in this period. Feeding
direction changes if the head gets stuck. Motomit tries three times to feed past the knot. Knot backing can be
stopped by manual feeding.
Stopping advance (top)
To help in the situations where the head stops after the minimum diameter and can'
t reverse back. Diameter may
become so small so fast that the rollers slip and the top breaks.
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8.13 Head
You don'
t have to change these values once they are set in start-up.
Head type
Shows which head type was selected in the Start-Up window.
Hydraulic block type
STD, PROPO
Affects the control of feeding valves. Set STD for ON/OFF and PROPO for proportional valves.
Diameter sensor type
Choose PULSE COUNTER 1 PC
Saw bar width
Saw dust is not taken into the timber volume.
Distance from saw to meas.
Distance from the saw bar to the point where the diameter is measured.
From saw to photocell
Not in use on Kesla harvester heads.
From saw to top saw
Distance between top saw bar and normal sawbar. Top saw is optional equipment in the head.
Back knives ON/OFF
Control of the back knives works only when this in ON.
Head closing
ON = A touch of the head close button closes the head. The system closes the head for two seconds after the
button has been released.
OFF = The system closes the head only for that time as the head close button is being pressed. If the button is
pressed for longer than one second, the system closes the head for two seconds.
- Sawing closes the head.
- If the rollers are opened before the felling cut, sawing won'
t close them.
- The function works in the same way when the head has been opened in the middle of harvesting a stem.
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8.14 Machine
Machine information is printed on some reports and used in the data systems of the forest companies. Program versions
appear on the screen shortly when the power is turned on and they can be checked in this window at any time.
Program versions
MCT = Cabin module program date and version.
MCC = Head module program date.Head module has no version letter. There is a plus when the module type is
MCC2212.
NOTE! Program dates must be the same so that they work together.
Motomit is not able to show the head module program version if there is no connection to the module.
8.15 Operator
Select the current operator on right of the name. Work time and production goes to the counters of the currently active
operator.
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9 REPORTS
9.1 Volume
Select the printout from the list. Depending on the choice you may be able to do some additional selections.
Settings
Settings for hydraulics, feeding, operating modes
Calibrations
Length calibration factors, values of diameter calibration points and last calibration dates
Keyboards
Functions which are programmed to the preset keys
10cm stem profile
Diameters of 10 cm slices from the last stem. First measurements from the saw to diameter sensor are calculated
from the butt-end curve.
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Auxiliary memory
Auxiliary memory holds a record of the last 4500 pieces
harvested. Number of stems to print shows the number
of harvested stems in the aux. memory.
Options in the window allow you to set the number of
stems to be printed out. You may print only a summary or
include a list of individual pieces. Piece list contains the
cut length of each piece, top diameter, volume and
diameters at 50 cm, 150 cm ...in one meter intervals.
Make use of this report in calibration.
Error codes
Report shows the most recent error codes. There are rows with error counter, time stamp when the error has last
occurred, short description and in most cases a hint what to do. Texts in English only.
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9.4 On screen
Production follow-up on screen. All species or all products of one species at the same time.
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10 CALIBRATION
Due to the different wood properties, both diameter and length calibrations can be adjusted individually per species.
Feeding and pressure settings affect greatly on measuring accuracy.
It is recommended to take the calibration report once and a while and at least before making any major changes.
Motomit converts the pulse signal from the measuring wheel into millimeters. Length calibration is about adjusting a
correction ratio by which the millimeter value is multiplied with. The ratio is given as an integer which Motomit divides by
1000. E.g given value 998 equals the correction factor of 0.998. Since one digit is 1/1000th it means one centimeter
correction in 1000 cm piece or 0.5 cm in 500 cm piece. The bigger the ratio, the shorter pieces will be fed.
Length calibration affects only on accuracy of measuring. The preset length determines the correct cutting length.
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10.2 Length calibration
In the window Calibration > Length the calibration ratio can be set per tree species.
NOTE! New length calibration will be used for the next stem, not before. Tilt up or press NEW STEM to get new
calibration in use.
Butt correction
If the measuring wheel gives too much pulses due to the soft bark it leads to too short logs. This problem can be
avoided by setting a butt correction. It works only for the first log of the stem where this normally occurs. The
correction doesn'
t change any programmed preset length. Use a wider measuring wheel, adjust the pressure to
the wheel and check the encoder and its wiring and mounting if there is variation in lengths.
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Basic diameter calibration sets reference points for the opening of the head. It must be done always after changing or
repositioning the sensor. It does not affect the shape of the calibration curve.
NOTE! After the felling cut diameter doesn'
t change if the length doesn'
t change.
A certain amount of filtering is needed to filter out rapid changes in diameter caused by the knots.
Filtering
0 = no filtering
1 = measurement sensors on rollers
2-7 = filtering increases the bigger the number is (not recommended)
8 = always decreasing diameter (measurement sensors on knives). Diameter doesn’t increase if you open the head
while making the stem.
Diameter curve consists of 33 points, with a line drawn through them. Each species has its own diameter curve. The
whole curve or a desired section of it, e.g. points 200 - 250 mm, can be lifted or sunken by a desired amount of mm. The
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more you lift the curve up, the more volume Motomit will calculate.
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The last two columns (Sugg. and pcs) are for auto
calibration with electronic callipers.
Example of calibration: Diameter on the screen is 160 mm, but actual diameter is 150 mm.
Find some points that are close to 160 mm. Reduce values by 10 mm. Be sure not to make a sharp bend to the curve.
This way we tell Motomit that where it measured 160 mm it should have measured 150 mm.
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11 Control measurement
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11.3 Random stem sampling
NOTE: MotomitPC saves a KTR-file automatically from every control stem. You can set the save folder from MotomotPC
menu COMMUNICATIONS-SAVE-KTR
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11.4 Random stem control
Note:
The control stem number and first log number are used
for control analysis, They do not affect normal
harvesting stem numbers.
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11.5 RESULTS CALLIBER CONTROL
Calibration menu-Auto
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REGRESSION LINE
MEDIAN LINE
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COMMUNICATION Motomit IT
Data transfer property with Flash memory card is included in all Motomit IT versions. Transferable file types depend on
the program version. MAS save and load is in all versions.
NOTE! Whenever you insert the Flash card for data transfer into its slot or remove it, make sure that Motomit has power
ON and the main window is visible.
Finish the stem before any data transfer.
You can’t load all the files if the user level is too low.
11.6 Loading
When loading a MAS file, you can select which settings to load.
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11.7 Saving
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NOTES
Page 3