Nonel Guide DD
Nonel Guide DD
Contents
NONEL USER’S TECHNICAL DATA SHEETS
USER’S GUIDE GUIDE INITIATION
INITIATION SYSTEMS
The NONEL system
system .....
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..... 7
Snapline
Snapl ine connec
connector
tor block ......
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....... 8
In-hole
In-hole deton
detonator
ator ......
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Three
NONEL
NONE diff
different
erent
L MS NON
NONEL
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.......... EL...........
........... syst
systems
............ ems
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Firing plan for bench blasting.............
blasting............................
......... 14
Firing plan fo
forr pipel
pipelineine tren
trench ch blas
blasting
ting .....
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..... 15
Firing plan wi
withth deto
detonating
nating cord ..... ..........
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..... 16
Underwater blasting
blasting.....................................
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... 17
Sub-level
Sub-level cavin
cavingg ......
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NONEL
NONE L UNID
UNIDET ET ......
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.... 20
Principle
Principle of initi
initiation
ation wi withth NONE
NONEL L UNID
UNIDET ET 21
Risk of overla
overlapping
pping .....
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UNIDET
UNID ET firing plan No. 1 ............
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UNIDET
UNID ET firing plan No. 2 ............
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UNIDET
UNID ET firing plan No. 3 ............
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UNIDET
UNID ET firing plan No. 4 ............
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UNIDET
UNID ET firing plan No. 5 ............
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UNIDET
UNID ET firing plan No. 6 ............
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......... 29 TECHNICAL DATA SHEETS
UNIDET
UNID ET firing plan No. 7 ............
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......... 30 EXPLOSIVES
UNIDET
UNID ET firing plan No. 8 ............
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......... 31
UNIDET
UNID ET firing plan No. 9 ............
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UNIDET
UNID ET firing plan No. 10 ............
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.... 33
UNIDET
UNID ET firing plan No. 11 ...........
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UNIDET
UNID ET firing plan No. 12 ............
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.... 35
UNIDET
UNID ET firing plan No. 13 ............
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.... 36
UNIDET
UNID ET firing plan No. 14 ............
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.... 37
UNIDET
UNID ET firing plan No. 15 ............
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.... 38
UNIDET
UNID ET firing plan No. 16 ............
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.... 39
TECHNICAL DATA SHEETS
UNIDET
UNID ET firing plan No. 17 ............
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.... 40
UNIDET firing plan No. 18 ............
UNIDET ..................
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.... 40 ACCESSORIES
ACCESSORIES
NONEL
NONE L LP .....
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..... 41
Firing plan LP1 .....
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....... 42
Initiation
Initiation by mea
means ns of bun bunchch conne
connectors
ctors .....
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... 43
Firing plan LP2 .....
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Firing plan LP3 .....
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Firing plan LP4 .....
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Firing plan LP5 .....
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....... 46
Initiation
Initiation by mea
means ns of detodetonating
nating ccord ord ..........
............ 47
Initiation
Initiation wi
with
th the aid ooff Dyno Dynoline line .....
..........
..........
......... 48
Initiation
Initiation by electr
electricic detona
detonator tor.....
..........
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.......... 51
Destroying
Destr oying deton
detonators
ators.....
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.........
.... 52
Destroying
Destr oying NONE
NONEL L tubes.......
tubes.............
............
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....... 52
Destr
Destroying
oying
Dealing
Dealin g withdeto
detonating
nating.....
misfires cor
cord d ......
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........... ............
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.... 52
......... 53
Fact sheet for NONEL
NONEL system ..... ..........
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EC type certificate .....
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..... 55
2
U S E R ’ S G U I D E
3
4
User’s Guide
The NONEL initiation system was invented by Dyno Nobel and first
marketed in 1973. It is a non-electric initiation system based on a signal
line of low energy type. A shock wave is made to pass through the signal
line, which consists of a plastic tube coated internally with a reactive
substance. The shock wave is strong enough to initiate a delay element,
but not strong enough to split the tube and initiate adjacent explosives.
The velocity of the shock wave through the tube is approximately 2100
m/s.
The difference between NONEL and other non-electric systems such
as detonating cord is that the reaction in NONEL is enclosed in a tube.
With detonating cord, the cord itself detonates, as the name implies.
Initiation front
5
With the NONEL system, the explosive can be initiated effectively from
the bottom, whereas detonating cord causes initiation in the top part of
the hole in most cases. When used to initiate relatively insensitive ex-
plosives such as ANFO and certain slurries, detonating cord can cause
dead-pressing of the explosive.
Top initiation with detonating cord often causes flyrock, since the
stemming is destroyed as the detonation passes through it.
NONEL
Detonating cord
When initiating a round with NONEL, initiation on the surface takes place well before
initiation of the explosives in the drill hole.
6
The NONEL system
The NONEL initiation system consists of in-hole detonators, surface connector units,
starter tube and a blasting machine.
Function
The function of the in-hole detonator is to initiate the explosive in the
drill hole. The function of the surface connector unit is to transmit the
initiation signal to the in-hole detonator. The surface connector unit con-
sists of a connector block that contains a mini-detonator with or without
a delay element.
7
Snapline connector block
8
In-hole detonator
9
Three different NONEL
systems
Three NONEL-based initiation systems are available:
NONEL MS
NONEL UNIDET
NONEL LP
NONEL MS and NONEL UNIDET are used for bench blasting. Their
delay times are therefore designed to suit the conditions that prevail in
bench blasting.
When blasting several rows on a bench, it is important that the rock
in the first row is given enough time to move forwards before the next
row starts to move. Since rock swells by approximately 50% in volume
when broken up by explosives, room must be made for this expansion
within a very short period of time. Studies have shown that, ideally, the
rock in a row should move forwards by 1/3 of the burden before the next
row is allowed to detonate. Since the required delay time between rows
can vary between 10 ms per metre of burden in hard rock to 30 ms/m in
soft rock, a value of 15 ms/m can generally be used as a guideline.
B = burden
10
NONEL MS
is a conventional delay initiation system with a delay time of 25 ms
between each interval. Such short delay times are a legacy from the
past, when small-diameter holes were drilled with small burdens. Series
11 and 12 integral drill-steels require a burden of between 1 and 1.5
metres, for which a delay of 25 ms between rows is a good normal value.
NONEL UNIDET
is an initiation system that employs a uniform delay time in the in-hole
detonators and variable delay times in the connector units on the sur-
face. The delay time in the drill hole is usually 500 ms (but other options
can be used). This is then supplemented by delay times in the surface
connector units, which give the desired initiation
i nitiation sequence.
Surface delays from 17 to 176 ms are available, which gives great
flexibility in adapting the initiation sequence to suit the burden and rock
characteristics.
NONEL LP
is an initiation system intended for underground use. The delay times
between intervals in the system are generally longer in order to give
enough time for blasted rock to be properly displaced in the confined
space and single free face typical in tunnelling.
In most tunnels today, the parallel-hole cut is employed to first break
out a central cavity in the face, into which the rock surrounding the cut
can be displaced. The cut usually incorporates one or more large-diam-
eter relief holes, which are not charged.
c harged. The rock broken by the hole(s)
closest to the relief hole(s) must be thrown out of the face before the
next closest hole(s) are detonated. Since blasted rock is thrown out of
the face at a velocity of 40-60 metres per second, displacement will take
between 60 and 100 milliseconds for a hole 4 metres in depth. A delay
time of at least 100 ms between intervals in the cut is therefore essential
in order to prevent the rock from jamming up in the cut and impairing
the blasting result.
11
Once the cut has been thrown out of the face to make room for further
rock displacement, a different detonator/explosive effect is required, since
limited throwback
throwbac k of the round is now desirable. The shotholes surround-
ing the cut are therefore given longer delays (500 ms) between intervals,
with the aim of producing a neatly confined muck pile that is easy to
load.
12
NONEL MS
13
Firing plan for bench blasting
7 6 6 6 7
6
6 5 5 5 5 6
5 4 4 4 4 5
4 3 3 3 3 4
14
Firing plan for pipeline trench blasting
13 13
12 12
11 11
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
15
Firing plan with detonating cord
7 6 6 6 6 7
6 5 5 5 5 6
5 4 4 4 4 5
4 3 3 3 3 4
16
Underwater blasting
5 4 4 4...
4 3 3 3...
17
5 4 4 4...
4 3 3 3...
18
Sub-level caving
3 3
4
4 5
5
6 8 8 6
9 9 10
7 7
10
11 11
12 12
19
NONEL UNIDET
20
Principle of initiation with NONEL UNIDET
All holes in the round are usually charged with detonators with the same
delay – in this case 500 ms.
21
Snapline connector blocks are available with different delays and are
colour coded to indicate the delay time.
Green 0 ms (nominally 1.75 ms)
Yellow 17 ms
Red 25 ms
White 42 ms
Blue 67 ms
Black 109 ms
Orange 176 ms
0 ms
ms 42 84 126 168 210 252 294 336 378 420 462 504 etc. etc.
With Snapline connector blocks, surface activation takes place well be-
fore rock displacement begins.
22
Risk of overlapping.
Maximum round sizes for differe
different
nt firing
plans using NONEL UNIDET.
According to Swedish Standard SS 4990707 “Initiation systems with
non-electric signal lines of low energy type”, section 19.4 “Theoretical
verification”, the maximum round size for different firing plans must be
stated. If the stated number of holes is exceeded, a risk of overlapping
unacceptable under SS 4990707 arises.
ence on with
reduces the number
the rowofdepth,
holesi.e.
in awhen
row only whentube
the active the active
lengthtube length
in any row
is shorter than that in a previous row. For this reason, the greatest per-
missible length differential is 5 metres.
Length differentials of 0 and 5 metres have been taken into consideration in
the calculation of the risks of overlapping.
overlapping.
N.B.
The delay times between rows must always be equal to or greater than
the delay times between the holes in the rows.
23
UNIDET firing plan No. 1
100 75 75 75 75 75
75 50 50 50 50 50
25 25 25 25 25
50
0
25 0 0 0 0
Risk of overlapping:
overlapping:
0 metres length differential in active tube length
Number of holes per row that can be connected without contravening
Swedish Standard SS 4990707.
Delay time between rows of holes
Milliseconds 17 25 42 67 109 176
Max. No. of holes per row X 292 1000 1000 1000 1000 X = Not recommended
The stated limitations in the number of holes per row assume symmetric connection,
i.e. that the rows are connected in the centre of the round. In the case of rounds
connected asymmetrically, only half the stated number is permissible.
24
UNIDET firing plan No. 2
275 100 75 50 75
300
275 250 75 50 25 50
250 225 50 25 0 25
Risk of overlapping:
overlapping:
0 metres length differential in active tube length
Number of holes per row that can be connected without contravening
Swedish Standard SS 4990707.
Delay time between rows of holes
Milliseconds 17 25 42 67 109 176
Max. No. of holes per row X 22 34 52 106 172 X = Not recommended
The stated limitations in the number of holes per row assume symmetric connection,
i.e. that the rows are connected in the centre of the round. In the case of rounds
connected asymmetrically, only half the stated number is permissible. The values in the
tables assume that the same delay time is used between rows as between the
individual holes in the rows.
25
UNIDET firing plan No. 3
250 225 50 25 0 25
The stated limitations in the number of holes per row assume symmetric connection,
i.e. that the rows are connected in the centre of the round. In the case of rounds
connected asymmetrically, only half the stated number is permissible.
26
UNIDET firing plan No. 4
102 85 68 51 34 17 0
Firing plan with 42 ms delay between rows and 17 ms between the holes
in the rows. Connection is made row-by-row toward the rear of the round.
Good wide hole-spacing effect.
Risk of overlapping:
overlapping:
0 metres length differential in active tube length
Maximum number of holes per row in round with different combinations of
surface connector units.
Delay b
be
etween h
ho
oles Delay be
between h
ho
ole ro
rows
in the same row Milliseconds
Milliseconds 17 25 42 67 109 176
17 X 11 45 103 289 771
25 X 11 45 103 289 771
42 X X 17 38 107 284
67 X X X 26 73 193
109 X X X X 53 140
176 X X X X X 86 X = Not recommended
The stated limitations in the number of holes per row assume asymmetric connection,
i.e. that the rows are connected at one edge of the round. In the case of rounds
connected symmetrically, i.e. from the centre outward in both directions, twice as many
holes per row can be connected without contravening Swedish Standard SS 4990707.
27
UNIDET firing plan No. 5
110 93 76 59 42 59 76
68 51 34 17 0 17 34...
Risk of overlapping:
overlapping:
SL 17 should not be used between rows, or the risk of overlapping will exceed what is
permissible under Swedish Standard SS 4990707. In all other combinations where the
delay time between the holes in the rows is shorter than the delay time between rows,
the risk of overlapping does not contravene Swedish Standard SS 4990707.
28
UNIDET firing plan No. 6
51 34 17 0 17 34
Firing plan with 109 ms delay between rows and 17 ms between the
holes in the rows. Suitable for rounds with holes of relatively large di-
ameter and commensurately large burden. Holes connected row-by-row
toward the rear of the round.
Risk of overlapping:
overlapping:
SL 17 should not be used between rows, or the risk of overlapping will exceed what is
permissible under Swedish Standard SS 4990707. In all other combinations where the
delay time between the holes in the rows is shorter than the delay time between rows,
the risk of overlapping
overlapping does not contravene Swedish Standard
Standard SS 4990707.
29
UNIDET firing plan No. 7
42 84...
210 168 126 84 42 0
U 500
U 500
Firing plan with a delay of 109 ms between rows and 42 ms between the
holes in the rows. Suitable for rounds with holes of relatively large di-
ameter and commensurately large burden. Holes are connected row-by-
row toward the rear. Two detonators are used in each hole, which is
recommended when the rock is cracked or fissured and bulk explosives
are used. In this case, the top detonator has been connected to a connec-
tor block that is initiated 42 ms later than the block that initiates the
bottom detonator. This is designed to prevent, as far as possible, the top
detonator from initiating before the bottom one.
Risk of overlapping:
overlapping:
SL 17 should not be used between rows, or the risk of overlapping will exceed what is
permissible under Swedish Standard SS 4990707. In all other combinations where the
delay time between the holes in the rows is shorter than the delay time between rows,
the risk of overlapping does not contravene Swedish Standard SS 4990707.
30
UNIDET firing plan No. 8
85 68 51 34 17 0 25 42
Risk of overlapping:
overlapping:
0 metres length differential in active tube length
Max. 32 rows of holes can be connected without contravening
Swedish Standard SS 4990707.
5 metres length differential in active tube length
Max. 29 rows of holes can be connected without contravening
Swedish Standard SS 4990707.
31
UNIDET firing plan No. 9
Risk of overlapping:
overlapping:
NONE
32
UNIDET firing plan No. 10
431
295 312 329 346 363 380 397
414
17 34 51 68 85 102 136
119
U 500
U 500
Connected with two detonators in each hole. Can be a good safety pre-
caution if there is water in the holes or if there are other reasons to be
concerned about the possibility of interruptions in the explosives col-
umn. In this plan there is a 59 ms delay between rows and 17 ms be-
tween the holes in the rows. The upper detonator is connected diago-
nally to the block for the next hole, which gives it a 17 ms delay. This
normally ensures initiation of the bottom detonator first.
Risk of overlapping:
overlapping:
0 metres length differential in active tube length
A maximum
maximum of 30 rows of
of holes can be co
connected
nnected without contravening
contravening
Swedish Standard 4990707.
5 metres length differential in active tube length
A maximum
maximum of 27 rows of
of holes can be co
connected
nnected without contravening
contravening
Swedish Standard 4990707.
33
UNIDET firing plan No. 11
U 500
U 500
Risk of overlapping:
overlapping:
SL 17 should not be used between rows, or the risk of overlapping will exceed what is
permissible under Swedish Standard SS 4990707. In all other combinations where the
delay time between the holes in the rows is shorter than the delay time between rows,
the risk of overlapping does not contravene Swedish Standard SS 4990707.
34
UNIDET firing plan No. 12
75 50 25 0 25 50
U 500
U 500
Risk of overlapping:
overlapping:
In both symmetric and asymmetric connection, an unlimited number of holes and rows
can be connected without contravening Swedish Standar
Standardd SS 4990707.
35
UNIDET firing plan No. 13
U 450
U 475
U 500
Three-deck charge in each hole for sites where there are restrictions on
vibration. Each sub-charge has its own delay time. There is a 101 ms
delay between rows and 59 ms between the holes in the rows (with the
exception of holes 1 and 2 in the first row).
Risk of overlapping:
overlapping:
Complies with Swedish Standard SS 4990707.
36
UNIDET firing plan No. 14
0 0 17 34 51 68 85 102 119
U 450
U 475
U 500
Firing plan for blasting with three-deck charge in each hole. There are
two detonators in each charge. Two parallel initiation lines give a delay
of 84 ms between rows, with 17 ms between the holes in the rows. Plan
demonstrates that NONEL UNIDET,
UNIDET, together with Snapline connector
blocks, can be used in the most complicated of situations.
Risk of overlapping:
overlapping:
0 metres length differential in active tube length
A maximum
maximum of 43 rows of
of holes can be co
connected
nnected without contravening
contravening
Swedish Standard 4990707.
5 metres length differential in active tube length
A maximum
maximum of 41 rows of
of holes can be co
connected
nnected without contravening
contravening
Swedish Standard 4990707.
37
UNIDET firing plan No. 15
0
51 34 17 17 34
38
UNIDET firing plan No. 16
0 0
0 0
0 0
68 51 34 17 34 51
Risk of overlapping:
overlapping:
No limitation in the round part. However, pre-split row will detonate first.
39
UNIDET firing plan No. 17 221 238
204
170 187
51
17 34
0
40
NONEL LP
NONEL LP has been developed for drift and tunnel blasting, where longer
delay times are needed to give enough time for the rock to break free
and be thrown away from the face.
The LP series detonators have the following nominal delay times:
No. 0 25 ms No. 14
14 1400 ms
1 100 ms 16 1600 ms
2 200 ms 18 1800 ms
3 300 ms 20 2075 ms
4 400 ms 25 2500 ms
5 500 ms 30 3000 ms
6 600 ms 35 3500 ms
7 700 ms 40 4000 ms
8 800 ms 45 4500 ms
9 900 ms 50 5000 ms
10 1000 ms 55 5500 ms
11 1110 ms 60 6000 ms
12 1235 ms
41
Firing plan LP 1
45 45
45
45
30
30 30
45 45
50 35 35 50
20 16 20 25
40 40
25 30
40 18 12 14 18 25 40
10
8 3 7
40 16 9 4 2 9 16 20 40
5 1 6
10
50 18 14 12 18 25 50
55 50 50 50 50 50 50 55
42
Initiation
Initiation by means of bunch connectors
The bunch connector is only intended for use hanging freely on the
tunnel face.
43
Firing plan LP 2
45 45
45
45
30
30 30
45 45
50 35 35 50
20 16 20 25
40 40
25 30
40 18 12 14 18 25 40
10
8 3 7
40 16 9 4 2 9 16 20 40
5 1 6
10
50 18 14 12 18 25 50
55 50 50 50 50 50 50 55
If there areby
alleviated restrictions on vibration
delaying half the face atbythe
42worksite, the problem
ms (for instance), canthis
as in be
case. The solution gives a greater spread and reduces the risk of charges
detonating simultaneously
simultaneously..
In this case, LP detonator No. 0 cannot be used, since a hole with a
delay of only 25 ms would detonate before the detonators bunch-con-
nected to the Snapline 42 connector blocks could be activated, thus in-
curring an obvious risk of cut-offs of the NONEL tubes.
44
Firing plan LP 3
+67 ms +109 ms
25 25 25 25
25 25
30 30
30 30
30 16 16 30
35 16 16
35 35
18 18 35
35 35
18 12 12 18
40 40
12 12
40 18 14 14 18 40
10 10
20 20
14 12 10 10 12 14
20 9 9 20
20 4 20
14 12 10 8 5 5 8 10 12 14
2 2
25 14 12
12 9 7 7 9 12
12 14 25
4 1 4
3 3
50 16 14 10 8 5 5 8 10 14 16 50
4
55 50 50 45 45 45 45
45 45 45 50 50 55
±0 ms +176 ms +42 ms
Firing plan LP 4
+67 ms +109 ms
±0 ms +176 ms +42 ms
+67 ms +109 ms
2667 2567 2609 2609
2567 2609
3067 3109
3067 3109
1667 1709 3109
3067
3567 1667 1709 3609
3609
3567 1867 1909
1302 1309
3567 3609
1867 1909
4067 1302 1309 4109
2142 2184
5000 1600 1400 1000 800 476 476 842 1042 1442 1642 5042
676 576 676
5500 5000 5000 4500 4500 4676 4676 4542 4542 5042 5042 5542
±0 ms +176 ms +42 ms
46
Initiation by means of detonating cord
45 45
45
45
30
45 30 30
45
50 35 35
50
20 16 20 25
40 40
25 30
40 18 12 14 18 25 40
10
8 3 7
40 16 9 4 2 9 16 20 40
5 6
1
10
50 18 14 12 18 25 50
55 50 50 50 50 50 50 55
47
Initiation with the aid of Dynoline
The simplest and safest way to initiate NONEL rounds is with the aid of
Dynoline, which is NONEL tube supplied in rolls of 750 or 1500 metres.
A suitable length of Dynoline is connected between the leader on the
first Snapline connector block in the round and the DynoStart blasting
machine that is used to initiate the round.
(NONEL rounds can also be initiated by means of an electric detona-
tor - see page 51).
48
The glue plug or sealing weld in the NONEL tube from the Snapline
block must be cut off and the tube connected to the Dynoline by means
of an outer tube 4 cm in length
l ength (cut from the outer tube supplied with the
roll of Dynoline). The NONEL tube must be pressed into the outer tube
by at least 1 cm. The Dynoline should then be drawn out to the chosen
firing site.
When the round is ready for firing, connect the Dynoline to a blasting
machine (type DynoStart) by inserting the tube into the
t he chuck as far as
it will go. Do not turn the chuck.
49
To initiate the round, press the “CHARGING” button until the light-
emitting-diode (LED) lights constantly. Then, keeping the “CHARG-
ING” button depressed, press the “FIRING” button.
50
Initiation by electric detonator
51
Destruction
Destroying detonators
Detonators that are damaged or too old must not be used. They must be
destroyed.
52
Dealing with misfires
If undetonated holes are encountered after blasting, the following pro-
cedure can be followed:
A B C D E F G
Completely
2 OK
Misfire
Muck out
Part of
3 Whole round
round
Report
New starter
Isolated Several
4 Check
B1
misfires misfires
Report
Assess
Uninitiated Undetonated entirety
5 tube charge Treat as C4
Report
New starter
Open
6 Check
B1
charge
Stemming
Report
Uncover
7 New primer,
new starter
Easy Difficult
Check
B1 Report
Blow out
Can be
Must
8 New primer
and starter
saved for
next round
be fired
Check
Report Report
B1
Notify, mark, Flush out
guard if and scale
necessary alongside
Re-charge
B1
Note
Note:: Th
Thee rel
relev
evan
antt saf
safet
ety
y rreg
egul
ulat
atio
ions
ns
in each country must be observed.
53
Recommended temperature
range in which NONEL can be used
- Surface: -35° C to +50° C
- Inside drill hole: -25° C to +70° C
Recommended storage
temperature: below +50° C
Maximum hydrostatic
pressure (water): 3 bar for 7 days
Tensile strength -
joint between
between
detonator and tube: 4 kg for 2 minutes (up to +50° C)
Te
Tel:
l: +46
Dyno 587 Europe
Nobel 85000 isFax: +46 587
a division 25660 Dyno Nobel.
of DYNO,
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