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SYLLABUS

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0% found this document useful (0 votes)
11 views5 pages

SYLLABUS

Uploaded by

Hhhhh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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GA General Aptitude

Verbal Aptitude
Basic English grammar: tenses, articles, adjectives, prepositions, conjunctions, verb-noun agreement, and other parts
of speech
Basic vocabulary: words, idioms, and phrases in context, reading and comprehension, Narrative sequencing.

Quantitative Aptitude
Data interpretation: data graphs (bar graphs, pie charts, and other graphs representing data), 2- and 3-dimensional
plots, maps, and tables Numerical computation and estimation: ratios, percentages, powers, exponents and logarithms,
permutations and combinations, and series Mensuration and geometry Elementary statistics and probability.

Analytical Aptitude
Logic: deduction and induction, Analogy, Numerical relations and reasoning.

Spatial Aptitude
Transformation of shapes: translation, rotation, scaling, mirroring, assembling, and grouping paper folding, cutting,
and patterns in 2 and 3 dimensions.
MT Metallurgical Engineering

Section 1: Engineering Mathematics


Linear Algebra: Matrices and Determinants, Systems of linear equations, Eigen values and Eigen
vectors.

Calculus: Limit, Continuity and Differentiability; Partial derivatives; Maxima and minima;
Sequences and series; Test for convergence; Fourier series.

Vector Calculus: Gradient; Divergence and Curl; Line, Surface and volume integrals; Stokes,
Gauss and Green’s theorems.

Differential Equations: Linear and non-linear first order ODEs; Higher order linear ODEs with
constant coefficients; Cauchy’s and Euler’s equations; Laplace transforms; PDEs –Laplace, one
dimensional heat and wave equations.

Probability and Statistics: Definitions of probability and sampling theorems, conditional


probability, Mean, median, mode and standard deviation; Random variables; Poisson, normal and
binomial distributions; Analysis of experimental data; linear least squares method.

Numerical Methods: Solutions of linear and non-linear (Bisection, Secant, Newton- Raphson
methods) algebraic equations; integration by trapezoidal and Simpson’s rule; single and multi-step
methods for differential equations.

Section 2: Metallurgical Thermodynamics

Laws of Thermodynamics: First law – energy conservation, Second law - entropy; Enthalpy,
Gibbs and Helmholtz free energy; Maxwell’s relations; Chemical potential; Applications to
metallurgical systems, solutions, ideal and regular solutions; Gibbs phase rule, phase equilibria,
binary phase diagram and lever rule, free-energy vs. composition diagrams; Equilibrium constant,
Activity, Ellingham and phase stability diagrams; Thermodynamics of point defects, surfaces and
interfaces, adsorption and segregation phenomena.

Electrochemistry: Single electrode potential, Electrochemical cells, Nernst equation, Potential-pH


diagrams.

Section 3: Transport Phenomena and Rate Processes

Momentum Transfer: Concept of viscosity, shell balances, Bernoulli’s equation, mechanical


energy balance equation, flow past plane surfaces and through pipes.

Heat transfer: Conduction, Fourier’s Law, 1-D steady state conduction.


Convection: Heat transfer coefficient relations for forced convection.

Radiation: Black body radiation, Stefan-Boltzman Law, Kirchhoff’s Law.

Mass Transfer: Diffusion and Fick’s laws, Mass transfer coefficients.

Dimensional Analysis: Buckingham Pi theorem, Significance of dimensionless numbers.

Basic Laws of Chemical Kinetics: First order reactions, reaction rate constant, Arrhenius relation,
heterogeneous reactions, oxidation kinetics.

Electrochemical Kinetics: Polarization.

Section 4: Mineral Processing and Extractive Metallurgy

Comminution techniques, Size classification, Flotation, Gravity and other methods of mineral
beneficiation; Agglomeration: sintering, pelletizing and briquetting.

Material and Energy balances in metallurgical processes; Principles and processes for the
extraction of non-ferrous metals – aluminium, copper and titanium.

Iron and Steel Making: Material and heat balance in blast furnace; Structure and properties of slags
and molten salts – basicity of slags - sulphide and phosphate capacity of slags; Production of
metallurgical coke. Other methods of iron making (COREX, MIDRE)

Primary Steel Making: Basic oxygen furnace, process dynamics, oxidation reactions, electric arc
furnace.

Secondary Steel Making: Ladle process – deoxidation, argon stirring, desulphurization, inclusion
shape control, principles of degassing methods; Basics of stainless steel manufacturing.

Continuous Casting: Fluid flow in the tundish and mould, heat transfer in the mould, segregation,
inclusion control.

Section 5: Physical Metallurgy

Chemical Bonding: Ionic, covalent, metallic, and secondary bonding in materials, Crystal structure
of solids – metals and alloys, ionic and covalent solids, and polymers.

X-ray Diffraction: Bragg’s law, optical metallography, principles of SEM imaging.

Crystal Imperfections: Point, line and surface defects; Coherent, semi-coherent and incoherent
interfaces.
Diffusion in Solids: Diffusion equation, steady state and error function solutions; Examples-
homogenenization and carburization; Kirkendall effect; Uphill diffusion; Atomic models for
interstitial and substitutional diffusion; Pipe diffusion and grain boundary diffusion.

Phase Transformation: Driving force, Homogeneous and heterogeneous nucleation, growth


Kinetics Solidification in isomorphous, eutectic and peritectic systems, cast structures and
macrosegregation, dendritic solidification and constitutional supercooling, coring and
microsegregation.

Solid-state Transformations: Precipitation, spinoidal decomposition, ordering, massive


transformation, discontinuous precipitation, eutectoid transformation, diffusionless
transformations; Precipitate coarsening, Gibbs-Thomson effect.

Principles of heat treatment of steels, TTT and CCT diagrams; Surface hardening treatments;
Recovery, recrystallization and grain growth; Heat treatment of cast iron and aluminium alloys.

Electronic, magnetic and optical properties of materials.

Basic forms of corrosion and its prevention.

Section 6: Mechanical Metallurgy

Strain tensor and stress tensor, Representation by Mohr’s circle, elasticity, stiffness and
compliance tensor, Yield criteria, Plastic deformation by slip and twinning.

Dislocation Theory: Edge, screw and mixed dislocations, source and multiplication of dislocations,
stress fields around dislocations; Partial dislocations, dislocation interactions and reactions.

Strengthening Mechanisms: Work/strain hardening, strengthening due to grain boundaries, solid


solution, precipitation and dispersion.

Fracture behaviour, Griffith theory, linear elastic fracture mechanics, fracture toughness,
fractography, ductile to brittle transition.

Fatigue: Cyclic stress strain behaviour - low and high cycle fatigue, crack growth. Mechanisms of
high temperature deformation and failure; creep and stress rupture, stress exponent and activation
energy.

Section 7: Manufacturing Processes

Metal Casting: Mould design involving feeding, gating and risering, casting practices, casting
defects.

Hot, Warm and Cold Working of Metals: Metal forming – fundamentals of metal forming
processes of rolling, forging, extrusion, wire drawing and sheet metal forming, defects in forming.
Metal Joining: Principles of soldering, brazing and welding, welding metallurgy, defects in welded
joints in steels and aluminium alloys.

Powder Metallurgy: production of powders, compaction and sintering.

Non-destructive Testing (NDT): Dye-penetrant, ultrasonic, radiography, eddy current, acoustic


emission and magnetic particle inspection methods.

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