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11.1 Design of injection mould base

11
3
5 9

10
8

6
1
7 12

4 2

1)Top plate 2)Cavity plate 3)Core plate 4)Core back plate 5)Parallel block 6)Ejector retainer plate
7)Ejector back plate 8)Bottom plate 9)Guide pillar 10)Push back pin 11)Guide bush 12)Ejector pin.
PS
PS
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A
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MATERIAL LIST
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11.2 Design of TWO PLATE injection mould.

PS
PS
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Plan view

A
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11.3 Design of injection mould with sleeve ejection.

Matl # PP

Shrinkage # 1.5%

Machine # SP80 Windsor

25 24 12 15 23 22 21

26

Sec AA

13 14 16 28
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Plan view

A
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Material List

8
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11.4 Design of injection mould with stripper plate ejection.

COMPONENT DRAWING
Ø8.0 2° R2.0
58.0
2.0 Ø10.0
Material : ABS 2.0THK

16.0
12.0
6.0
Shrinkage : 0.0055mm/mm 3.0
2°

A R3.0

No. of cavities : 2

12.0
Component weight: 14.67gm 2HOLES

50.0
Ø3.5

Clamping tonnage: 40 Tonne

10.0
R20.0
Tool to be loaded on: SP80 WINDSOR A 35.0
9.0

76.0

M6x14

10

9
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Note: in order to facilitate the movement of the stripper, the Guide pillar is generally mounted on the moving
side of the mould half in a stripper plate ejection method.

M12x30
5
7

M12x150
8

1) Stripper plate
2) Tie rod
3) Core plate
4) Core back plate
5) Guide pillar
6) Stripper guide bush
7) Cavity insert
8) Core insert
9) Ejector guide pillar
10) Ejector guide bush
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Plan view

B
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11.5 Design of Split cavity injection mould with sleeve ejection.

Component Drg
R0.9
Material # HDPE

Shrinkage # 1.5% 4.2

30.0
23.6
No. of cavities # 2

15.2

8.5
6.4
1.5
Ø19.0
Ø23.8
Ø30.0

1 2
5
3
4

SECTION Y-Y'
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7 Sleeve P20 2 Ø43 142 50-52HRC

6 Core P20 2 Ø27 187 50-52HRC
5 Slide P20 2 60x85 99 50-52HRC
4 Channel D1 1 17x203 226 50-52HRC
3 Keeper plate D1 2 10x20 226 50-52HRC
2 Wear plate D1 2 5x25 150 44-46HRC
1 Finger cam EN31 2 30x30 110 50-52HRC
Pos Description Material Qty Size Length Remarks

Y'

Y
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11.6 Design of split cavity injection mould with Dog leg cam.

1 2

5
3

a
4
6

S EC T IO N Y -Y '

7 Sleeve P20 2 Ø43 142 50-52HRC

6 Core P20 2 Ø27 187 50-52HRC
5 Slide P20 2 60x85 99 50-52HRC
4 Channel D1 1 17x203 226 50-52HRC
3 Keeper plate D1 2 10x20 226 50-52HRC
2 Wear plate D1 2 5x25 150 44-46HRC
1 Dog legcam EN31 2 30x30 110 50-52HRC
Pos Description Material Qty Size Length Remarks
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Plan view

Y'

Y
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11.7 Design of injection moulds with side core.

BRACKET

MATL # PS

SHRINKAGE # 0.005mm/mm

Machine #SP30 WINDSOR

No. of cavities # 2
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A
A
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11.8 Design of mould with Split core.

Matl# HDPE

Shrinkage # 1.5%

No. of cavities # 1

A A

1
9

2
10

11 3

4
12

5
13

6
14

7
15

16 8

17
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17 Ejector rod EN8 1 Ø30

16 Bush EN36 1 6-3-3/Ø20/30 Case hard
15 Ejector back plate MS 1 20x108 200
14 Ejector retainer plate MS 1 15x108 200
13 Return pin OHNS 4 Ø20 71 48-50HRC
12 Core plate MS 1 26x200 246
11 Split core P20 2 36x42 48 50-52HRC
10 Top plate MS 1 46x200 246
9 Sprue bush P20 1 6-3-22/1/27
8 Bottom plate MS 1 26x200 246
7 Spring STD 2 ID-Ø18 OD-Ø22 100
6 Parallel block MS 2 45x70 236
5 Guide pillar EN36 4 6-3-1/Ø20/70/136 Case hard
4 Guide bush EN36 4 6-3-3/Ø20/36 Case hard
3 Pusher rod OHNS 2 Ø25 120 50-52HRC
2 Core P20 1 40x65 70
1 Register ring EN8 1 6-3-16/Ø120
POS Description Material Qty Size Length Remarks

EJECTION CONDITION
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Example# 2
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11.9 Design of threaded moulds.

Material # PP

Shrinkage # 2%

No. of cavities # 2

COMPONENT

12

6
3

7
4

8 5

9 10

11

14 13

1)Top plt 2)Cavity plt 3)Stripper plt 4)Core plate 5)Core Bk plt 6)Collapsible core 7)Pusher rod 8)Bush
9)Parallel block 10)Mandrel 11)Ejector retainer plt 12)Register ring 13)Ejector back plt 14)Bottom plate
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o p e n in g s ta g e # 1
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opening stage # 2
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Separate independent movement for

the stripper

opening stage # 3
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11.10 Design of THREE plate mould. (BASIC DESIGN)

CAP

MATL # PP

SHRINKAGE # 1.5%

NO. OF CAVITIES # 4

TYPE OF GATING # PIN

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1st opening- between runner ej plate and cavity plate.

The PUR bush which got squished in the cavity plate bore will seal the core & cavity plate as one, which
facilitates the opening between the runner ej plate and cavity plate.

The ball lock pin from the top plate will ensure that the opening will not take place between top plate & runner
ej plate.

Runner retainer pin

Ball lock pin
Limit rod
Runner ej plate

Cavity plate

PUR bush
sleeve

core
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2nd opening (between runner ej plate and top plate)

Limit rod in red bottoms out on the counterbore and pulls the runner ej plate, which facilitate the stripping of
the runner from runner retainer pin
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3rd opening- between core & cavity plate

The PUR bush seal will break open when the limit rod in red and the limit rod in green bottoms out on the
counterbore, which will allow the opening between the core & cavity plate.
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Ejection