[Link].
NETTUR TECHNICAL TRAINING FOUNDATION
(DTC, TTC, BTC, VTC, GTC, RNTC, ONTC, GNTC, MNTC, HNTC)
DIPLOMA IN TOOL AND DIE MAKING
V SEMESTER COMMON EXAMINATION- DECEMBER 2011
SUBJECT: PRESS TOOL TECHNOLOGY TOTAL MARKS: 70
SUBJECT CODE: CP1 05 10 TOTAL TIME: 2H 15MIN
PART-A MARKS: 15
TIME: 15MIN
1.0 FILL IN THE BLANKS 5X1=5
1.1 When more number of screw threads are required on the hole and if the sheet thickness is less
_______________ is done.
1.2 In Shaving the stripping force is _________________ than equalent Piercing and Blanking.
1.3 Compare to conventional tools, the clearance between the punch and die in Fine blanking tool is _______.
1.4 Fine blanking materials should have ___________ tensile strength.
1.5 The operation in which the material is plastically deformed to required shape by compressive stress is
_________________.
2.0 CHOOSE THE CORRECT ANSWER 5X1=5
2.1 The width of scarp web removed by shaving is ( )
a. Shaving clearance b. Shaving stock c. Shaving allowance d. Shaving length
2.2 Fine blanking press is ( )
a. Single action press b. Double action press c. Triple action press d. none
2.3 The component with absolute flatness are produced by ( )
a. Embossing b. Coining c. Flanging d. Planishing
2.4 Fine blanking cycle includes ( )
a. Fast ram approach + Probing b. Fast ram approach + Probing & Blanking
c. Fast ram approach + Probing & Blanking + Fast ram retraction
d. Fast ram approach + Blanking + Fast ram retraction
2.5 The Punch shown in the figure is ( )
a. Cutting punch
b. Non cutting punch
c. Hybrid punch
d. V-bending punch
3.0 MATCH THE FOLLOWING 5X1=5
A B
3.1 Forward extrusion a. metal flows in both opposite & same direction of punch
3.2 Backward extrusion b. metal flows in same direction of punch
3.3 Combination extrusion c. metal flows in opposite direction of punch
3.4 Cold forging d. complex shapes
3.5 Hot forging e. poor surface finish
f. high dimensional accuracy
A 3.1 3.2 3.3 3.4 3.5
B
NETTUR TECHNICAL TRAINING FOUNDATION
(DTC, TTC, BTC, VTC, GTC, RNTC, ONTC, GNTC, MNTC, HNTC)
DIPLOMA IN TOOL AND DIE MAKING
V SEMESTER COMMON EXAMINATION – DECEMBER 2011
SUBJECT: PRESS TOOL TECHNOLOGY TOTAL MARKS: 70
SUBJECT CODE: CP1 05 10 TOTAL TIME: 2H 15 MIN
PART B MARKS: 55
TIME: 2H
1.0 ANSWER ANY TEN OF THE FOLLOWING 2X10=20
1.1 Define Curling process
1.2 What are applications of the Fine blanked parts?
1.3 What are two tooling systems used in Fine blanking?
1.4 Define Unit tooling
1.5 What is minting press?
1.6 List two materials used for Fine blanking
1.7 What is multi stage tooling?
1.8 Define Extrusion process
1.9 Explain the direction of positioning blank in shaving operation
1.10 What is Transfer press?
1.11 Why triple action presses are used for Fine blanking?
1.12 How are parts ejected in Mechanical Transfer presses?
2.0 ANSWER ANY SIX OF THE FOLLOWING 3X6=18
2.1 List three features of a Fine blanking machine.
2.2 What is the purpose of Shaving?
2.3 What factors decides the life of a Fine blanking tool?
2.4 How is operator protection ensured in Fine blanking presses?
2.5 Explain any three defects in Forging?
2.6 When do we prefer more than one shaving operation?
2.7 What is work hardening of a blank during Fine blanking?
2.8 How is progressive manufacturing of drawn cups done in multistage tools?
3.0 ANSWER ANY THREE OF THE FOLLOWING 4X3=12
3.1 A blank of outside diameter 40mm and inside diameter 10mm is to be shaved inside and outside in single
stage. Calculate the shaving allowance and decide the component size for blanking and the piercing.
Material – MS, Thickness – 2mm and max=360N/mm2
3.2 Differentiate between Compound tool and Combination tool.
3.3 Differentiate between Embossing and Coining.
3.4 Explain the process of Billet preparation in Forging.
4.0 ANSWER THE FOLLOWING 5X1=5
4.1 Explain the working principle of a Fine blanking with neat sketch
