PLC Programming Using the RSLogix 5000 Software
By: Aws Abu-Khudhair Feb. 24th, 2010
Aws Abu-Khudhair
ENGG 6530
Outline
Project Requirements Available Software/Hardware RSLogix 5000 Introduction Setting up a Project using an emulator for a controller
Aws Abu-Khudhair
ENGG 6530
Project Requirements
Choose an industry level control system. Identify the needed control system and its benefits. Develop a Functional PLC program to control the chosen plant system.
Aws Abu-Khudhair
ENGG 6530
Software/Hardware
Hardware
CompactLogix5331 Controller (1769-L31) Various sensors and actuators (see lab website for complete list)
Software
Development:
RSLogix 5000 Enterprise Series RSLinx Classic
Debugging/PLC Emulation:
RSLogix Emulate 5000
Aws Abu-Khudhair ENGG 6530 4
RSLogix 5000
Programming software for the Logix5000 series controllers. Supports complex data handling
Arrays, user defined structures, etc
Supports development using
Ladder Logic, Structured Text, Function Block Diagram, Sequential Function Chart
Located at:
All Programs-> Development-> Rockwell Software-> RSLogix 5000 Enterprise Series-> RSLogix 5000
Aws Abu-Khudhair ENGG 6530 5
RSLinx Classic
RSLinx is a complete communication server that provides connectivity between the RSLogix software and the target PLC Located at:
All Programs-> Development-> Rockwell Software-> RSLinx> RSLinx Classic
Aws Abu-Khudhair
ENGG 6530
RSLogix Emulator 5000
RSLogix Emulator is a software simulator for the Allen Bradley Logix 5000 controllers. Used to mimic the functionality of the PLC without the actual hardware
Allows to perform advanced debugging
To use the emulator
1. Set up the chassis monitor 2. Create a connection using RSLinx 3. Create a RSLogix Project and add the Emulator as the Target Controller.
Aws Abu-Khudhair ENGG 6530 7
Step 1: Setting up the Emulator
Start the RSLogix Emulate 5000 software
All Programs-> Development-> Rockwell Software -> RSLogix Emulate 5000> RSLogix Emulate 5000
Aws Abu-Khudhair ENGG 6530 8
Step 1: Setting up the Emulator
Add the controller and the IO modules:
Click Slot-> Create Module
Add the RSLogix Emulate 5000 Controller to slot 2 Add the Input/Output Simulator to slot 3
Aws Abu-Khudhair
ENGG 6530
Step 1: Setting up the Emulator
Aws Abu-Khudhair
ENGG 6530
10
Step 1: Setting up the Emulator
Aws Abu-Khudhair
ENGG 6530
11
Step 2: Setting up connection in RSLinx
Start the RSlinx program
All Programs-> Development-> Rockwell Software-> RSLinx-> RSLinx Classic
Click Communication-> Configure Drivers. Select Virtual Backplane (SoftLogix 58xx) driver from the list of available driver types list. Click Add New
Aws Abu-Khudhair ENGG 6530 12
Step 2: Setting up connection in RSLinx
Aws Abu-Khudhair
ENGG 6530
13
Step 3: Using the Emulator in the RSLogix project
Start the RSLogix 5000 software and create a new project.
Select the Emulator (RSLogix Emulate 5000 controller) as the controller type. Select the 7-slot ControlLogix Chassis as the Chassis Type. Set the slot # to 2 (controller in the RSLogix Emulator software)
Aws Abu-Khudhair
ENGG 6530
14
Step 3: Using the Emulator in the RSLogix project
Under I/O Configuration in the Controller Organizer add the IO Simulator
Right click the I/O Configuration folder Click New module Under the Other folder in the Select module window
Select the Generic 1756 Module
Aws Abu-Khudhair
ENGG 6530
15
Step 3: Using the Emulator in the RSLogix project
Aws Abu-Khudhair
ENGG 6530
16
Step 3: Using the Emulator in the RSLogix project
In RSLogix 5000 click on Communications> Who Active
Select the Emulator Set the Project Path Set Emulator Online
(3)
(1)
(2)
Aws Abu-Khudhair
ENGG 6530
17
Notes
The inputs can be simulated in the RSLogix Emulate 5000 by right clicking on the IO module and selecting properties.
Aws Abu-Khudhair ENGG 6530 18
Example
Develop a PLC program that determines the logical OR of two inputs Input 1 Input 2 Output 0 0 0 1 0 1 0 1 1 1 1 1
Aws Abu-Khudhair
ENGG 6530
19
