Salamander Operation SB
Salamander Operation SB
WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death.
Read installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of
precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator,
service personnel, or to the equipment.
DANGER This symbol warns of immediate hazards that will result in severe injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury or
WARNING death.
This symbol refers to a potential hazard or unsafe practice that could result in injury,
CAUTION product damage, or property damage.
This symbol refers to information that needs special attention or must be fully understood,
NOTICE even though not dangerous.
WARNING
FIRE HAZARD
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of cooking appliances.
Keep area around cooking appliances free and clear of combustibles.
Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the
operator smells gas. Obtain the instructions from the local gas supplier.
WARNING
BURN HAZARD
Contact with hot surfaces will cause severe burns. Always use caution when operating cooking appliances.
WARNING
EXPLOSION AND ASPHYXIATION HAZARD
In the event a gas odor is detected, shut down equipment at the main gas shutoff valve and immediately call the
emergency phone number of your gas supplier.
Improper ventilation can result in headaches, drowsiness, nausea, and could result in death. Do not obstruct the
flow of combustion and ventilation air to and from cooking appliances.
WARNING
ELECTRIC SHOCK HAZARD
For appliances that use electric power, disconnect the power to the appliance before cleaning. Do not remove
panels that require tools to remove.
NOTICE
Southbend appliances are intended for commercial use only. Not for household use.
Warranty will be void if service work is performed by other than a qualified technician, or if other than genuine
Southbend replacement parts are installed.
Give this Owner’s Manual and important papers to the proper authority to retain for future reference.
Copyright © 2005 by Southbend. All rights reserved. Published in the United States of America.
Table Of Contents
Introduction................................................................................... 4
Specifications ............................................................................... 5
Ventilation..................................................................................... 7
Operation...................................................................................... 8
Installation .................................................................................. 12
Service........................................................................................ 18
Parts ........................................................................................... 21
INTRODUCTION
Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the
market.
You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet
the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are
verified through laboratory tests and field installations. With proper care and field maintenance, you will experience
years of reliable, trouble-free operation. For best results, read this manual carefully.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
This manual is for the Southbend/Platinum Infrared Cheese Melter, which may be mounted over a range or on a wall,
or used as a countertop unit by attaching legs to the base. The serial plate is located under the Cheese Melter bottom
grease drawer at the front, toward the left (see Figure 1 below).
Read these instructions carefully before attempting installation. Installation and initial startup should be performed by
a qualified installer. Unless the installation instructions for this product are followed by a qualified service technician (a
person experienced in and knowledgeable of the installation of commercial gas and/or electric cooking equipment)
then the terms and conditions on the Manufacturer’s Limited Warranty will be rendered void and no warranty of any
kind shall apply.
In the event you have questions concerning the installation, use, care, or service of the product, contact:
Southbend Technical Service
1100 Old Honeycutt Road
Fuquay-Varina, North Carolina 27526 USA
919-552-9161
www.southbendnc.com
Figure 1
SPECIFICATIONS
NOTICE
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association,
Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to
installation requirements for equipment. Therefore, installations must comply with all local codes, or in the absence
of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1,
or the Propane Installation Code CAN/CGA-B149.2, as applicable, including:
1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2
psi (3.45 kPa).
Southbend reserves the right to change specifications and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, additions, or replacements for previously purchased equipment.
This product is intended for commercial use only, not for household use.
CLEARANCES
There must be adequate clearance between the Cheese Melter and adjacent construction due to the heat generated
by the Cheese Melter. Clearance must also be provided for servicing and for operation.
The minimum clearance from non-combustible construction is 1” on the sides and 3.75" on rear (to permit combustion
air to enter the rear of the Cheese Melter). To service the Cheese Melter components -all models require at least 6”
accessibility-clearance on the right and left side.
Adequate clearance must be provided in front of the Cheese Melter for operation and cleaning.
The high-temperature flue products from the Cheese Melter burners flow out through a vented cover on top of the
Cheese Melter. Installation under a vented hood is recommended.
WARNING
MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION
The countertop model requires a minimum clearance from combustible surfaces of 1" on the sides and 3.75” on
rear.
The wall-mount model requires a minimum clearance from combustible surfaces of 1" on the sides and 3.75" on
the rear (which is provided by the wall-mounting bracket).
The range-mount model, to follow range minimum clearance from combustible surfaces of 6" on the sides and
rear.
DIMENSIONS
Figure 2
VENTILATION
WARNING
Improper ventilation can result in personal injury or death. Ventilation, which fails to properly remove flue products,
can cause headaches, drowsiness, nausea, or could result in death.
The flue vent, located at the top of the unit, must not be blocked or covered at any time.
All gas appliances must be installed in such a manner that the flow of combustion and ventilation air is not
obstructed. Provisions for adequate air supply must be provided.
NOTICE
Proper ventilation is the owner’s responsibility. Any problem due to improper ventilation will not be covered by the
warranty.
Do not obstruct the front of the Cheese Melter since combustion air enters through this area. Be sure to inspect
and clean the ventilation system according to the ventilation equipment manufacturer’s instructions.
If a ventilation canopy is used, it is recommended that the canopy extend 6" past the Cheese Melter and that the
bottom edge be located 6'6" from the floor. Filters should be installed at an angle of 45° or more from the horizontal.
This position prevents dripping grease and facilitates collecting the run-off grease in a drip pan under the filter.
A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may
extinguish pilot flames. Fresh air openings approximately equal to the fan area will relieve such a vacuum. The
exhaust fan should be installed at least 2" above the vent opening on the top of the Cheese Melter.
If the Cheese Melter is connected directly to an outside flue, a CSA design-certified down draft diverter must be
installed.
In case of unsatisfactory performance by any gas appliance, check the appliance with the exhaust fan turned OFF. Do
this only long enough to check whether doing so corrects any problems with equipment performance. Then turn the
exhaust fan back on and let it run to remove any exhaust that may have accumulated during the test.
GAS SUPPLY
The Cheese Melter is design-certified for operation on natural or propane gases. The Cheese Melter is shipped
configured and adjusted for the type of gas specified by the purchaser, which is indicated on the serial plate (see
Figure 1 on page 4). Connect the Cheese Melter ONLY to the type of gas for which it is configured and adjusted.
Gas Type Total BTU/hour Burner Orifice Pilot Orifice Min. Supply Pressure Manifold Pressure
Natural Gas 40,000 No. 54 (P/N 1008754) 0.055 (P/N 1008754) 7" W.C. 4" W.C.
Propane 40,000 No. 64 (P/N 1008764) 0.036 (P/N 1008764) 11" W.C. 10" W.C.
A model that mounts on the flue riser of a range will have a 3/8" rear gas connection (with a 3/8" male NPT connector)
extending through the rear of the flue riser (see Figure 2 on page 6).
Wall-mount and countertop models will have a 3/8” rear gas connection (with a 3/8” male NPT connector). The gas
connection can extend directly out the rear of the Cheese Melter (near the bottom right-rear corner).
Minimum supply pressure is 7" W.C. for natural gas, 11" W.C. for propane. An internal pressure regulator and shutoff
valve are provided. If using a flexible-hose gas connection, the I.D. of the hose must not be smaller than the
connector on the Cheese Melter, and must comply with ANSI Z21.69. Provide an adequate means of restraint to
prevent undue strain on the gas connection. Test pressure should not exceed 14" W.C.
If applicable, the vent line from the gas appliance pressure regulator must be installed to the outdoors in accordance
with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas
Installation Code, CAN/CGA-B149.1, or the Propane Installation Code CAN/CGA-B149.2, as applicable.
An adequate gas supply is imperative. Undersized or low-pressure lines will restrict the volume of gas required for
satisfactory performance. Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems
and affect burner-operating characteristics. A 1/8" pressure tap is located on the manifold to measure the manifold
pressure. The supply line to the Cheese Melter should be no smaller than the inside diameter of the pipe on the
Cheese Melter to which it is connected.
OPERATION
DANGER
EXPLOSION HAZARD
In the event a gas odor is detected, shut down equipment at the main shutoff valve. Immediately call the
emergency phone number of your gas supplier.
CAUTION
If the Cheese Melter pilots should go out the flow of gas to the Cheese Melter burners is NOT interrupted.
Consequently, it is the responsibility of the operator to check the ignition of the burners immediately EVERY TIME
the Cheese Melter is turned on. Should ignition fail after 10 seconds, turn off burners, wait 5 minutes, and then try
again.
NOTICE
Southbend infrared Cheese Melters cook food in about half the time of conventional Cheese Melters, so adjust
cooking times.
Southbend infrared Cheese Melters are unique in design. They incorporate our exclusive ceramic tile burners, which
generate infrared rays that provide better quality products in about one-half the usual broiling time, and with less gas
input than ordinary Cheese Melters. Very little energy is wasted in heating secondary surfaces, which is necessary for
conventional-type Cheese Melters.
Since the surface of the ceramic tiles becomes red hot in less than one-half minute, the Cheese Melter is ready to
start broiling with a very short preheat time, thereby saving time, labor and energy. These glowing surfaces emit
intense infrared rays, which are transmitted directly onto the product, thereby yielding better tasting broiled food in
less time.
The Cheese Melter design supplies 100% clean primary air to the burners, ensuring efficient combustion and
maintaining full production capacity and maximum recovery, even in the most severe conditions of grease vapors and
smoke atmospheres, which are created during any broiling process.
Southbend infrared Cheese Melters provide such rapid speed and recovery that broiling techniques may
require some modification in order to take full advantage of their productive capabilities.
The location of the Cheese Melter controls and other components are shown in Figure 3 below.
Figure 3
Flue Vent
Chrome Rack
Optional 4” Legs
Southbend equipment is sturdily constructed of the best materials and is designed to provide durable service when
treated with ordinary care. To provide the best performance, your equipment must be maintained in good condition
and cleaned daily. Naturally, the periods for this care and cleaning depend on the amount and degree of usage.
Following daily and periodic maintenance procedures will enhance long life for your equipment. Climatic conditions
(such as salt air) may require more thorough and frequent cleaning or the life of the equipment could be adversely
affected.
Keep exposed, cleanable areas of Cheese Melter clean at all times. (See next page for instructions on cleaning
stainless steel and baked-enamel surfaces.)
STAINLESS-STEEL SURFACES
To remove normal dirt, grease and product residue from stainless steel surfaces that operate at LOW temperature,
use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean
cloth.
To remove BAKED-ON grease and food splatter, or condensed vapors; apply cleanser to a damp cloth or sponge and
rub cleanser on the metal in the direction of the polishing lines on the metal. Rubbing cleanser, as gently as possible,
in the direction of the polished lines will not mar the finish of the stainless steel. NEVER RUB WITH A CIRCULAR
MOTION. Soil and burnt deposits, which do not respond to the above procedure, can usually be removed by rubbing
the surface with SCOTCH-BRITE scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL
WOOL as any particles left on the surface will rust and further spoil the appearance of the finish. NEVER USE A
INSTALLATION
NOTICE
These installation procedures must be followed by qualified personnel or warranty will be void.
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association,
Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to
installation requirements for equipment. Therefore, installations must comply with all local codes, or in the absence
of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1,
or the Propane Installation Code CAN/CGA-B149.2, as applicable, including:
1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45
kPa).
STEP 1: UNPACKING
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed
responsibility for its safe transit and delivery. If damaged equipment is received, either apparent or concealed, a
claim must be made with the delivering carrier.
Apparent damage or loss must be noted on the freight bill at the time of delivery. The freight bill must then be
signed by the carrier representative (Driver). If the bill is not signed, the carrier may refuse the claim. The carrier
can supply the necessary forms.
A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not
apparent until after the equipment is uncrated. The carrier should arrange an inspection. Be certain to hold all
contents plus all packing material.
1. Cut the banding straps and remove the corrugated cardboard surrounding the Cheese Melter. Do not remove any
of the attached tags or labels until the Cheese Melter is installed and working properly.
2. Cut the banding strap holding the Cheese Melter to the wooden skid.
3. If installing Infrared Cheese Melter which mounts over a range, go to Step 2a.
If installing Infrared Cheese Melter which mounts on a wall, go to Step 2b.
If installing Infrared Cheese Melter which has legs for countertop use, go to Step 2c.
To Wall
(6) Stud Lag Screws w/Flat
Washers Through Frame
And Into Wall Stud
3. It may be more convenient to prepare the gas supply line before the Cheese Melter is mounted on the wall
bracket. If so, install the supply line and connector now (but do not yet attach it to the Cheese Melter).
4. Lift the Cheese Melter (using two people is recommended) and hook the Cheese Melter-hook over the top of the
front of the wall bracket. If necessary, move the Cheese Melter left or right so that the holes in the top of the
Cheese Melter hook line-up with the holes in the wall bracket, then secure the Cheese Melter-hook to the wall-
mount bracket using three sheet-metal screws.
5. Secure the bottom of the Cheese Melter to the wall-mount bracket with the four provided ¼” self tap screws. The
holes are accessible from the opening in the bottom of the wall-mount unit.
6. Go on to Step 3.
CAUTION
ALL PIPE JOINTS AND CONNECTIONS MUST BE TESTED THOROUGHLY FOR GAS LEAKS. USE ONLY
SOAPY WATER FOR TESTING ON ALL GASES. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
ALL CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE APPLIANCE HAS BEEN PUT INTO
OPERATION. TEST PRESSURE SHOULD NOT EXCEED 14" W.C.
1. Check that the control valves on the Cheese Melter are in the OFF position.
2. Purge the gas supply line to clean out dust, dirt, or other foreign matter before connecting the line to the Cheese
Melter.
3. For wall-mount and countertop models, connect the gas supply to the inlet at right rear corner.
CAUTION
HOLD THE INLET SUPPLY PIPE WITH A WRENCH WHEN TIGHTENING ADDED FITTINGS TO AVOID
DAMAGE TO THE REGULATOR, VALVE, AND OTHER COMPONENTS.
4. For the flue-riser-mounted model, either attach the gas supply to the gas pipe extending out of a hole on the rear
of the flue riser; or (if the optional internal piping was ordered) connect the gas pipe extending from the rear of the
Cheese Melter to the corresponding gas pipe extending from the rear of the range below the Cheese Melter, then
attach the wall-shield (the rear of the flue riser).
5. Turn on the gas and check for leaks using soapy water.
SERVICE
WARNING
ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS
EXPERIENCED IN, AND KNOWLEDGEABLE OF, THE OPERATION OF COMMERCIAL COOKING
EQUIPMENT. TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR
RELIABLE SERVICE, DEPENDABLE ADVICE OR OTHER ASSISTANCE, AND FOR GENUINE FACTORY
PARTS.
NOTICE
INSTALLATION OF OTHER THAN GENUINE SOUTHBEND RANGE PARTS WILL VOID THE WARRANTY ON
THIS EQUIPMENT.
The serial plate is located under the Cheese Melter bottom drip pan at the front, toward the left (see Figure 1 on page
4).
Replacement parts (including parts not listed in this manual) may be ordered either through a Southbend Authorized
Parts Distributor or a Southbend Authorized Service Agency.
When ordering parts, please supply the Model Number, Serial Number, Part Number, and Part Description.
TROUBLESHOOTING
Problem Look for -
Burner flame has excessive blue haze – Obstruction of combustion-air intake on rear of Cheese Melter
– Exhaust gases blocked by objects sitting on top of Cheese
Melter
– Low pressure in gas supply
– Misalignment of orifice tube
Figure 8
Burner Manifold
Body Side
Pilot Adjust
Body Side
Front Panel
Pressure Regulator
If necessary (or convenient), wall-mounted and flue-riser-mounted models can be un-mounted for servicing or repairs.
Use two people since the Cheese Melter weighs about 175 pounds (79 kilograms). Refer to the installation procedure
in the previous section of this manual for guidance.
PARTS
The following table describes the serviceable parts. For parts not listed, contact a Southbend Authorized Parts
Distributor or a Southbend Authorized Service Agency.
PARTS LIST P32-CM Qty. PARTS LIST P32-CM Qty.
Part Number DESCRIPTION P32 Part Number DESCRIPTION P32
1183202 BODY SIDE, LEFT 1 1183315 NIPPLE,PIPE, BLK. 3/8" X 7.50" 1
1183323 BODY SIDE, RIGHT 1 1183184 TUBE, BURNER SUPPLY (H) 2
1183332 BRACKET, ORFICE 4 1187779 KNOB, VALVE ADJUST 2
1187620 FRONT, BODY 1 1187778 POLYPANEL, NFR/CM 2
1183105 BASE, AZ 1 1164085 VALVE ASM, PILOT 1
1183107 GREASE DRAWER, BA 1 1188253 NAMEPLATE, NEW SB 11.00" 1
1183104 BODY, BOTTOM/BACK 1 1183121 TUBE, VALVE SUPPLY 1
1183108 STIFFENER, CAVITY 1 1187781 RACK, CM-32 1
1183124 COVER 1 1187785 RACK GUIDE, 5 POS. 2
1183122 PLATE, HEAT DEFLECTOR 1 (NAT GAS COMPONENTS)
1187605 SUPPORT, REAR 1 1133301 REGULATOR,WC @ 4" NAT 1
1183134 MOUNT, BURNER 1 1187723 VALVE, BURNER HI-LO 2
1183132 DEFLECTOR, FLUE 1 1008754 ORIFICE HOOD, DRILL # 54 4
1183246 ASM, BURNER 4 1182628 PILOT ASSY 2
1183251 W/A, MANIFOLD 2 (PROP GAS COMPONENTS)
1183330 ASM, MANIFOLD, BURNER 2 1165704 REGULATOR, WC @ 10",PRO 1
1187626 ASM, INNER LINING 1 1187723 VALVE, BURNER HI-LO 2
1183248 TUBE, BURNER SUPPLY (V) 2 1008764 ORIFICE HOOD, DRILL # 64 4
1183264 TUBE, PILOT ADJUST 1 1182628 PILOT ASSY 2
1183310 TUBE, FLEX 1/4 x 16" LG 2 1186531 MANUAL, PLATINUM CM 1
PARTS (CONT)
PARTS (CONT)
PARTS (CONT)
PARTS (CONT)
PARTS LIST P60-CM-PT Qty. PARTS LIST P60-CM-PT Qty.
Part Number DESCRIPTION P60 Part Number DESCRIPTION P60
1187696 BODY SIDE 2 1146824 NIPPLE,PIPE, BLK. 3/8" X 4.00" 1
1187694 REAR, BODY 1 1183259 TUBE, BURNER SUPPLY (H) 2
1183332 BRACKET, ORFICE 6 1185226 TUBE 1/4" X 2" (PILOT) 2
1187622 FRONT, BODY 1 1187779 KNOB, VALVE ADJUST 2
1187679 BASE, AZ 1 1187778 POLYPANEL, NFR/CM 2
1187706 GREASE DRAWER, BA 2 1164085 VALVE ASM, PILOT 1
1187673 BODY, BOTTOM 1 1188253 NAMEPLATE, NEW SB 11.00" 1
1187652 STIFFENER, CAVITY 1 1187685 TUBE, VALVE SUPPLY 1
1187698 STIFFENER, REAR 1 1187783 RACK, CM-60 1
1187683 COVER 1 1187785 RACK GUIDE, 5 POS. 2
1187710 PLATE, HEAT DEFLECTOR 1
1187702 MOUNT, BURNER 1 (NAT GAS COMPONENTS)
1187675 LINING, MOUNT SIDE 2 1133301 REGULATOR,WC @ 4" NAT 1
1187677 LINING, INNER SIDE 2 1187723 VALVE, BURNER HI-LO 2
1187697 SUPPORT, HEAT DEFLECTOR 1 1008754 ORIFICE HOOD, DRILL # 54 6
1187720 HOOD, PILOT 3 1183686 PILOT ASSY 3
1187721 COVER, PILOT 3
1183246 ASM, BURNER 6 (PROP GAS COMPONENTS)
1183251 W/A, MANIFOLD 2 1165704 REGULATOR, WC @ 10",PRO 1
1187670 ASM, MANIFOLD, BURNER 2 1187723 VALVE, BURNER HI-LO 2
1183248 TUBE, BURNER SUPPLY (V) 2 1008764 ORIFICE HOOD, DRILL # 64 6
1183264 TUBE, PILOT ADJUST 1 1183686 PILOT ASSY 3
1187672 TUBE, FLEX 1/4 x 20" LG 1
1187712 TUBE, FLEX 1/4 x 17" LG 2 1186531 MANUAL, PLATINUM CM 1
Notes:
A product with the Southbend name incorporates the best in durability and low maintenance. We all recognize,
however, that replacement parts and occasional professional service may be necessary to extend the useful life of
this appliance. When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid
confusion, always refer to the model number, serial number, and type of your appliance.
Southbend
1100 Old Honeycutt Road, Fuquay-Varina, NC 27526
www.southbendnc.com