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311005-Engineering Workshop Practices

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0% found this document useful (0 votes)
490 views7 pages

311005-Engineering Workshop Practices

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

16-08-2025 12:03:22 PM

ENGINEERING WORKSHOP PRACTICES (Mechanical, Electrical and allied branches) Course Code : 311005
: Automobile Engineering./ Chemical Engineering/ Electrical Engineering/ Electrical
Power System/
Programme Name/s Food Technology/ Mechanical Engineering/ Mechatronics/ Manufacturing Technology/
Metallurgical Engineering/ Production Engineering/ Printing Technology/ Polymer
Technology/
Programme Code : AE/ CH/ EE/ EP/ FC/ ME/ MK/ MR/ MY/ PG/ PN/ PO
Semester : First
Course Title : ENGINEERING WORKSHOP PRACTICES (Mechanical, Electrical and allied branches)
Course Code : 311005

I. RATIONALE
Workshop Practice is a basic engineering course. The knowledge of basic shops like wood working, fitting,
welding, plumbing and sheet metal shop is essential for technician to perform his/her duties in industries.
Students are able to perform various operations using hand tool equipment and machineries in various shops.
Working in workshop develops the attitude of group working and safety awareness. This course provides
industrial environment in the educational institute.

II. INDUSTRY / EMPLOYER EXPECTED OUTCOME


Use different engineering tools for performing shop floor activities.

III. COURSE LEVEL LEARNING OUTCOMES (COS)


Students will be able to achieve & demonstrate the following COs on completion of course based learning

CO1 - Use firefighting tools and equipment.


CO2 - Prepare job using different tools in fitting shop.
CO3 - Perform various operations using plumbing and carpentry tools.
CO4 - Prepare various welding joints.
CO5 - Produce simple job using different sheet metal operations.

IV. TEACHING-LEARNING & ASSESSMENT SCHEME


Learning Scheme Assessment Scheme
Actual
Contact Based on LL & TL Based
Theory
Course Course Hrs./Week on SL
Course Title Abbr Credits Paper Total
Code Category/s SLH NLH Practical
Duration Marks
FA- SA-
CL TL LL Total FA-PR SA-PR SLA
TH TH
Max Max Max Min Max Min Max Min Max Min
ENGINEERING
WORKSHOP
PRACTICES
311005 EWP SEC - - 4 - 4 2 - - - - - 50 20 50@ 20 - - 100
(Mechanical,
Electrical and
allied branches)

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ENGINEERING WORKSHOP PRACTICES (Mechanical, Electrical and allied branches) Course Code : 311005
Total IKS Hrs for Sem. : 2 Hrs
Abbreviations: CL- ClassRoom Learning , TL- Tutorial Learning, LL-Laboratory Learning, SLH-Self Learning
Hours, NLH-Notional Learning Hours, FA - Formative Assessment, SA -Summative assessment, IKS - Indian
Knowledge System, SLA - Self Learning Assessment
Legends: @ Internal Assessment, # External Assessment, *# On Line Examination , @$ Internal Online
Examination
Note :

1. FA-TH represents average of two class tests of 30 marks each conducted during the semester.
2. If candidate is not securing minimum passing marks in FA-PR of any course then the candidate shall be
declared as "Detained" in that semester.
3. If candidate is not securing minimum passing marks in SLA of any course then the candidate shall be
declared as fail and will have to repeat and resubmit SLA work.
4. Notional Learning hours for the semester are (CL+LL+TL+SL)hrs.* 15 Weeks
5. 1 credit is equivalent to 30 Notional hrs.
6. * Self learning hours shall not be reflected in the Time Table.
7. * Self learning includes micro project / assignment / other activities.

V. THEORY LEARNING OUTCOMES AND ALIGNED COURSE CONTENT


Suggested
Theory Learning Outcomes Learning content mapped with Theory Learning
Sr.No Learning
(TLO's)aligned to CO's. Outcomes (TLO's) and CO's.
Pedagogies.
TLO 1.1 Follow safety
practices Unit - I General Workshop Practice
TLO 1.2 Explain the 1.1 Safety Practices, Causes of accidents, General
different types of fire safety rules, Safety signs and symbols
extinguisher and their uses 1.2 First Aid Demonstration
TLO 1.3 Use firefighting 1.3 Fire, Causes of Fire, Basic ways of extinguishing Collaborative
1
equipment the fire,Classification of fire, Class A,B,C,D, Firefighting learning
TLO 1.4 Locate various equipment, fire extinguishers, and their types . Role Play
machines and equipment in 1.4 Workshop Layout
workshop 1.5 Issue and return system of tools, equipment and
TLO 1.5 Follow good consumables
housekeeping
TLO 2.1 Identify fitting tools Unit - II Fitting
TLO 2.2 Explain operation 2.1 Fitting hand tools bench vice, hammers, chisels,
of fitting shop machines files, hacksaw, surface plate, punch, v block, angle
TLO 2.3 Use fitting tools plate, try square, marking block , steel rule, twist
TLO 2.4 Operate drills, reamers, tap set, die set and their Specifications
Model
2 machineries. 2.2 Operation of fitting shops machineries - Drilling
Demonstration
TLO 2.5 Perform fitting machine, Power saw, grinder their specifications and
operations maintenance.
TLO 2.6 Maintain tools, 2.3 Basic process chipping, filling, scraping, grinding,
equipment and marking, sawing, drilling, tapping, dieing, reaming
machineries. etc.

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ENGINEERING WORKSHOP PRACTICES (Mechanical, Electrical and allied branches) Course Code : 311005
Suggested
Theory Learning Outcomes Learning content mapped with Theory Learning
Sr.No Learning
(TLO's)aligned to CO's. Outcomes (TLO's) and CO's.
Pedagogies.
TLO 3.1 Identify plumbing
tools. Unit - III Plumbing
TLO 3.2 Explain operation 3.1 Plumbing hand tools pipe vice, pipe bending
of fitting shop machines. equipment, pipe wrenches, dies and their
TLO 3.3 Use plumbing tools Specifications
TLO 3.4 Operate 3.2 Pipe fittings- bends, elbows, tees, cross, coupler, Model
3
machineries. socket, reducer, cap, plug, nipple and their Demonstration
TLO 3.5 Perform plumbing Specifications
operations 3.3 Operation of Machineries in plumbing shops- pipe
TLO 3.6 Maintain tools, bending machine their specifications and
equipment and maintenance. Basic process cutting, threading.
machineries.
TLO 4.1 Identify metal Unit - IV Metal Joining
joining tools. 4.1 Gas welding hand tools- welding torch, welding tip,
TLO 4.2 Explain gas and arc pressure regulator, oxygen and acetylene cylinders,
welding procedure spark lighter and their Specifications
TLO 4.3 Use metal joining 4.2 Arc welding hand tools- electrode holder, cable
Video
tools. connector, cable lugs, chipping hammer, earthing
4 Demonstrations
TLO 4.4 Perform welding, clamp, wire brush and their Specifications
Demonstration
soldering, brazing 4.3 Operation of machineries in welding shops- arc
operations welding transformer their specifications and
TLO 4.5 Maintain tools, maintenance.
equipment and 4.4 Welding Electrode, filler rod, fluxes, and solders.
machineries. 4.5 Basic process welding, brazing and soldering.
TLO 5.1 Select wood
working tools as per job/ Unit - V Carpentry
requirement. 5.1 Types of artificial woods such as plywood, block
TLO 5.2 Explain operation board, hardboard, laminated boards, Veneer, fiber
of wood working machines Boards and their applications.
TLO 5.3 Use furniture 5.2 Wood working hand tools carpentry vice, marking
making tools and measuring tools, saws, claw hammer, mallet,
5 Demonstration
TLO 5.4 Operate chisels, plans, squares, and their specifications
machineries. 5.3 Operation of wood working machineries - Wood
TLO 5.5 Perform wood turning lathe, circular saw, their specifications and
working operations maintenance.
TLO 5.6 Maintain tools, 5.4 Basic process- marking, sawing, planning,
equipment and chiseling, turning, grooving, boring.
machineries.
TLO 6.1 Identify sheet metal
tools. Unit - VI Sheet Metal
TLO 6.2 Explain operation 6.1 Sheet metal hand tools snip, shears sheet gauge,
of sheet metal machineries. straight edge, L square, scriber, divider, trammel,
TLO 6.3 Use sheet metal punches, pliers, stakes, groovers, limit set and their
tools Specifications
6 Demonstration
TLO 6.4 Operate sheet metal 6.2 Operation of machineries in sheet metal shops-
machineries. sheet cutting and bending machine their
TLO 6.5 6.5 Perform specifications and maintenance. Basic process-
bending operations marking, bending, folding, edging, seaming, staking,
Maintain tools, equipment riveting.
and machineries.

VI. LABORATORY LEARNING OUTCOME AND ALIGNED PRACTICAL / TUTORIAL EXPERIENCES.

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ENGINEERING WORKSHOP PRACTICES (Mechanical, Electrical and allied branches) Course Code : 311005
Practical / Tutorial /
Sr Number Relevant
Laboratory Learning Laboratory Experiment / Practical Titles / Tutorial Titles
No of hrs. COs
Outcome (LLO)
LLO 1.1 Use fire
1 Identify fire extinguisher according to their specification. 2 CO1
extinguisher
LLO 2.1 Operate fire * Perform mock drill session in group of minimum 10
2 2 CO1
extinguisher students for extinguishing fire.
CO1
CO2
LLO 3.1 Identify different
3 * Identify different tools used in workshop. 2 CO3
tools used in workshop.
CO4
CO5
* Prepare job using following operations:part1 a. Marking
LLO 4.1 Select proper
operation as per drawing b. punching operation as per
fitting tools
4 drawing c. Filing operation as per drawing d. sawing 6 CO2
LLO 4.2 Prepare fitting
operation as per drawing e. drilling operation as per
job using different tools.
drawing f. tapping operation as per drawing
LLO 5.1 Select proper
plumbing tools
Prepare T joint pipe fitting job as per given drawing
LLO 5.2 Use plumbing 5 4 CO3
(individually)
operations for preparing
plumbing joints
LLO 6.1 Select proper
plumbing tools
* Prepare elbow joint pipe fitting job as per given
LLO 6.2 Use plumbing 6 4 CO3
drawing(individually)
operations for preparing
plumbing joints
LLO 7.1 Develop list of
* Prepare bill of material for given pipeline layout
different components as 7 2 CO3
(individually)
per the specification.
LLO 8.1 Obey safety rules
* Practice different safety rules in welding shop as per
employed in welding 8 2 CO4
given instruction.
shop.
LLO 9.1 Prepare various
welded joints using Prepare lap joint using gas welding as per given drawing
9 4 CO4
different welding (individually)
processes.
LLO 10.1 Prepare various
welded joints using Prepare butt joint using gas welding as per given drawing
10 4 CO4
different welding (individually)
processes.
* Prepare utility job (like stool, benches, tables or similar
LLO 11.1 Assemble utility jobs) involving arc welding and artificial wood as per given
CO3
jobs using different 11 drawing (in group of 4 to 5 students) Fabrication operation 8
CO4
manufacturing processes. involve measuring, marking, cutting, edge preparation,
welding
LLO 12.1 Select proper
sheet metal tools * Prepare sheet metal utility job using following operations
LLO 12.2 Prepare sheet 12 a. Cutting And Bending b. Edging c. End curling d. Lancing 6 CO5
metal component using e. Soldering f. Riveting
different operations.
LLO 13.1 Collect CO1
information about CO2
ancient tools for 13 * Draw sketches of various ancient tools 2 CO3
understanding Indian CO4
Knowledge. CO5
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ENGINEERING WORKSHOP PRACTICES (Mechanical, Electrical and allied branches) Course Code : 311005
Practical / Tutorial /
Sr Number Relevant
Laboratory Learning Laboratory Experiment / Practical Titles / Tutorial Titles
No of hrs. COs
Outcome (LLO)
Note : Out of above suggestive LLOs -
'*' Marked Practicals (LLOs) Are mandatory.
Minimum 80% of above list of lab experiment are to be performed.
Judicial mix of LLOs are to be performed to achieve desired outcomes.

VII. SUGGESTED MICRO PROJECT / ASSIGNMENT/ ACTIVITIES FOR SPECIFIC LEARNING / SKILLS
DEVELOPMENT (SELF LEARNING) : NOT APPLICABLE

VIII. LABORATORY EQUIPMENT / INSTRUMENTS / TOOLS / SOFTWARE REQUIRED


Relevant LLO
Sr.No Equipment Name with Broad Specifications
Number
1 Fire buckets of standard size. 1,2
2 Fire extinguisher A,B and C types 1,2
Wood Turning Lathe Machine, Height of Centre: 200mm, Distance between Centers:
3 1200mm, Spindle Bore: 20mm with Taper, Range of Speeds: 425 to 2800 with suitable 11
Motor Drive. with all accessories
Circular Saw Machine, Diameter of saw blade 200 mm, Maximum Depth of Cut 50 mm,
4 11
Table Size -350 x 450 mm, Table Tilting - 450
Wood working tools- marking and measuring tools, saws, claw hammer, mallet, chisels,
5 11
plans, squares
6 Carpentry Vice 200 mm 11
7 Sheet Bending Machine 12
8 Sheet Cutting Machine 12
9 Brazing Equipment 12
Sheet metal hand tools- snip, shears sheet gauge, straight edge, L square, scriber, divider,
10 12
trammel, punches, pliers, stakes, groovers, limit set
Fitting tools - hammers, chisels, files, hacksaw, surface plate, punch, v block, angle plate,
11 3,4
try square, marking block, steel rule, twist drills, reamers, tap set, die set.
12 Plumbing tools- pipe vice, pipe bending equipment, pipe wrenches, dies. 3,5,6
13 Work Benches- size:1800 x 900 x 750 mm 4
14 Bench Drilling machine (upto 13 mm drill cap.) with ½ H.P. Motor, 1000 mm height. 4
15 Power Saw machine 350 mm mechanical with 1 HP Motor & all Accessories. 4
Bench Grinder 200 mm Grinding Disc diameter 200 mm. with 25 mm. bore 32 mm. with
16 4
½ HP/1HP Motor.
Portable Hammer Drill Machine 0-13 mm A.C. 230 V, 2.5Amp, Pistol type, having different
17 4
types of bits
18 Surface Plate 600 x 900 mm Grade I 4,5
19 Angle Plate 450 x 450 mm 4,5
20 Vernier height Gauge 450 mm 4,5,6,8
21 Pipe Bending Machine 5,6
22 Pipe Vice – 100 mm 5,6
23 Pipe Cutter- 50 mm 5,6
24 Bench Vice 100 mm 5,6
Welding machine 20 KVA 400A welding current 300A at 50, 100, 200, 250, 300 with std.
25 8,9,10,11
Accessories and Welding Cable 400 amp. ISI with holder
26 Oxygen and acetylene gas welding and cutting kit with cylinders and regulators. 8,9,10,11
Gas welding hand tools- welding torch, welding tip, pressure regulator, oxygen and
27 8,9,10,11
acetylene cylinders, spark lighter

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ENGINEERING WORKSHOP PRACTICES (Mechanical, Electrical and allied branches) Course Code : 311005
Relevant LLO
Sr.No Equipment Name with Broad Specifications
Number
Arc welding hand tools- electrode holder, cable connector, cable lugs, chipping hammer,
28 8,9,10,11
earthing clamp, wire brush.

IX. SUGGESTED WEIGHTAGE TO LEARNING EFFORTS & ASSESSMENT PURPOSE (Specification Table) : NOT
APPLICABLE

X. ASSESSMENT METHODOLOGIES/TOOLS

Formative assessment (Assessment for Learning)

Assignment and Terms work

Summative Assessment (Assessment of Learning)

Lab performance

XI. SUGGESTED COS - POS MATRIX FORM


Programme
Specific
Programme Outcomes (POs)
Outcomes*
(PSOs)
Course PO-5
Outcomes PO-1 Basic Engineering
(COs) and PO-2 PO-3 Design/ PO-4 Practices for PO-7 Life
PO-6 Project PSO- PSO- PSO-
Discipline Problem Development Engineering Society, Long
Management 1 2 3
Specific Analysis of Solutions Tools Sustainability Learning
Knowledge and
Environment
CO1 3 - - 2 3 3 1
CO2 3 - - 3 2 3 -
CO3 3 - - 3 2 3 1
CO4 3 - - 3 2 3 1
CO5 3 - - 3 2 3 1
Legends :- High:03, Medium:02,Low:01, No Mapping: -
*PSOs are to be formulated at institute level

XII. SUGGESTED LEARNING MATERIALS / BOOKS


Sr.No Author Title Publisher with ISBN Number
McGraw Hill Education, Noida; ISBN-10:
1 Bawa, H.S. Workshop Practice
0070671192 ISBN-13: 978-0070671195
Gupta, J.K.; A Textbook of Manufacturing Process S.Chand and Co. New Delhi ISBN:81-219-
2
Khurmi, R.S. (Workshop Tech.) 3092-8
Workshop Practice Manual For Sapna Book House, 2012, ISBN:13:
3 Hegde, R.K.
Engineering Diploma & ITI Students 9798128005830
Introduction to Basic Manufacturing New Age International, New Delhi; 2014,
4 Singh, Rajender
Process & Workshop Technology ISBN: 978-81-224-3070-7
Hajra; Media Promoters and Publishers Mumbai,
5 Elements of Workshop Technology
Choudhary 2009, ISBN: 10-8185099146
Khanna Book Publishing CO(P) LTD, New
6 Sarathe, A.K Engineering Workshop Practice
Delhi, ISBN No. 978-93-91505-51-6

XIII . LEARNING WEBSITES & PORTALS


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ENGINEERING WORKSHOP PRACTICES (Mechanical, Electrical and allied branches) Course Code : 311005
Sr.No Link / Portal Description
Basic engineering
1 http://www.asnu.com.au
tools.
http://www.abmtools.com/downloads/Woodworking%20Carpentry%20
2 Wood working
Tools.pdf
Welding
3 http://www.weldingtechnology.org
techniques
Basic engineering
4 http://www.newagepublishers.com/samplechapter/001469.pdf
tools.
Welding
5 http://www.youtube.com/watch?v=TeBX6cKKHWY
techniques
Welding
6 http://www.youtube.com/watch?v=QHF0sNHnttw&feature=related
techniques
7 http://www.youtube.com/watch?v=Kv1zo9CAxt4&feature=relmfu Wood working
Basic engineering
8 http://www.piehtoolco.com
tools.
http://sourcing.indiamart.com/engineering/articles/materials Basic engineering
9
-used-hand-tools/ tools.
Basic engineering
10 https://www.youtube.com/watch?v=9_cnkaAbtCM
tools.
Note :

Teachers are requested to check the creative common license status/financial implications of the suggested
online educational resources before use by the students

MSBTE Approval Dt. 01/10/2024 Semester - 1, K Scheme

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