Soft Starter

S4000
24 A to 1250 A (200-690 V)

USER MANUAL
Contents
1 About this manual ............................................................................................................. 4
1.1 Disclaimer ........................................................................................................................... 4
2 Caution statements ........................................................................................................... 5
2.1 Electrical shock risk ............................................................................................................. 5
2.2 Unexpected operation ......................................................................................................... 5
3 System design ................................................................................................................... 7
3.1 Feature list .......................................................................................................................... 7
3.2 Model code.......................................................................................................................... 8
3.3 Model selection ................................................................................................................... 8
3.4 Current ratings..................................................................................................................... 9
3.5 Dimensions and weights.................................................................................................... 13
3.6 Physical installation ........................................................................................................... 14
3.7 Accessories ....................................................................................................................... 14
3.8 Main contactor or circuit breaker ....................................................................................... 15
3.9 External bypass contactor ................................................................................................. 15
3.10 Power factor correction...................................................................................................... 16
3.11 Short circuit protection devices (SCPD) ............................................................................. 16
3.12 IEC coordination with short circuit protection devices ........................................................ 17
3.13 Specifications .................................................................................................................... 21
3.14 Disposal instructions ......................................................................................................... 22
4 Installation ....................................................................................................................... 23
4.1 Command source .............................................................................................................. 23
4.2 Setup procedure overview ................................................................................................. 23
4.3 Inputs ................................................................................................................................ 23
4.4 Outputs ............................................................................................................................. 25
4.5 Control voltage .................................................................................................................. 27
4.6 Power terminations ............................................................................................................ 27
4.7 External bypass contactor ................................................................................................. 29
4.8 Motor connection ............................................................................................................... 29
4.9 Earth terminations ............................................................................................................. 32
4.10 Typical installation ............................................................................................................. 33
4.11 Quick setup ....................................................................................................................... 37
5 Setup tools....................................................................................................................... 38
5.1 Set date and time .............................................................................................................. 38
5.2 Command source .............................................................................................................. 38
5.3 Commissioning .................................................................................................................. 38
5.4 Run simulation................................................................................................................... 38
5.5 Load/save settings ............................................................................................................ 39
5.6 USB save and load............................................................................................................ 39
5.7 Auto-start/stop ................................................................................................................... 41
5.8 Network address ............................................................................................................... 41
5.9 Digital I/O state .................................................................................................................. 41
5.10 Analog I/O state................................................................................................................. 42
5.11 Serial number and rating ................................................................................................... 42
5.12 Software versions .............................................................................................................. 42
5.13 Thermistor reset ................................................................................................................ 42
5.14 Reset thermal model ......................................................................................................... 43
6 Logs ................................................................................................................................. 44
6.1 Event log ........................................................................................................................... 44

1
6.2 Counters............................................................................................................................ 44
6.3 QR code ............................................................................................................................ 44
7 Keypad and feedback...................................................................................................... 45
7.1 The keypad ....................................................................................................................... 45
7.2 Remote keypad ................................................................................................................. 45
7.3 Lighten/darken the display ................................................................................................. 46
7.4 Starter status LEDs ........................................................................................................... 46
7.5 Displays............................................................................................................................. 46
8 Operation ......................................................................................................................... 48
8.1 Start, stop and reset commands ........................................................................................ 48
8.2 Command override ............................................................................................................ 48
8.3 Auto-start/stop ................................................................................................................... 48
8.4 PowerThrough ................................................................................................................... 49
8.5 Emergency mode .............................................................................................................. 49
8.6 Auxiliary trip....................................................................................................................... 49
8.7 Typical control methods..................................................................................................... 50
8.8 Soft start methods ............................................................................................................. 51
8.9 Stop methods .................................................................................................................... 53
8.10 Pump clean ....................................................................................................................... 57
8.11 Reverse direction operation ............................................................................................... 57
8.12 Jog operation .................................................................................................................... 58
8.13 Inside delta operation ........................................................................................................ 59
8.14 Secondary motor set ......................................................................................................... 59
9 Programmable parameters ............................................................................................. 60
9.1 Main menu ........................................................................................................................ 60
9.2 Altering parameter values .................................................................................................. 60
9.3 Adjustment lock ................................................................................................................. 60
9.4 Parameter list .................................................................................................................... 60
9.5 1 Motor Details .................................................................................................................. 66
9.6 2 Motor Start/Stop ............................................................................................................. 67
9.7 3 Motor Start/Stop-2 .......................................................................................................... 70
9.8 4 Auto-Start/Stop ............................................................................................................... 72
9.9 5 Protection Levels ............................................................................................................ 74
9.10 6 Protection Action ............................................................................................................ 77
9.11 7 Inputs ............................................................................................................................. 80
9.12 8 Relay Outputs................................................................................................................. 83
9.13 9 Analog Output ................................................................................................................ 85
9.14 10 Display ......................................................................................................................... 85
9.15 11 Pump Clean.................................................................................................................. 88
9.16 12 Communications Card .................................................................................................. 89
9.17 20 Advanced ..................................................................................................................... 91
9.18 30 Smart Card Parameters ................................................................................................ 93
9.19 40 Ground Fault ................................................................................................................ 93
9.20 41 Calibrate 4-20 mA......................................................................................................... 94
10 Application Examples ..................................................................................................... 95
10.1 Smart Card - Pump Control and Protection ....................................................................... 95
10.2 Smart Card - Level Controlled Pump Activation ................................................................. 97
11 Troubleshooting .............................................................................................................. 98
11.1 Protection responses ......................................................................................................... 98
11.2 Trip messages ................................................................................................................... 98

2
11.3 General faults .................................................................................................................. 104

3
About this manual

1 About this manual

WARNING
Indicates a hazard that may cause personal injury or death.
CAUTION
Indicates a hazard that may damage the equipment or installation.
NOTE
Provides helpful information.

1.1 Disclaimer
The examples and diagrams in this manual are included solely for illustrative purposes.
The information contained in this manual is subject to change at any time and without prior
notice. In no event will responsibility or liability be accepted for direct, indirect or
consequential damages resulting from the use or application of this equipment.

4
 Caution statements

2 Caution statements
Caution statements cannot cover every potential cause of equipment damage but can
highlight common causes of damage. It is the installer's responsibility to read and
understand all instructions in this manual prior to installing, operating or maintaining the
equipment, to follow good electrical practice including applying appropriate personal
protective equipment and to seek advice before operating this equipment in a manner other
than as described in this manual.
NOTE
The soft starter is not user serviceable. The unit should only be serviced by
authorised service personnel. Unauthorised tampering with the unit will void
the product warranty.
FOR YOUR SAFETY
 The STOP function of the soft starter does not isolate dangerous voltages from
the output of the starter. The soft starter must be disconnected by an approved
electrical isolation device before accessing electrical connections.
 Soft starter protection features apply to motor protection only. It is the user’s
responsibility to ensure safety of personnel operating machinery.
 The soft starter is a component designed for integration within an electrical
system; it is therefore the responsibility of the system designer/user to ensure
the system is safe and designed to comply with relevant local safety standards.

2.1 Electrical shock risk

WARNING – ELECTRICAL SHOCK HAZARD
The voltages present in the following locations can cause severe electric shock
and may be lethal:
 AC supply cables and connections
 Output cables and connections
 Many internal parts of the starter
SHORT CIRCUIT
The soft starter is not short circuit proof. After severe overload or short circuit, the
operation of the soft starter should be fully tested by an authorised service agent.
GROUNDING AND BRANCH CIRCUIT PROTECTION
It is the responsibility of the user or person installing the soft starter to provide
proper grounding and branch circuit protection according to local electrical safety
codes.
2.2 Unexpected operation
WARNING – ACCIDENTAL STARTS
In some installations, accidental starts may pose an increased risk to safety of
personnel or damage to the machines being driven. In such cases, it is
recommended that the power supply to the soft starter is fitted with an isolating
switch and a circuit-breaking device (eg power contactor) controllable through an
external safety system (eg emergency stop, fault detector).
WARNING – STARTER MAY START OR STOP UNEXPECTEDLY
The soft starter will respond to control commands from various sources, and could
start or stop unexpectedly. Always disconnect the soft starter from mains voltage
before accessing the starter or load.

5
Caution statements

WARNING – DISCONNECT MAINS BEFORE ACCESSING STARTER OR

LOAD
The soft starter has built-in protections which can trip the starter in the event of
faults and thus stop the motor. Voltage fluctuations, power cuts and motor jams
may also cause the motor to trip.
The motor could restart after the causes of shutdown are rectified, which may be
dangerous for personnel. Always disconnect the soft starter from mains voltage
before accessing the starter or load.
CAUTION – MECHANICAL DAMAGE FROM UNEXPECTED RESTART
The motor could restart after the causes of shutdown are rectified, which may be
dangerous for certain machines or installations. In such cases, it is essential that
appropriate arrangements are made against restarting after unscheduled stops of
the motor.

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 System design

3 System design
3.1 Feature list
Streamlined setup process Versatile starting and stopping options
• Configuration profiles for common • Scheduled start/stop
applications • Adaptive Control
• Built-in metering and inputs/outputs • Constant Current
• Current Ramp
Easy to understand interface
• Pump Clean
• Multi-language menus and displays
• Timed voltage ramp soft stop
• Descriptive option names and feedback
• Coast To Stop
messages
• DC Brake
• Real-time performance graphs
• Soft Brake
Supports energy efficiency • Reverse Direction
• IE3 compatible
Customisable protection
• 99% energy efficient when running
• Motor overload
• Soft start technology avoids harmonic
distortion • Excess Start Time
• Undercurrent/Overcurrent
Extensive range of models • Underpower/Overpower
• 24 A~1250 A (nominal) • Undervoltage/Overvoltage
• 200~525 VAC • Current imbalance
• 380~690 VAC • Input Trip
• Bypassed or continuous options • Motor thermistor
• In-line or inside delta connection
Optional features for advanced
Extensive input and output options applications
• Remote control inputs • Smart cards
(2 x fixed, 2 x programmable) • Communication options: DeviceNet,
• Relay outputs Ethernet/IP, Modbus RTU, Modbus
(2 x fixed, 2 x programmable) TCP, Profibus, Profinet
• Analog output • Ground fault protection

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System design

3.2 Model code

xS4000 - 0 0 6 9 - B 5 2 2 1 1

1 = Reserved for future use

1 = Reserved for future use
Graphical display
2 = Fixed graphical display

Control voltage
1 = 24 VAC/VDC
2 = 110~120 VAC or 220~240 VAC

Mains voltage
5 = 200~525 VAC
7 = 380~690 VAC

Bypass
B = Built-in bypass
C = Continuous connection
Nominal current rating

xS4000 soft starter

3.3 Model selection

Starter sizing
The soft starter must be the correct size for the motor and the application.
Select a soft starter that has a current rating at least equal to the motor's full load current
(nameplate) rating, at the start duty.
The soft starter's current rating determines the maximum motor size it can be used with.
The rating depends on the number of starts per hour, the length and current level of the
start, and the amount of time the soft starter will be off (not passing current) between starts.
The soft starter's current rating is only valid when used in the conditions specified in the
AC53 code. The current rating may be higher or lower in different operating conditions.
AC53b format (bypassed current rating)
80 A : AC-53b 3.5 - 15 : 345
Off time (seconds)
Start time (seconds)
Start current (multiple of motor full load current)
Starter current rating (amperes)

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 System design

AC53a format (non-bypassed current rating)

351 A : AC-53a 3.5 - 15 : 50 - 6
Starts per hour
On-load duty cycle (%)
Start time (seconds)
Start current
(multiple of motor full load current)
Starter current rating (amperes)

3.4 Current ratings

Contact your local supplier for ratings under operating conditions not covered by these
ratings charts.
IEC ratings
All ratings are calculated at altitude of 1000 metres and ambient temperature of 40 ºC.
• In-line installation, bypassed
3.0-10:350 3.5-15:345 4.0-10:350 4.0-20:340 5.0-5:355
xS4000-0024-B 24 20 19 16 16
xS4000-0042-B 42 34 34 27 31
xS4000-0052-B 52 41 39 34 34
3.0-10:590 3.5-15:585 4.0-10:590 4.0-20:580 5.0-5:595
xS4000-0064-B 64 62 60 50 53
xS4000-0069-B 69 69 69 62 64
xS4000-0105-B 105 86 84 68 76
xS4000-0115-B 115 107 104 86 95
xS4000-0135-B 135 129 126 103 115
xS4000-0184-B 184 143 139 115 127
xS4000-0200-B 200 170 165 138 150
xS4000-0229-B 229 194 187 157 170
xS4000-0250-B 250 244 230 200 202
xS4000-0352-B 352 285 277 234 257
xS4000-0397-B 397 322 311 262 288
xS4000-0410-B 410 410 410 379 400
xS4000-0550-B 550 526 505 427 462
xS4000-0580-B 580 578 554 469 507
xS4000-0835-B 835 654 630 535 592
xS4000-0940-B 940 736 708 603 663
xS4000-1070-B 1070 950 905 785 834
xS4000-1230-B 1230 1154 1090 959 989
xS4000-1250-B 1250 1250 1250 1155 1250
xS4000-0735-C 835 732 716 593 695
xS4000-0830-C 940 822 803 667 776
xS4000-1025-C 1210 1067 1033 874 982

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System design

3.0-10:590 3.5-15:585 4.0-10:590 4.0-20:580 5.0-5:595

xS4000-1170-C 1430 1307 1252 1076 1170
xS4000-1220-C 1620 1620 1616 1309 1620
NOTE
Models xS4000-0735-C~xS4000-1220-C must be installed with an external bypass
contactor to achieve the bypassed current ratings.
• In-line installation, non-bypassed
3.0-10:50-6 3.5-15:50-6 4.0-10:590 4.0-20:50-6 5.0-5:50-6
xS4000-0735-C 735 590 572 492 542
xS4000-0830-C 830 667 645 557 609
xS4000-1025-C 1025 839 805 710 751
xS4000-1170-C 1170 979 934 838 862
xS4000-1220-C 1220 1134 1109 964 1075
• Inside delta installation, bypassed
3.0-10:350 3.5-15:345 4.0-10:350 4.0-20:340 5.0-5:355
xS4000-0024-B 36 30 29 24 24
xS4000-0042-B 63 51 51 41 47
xS4000-0052-B 78 62 59 51 51
3.0-10:590 3.5-15:585 4.0-10:590 4.0-20:580 5.0-5:595
xS4000-0064-B 96 93 90 75 80
xS4000-0069-B 104 104 104 93 96
xS4000-0105-B 158 129 126 102 114
xS4000-0115-B 173 161 156 129 143
xS4000-0135-B 203 194 189 155 173
xS4000-0184-B 276 215 209 173 191
xS4000-0200-B 300 255 248 207 225
xS4000-0229-B 344 291 281 236 255
xS4000-0250-B 375 366 345 300 303
xS4000-0352-B 528 428 415 351 386
xS4000-0397-B 596 484 466 393 433
xS4000-0410-B 615 615 615 568 600
xS4000-0550-B 825 789 758 640 694
xS4000-0580-B 870 868 832 704 760
xS4000-0835-B 1253 981 945 803 888
xS4000-0940-B 1410 1104 1062 905 995
xS4000-1070-B 1605 1425 1358 1178 1251
xS4000-1230-B 1845 1731 1635 1439 1484
xS4000-1250-B 1875 1875 1875 1733 1875

xS4000-0830-C 1410 1233 1205 1001 1164

xS4000-1025-C 1815 1601 1550 1311 1473
xS4000-1170-C 2145 1961 1878 1614 1755
xS4000-1220-C 2430 2430 2424 1964 2430

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 System design

NOTE
Models xS4000-0735-C~xS4000-1220-C must be installed with an external bypass
contactor to achieve the bypassed current ratings.
• Inside delta installation, non-bypassed
3.0-10:50-6 3.5-15:50-6 4.0-10:50-6 4.0-20:50-6 5.0-5:50-6
xS4000-0735-C 1103 885 858 738 813
xS4000-0830-C 1245 1001 968 836 914
xS4000-1025-C 1538 1259 1208 1065 1127
xS4000-1170-C 1755 1469 1401 1257 1293
xS4000-1220-C 1830 1701 1664 1446 1613
NEMA motor ratings
All ratings are calculated at altitude of 1000 metres and ambient temperature of 50 ºC.
• In-line installation, bypassed
Normal Heavy
350%, 30 s, 450%, 30 s,
4 starts per hour 4 starts per hour
A HP HP HP A HP HP HP
@240 @480 @600 @240 @480 @600
VAC VAC VAC VAC VAC VAC
xS4000-0024-B 17 5 10 15 14 3 10 10
xS4000-0042-B 28 10 20 25 22 7.5 15 20
xS4000-0052-B 35 10 25 30 28 10 20 25
xS4000-0064-B 52 15 40 40 40 10 25 30
xS4000-0069-B 59 20 40 50 46 15 30 40
xS4000-0105-B 77 25 60 60 52 15 40 50
xS4000-0115-B 81 30 60 75 65 20 50 60
xS4000-0135-B 99 30 75 100 77 25 60 75
xS4000-0184-B 124 40 100 100 96 30 75 75
xS4000-0200-B 131 50 100 125 104 40 75 100
xS4000-0229-B 156 60 125 150 124 40 100 100
xS4000-0250-B 195 75 150 200 156 60 125 150
xS4000-0352-B 240 75 200 200 180 60 150 150
xS4000-0397-B 261 100 200 250 203 75 150 200
xS4000-0410-B 377 150 300 350 302 100 250 300
xS4000-0550-B 414 150 350 450 321 125 250 300
xS4000-0580-B 477 200 400 500 361 150 300 350
xS4000-0835-B 515 200 450 500 414 150 350 450
xS4000-0940-B 590 200 500 600 480 200 400 500
xS4000-1070-B 797 300 600 800 620 250 500 600
xS4000-1230-B 985 400 800 1000 768 300 600 800
xS4000-1250-B 1180 500 900 1200 904 350 700 900

xS4000-0735-C 551 200 450 500 429 150 350 450

xS4000-0830-C 634 250 500 600 493 200 400 500

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System design

Normal Heavy
350%, 30 s, 450%, 30 s,
4 starts per hour 4 starts per hour
A HP HP HP A HP HP HP
@240 @480 @600 @240 @480 @600
VAC VAC VAC VAC VAC VAC
xS4000-1025-C 882 350 700 900 686 250 500 700
xS4000-1170-C 1100 450 900 1100 864 350 700 900
xS4000-1220-C 1320 500 1100 1300 1030 450 800 1000
• In-line installation, non-bypassed
Normal Heavy
350%, 30 s, 450%, 30 s,
4 starts per hour 4 starts per hour
A HP HP HP A HP HP HP
@240 @480 @600 @240 @480 @600
VAC VAC VAC VAC VAC VAC
xS4000-0735-C 480 200 400 500 382 150 300 400
xS4000-0830-C 576 200 450 600 431 150 350 450
xS4000-1025-C 722 300 600 700 590 200 500 600
xS4000-1170-C 864 350 700 900 722 300 600 700
xS4000-1220-C 966 400 800 1000 784 300 600 800

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 System design

3.5 Dimensions and weights

A A
B E B
E

B4 B5 10 11 12 13 14 15 21 22 33 34 41 42 44 53 54

B4 B5 10 11 12 13 14 15 21 22 33 34 41 42 44 53 54

C D
C D
A3 A1 A2

1/L1 3/L2 5/L3

2/T1 4/T2 6/T3

19115.A
Width Height Depth Weight
mm (inch) mm (inch) mm (inch) kg (lb)
A B C D E
xS4000-0024-B 4.8
xS4000-0042-B (10.7)
xS4000-0052-B
4.9
xS4000-0064-B 152 92 336 307 233
(10.9)
xS4000-0069-B (6.0) (3.6) (13.2) (12.1) (9.2)
xS4000-0105-B
5.5
xS4000-0115-B
(12.1)
xS4000-0135-B
xS4000-0184-B
xS4000-0200-B 216 180 495 450 245 12.7
xS4000-0229-B (8.5) (7.1) (19.5) (17.7) (9.6) (28.0)
xS4000-0250-B
xS4000-0352-B
15.5
xS4000-0397-B 216 180 523 450 245
(34.2)
xS4000-0410-B (8.5) (7.1) (20.6) (17.7) (9.6)
xS4000-0550-B 19.0
xS4000-0580-B (41.9)
xS4000-0835-B 51.0
xS4000-0940-B (112.4)
62.0
xS4000-1070-B
447 287 618 525 310 (136.7)
(17.6) (11.3) (24.3) (20.7) (12.3) 63.0
xS4000-1230-B
(138.9)
65.0
xS4000-1250-B
(143.3)

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System design

Width Height Depth Weight

mm (inch) mm (inch) mm (inch) kg (lb)
A B C D E
xS4000-0735-C 47.0
xS4000-0830-C (103.6)
58.0
xS4000-1025-C
447 287 618 525 310 (127.9)
(17.6) (11.3) (24.3) (20.7) (12.3) 59.0
xS4000-1170-C
(130.1)
61.0
xS4000-1220-C
(134.5)

3.6 Physical installation

2/T1 4/T2 6/T3

A B C

B4 B5 1011 12 13 14 15 21 22 33 34 41 42 44 53 54 B4 B5 1011 12 13 14 15 21 22 33 34 41 42 44 53 54 B4 B5 1011 12 13 14 15 21 22 33 34 41 42 44 53 54 B4 B5 1011 12 13 14 15 21 22 33 34 41 42 44 53 54 B4 B5 1011 12 13 14 15 21 22 33 34 41 42 44 53 54

D D
A3 A1 A2 A3 A1 A2 A3 A1A2 A3 A1A2 A3 A1A2

2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

18542. A
C

Between starters Solid surfaces

A B C D
> 100 mm (3.9 inch) > 10 mm (0.4 inch) > 100 mm (3.9 inch) > 10 mm (0.4 inch)

3.7 Accessories
Expansion cards
The soft starter offers expansion cards for users requiring additional inputs and outputs or
advanced functionality. Each soft starter can support a maximum of one expansion card.
• Pumping smart card
The pumping smart card has been designed to support integration with pumping
applications and provides the following additional inputs and outputs:
• 3 x digital inputs
• 3 x 4-20 mA transducer inputs
• 1 x RTD input
• 1 x USB-B port
• Remote keypad connector
• Communications expansion cards
The soft starter supports network communication via easy-to-install communications
expansion cards. Each communications card includes a remote keypad connector port.

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 System design

Available protocols:
DeviceNet, Ethernet/IP, Modbus RTU, Modbus TCP, Profibus, Profinet.
• Ground fault protection
The soft starter can detect ground current and trip before the equipment is damaged.
Ground fault protection requires a 1000:1 or 2000:1 current transformer (not supplied). The
CT should be rated for 1 VA or 5 VA. Ground fault protection is available as an option with
specific versions of the Modbus RTU, Modbus TCP, Ethernet/IP and Profinet expansion
cards.
Remote keypad
The soft starter can be used with a remote keypad, mounted up to 3 metres away from the
starter. Each expansion card includes a keypad connection port, or a dedicated keypad
connector card is available.
Finger guard kit
Finger guards may be specified for personnel safety. Finger guards fit over the soft starter
terminals to prevent accidental contact with live terminals. Finger guards provide IP20
protection when used with cable of diameter 22 mm or greater.
Finger guards are available for models xS4000-0184-B~xS4000-1250-B.
Finger guards must be fitted to all terminals, even if no cable is connected. Contact your
local supplier for assistance selecting the correct finger guard kit.
Soft starter management software
PC software can provide real-time or offline management of soft starters.
• For real-time management in a network of up to 254 starters, the software must
connect to the soft starter via a Modbus TCP or Modbus RTU card. The software
can monitor, control and program the starter across the network.
• The software can be used to program the starter via the USB port on the pumping
smart card.
• For offline management, a configuration file generated in the software can be
loaded into the starter via the USB port.
3.8 Main contactor or circuit breaker
A main contactor or circuit breaker should be installed with the soft starter.
• A main contactor is recommended to protect the soft starter from voltage
disturbances on the network, while stopped. Select a contactor with an AC3 rating
greater than or equal to the full load current rating of the connected motor.
• Use a shunt trip circuit breaker to isolate the motor circuit in the event of a soft
starter trip. The shunt trip mechanism must be powered from the supply side of the
circuit breaker or from a separate control supply.
Use the main contactor output (33, 34) to control the main contactor.
WARNING
When connecting the soft starter in inside delta configuration, always install a main
contactor or shunt trip circuit breaker.
3.9 External bypass contactor
Models xS4000-0735-C~xS4000-1220-C can be installed with an external bypass
contactor. Bypassing the soft starter increases the soft starter's maximum current rating,
and allows the motor to be started direct on-line (across the line) if the soft starter is
damaged.
• To bypass the soft starter during run, use an external bypass contactor with an AC1
rating.

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System design

• To bypass the soft starter completely (to allow direct on-line starting if the starter is
damaged), use an external bypass contactor with an AC3 rating.
3.10 Power factor correction
If power factor correction is used, a dedicated contactor should be used to switch in the
capacitors.
To use the soft starter to control power factor correction, connect the PFC contactor to a
programmable relay set to Run. When the motor reaches full speed, the relay will close and
power factor correction will be switched in. Do not use the soft starter relay output to
directly switch in power factor correction.
1

20234.A
K1 3 2
K1

1 Soft starter
2 Programmable output (set = Run)
3 Power factor correction contactor
4 Power factor correction
CAUTION
Power factor correction capacitors must be connected to the input side of the soft
starter. Connecting power factor correction capacitors to the output side will
damage the soft starter.
3.11 Short circuit protection devices (SCPD)
Fuses may be installed to protect the soft starter or the installation.
Type 1 coordination
Type 1 coordination requires that, in the event of a short circuit on the output side of a soft
starter, the fault must be cleared without risk of injury to personnel. There is no requirement
that the soft starter must remain operational after the fault.
HRC fuses (such as Ferraz/Mersen AJT fuses) can be used for Type 1 coordination
according to IEC 60947-4-2 standard.
Type 2 coordination
Type 2 coordination requires that in the event of a short circuit on the output side of a soft
starter, the fault must be cleared without risk of injury to personnel or damage to the soft
starter.
Semiconductor fuses for Type 2 circuit protection are additional to HRC fuses or MCCBs
that form part of the motor branch circuit protection.
CAUTION
DC Brake: A high brake torque setting can result in peak currents up to motor DOL
being drawn while the motor is stopping. Ensure protection fuses installed in the
motor branch circuit are selected appropriately.
CAUTION
Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the
National Electrical Code and any additional local codes.

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 System design

3.12 IEC coordination with short circuit protection devices

HRC fuse codes beginning OFAA are for ABB fuses. All other fuse codes are for Bussmann
fuses.
All current ratings are based on in-line installation and operating conditions:
• xS4000-0024B~xS4000-0052-B: bypassed, 10 starts per hour
• xS4000-0064-B~xS4000-1250-B: bypassed, 6 starts per hour
• xS4000-0735-C~xS4000-1220-C: non-bypassed, 6 starts per hour
These fuses were selected based on start current of 300% FLC for 10 seconds.
Type 1 coordination Type 2 coordination
Nominal 480 VAC, 65 kA 690 VAC, 65 kA
SCR I2t
Model rating (A) HRC Bussmann
(A2s)
300%, 10 s fuse links DIN 43 653
(A) fuse links
xS4000-0024-B 24 1150 40NHG000B 170M3010
xS4000-0042-B 42 63NHG000B
7200 170M3013
xS4000-0052-B 52 80NHG000B
xS4000-0064-B 64 170M3014
15000 100NHG000B
xS4000-0069-B 69
xS4000-0105-B 105
80000 170M3015
xS4000-0115-B 115 160NHG00B
xS4000-0135-B 135 125000 170M3016
xS4000-0184-B 184
250NHG2B
xS4000-0200-B 200 170M3020
320000
xS4000-0229-B 229
315NHG2B
xS4000-0250-B 250 170M3021
xS4000-0352-B 352 355NHG2B
202000 170M6009
xS4000-0397-B 397 400NHG2B
xS4000-0410-B 410 320000 425NHG2B 170M6010
xS4000-0550-B 550
781000 630NHG3B 170M6012
xS4000-0580-B 580
xS4000-0835-B 835 170M6016
1000NHG4G
xS4000-0940-B 940 2530000 170M6017
xS4000-1070-B 1070 1200NHG4G
Not available
xS4000-1230-B 1230 3920000
OFAA5GG1250
xS4000-1250-B 1250 7220000 170M6019
xS4000-0735-C 735 170M6016
1000NHG4G
xS4000-0830-C 835 2530000 170M6017
xS4000-1025-C 1025 OFAA5GG1250
Not available
xS4000-1170-C 1170 3920000
OFAA5GG1600 170M6021
xS4000-1220-C 1220 7220000
(@ 500 VAC)

17
System design

These fuses were selected based on start current of 350% FLC for 30 seconds.
Type 1 coordination Type 2 coordination
Nominal 480 VAC, 65 kA 690 VAC, 65 kA
SCR I2t
Model rating (A) HRC Bussmann
(A2s)
350%, 30 s fuse links DIN 43 653
(A) fuse links
xS4000-0835-B 555 170M6016
1000NHG4G
xS4000-0940-B 627 2530000 170M6017
xS4000-1070-B 833 1200NHG4G
Not available
xS4000-1230-B 1021 3920000
OFAA5GG1250
xS4000-1250-B 1196 7220000 170M6019
xS4000-0735-C 509 170M6016
1000NHG4G
xS4000-0830-C 577 2530000 170M6017
xS4000-1025-C 749 OFAA5GG1250
Not available
xS4000-1170-C 886 3920000
OFAA5GG1600 170M6021
xS4000-1220-C 992 7220000
(@ 500 VAC)

18
 System design

The following tables contain equivalent short circuit protection devices recommended by
Lauritz Knudsen. All MCCB codes beginning DN are for Lauritz Knudsen Electrical &
Automation MCCBs.

These MCCBs or fuses were selected based on start current of 300% FLC for 10 seconds.
Type 1 coordination
Nominal HRC 415 VAC, 50 kA
SCR I2t
Model rating (A) fuse link MCCB
(A2s)
300%, 10 s (A)

xS4000-0024-B 24 1150 40 DN0-100M (40 A)

xS4000-0042-B 42 63 DN0-100M (50 A)
7200
xS4000-0052-B 52 80 DN0-100M (63 A)
xS4000-0064-B 64
15000 100 DN0-100M (100 A)
xS4000-0069-B 69
xS4000-0105-B 105
80000 DN1-160M (125 A)
xS4000-0115-B 115 160
xS4000-0135-B 135 125000 DN1-160M (160 A)
xS4000-0184-B 184
250
xS4000-0200-B 200 DN2-250M (250 A)
320000
xS4000-0229-B 229
315
xS4000-0250-B 250 DN3-400M (320 A)
xS4000-0352-B 352 355 DN3-400M (400 A)
202000
xS4000-0397-B 397 400 DN3-400M (500 A)
xS4000-0410-B 410 320000 425
xS4000-0550-B 550 DN3-630M (630 A)
781000 630
xS4000-0580-B 580
xS4000-0835-B 835
1000
xS4000-0940-B 940 2530000 DN4-1250V (1250 A) –
xS4000-1070-B 1070 1200 100 kA
xS4000-1230-B 1230 3920000
1250
xS4000-1250-B 1250 7220000 UW116SXD12900*
xS4000-0735-C 735
1000
xS4000-0830-C 830 2530000 DN4-1250V (1250 A) –
xS4000-1025-C 1025 1250 100 kA
xS4000-1170-C 1170 3920000 1600
xS4000-1220-C 1220 7220000 UW116xxxxxxxx*

19
System design

These MCCBs or fuses were selected based on start current of 350% FLC for 30 seconds.
Type 1 coordination
Nominal HRC 415 VAC, 50 kA
SCR I2t
Model rating (A) fuse link MCCB
(A2s)
350%, 30 s (A)

xS4000-0024-B 16 1150 40 DN0-100M (40 A)

xS4000-0042-B 26 60 DN0-100M (63 A)
7200
xS4000-0052-B 35 70 DN0-100M (80 A)
xS4000-0064-B 51 100 DN0-100M (100 A)
15000
xS4000-0069-B 62 125 DN1-160M (125 A)
xS4000-0105-B 67 200
80000 DN1-160M (160 A)
xS4000-0115-B 84 250
xS4000-0135-B 101 125000 DN2-250M (250 A)
300
xS4000-0184-B 116 DN3-400M (320 A)
xS4000-0200-B 139 350 DN3-400M (400 A)
320000
xS4000-0229-B 159 400 DN3-400M (400 A)
xS4000-0250-B 205 500 DN3-630M (500 A)
xS4000-0352-B 241
202000 700 DN3-630M (630 A)
xS4000-0397-B 272
xS4000-0410-B 390 320000 800 DN4-1250V (1000 A) –
xS4000-0550-B 430 900 100 kA
781000
xS4000-0580-B 474 DN4-1250V (1250 A) –
xS4000-0835-B 555 1000 100 kA
xS4000-0940-B 627 2530000 UW116xxxxxxxx*
xS4000-1070-B 833 1200 UW120xxxxxxxx*
xS4000-1230-B 1021 3920000 UW225xxxxxxxx*
1250
xS4000-1250-B 1196 7220000 UW225xxxxxxxx*
DN4-1250V (1250 A) –
xS4000-0735-C 509
1000 100 kA
2530000
xS4000-0830-C 577 UW116xxxxxxxx*
xS4000-1025-C 749 1250 UW120xxxxxxxx*
xS4000-1170-C 886 3920000 UW225xxxxxxxx*
1600
xS4000-1220-C 992 7220000 UW232xxxxxxxx*

* Where:
UW = Omega ACB
1 = Frame 1 / 2 = Frame 2
16 = 1600 A / 20 = 2000 A / 25 = 2500 A / 32 = 3200 A
xxxxxxxx = Braking capacity; No. of poles, Fixed or draw-out; Control voltage; Manual or
electrically operated; Protection control init type; Temperature monitoring; Termination type

20
 System design

3.13 Specifications
Supply
Mains voltage (L1, L2, L3)
xS4000-xxxx-B5x211 ............................................................... 200~525 VAC (± 10%)
xS4000-xxxx-B7x211 ............................................................... 380~690 VAC (± 10%)
Control voltage (A1, A2, A3)
xS4000-xxxx -Bx2211 (A1, A2) ........................ 110~120 VAC (+10%/-15%), 600 mA
xS4000-xxxx -Bx2211 (A2, A3) ........................ 220~240 VAC (+10%/-15%), 600 mA
xS4000-xxxx -Bx1211 (A1, A2) ...................................... 24 VAC/VDC (± 20%), 2.8 A
Mains frequency ............................................................................. 50 Hz~60 Hz (±5 Hz)
Rated insulation voltage ..................................................................................... 690 VAC
Rated impulse withstand voltage .............................................................................. 6 kV
Form designation .............. Bypassed or continuous, semiconductor motor starter form 1
Short circuit capability
Coordination with semiconductor fuses ................................................................. Type 2
Coordination with HRC fuses ................................................................................ Type 1
Electromagnetic capability (compliant with EU Directive 2014/35/EU)
EMC Immunity .......................................................................................... IEC 60947-4-2
EMC Emissions ........................................................................... IEC 60947-4-2 Class B
Inputs
Input rating .......................................................................... Active 24 VDC, 8 mA approx
Motor thermistor (B4, B5) ...................................................... Trip >3.6 kΩ, reset <1.6 kΩ
Outputs
Relay outputs ............................ 10 A @ 250 VAC resistive, 5A @ 250 VAC AC15 pf 0.3
Main contactor (33, 34) ....................................................................... Normally open
Bypass contactor (03, 04) ................................................................... Normally open
Relay output A (41, 42, 44) ..................................................................... Changeover
Relay output B (53, 54) ....................................................................... Normally open
Analog output (21, 22)
Maximum load ................................................................... 600 Ω (12 VDC @ 20 mA)
Accuracy ............................................................................................................ ± 5%
Environmental
Operating temperature ...................................... -10 ˚C~60 ˚C, above 40 ˚C with derating
Storage temperature ................................................................................ -25 °C~+ 60 °C
Operating Altitude ............................................... 0~1000 m, above 1000 m with derating
Humidity ................................................................................ 5%~95% Relative Humidity
Pollution degree .................................................................................. Pollution Degree 3
Vibration ................................................................................................... IEC 60068-2-6
Protection
xS4000-0024-B~xS4000-0135-B ........................................................................ IP20
xS4000-0184-B~xS4000-1250-B ........................................................................ IP00
xS4000-0735-C~xS4000-1220-C ........................................................................ IP00

21
System design

Heat dissipation
During Start .................................................................................... 4.5 watts per ampere
During Run (Bypassed)
xS4000-0024-B~xS4000-0052-B ................................................... ≤ 35 watts approx
xS4000-0064-B~xS4000-0135-B ................................................... ≤ 50 watts approx
xS4000-0184-B~xS4000-0250-B ................................................. ≤ 120 watts approx
xS4000-0352-B~xS4000-0580-B ................................................. ≤ 140 watts approx
xS4000-0835-B~xS4000-1250-B ................................................. ≤ 180 watts approx
During Run (Non-bypassed)
xS4000-0735-C~xS4000-1220-C .............................................. 4.5 watts per ampere
Motor overload protection
Default: The default settings of parameters 1D, 1E and 1F provide Motor Overload
Protection: Class 10, Trip Current 105% of FLA (full load amperage) or equivalent.
Certification
CE .............................................................................................................. EN 60947-4-2

RoHS ......................................................................................................................
WEEE ........................................................................................................... 2002/96/EC
Operational life (internal bypass contacts)
...................................................................................................... 100 000 operations
3.14 Disposal instructions
Equipment containing electrical components may not be disposed of
together with domestic waste.
It must be collected separately as electrical and electronic waste
according to local and currently valid legislation.

22
 Installation

4 Installation
WARNING
Do not apply mains voltage to the starter until all wiring is complete.
WARNING
Always apply control voltage before (or with) mains voltage.

4.1 Command source

The soft starter can be started and stopped via the digital inputs, remote keypad,
communication network, smart card or scheduled auto-start/stop. The command source
can be set via the setup tools, or using parameter 1A Command Source.

4.2 Setup procedure overview

1. Mount the soft starter (see Physical installation on page 14 for details).
2. Connect control wiring (see Start/stop on page 25 for details).
3. Apply control voltage to the starter.
4. Configure your application:
1. Press MENU to open the menu.
2. Press MENU to open the Quick Setup menu.
3. Scroll through the list to find your application, then press MENU to begin the
configuration process (see Quick setup on page 37 for details).
5. If your application is not listed in Quick Setup:
1. Press EXIT to return to the Menu.
2. Use to scroll to Main Menu and press MENU.
3. Scroll to Motor Details and press MENU, then press then MENU to edit
parameter 1B Motor Full Load Current.
4. Set parameter 1B to match the motor's full load current (FLC).
5. Press MENU to save the setting.
6. Close the Menu by pressing EXIT repeatedly.
7. (Optional) Use the built-in simulation tools to check that the control wiring is connected
correctly (see Run simulation on page 38).
8. Power off the soft starter.
9. Connect the motor cables to starter output terminals 2/T1, 4/T2, 6/T3.
10. Connect mains supply cables to starter input terminals 1/L1, 3/L2, 5/L3 (see Power
terminations on page 27).
The soft starter is now ready to control the motor.

4.3 Inputs
CAUTION
The control inputs are powered by the soft starter. Do not apply external voltage to
the control input terminals.
NOTE
Cables to the control inputs must be segregated from mains voltage and motor
cabling.

23
Installation

Input terminals

B4 B5 10 11 12 13 14 15 21 22

B4 B5 10 11 12 13 14 15 21 22 33 34 41 42 44 53 54

A3 A1 A2

1/L1 3/L2 5/L3

2/T1 4/T2 6/T3

B4, B5 Motor thermistor input

10, 11 Reset input
11, 12 Start/stop input
13, 14 Programmable input A (default = Input Trip (N/O))
13, 15 Programmable input B (default = Input Trip (N/O))
USB port
Motor thermistor
Motor thermistors can be connected directly to the soft starter. The soft starter will trip when
the resistance of the thermistor circuit exceeds approximately 3.6 kΩ or falls below 20 Ω.
The thermistors must be wired in series. The thermistor circuit should be run in screened
cable and must be electrically isolated from earth and all other power and control circuits.
NOTE
The thermistor input is disabled by default, but activates automatically when a
thermistor is detected. If thermistors have previously been connected to the soft
starter but are no longer required, use the Thermistor Reset function to disable the
thermistor. Thermistor Reset is accessed via the Setup Tools.
Reset/starter disable
The reset input (10, 11) is normally closed by default. The soft starter will not perform a
start if the reset input is open. The display will show "Not Ready".
If the reset input opens while the soft starter is running, the starter will remove power and
allow the motor to coast to stop.
NOTE
The reset input can be configured for normally open or normally closed operation.
Use parameter 7I Reset/Enable Logic.

24
 Installation

Start/stop
The soft starter requires two-wire control.
A Reset
A
B Start/Stop

17622.A
B

WARNING
If the start input is closed when control voltage is applied, the starter will attempt to
start.
Check that the start/stop input is open before applying control voltage.
NOTE
The soft starter will only accept commands from the control inputs if parameter 1A
Command Source is set to Digital Input.
Programmable inputs
The programmable inputs (13, 14 and 13, 15) allow external equipment to control the
starter.
The operation of the programmable inputs is controlled by parameters 7A~7H.
USB port
The USB port can be used to upload a configuration file, or download parameter settings
and event log information from the starter. See USB save and load on page 39 for details.

4.4 Outputs
Output terminals

B4 B5 10 11 12 13 14 15 21 22
B4 B5 10 11 12 13 14 15 21 22 33 34 41 42 44 53 54
B4 B5 10 11 12 13 14 15 21 22 33 34 41 42 44 53 54

33 34 41 42 44 53 54

03 04

A3 A1 A2

1/L1 3/L2 5/L3

2/T1 4/T2 6/T3

21, 22 Analog output

33, 34 Main contactor output
41, 42, 44 Relay output A (default = Run)
53, 54 Relay output B (default = Run)
03, 04 Bypass contactor output

25
Installation

Analog output
The soft starter has an analog output, which can be connected to associated equipment to
monitor motor performance.
The operation of the analog output is controlled by parameters 9A~9D.
Main contactor output
The main contactor output (33, 34) closes as soon as the soft starter receives a start
command and remains closed while the soft starter is controlling the motor (until the motor
starts a coast to stop, or until the end of a soft stop). The main contactor output will also
open if the soft starter trips.
The main contactor output can also be used to control a shunt trip circuit breaker.
NOTE
Use parameter 20H Shunt Trip Mode to configure the soft starter for use with a
main contactor or circuit breaker.
 For use with a main contactor, use the default setting of "Disable"
 For use with a circuit breaker, set 20H to "Enable"
Soft starter installed with main contactor Soft starter installed with a shunt relay and
circuit breaker
F1 K1 Q1
1/L1 2/T1
1/L1 2/T1

3/L2 4/T2
M 3/L2 4/T2
M
5/L3 6/T3
5/L3 6/T3

33
33
34
34
22316.A

K1
22317.A

F1 Fuses Q1 Circuit breaker

K1 Main contactor
CAUTION
Some electronic contactor coils are not suitable for direct switching with PCB mount
relays. Consult the contactor manufacturer/supplier to confirm suitability.
Bypass contactor output
The bypass contactor output (03, 04) closes when the soft start is complete (when the
starting current falls below 120% of the programmed motor full load current) and remains
closed until the beginning of a stop (either soft stop or coast to stop).
NOTE
This output is only available on models xS4000-0735-C~xS4000-1220-C.
NOTE
If a non-bypassed soft starter is installed with an external bypass contactor, the soft
starter's current rating changes. Enable parameter 20G External Bypass to increase
the maximum current rating and adjust the soft starter's thermal model.
Programmable outputs
The programmable outputs (41, 42, 44 and 53, 54) can report the status of the starter, or
can be used to control associated equipment.
The operation of the programmable outputs is controlled by parameters 8A~8F.

26
 Installation

4.5 Control voltage

B4 B5 10 11 12 13 14 15 21 22 33 34 41 42 44 53 54
B4 B5 10 11 12 13 14 15 21 22 33 34 41 42 44 53 54

A3 A1 A2

A3 A1 A2

1/L1 3/L2 5/L3

2/T1 4/T2 6/T3

• xS4000-xxxx -Bx2211 (110~120 VAC): A1, A2

• xS4000-xxxx -Bx2211 (220~240 VAC): A2, A3
• xS4000-xxxx -Bx1211 (24 VAC/VDC): A1, A2
Install supplementary or branch overcurrent protection on the control circuit supply (A1, A2,
A3), in accordance with the electrical code applicable at the installation location.
4.6 Power terminations
For models xS4000-0024-B~xS4000-0580-B, the power input and output terminals are at
the bottom of the unit. For models xS4000-0835-B~xS4000-1250-B and
xS4000-0735-C~xS4000-1220-C, the power input is at the top and the output is at the
bottom.

xS4000-0024-B xS4000-0184-B xS4000-0835-B xS4000-0735-C

~ ~ ~ ~
xS4000-0135-B xS4000-0580-B xS4000-1250-B xS4000-1220-C

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3

T1B T2B T3B

B4 B5 1011 12 13 14 15 21 22 33 34 41 42 44 53 54 B4 B5 1011 12 13 14 15 21 22 33 34 41 42 44 53 54 B4 B5 10 11 12 13 14 15 21 22 33 34 4142 44 53 54

A3 A1 A2
A3 A1 A2

1/L1 3/L2 5/L3

2/T1 4/T2 6/T3

1/L1
3/L2
5/L3
23356.A

2/T1 2/T1 4/T2 6/T3

4/T2
6/T3

2/T1 4/T2 6/T3

2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
1/L1 3/L2 5/L3

27
Installation

• Models xS4000-0024-B~xS4000-0135-B use cage clamps. Use only copper

stranded or solid conductors, rated for 75 ºC or higher.
• Models xS4000-0184-B~xS4000-0580-B use busbars at the bottom of the unit. Use
copper or aluminium conductors, stranded or solid, rated for 60 ºC/75 ºC.
• Models xS4000-0835-B~xS4000-1250-B/xS4000-0735-C~xS4000-1220-C use
busbars. Input terminals are at the top of the unit and output terminals are at the
bottom.
• Models xS4000-0735-C~xS4000-1220-C have dedicated bypass terminals, if the
soft starter will be installed with an external bypass contactor. The bypass busbars
are at the top of the unit and are labelled T1B, T2B, T3B.
xS4000-0024-B~xS4000-0135-B
Cable size: Torx T20 x 150
05966.E

6-70 mm2 (AWG 10-2/0)

Torque: 4 Nm (2.9 ft-lb) Flat 7 mm x 150

14 mm (0.55 inch)
11290 .A

xS4000-0835-B~
xS4000-0352-B~
xS4000-0184-B~ xS4000-1250-B &
xS4000-0580-B
xS4000-0250-B xS4000-0735-C~
xS4000-1220-C
19 Nm (14.0 ft-lb) 66 Nm (49.0 ft-lb) 66 Nm (49.0 ft-lb)
10.5 mm
13 mm (M10)
9 mm (M12)
(M8) 13 mm
(M12)
17045.A

17047.A

21907.A

20 mm 6 mm
34 mm 6 mm 40 mm 10 mm

NOTE
If the installation requires large diameter cables, it is possible to complete each
termination with two smaller cables, one on each side of the busbar.
NOTE
When connecting power terminations, clean the surface contact area thoroughly
(using an emery or stainless steel brush) and use an appropriate jointing compound
to prevent corrosion.

28
 Installation

Wiring connectors
Select a connector according to the wire size, material and your application requirements.
• Models xS4000-0024-B~xS4000-0580-B
A compression connector is recommended for models xS4000-0184-B to xS4000-0580-B.
The recommended crimping tool is TBM8-750.
Example connector – Example connector –
Model
aluminium cable copper cable
xS4000-0184-B 61162 60150
xS4000-0200-B 61165 60156
xS4000-0229-B 61171 60165
xS4000-0250-B
xS4000-0352-B 61162 60150
xS4000-0397-B 61165 60156
xS4000-0410-B 60162
xS4000-0550-B 61178 60171
xS4000-0580-B
• Models xS4000-0835-B~xS4000-1250-B & xS4000-0735-C~xS4000-1220-C
A terminal lug is recommended for models xS4000-0835-B~xS4000-1250-B and
xS4000-0735-C~xS4000-1220-C. The recommended lug is TCAL125.
• To use a lug, models xS4000-0835-B~xS4000-1250-B require busbar link
995-22395-00.
• To use a lug, models xS4000-0735-C~xS4000-1220-C require busbar link
995-22321-00 and 995-22395-00.
4.7 External bypass contactor
Models xS4000-0735-C~xS4000-1220-C have dedicated bypass terminals, which allow the
soft starter's protection and monitoring functions to work even when the soft starter is
externally bypassed.
Use the bypass contactor output (03, 04) to control the external bypass.
NOTE
If a non-bypassed soft starter is installed with an external bypass contactor, the soft
starter's current rating changes. Enable parameter 20G External Bypass to increase
the maximum current rating and adjust the soft starter's thermal model.
4.8 Motor connection
The soft starter can be connected to the motor in-line or inside delta (also called three-wire
and six-wire connection). When connecting in inside delta, enter the motor full load current
(FLC) for parameter 1B. The soft starter will automatically detect whether the motor is
connected in-line or inside delta and will calculate the correct inside delta current level.
NOTE
If the starter is not correctly detecting the motor connection, use parameter 20F
Motor Connection.

29
Installation

• In-line installation, internally bypassed

F1 K1
1/L1 2/T1

3/L2 4/T2 M
3

5/L3 6/T3

K1 33

34

K1 Main contactor (strongly recommended)

F1 Fuses or circuit breaker
33, 34 Main contactor output
• In-line installation, externally bypassed
Models xS4000-0735-C~xS4000-1220-C have dedicated bypass terminals, which allow the
soft starter's protection and monitoring functions to work even when the soft starter is
externally bypassed.
The bypass contactor must be connected to the bypass terminals and controlled by the soft
starter's bypass contactor output (terminals 03, 04).
K2

F1 K1
1/L1 2/T1

T1B

3/L2 4/T2 M
3
T2B

5/L3 6/T3

T3B

33

34

K1
03

04

K2

K1 Main contactor (strongly recommended)

K2 Bypass contactor
F1 Fuses or circuit breaker
33, 34 Main contactor output
03, 04 Bypass contactor output

30
 Installation

• Inside delta installation, internally bypassed

K1 F1
1/L1 2/T1

U1(1) U2(4)

3/L2 4/T2 V1(2) M V2(5)

3
W1(3) W2(6)

5/L3 6/T3

K1 33

34

K1 Main contactor
F1 Fuses or circuit breaker
33, 34 Main contactor output
WARNING
When connecting the soft starter in inside delta configuration, always install a main
contactor or shunt trip circuit breaker.
NOTE
When connecting in inside delta, enter the motor full load current (FLC) for
parameter 1B. The soft starter will automatically detect whether the motor is
connected in-line or inside delta and will calculate the correct inside delta current
level.

31
Installation

• Inside delta installation, externally bypassed

Models xS4000-0735-C~xS4000-1220-C have dedicated bypass terminals, which allow the
soft starter's protection and monitoring functions to work even when the soft starter is
externally bypassed.

K2

K1 F1
1/L1 2/T1
T1B U1(1) U2(4)

3/L2 4/T2 V1(2) M V2(5)

3
T2B W1(3) W2(6)

5/L3 6/T3
T3B

33

34

K1
03

04

K2

K1 Main contactor
K2 Bypass contactor (external)
F1 Fuses or circuit breaker
33, 34 Main contactor output
03, 04 Bypass contactor output

4.9 Earth terminations

Models xS4000-0835-B~xS4000-1250-B/xS4000-0735-C~xS4000-1220-C have earth
terminals on each side of the starter, near the top back corner. Either earth point may be
used.
Models xS4000-0024-B~xS4000-0580-B do not require a protective earth connection. All
internal conductive parts are fully enclosed by a non-conductive outer case.

32
 Installation

4.10 Typical installation

Internally bypassed installation
The soft starter is installed with a main contactor (AC3 rated). Control voltage must be
supplied from the input side of the contactor.
The main contactor is controlled by the main contactor output (33, 34).

1 2
F1 K1
1/L1 2/T1

3/L2 4/T2
M

5/L3 6/T3

A3

A1
3 10
A2
8
(L/+)

S1 10 33

11 34

S2 12 41 K1
4
13 42
6
14 44

15
53 9
54

A +
B4 21

B5 5 7 22

17674.C

33
Installation

1 Three-phase supply K1 Main contactor

2 Motor F1 Fuses or circuit breaker
3 Control voltage (soft starter) 10, 11 (S1) Reset
4 Digital inputs 11, 12 (S2) Start/Stop
5 Motor thermistor input 13, 14 Programmable input A
(default = Input Trip (N/O))
6 Relay outputs 13, 15 Programmable input B
(default = Input Trip (N/O))
7 Analog output B4, B5 Motor thermistor input
8 Control voltage (external 33, 34 Main contactor output
equipment)
9 Pilot lamps 41, 42, 44 Relay output A (default = Run)
10 Communications / Smart card 53, 54 Relay output B (default = Run)
expansion port
21, 22 Analog output

34
 Installation

Externally bypassed installation

The soft starter is installed with a main contactor (AC3 rated) and an external bypass
contactor. To bypass the soft starter during run, use an external bypass contactor with an
AC1 rating. To bypass the soft starter completely (to allow direct on-line starting if the
starter is damaged), use an external bypass contactor with an AC3 rating.
Use the main contactor output (33, 34) to control the main contactor. Use the bypass
contactor output (03, 04) to control the external bypass.

1
K2

F1 K1
1/L1 2/T1
2
T1B

3/L2 4/T2
M
3
T2B

5/L3 6/T3

T3B

A3
10 8
A1 (L/+)
3
A2
03

04 K2

S1 10 33

11 34 K1

S2 12
4 6 41

13 42

14 44

15
53 9
54

A +
B4 21

B5 5 7 22

21948.A

35
Installation

1 Three-phase supply K1 Main contactor

2 Motor K2 Bypass contactor (external)
3 Control voltage (soft starter) F1 Fuses or circuit breaker
4 Digital inputs 10, 11 (S1) Reset
5 Motor thermistor input 11, 12 (S2) Start/Stop
6 Relay outputs 13, 14 Programmable input A
(default = Input Trip (N/O))
7 Analog output 13, 15 Programmable input B
(default = Input Trip (N/O))
8 Control voltage (external B4, B5 Motor thermistor input
equipment)
9 Pilot lamps 33, 34 Main contactor output
10 Communications / Smart card 41, 42, 44 Relay output A (default = Run)
expansion port
53, 54 Relay output B (default = Run)
03, 04 Bypass contactor output
21, 22 Analog output

36
 Installation

4.11 Quick setup

The Quick Setup Menu makes it easy to configure the soft starter for common applications.
The starter guides you through the most common installation parameters, and suggests a
typical setting for the application. You can adjust each parameter to suit your exact
requirements.
All other parameters remain at default values. To change other parameter values or review
the default settings, use the menu (see Parameter list for details).
Always set parameter 1B Motor Full Load Current to match the motor's nameplate full load
current.

Current Limit (%)

Start Ramp Time

Adaptive Start

Adaptive Stop
Initial Current
Application

Start Mode

Stop Mode

Stop Time
(seconds)

(seconds)
Profile

Profile
(%)
Pump Centrifugal Adaptive 10 200 500 Early Adaptive 15 Late
Control accel. Control decel.
Pump bore Adaptive 3 200 500 Early Adaptive 3 Late
Control accel. Control decel.
Pump Hydraulic Constant 2 200 350 n/a Coast To n/a n/a
Current Stop
Fan Damped Constant 2 200 350 n/a Coast To n/a n/a
Current Stop
Fan Undamped Constant 2 200 450 n/a Coast To n/a n/a
Current Stop
Compressor Constant 2 200 400 n/a Coast To n/a n/a
Screw Current Stop
Compressor Constant 2 200 450 n/a Coast To n/a n/a
Recip Current Stop
Conveyor Constant 5 200 450 n/a Coast To n/a n/a
Current Stop
Bow thruster Constant 5 100 400 n/a Coast To n/a n/a
Current Stop
Bandsaw Constant 2 200 450 n/a Coast To n/a n/a
Current Stop
NOTE
The Adaptive Start and Stop Profile settings only apply when using Adaptive
Control. The settings are ignored for all other start and stop modes.

37
Setup tools

5 Setup tools
Setup Tools includes options to load or save parameters to a backup file, set the starter's
network address, check the status of the inputs and outputs, reset the thermal models or
test operation using the run simulation.
To access the Setup Tools, press MENU to open the menu then select Setup Tools.
5.1 Set date and time
To set the date and time:
1. Press MENU to open the menu then select Setup Tools.
2. Scroll to Set Date & Time.
3. Press the MENU button to enter edit mode.
4. Press the MENU and EXIT buttons to select which part of the date or time to edit.
5. Use the and buttons to change the value.
6. Press MENU after the last digit to save the setting. When the action has been
completed, the screen will briefly display a confirmation message, then return to the
previous menu level.
5.2 Command source
The soft starter can be started and stopped via the digital inputs, remote keypad,
communication network, smart card or scheduled auto-start/stop. The command source
can be set via the setup tools, or using parameter 1A Command Source.
If the remote keypad is installed, the LOCAL/REMOTE button provides shortcut access to
the Command Source function in Setup Tools.
5.3 Commissioning
Commissioning lets the starter be started and stopped via the local keypad. Use the and
buttons to select a function, then press MENU to send the selected command to the
starter. The available functions are:
• Quick stop (coast to stop)/Reset
• Start
• Stop
5.4 Run simulation
The run simulation simulates a motor starting, running and stopping to confirm that the soft
starter and associated equipment have been installed correctly.
NOTE
The soft starter must be disconnected from mains voltage.
The simulation is only available when the soft starter is in Ready state.
To use the run simulation:
1. Press MENU to open the menu then select Setup Tools.
2. Scroll to Run Simulation and press MENU. Run Simulation
Ready
Apply Start Signal

3. Apply a start command from the selected command Run Simulation

Pre-Start Checks
source. The soft starter simulates its pre-start checks
MENU to Continue
and closes the main contactor relay. The Run LED
flashes.

38
 Setup tools

NOTE Run Simulation

If mains voltage is connected, an error message is ATTENTION!
Remove Mains Volts
shown.
MENU to Continue

4. Press MENU. The soft starter simulates starting. Run Simulation

Starting X:XXs
MENU to Continue

5. Press MENU. The soft starter simulates running. Run Simulation

Running
Apply Stop Signal

6. Apply a stop command from the selected command Run Simulation

Stopping X:XXs
source. The soft starter simulates stopping. The Run
MENU to Continue
LED flashes.
7. Press MENU. The Ready LED flashes and the main Run Simulation
Stopped
contactor relay opens.
MENU to Continue

8. Press MENU. The soft starter activates then deactivates Run Simulation
Prog Relay A
each programmable output.
On
MENU to Continue

9. Press MENU to return to the setup tools.

5.5 Load/save settings
Load/save settings allows users to:
• Reset parameters to default values
• Load parameter settings from an internal file
• Save the current parameter settings to an internal file
The internal file contains default values until a user file is saved.
To load or save parameter settings:
1. Press MENU to open the menu then select Setup Tools.
2. Scroll to Load/Save Settings and press the MENU Load/Save Settings
Load Defaults
button.
Load User Set
3. Scroll to the required function and press the MENU Save User Set
button.
4. At the confirmation prompt, select YES to confirm or NO Load Defaults
No
to cancel, then press MENU to proceed.
Yes

When the action has been completed, the screen will

briefly display a confirmation message, then return to
the previous menu level.

5.6 USB save and load

The USB save and load menu lets you:
• Save parameter settings and all event log entries to an external file (CSV format)
• Save parameter settings to an external file (proprietary format)
• Load parameter settings from a previously saved external file
• Load custom messages to display on the keypad when a programmable input is
active

39
Setup tools

NOTE
The soft starter supports FAT32 file systems. The soft starter's USB functions are
not compatible with NTFS file systems.
Save and load procedure
1. Connect the external drive to the USB port.
2. Press MENU to open the menu then select Setup Tools.

3. Scroll to USB Save & Load and press MENU. USB Save & Load
Save Params and Logs
4. Scroll to the required function and press the MENU
Save Master Params
button. Load Master Params

5. At the confirmation prompt, select YES to confirm or NO Save Params and Logs
No
to cancel, then press MENU to proceed.
Yes

When the action has been completed, the screen will

briefly display a confirmation message, then return to
the previous menu level.
File locations and formats
Function File location
Save Parameters and The starter will create a directory at the top level of the USB drive,
Logs named with the soft starter's serial number. The event log and
parameter settings are saved as individual CSV files, and the soft
starter's software and system information are saved to a text file.
Save Master The starter will create a file called Master_Parameters.par, in the top
Parameters level of the USB drive.
Load Master The starter will load the file Master_Parameters.par from the top
Parameters level of the USB drive. This file can be created or edited using the
soft starter management software.
Load Custom The starter will load the files Custom_Message_A.txt and
Message Custom_Message_B.txt from the top level of the USB drive.

40
 Setup tools

5.7 Auto-start/stop
The starter can be configured to automatically start and/or stop the motor at a particular
time, or run it in cycles of a specified duration.
The Auto-Start/Stop option in Setup Tools gives quick access to the auto-start/stop
parameters.
1. Press MENU to open the menu then select Setup Tools.
2. Scroll to Auto-Start/Stop and press the MENU button. Auto-Start/Stop
Start/Stop Mode
3. Scroll to the required function and press the MENU
Start/Stop Sunday
button. Start/Stop Monday

4. Adjust the settings as required: Start/Stop Sunday

Start/Stop Disable
Press the MENU and EXIT buttons to select which
Start Time: 00:00
information to edit.
Stop Time: 00:00
Use the and buttons to change the value.
5. To save changes, press the MENU button. The soft starter will confirm the changes.
To cancel changes, press the EXIT button.
5.8 Network address
To use the soft starter on an Ethernet network, separate addresses must be configured for:
• IP Address
• Gateway Address
• Subnet Mask
To set the network addresses:
1. Press MENU to open the menu then select Setup Tools.
2. Scroll to Network Address and press the MENU button.
3. Scroll to the required function and press the MENU button.
4. The first digit of the address will be highlighted. Set IP Address
192.168.000.002
5. Use EXIT and MENU to select which digit to alter. Use the
and buttons to change the value.
6. Press MENU after the last digit to save the setting.

When the action has been completed, the screen will

briefly display a confirmation message, then return to the
previous menu level.
NOTE
The network address can also be set using parameters 12H~12S.
NOTE
To configure the soft starter for use with other communication protocols, use
parameters 12A~12G.
5.9 Digital I/O state
The top line of the screen shows the start/stop, reset and Digital I/O State
Inputs: 00000000
programmable inputs.
Outputs: 00000000
The bottom line of the screen shows the fixed main contactor
output, then programmable outputs A and B.

41
Setup tools

1 2 3 4 5 6 7

10 11 12 13 14 15 21 22 33 34 41 42 44 53 54

1 10, 11: Reset input 5 33, 34: Main contactor output

2 11, 12: Start/stop input 6 41, 42, 44: Relay output A
3 13, 14: Programmable input A 7 53, 54: Relay output B
4 13, 15: Programmable input B

5.10 Analog I/O state

The top line of the screen shows the state of the motor Analog I/O State
Thermistor: 0
thermistor input.
4-20mA Output: 04.0 mA
The bottom line of the screen shows the value of the analog
output.
Thermistor input:
S = Short
H = Hot
C = Cold
O = Open

5.11 Serial number and rating

The top line of the screen shows the product name. Serial Number & Rating
xS4000
The middle line shows the unit's serial number.
123456-123
The bottom line of the screen shows the model number. 0024-B62211

5.12 Software versions

The software versions screen reports the version of each software component in the
starter:
• user interface
• motor control
• remote keypad (if connected)
• parameter list
• bootloader
• expansion card (if fitted)
NOTE
Updated software, including alternative languages, can be loaded into the starter via
the USB port if required. Contact your local supplier for further information.
5.13 Thermistor reset
The thermistor input is disabled by default, but activates automatically when a thermistor is
detected. If thermistors have previously been connected to the soft starter but are no longer
required, use the Thermistor Reset function to disable the thermistor.

42
 Setup tools

5.14 Reset thermal model

The soft starter's thermal modelling software constantly monitors the motor's performance.
This allows the starter to calculate the motor's temperature and ability to start successfully
at any time.
The thermal model can be reset if required.
CAUTION
Resetting the motor thermal model will compromise thermal model protection
and may compromise motor life. Only reset the thermal model in an emergency.

43
Logs

6 Logs
The Logs Menu provides information on events, trips and starter performance.
To access the Logs Menu on the local keypad, press MENU to open the menu then select
Logs. On the remote keypad, press LOGS.

6.1 Event log

The event log stores details of the starter's most recent trips, warnings, and operations
(including starts, stops and configuration changes).
Event 1 is the most recent and event 384 is the oldest stored event.
NOTE
The event log can be exported to an external file for analysis away from the starter.
See USB save and load on page 39 for details.
6.2 Counters
The counters store statistics on the starter's operation:
• Hours run (lifetime and since counter last reset)
• Number of starts (lifetime and since counter last reset)
• Number of times the thermal model has been reset
To view the counters:
1. Open the Logs.
2. Scroll to counters and press MENU.
3. Use the and buttons to scroll through the counters. Press MENU to view details.
4. To reset a counter, press MENU then use the and buttons to select Reset/Do
Not Reset. Press MENU to confirm the action.
To close the counter and return to the Logs, press MENU.

6.3 QR code
The soft starter can generate a QR code which allows a smartphone to display key
information about the starter, including serial number, firmware versions and installed
options, plus details of the starter’s three most recent trips. This information can be useful
when requesting assistance from your local supplier.
NOTE
You must install the soft starter support app in order to read the QR code. Contact
your local supplier for further information.

44
 Keypad and feedback

7 Keypad and feedback

7.1 The keypad
Local keypad Remote keypad (if installed)

1
1

Ready Run Trip Local

2 2

5
3
3

19158.B
18531.B

1 Four-line display for status and programming details.

2 Status LEDs
3 Menu navigation buttons:
EXIT: Exit the menu or parameter, or cancel a parameter change. On the local
keypad, this button also resets a trip.
MENU: Enter a menu or parameter, or save a parameter change.
: Scroll to the next or previous menu or parameter, change the setting of the
current parameter or scroll through the status screens.
4 Shortcut to the command source menu in Setup Tools.
5 Soft starter local control buttons
6 Shortcut buttons for quick access to common tasks.
LOGS: Open the Logs Menu.
ALT: Select which graph to view, or pause/restart the graph (hold longer than 0.5
seconds)
TOOLS: Open the Setup Tools.

7.2 Remote keypad

The remote keypad can be used to control the soft starter if parameter 1A Command
Source is set to 'Remote Keypad'.
• If the remote keypad is not selected as the command source, the START, STOP
and RESET buttons will have no effect.
• The menu navigation buttons and display on the remote keypad are always active.
• If a button is pressed on the starter's local keypad, the display on the remote keypad
will update to match.
NOTE
The remote keypad can be safely connected or removed while the starter is
running. It is not necessary to remove mains or control voltage.

45
Keypad and feedback

NOTE
If parameter 1A Command Source is set to Remote Keypad, removing the remote
keypad will cause a trip.
7.3 Lighten/darken the display
The backlight on the display can be adjusted:
• to lighten the display, hold down the EXIT button and press the key
• to darken the display, hold down the EXIT button and press the key
NOTE
The local and remote keypads can be adjusted independently.

7.4 Starter status LEDs

Ready Run Trip Local

17694.A
LED name On Flashing
Ready The motor is stopped and the starter The motor is stopped and the starter
is ready to start. is not ready to start:
• waiting for the Restart Delay
(parameter 5P)
• the thermal models indicate the
starter and/or motor are too hot to
start safely
• the reset input (10, 11) is open
Run The motor is in run state (receiving full The motor is starting or stopping.
voltage).
Trip The starter has tripped. The starter is in warning state.
Local The starter is being controlled via a –
remote keypad.
If all LEDs are off, the starter is not receiving control voltage.

7.5 Displays
The keypad displays a wide range of performance information about the soft starter. To
scroll through the feedback screens, press the and buttons.
Starter information
At power-up, the starter information screen shows details of the starter's rating, software
versions and serial number.

Welcome
01.01/01.00/01.00 Software versions: user interface, motor control, remote keypad
xS4000-0069-B62211 Model code: current rating, mains voltage, control voltage, graphical
display
(remote keypad software version is only displayed when a remote
keypad is connected)

46
 Keypad and feedback

Starter status screen

69.0 A Motor running current
Running Starter status
69.0 A 415 V Parameter 10H User Parameter 1 and parameter 10I User
Parameter 2
Current
The current screen shows real-time line current on each phase.
Phase Currents
000.0A 000.0A 000.0A

Last start information

The last start information screen shows details of the most recent successful start:
• start duration (seconds)
• maximum start current drawn (as a percentage of motor full load current)
• calculated rise in motor temperature
Last start 010 s
350 % FLC ∆ Temp 5%

User configurable screen

The programmable screen can be configured to show the most important information for
the particular application. Use parameters 10J ~ 10M to select which information to display.
Mains Frequency 59.7 Hz
Motor pf 0.95
Motor Power 37.0 kW
Motor Temperature 85%

Date and time

The date/time screen shows the current system date and time (24 hour format). For details
on setting the date and time, see Set date and time on page 38.
Performance graph
The performance graph provides a real-time display of operating performance. Use
parameters 10B~10E to format the graph.
The display on the main keypad shows information for motor current.
000.0 A 0-400%
05050.C

If a remote keypad is connected, press ALT to change the graph data. The graph can
show:
• motor current
• motor temperature
• motor pf
• analog input data from the smart card (if installed)

47
Operation

8 Operation
8.1 Start, stop and reset commands
The soft starter can be started and stopped via the digital inputs, remote keypad,
communication network, smart card or scheduled auto-start/stop. The command source
can be set via the setup tools, or using parameter 1A Command Source.
• The soft starter will only accept Start and Reset commands from the designated
command source.
• The soft starter will accept Stop commands from the designated command source,
but can be forced to stop by opening the reset input, or by opening the start/stop
input during an auto-start/stop cycle.
• The programmable input can be used to override the selected command source
(see parameter 7A Input A Function).
8.2 Command override
The programmable input (13, 14) can be used to override the command source, for
situations where the normal control mechanism has been lost. Set parameter 7A Input A
Function to the alternative command source (eg 'Command Override: Keypad').
While the input is active, the starter will only accept commands from the selected override
source. To restore control to the command source selected in parameter 1A Command
Source, reopen the input.

8.3 Auto-start/stop
The starter can be configured to automatically start and/or stop the motor at a particular
time, or run it in cycles of a specified duration.
NOTE
Start delay, restart delay and auto-reset delay all apply to auto-start operation.

Clock mode
The starter can start and/or stop the motor once per day.
For clock mode to operate:
• parameter 4A Auto-Start/Stop Mode must be set to 'Enable'
• parameter 1A Command Source must be set to 'Clock'
• the reset input must be closed
• the start input (11, 12) must be active. This allows the soft starter to be stopped via
the digital inputs in an emergency.
Clock mode operation is controlled by parameters 4D ~ 4X.
Timer mode
The starter can automatically stop the motor after a specified run time, then restart it after a
specified off (stopped) time. The starter will repeat the cycle while the start signal remains
active.
For timer mode to operate:
• parameter 4A Auto-Start/Stop Mode must be set to 'Enable'
• parameter 1A Command Source must be set to 'Timer'
• the reset input must be closed
• the first start must be commanded by a start signal
Timer mode operation is controlled by parameters 4B ~ 4C.

48
 Operation

8.4 PowerThrough
PowerThrough allows the soft starter to control the motor even if the soft starter is damaged
on one phase. The soft starter will use two-phase control techniques to soft start and soft
stop the motor.
PowerThrough does not support adaptive control soft starting or soft stopping. In
PowerThrough, the soft starter will use constant current soft starting and timed voltage
ramp soft stopping. If PowerThrough is enabled, parameters 2C and 2D must be set
appropriately.
NOTE
The starter will trip on Lx-Tx Shorted on the first start attempt after control power is
applied. PowerThrough will not operate if control power is cycled between starts.

• PowerThrough is only available with in-line installations. If the starter is installed

inside delta, PowerThrough will not operate.
• PowerThrough remains active until '3-Phase Control Only' is reselected. While
operating in PowerThrough, the trip LED will flash and the display will indicate ‘2
Phase - Damaged SCR'.

CAUTION
PowerThrough uses a two-phase soft start technology and additional care is
required when sizing circuit breakers and protection. Contact your local supplier for
assistance.
8.5 Emergency mode
Emergency mode allows the soft starter to run the motor and ignore trip conditions.
Emergency mode is controlled via a programmable input (input A 13, 14 or input B 13, 15)
and parameter 7A Input A Function/7E Input B Function must be set to 'Emergency Mode'.
A closed circuit across 13, 14 activates emergency mode. When the soft starter receives a
start command, it will continue to run until a stop command is received, ignoring all trips
and warnings.
Emergency mode can be used in conjunction with any command source.
NOTE
Although emergency mode operation satisfies the functionality requirements of Fire
Mode, LK does not recommend its use in situations that require testing and/or
compliance with specific standards as it is not certified.
CAUTION
Continued use of emergency mode is not recommended. Emergency mode may
compromise the starter and/or motor life as all protections and trips are disabled.
Using the starter in emergency mode will void the product warranty.
8.6 Auxiliary trip
An external trip circuit (such as a low pressure alarm switch for a pumping system) can be
used to trip the soft starter and stop the motor. The external circuit is connected to a
programmable input (input A 13, 14 or input B 13, 15). To control the behaviour of the trip,
set the following parameters:
• Parameter 7A Input A Function: select 'Input Trip (N/O)'.
• Parameter 7B Input A Trip: set as required. For example, 'Run Only' limits the input
trip to when the soft starter is running only.

49
Operation

• Parameter 7C Input A Trip Delay: sets a delay between the input activating and the
soft starter tripping.
• Parameter 7D Input A Initial Delay: sets a delay before the soft starter monitors the
state of the input, after the start signal. For example, a delay may be required to
allow time for pipeline pressure to build up.
• Parameter 7J Input A Name: select a name, eg 'Input A Trip' (optional).
8.7 Typical control methods
The requirements of an application differ between each installation, but the methods listed
below are often a good starting point for common applications.

Start Ramp Time

Initial Current

Current Limit
Application

Start Mode

Stop Mode

Stop Time
(seconds)

(seconds)
(%FLC)

(%FLC)
Bow thruster Constant Current 5 100 400 Coast To Stop n/a
Centrifuge (Separator) Constant Current 1 200 450 Coast To Stop n/a
Chipper Constant Current 1 200 450 Coast To Stop n/a
Compressor - reciprocating
Constant Current 1 200 450 Coast To Stop n/a
- loaded
Compressor - reciprocating
Constant Current 1 200 400 Coast To Stop n/a
- unloaded
Compressor - screw -
Constant Current 1 200 400 Coast To Stop n/a
loaded
Compressor - screw -
Constant Current 1 200 350 Coast To Stop n/a
unloaded
Conveyor - horizontal Constant Current 5 200 400 TVR Soft Stop 10
Conveyor - inclined Constant Current 2 200 450 Coast To Stop n/a
Conveyor - vertical (bucket) Constant Current 2 200 450 Coast To Stop n/a
Crusher - cone Constant Current 1 200 350 Coast To Stop n/a
Crusher - jaw Constant Current 1 200 450 Coast To Stop n/a
Crusher - rotary Constant Current 1 200 400 Coast To Stop n/a
Debarker Constant Current 1 200 350 Coast To Stop n/a
Fan - axial (damped) Constant Current 1 200 350 Coast To Stop n/a
Fan - axial (undamped) Constant Current 1 200 450 Coast To Stop n/a
Fan - centrifugal (damped) Constant Current 1 200 350 Coast To Stop n/a
Fan - centrifugal
Constant Current 1 200 450 Coast To Stop n/a
(undamped)
Fan - high pressure Constant Current 1 200 450 Coast To Stop n/a
Mill - ball Constant Current 1 200 450 Coast To Stop n/a
Mill - hammer Constant Current 1 200 450 Coast To Stop n/a
Adaptive
Adaptive Control
Pump - bore 3 n/a 500 Control 3
(Early accel.)
(Late decel.)

50
 Operation

Start Ramp Time

Initial Current

Current Limit
Application

Start Mode

Stop Mode

Stop Time
(seconds)

(seconds)
(%FLC)

(%FLC)
Adaptive
Adaptive Control
Pump - centrifugal 10 n/a 500 Control 15
(Early accel.)
(Late decel.)
Pump - Hydraulic Constant Current 2 200 350 Coast To Stop n/a
Pump - positive Adaptive
Adaptive Control
10 n/a 400 Control 10
displacement (Const. accel.)
(Const. decel.)
Adaptive
Adaptive Control
Pump - submersible 5 n/a 500 Control 5
(Early accel.)
(Late decel.)
Saw - bandsaw Constant Current 1 200 450 Coast To Stop n/a
Saw - circular Constant Current 1 200 350 Coast To Stop n/a
Shredder Constant Current 1 200 450 Coast To Stop n/a
8.8 Soft start methods
Constant current
Constant current is the traditional form of soft starting, which raises the current from zero to
a specified level and keeps the current stable at that level until the motor has accelerated.
Constant current starting is ideal for applications where the start current must be kept below
a particular level.
700% 3
Current (%motor full load

600%

500%
1: Initial Current (parameter 2C)
2: Current Limit (parameter 2D)
current)

400% 2
3: Full voltage current
300%
1
200%

100%

10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Rotor speed (% full speed)

Constant current with current ramp
Current ramp soft starting raises the current from a specified starting level (1) to a
maximum limit (3), over an extended period of time (2).
Current ramp starting can be useful for applications where:
• the load can vary between starts (for example a conveyor which may start loaded or
unloaded). Set the initial current (parameter 2C) to a level that will start the motor
with a light load, and the current limit (parameter 2D) to a level that will start the
motor with a heavy load.
• the load breaks away easily, but starting time needs to be extended (for example a
centrifugal pump where pipeline pressure needs to build up slowly).
• the electricity supply is limited (for example a generator set), and a slower
application of load will allow greater time for the supply to respond.

51
Operation

Current (%motor full load

700% 4

600%
1: Initial Current (parameter 2C)
500% 2
2: Start Ramp Time (parameter 2B)
current) 400% 3
3: Current Limit (parameter 2D)
300%
4: Full voltage current
200%

100% 1

Time
Constant current with kickstart
Kickstart provides a short boost of extra torque at the beginning of a start, and can be used
in conjunction with current ramp or constant current starting.
Kickstart can be useful to help start loads that require high breakaway torque but then
accelerate easily (for example helical rotor pumps).
6
Current (%motor full load

2 1: Kickstart Level (parameter 2G)

1 2: Kickstart Time (parameter 2F)
3: Initial Current (parameter 2C)
current)

4
5
4: Start Ramp Time (parameter 2B)
5: Current Limit (parameter 2D)
3 6: Full voltage current

Rotor speed (% full speed)

Timed voltage ramp
Timed voltage ramp (TVR) soft starting ramps the application of voltage to the motor over a
defined time period. The voltage ramp reduces the initial starting torque and slows the
motor's rate of acceleration.
TVR starting can be useful for applications where multiple motors of different sizes are
connected in parallel, and/or the loads are not mechanically linked.
NOTE
TVR soft starting is not suitable for high inertia loads (such as fans), which require a
high level of voltage to accelerate the load.
NOTE
For multiple motors of the same sizes, and/or mechanically coupled loads, use
constant current starting.
For a timed voltage ramp start, the following are typical values and can be adjusted to suit
your specific application:
• Add the FLC value of all the connected motors. Use this combined value to set
parameter 1B Motor Full Load Current. (Note that the combined value must not
exceed the starter rating.)
• Set parameter 2C Initial Current to 100%, parameter 2D Current Limit to 500%, and
set the ramp time as required (parameter 2B Start Ramp Time).

52
 Operation

3
1: Initial Current (parameter 2C)
2 4 2: Current Limit (parameter 2D)
3: Start Ramp Time (parameter 2B)
1
5 4: Full voltage
5: Motor 1 current
6
6: Motor 2 current

Time

Adaptive control for starting

In an adaptive control soft start, the soft starter adjusts the current in order to start the
motor within a specified time and using a selected acceleration profile.
NOTE
The soft starter will apply the current limit on all soft starts, including adaptive
control. If the current limit is too low or the start ramp time (parameter 2B) is too
short, the motor may not start successfully.
4
100%
90%
80%
Adaptive Start Profile (parameter 2E):
70% 1. Early Acceleration
Speed

60% 1 2. Constant Acceleration

50%
40% 2 3. Late Acceleration
30%
4. Start Ramp Time (parameter 2B)
20%
3
04827.C

10%
0

Time
• Fine-tuning Adaptive Control
If the motor does not start or stop smoothly, adjust the adaptive control gain (parameter
2L). The gain setting determines how much the soft starter will adjust future adaptive
control starts and stops, based on information from the previous start. The gain setting
affects both starting and stopping performance.
• If the motor accelerates or decelerates too quickly at the end of a start or stop,
increase the gain setting by 5%~10%.
• If the motor speed fluctuates during starting or stopping, decrease the gain setting
slightly.
NOTE
The soft starter tunes Adaptive Control to match the motor. Changing the following
parameters will reset Adaptive Control and the first start/stop cycle will use constant
current start/timed voltage ramp stop: 1B Motor Full Load Current, 2D Current Limit,
2L Adaptive Control Gain.
8.9 Stop methods
Coast to stop
Coast to stop lets the motor slow at its natural rate, with no control from the soft starter. The
time required to stop will depend on the type of load.

53
Operation

Timed voltage ramp soft stop

Timed voltage ramp stopping reduces the voltage to the motor gradually over a defined
time. This can extend the stopping time of the motor and may avoid transients on generator
set supplies.
NOTE
The load may continue to run after the stop ramp is complete.
1
Voltage (% full voltage)

1: Stop Time (parameter 2J)

Time
Adaptive control for stopping
In an adaptive control soft stop, the soft starter controls the current in order to stop the
motor within a specified time and using a selected deceleration profile. Adaptive control can
be useful in extending the stopping time of low inertia loads.
If adaptive control is selected, the first soft stop will use timed voltage ramp. This allows the
soft starter to learn the characteristics of the connected motor. This motor data is used by
the soft starter during subsequent adaptive control stops.
NOTE
Adaptive control does not actively slow the motor down and will not stop the motor
faster than a coast to stop. To shorten the stopping time of high inertia loads, use
brake.
CAUTION
Adaptive Control controls the motor's speed profile, within the programmed time
limit. This may result in a higher level of current than traditional control methods.
If replacing a motor connected to an soft starter programmed for Adaptive Control starting
or stopping, the starter will need to learn the characteristics of the new motor. Change the
value of parameter 1B Motor Full Load Current or parameter 2L Adaptive Control Gain to
initiate the re-learning process. The next start will use constant current and the next stop
will use timed voltage ramp.
4
100%
90%
80%
Adaptive Stop Profile (parameter 2K):
70% 1. Early Deceleration
Speed

60% 1 2 3 2. Constant Deceleration

50%
40% 3. Late Deceleration
30% 4. Stop Time (parameter 2J)
20%
04835 C

10%
0

Time

54
 Operation

Adaptive Control is ideal for pumping applications, where it can minimise the damaging
effects of fluid hammer. We recommend testing the three profiles to identify the best profile
for the application.
Adaptive Stop Profile Application
Late Deceleration High head systems where even a small decrease in motor/pump
speed results in a rapid transition between forward flow and
reverse flow.
Constant Deceleration Low to medium head, high flow applications where the fluid has
high momentum.
Early Deceleration Open pump systems where fluid must drain back through the
pump without driving the pump in reverse.
DC brake
Brake reduces the time required to stop the motor.
During braking an increased noise level from the motor may be audible. This is a normal
part of motor braking.
CAUTION
When using DC brake, the mains supply must be connected to the soft starter
(input terminals L1, L2, L3) in positive phase sequence.
CAUTION
If the brake torque is set too high, the motor will stop before the end of the brake
time and the motor will suffer unnecessary heating which could result in damage.
Careful configuration is required to ensure safe operation of the starter and motor.
A high brake torque setting can result in peak currents up to motor DOL being
drawn while the motor is stopping. Ensure protection fuses installed in the motor
branch circuit are selected appropriately.
CAUTION
Brake operation causes the motor to heat faster than the rate calculated by the
motor thermal model. If you are using brake, install a motor thermistor or allow
sufficient restart delay (parameter 5P).
100%

75%
1: Stop Time (parameter 2J)
3 2: Brake Time (parameter 2P)
Speed

50%

3: Coast to stop time

25%

0%
2
1

Time
Parameter settings:
• Parameter 2I Stop Mode: set to 'DC Brake'.
• Parameter 2J Stop Time: This is the total braking time (1) and must be set
sufficiently longer than the brake time (parameter 2P) to allow the pre-braking stage
to reduce motor speed to approximately 70%. If the stop time is too short, braking
will not be successful and the motor will coast to stop.
• Parameter 2O DC Brake Torque: set as required to slow the load. If set too low, the
motor will not stop completely and will coast to stop after the end of the braking
period.

55
Operation

• Parameter 2P DC Brake Time: Set Brake Time (parameter 2P) to approximately

one quarter of the programmed Stop Time. This sets the time for the Full Brake
stage (2).
Soft brake
For applications with high inertia and/or a variable load requiring the maximum possible
braking torque, the soft starter can be configured for soft braking.
The soft starter uses a changeover relay to control forward run and braking contactors.
While braking, the soft starter reverses the phase sequence to the motor and supplies
reduced current, gently slowing the load.
When motor speed approaches zero, the zero speed sensor (A2) stops the soft starter and
opens the braking contactor (K2).
Soft braking can be used with both the primary and secondary motor sets, and must be
configured separately for each.
Parameter settings:
• Parameter 2I Stop Mode: set to 'Soft Brake'
• Parameter 2Q Brake Current Limit: set as required to slow the load
• Parameter 2R Soft Brake Delay: controls the time the soft starter will wait after a
stop signal is received, before it begins to supply braking current to the motor. Set to
allow time for K1 and K2 to switch.
• Parameter 7A Input A Function: set to 'Zero Speed Sensor'
• Parameter 8A Relay A Function: set to 'Soft Brake Relay'

1
5

2
44 3

1 Three-phase supply K1 Line contactor (Run)

2 Motor terminals K2 Line contactor (Brake)
3 Relay output A A2 Zero speed sensor
4 K1/K2 coil supply
5 Programmable input A

56
 Operation

8.10 Pump clean

The starter can perform a pump clean function before soft starting the motor. This can help
dislodge debris from the impeller.
Pump clean starts the motor in reverse then forward direction, then stops the motor. Pump
clean can be configured to repeat the process up to 5 times. After the specified number of
cleaning cycles, the starter performs the programmed soft start.
Pump clean operation is controlled by the start/stop input (11, 12). A programmable input
must be set to pump clean (see parameter 7A Input A Function for details) and the input
must be closed when the start signal is applied.
400% 7
8
Forward current (%FLC)

300% 6
Reverse torque/

5
200%
4
100%
3
0% 20124.A

25% 1

50%
2

Time
1 Reverse Torque (parameter 11A) 5 Pump Stop Time (parameter 11F)
2 Reverse Time (parameter 11B) 6 Cleaning cycle
3 Forward Current Limit (parameter 7 Pump Clean Cycles (parameter
11C) 11G)
4 Forward Time (parameter 11D) 8 Programmed soft start

8.11 Reverse direction operation

The starter can control a reversing contactor, to operate the motor in reverse direction.
When reverse operation is selected, the starter will perform a soft start using the opposite
phase sequence from normal operation.
Reverse operation is controlled by the start/stop input (11, 12). A programmable input must
be set to reverse direction (parameter 7A Input A Function) and an output must be set to
reversing contactor (parameter 8A Relay A Function).
The input must be closed when the start signal is applied. The starter will keep the reverse
relay in the same state until the end of the starting/stopping cycle.
This example shows a simple installation, but many different configurations are possible
depending on your application requirements. Contact your local supplier for an application
note showing more installation options.
NOTE
The first start after the direction is changed will be constant current.
NOTE
If phase sequence protection is required, install the reversing contactor on the
output (motor) side of the soft starter.

57
Operation

1
3

2
44 4

1 Three-phase supply K1 Forward run contactor

2 Motor terminals K2 Reversing contactor
3 Programmable input A
(set = Reverse Direction)
4 Relay output A
(set = Reversing Contactor)
5 K1/K2 coil supply

8.12 Jog operation

Jog runs the motor at reduced speed, to allow alignment of the load or to assist servicing.
The motor can be jogged in either forward or reverse direction.
Jog is only available when the starter is controlled via the digital inputs (parameter 1A
Command Source = 'Digital Input'). To operate in jog, a programmable input must be set to
jog (see parameter 7A for details) and the input must be closed when the start signal is
applied.
CAUTION
Slow speed running is not intended for continuous operation due to reduced
motor cooling.
Jog operation causes the motor to heat faster than the rate calculated by the
motor thermal model. If you are using jog, install a motor thermistor or allow
sufficient restart delay (parameter 5P).
The maximum available torque for jog forward is approximately 50%~75% of motor full load
torque (FLT) depending on the motor. The torque when the motor is jogged in reverse is
approximately 25% to 50% of FLT.
Parameters 2H and 3J Jog Torque control how much of the maximum available jog torque
the soft starter will apply to the motor.
NOTE
Torque settings above 50% may cause increased shaft vibration.

58
 Operation

100%
90%

Available torque
80%
70% 1. Motor FLT
60%
2. Jog forward maximum torque
50%
40%
3. Jog reverse maximum torque
30%
20%
10%
0%
05723.D

8.13 Inside delta operation

When connecting in inside delta, enter the motor full load current (FLC) for parameter 1B.
The soft starter will automatically detect whether the motor is connected in-line or inside
delta and will calculate the correct inside delta current level.
Adaptive Control, Jog, Brake and PowerThrough functions are not supported with inside
delta (six-wire) operation. If these functions are programmed when the starter is connected
inside delta the behaviour is as given below:
Unsupported option Replacement behaviour
Adaptive control start The starter performs a constant current start.
Adaptive control stop If parameter 2J Stop Time is set >0 seconds, the starter performs a
TVR soft stop.
If parameter 2J is set to 0 seconds the starter performs a coast to
stop.
Jog The starter issues a warning with the error message Unsupported
option.
DC brake The starter performs a coast to stop.
Soft brake The starter performs a coast to stop.
PowerThrough The starter trips with the error message Lx-Tx Shorted.
NOTE
When connected in inside delta, the soft starter will not detect phase loss on T2
during run.
NOTE
If the starter is not correctly detecting the motor connection, use parameter 20F
Motor Connection.
8.14 Secondary motor set
The soft starter can be programmed with two separate starting and stopping profiles. This
allows the soft starter to control the motor in two different starting and stopping
configurations.
The secondary motor set is ideal for dual winding (Dahlander) motors, multi-motor
applications, or situations where the motor may start in two different conditions (such as
loaded and unloaded conveyors).
The secondary motor set can also be used for duty/standby applications.
NOTE
For duty/standby applications, set parameter 6Q Motor Overtemperature to Log
Only and install temperature protection for each motor.
To use the secondary motor set, a programmable input must be set to 'Motor Set Select'
and the input must be closed before a start command is given (see 7A Input A Function and
7E Input B Function). The soft starter checks which motor set to use at a start, and will use
that motor set for the entire start/stop cycle.

59
Programmable parameters

9 Programmable parameters
9.1 Main menu
The main menu lets you view and change programmable parameters that control how the
soft starter operates.
To open the main menu, press MENU then scroll to Main Menu and press MENU again.
NOTE
Parameters for smart card functions are only visible in the parameter list if the smart
card is installed.
9.2 Altering parameter values
To change a parameter value:
• scroll to the appropriate parameter in the main menu and press MENU to enter edit
mode.
• to alter the parameter setting, use the and buttons. Pressing or once
will increase or decrease the value by one unit. If the button is held for longer than
five seconds, the value will increase or decrease at a faster rate.
• to save changes, press MENU. The setting shown on the display will be saved and
the keypad will return to the parameter list.
• to cancel changes, press EXIT. The keypad will ask for confirmation, then return to
the parameter list without saving changes.
9.3 Adjustment lock
You can prevent users from altering parameter settings by turning on the adjustment lock
(parameter 10G Adjustment Lock).
If a user attempts to change a parameter value when the adjustment lock is active, an error
message is displayed:
Access Denied
Adj Lock is On

9.4 Parameter list

Parameter Group Default Setting
1 Motor Details
1A Command Source Digital Input
1B Motor Full Load Current Model dependent
1C Motor kW 0 kW
1D Locked Rotor Time 00:10 (mm:ss)
1E Locked Rotor Current 600%
1F Motor Service Factor 105%
1G Reserved
2 Motor Start/Stop
2A Start Mode Constant Current
2B Start Ramp Time 00:10 (mm:ss)
2C Initial Current 200%
2D Current Limit 350%
2E Adaptive Start Profile Constant Acceleration
2F Kickstart Time 000 ms
2G Kickstart Level 500%

60
 Programmable parameters

Parameter Group Default Setting

2H Jog Torque 50%
2I Stop Mode TVR Soft Stop
2J Stop Time 00:00 (mm:ss)
2K Adaptive Stop Profile Constant Deceleration
2L Adaptive Control Gain 75%
2M Multi Pump Single Pump
2N Start Delay 00:00 (mm:ss)
2O DC Brake Torque 20%
2P DC Brake Time 00:01 (mm:ss)
2Q Brake Current Limit 250%
2R Soft Brake Delay 400 ms
3 Motor Start/Stop 2
3A Motor Full Load Current-2 Model dependent
3B Motor kW-2 0 kW
3C Start Mode-2 Constant Current
3D Start Ramp Time-2 00:10 (mm:ss)
3E Initial Current-2 200%
3F Current Limit-2 350%
3G Adaptive Start Profile-2 Constant Acceleration
3H Kickstart Time-2 000 ms
3I Kickstart Level-2 500%
3J Jog Torque-2 50%
3K Stop Mode-2 TVR Soft Stop
3L Stop Time-2 00:00 (mm:ss)
3M Adaptive Stop Profile-2 Constant Deceleration
3N Adaptive Control Gain-2 75%
3O Multi Pump-2 Single Pump
3P Start Delay-2 00:00 (mm:ss)
3Q DC Brake Torque-2 20%
3R DC Brake Time-2 00:01 (mm:ss)
3S Brake Current Limit-2 250%
3T Soft Brake Delay-2 400 ms
4 Auto-Start/Stop
4A Auto-Start/Stop Mode Disable
4B Run Time 00:00 (hh:mm)
4C Stopped Time 00:00 (hh:mm)
4D Sunday Mode Start/Stop Disable
4E Sunday Start Time 00:00 (hh:mm)
4F Sunday Stop Time 00:00 (hh:mm)
4G Monday Mode Start/Stop Disable
4H Monday Start Time 00:00 (hh:mm)
4I Monday Stop Time 00:00 (hh:mm)
4J Tuesday Mode Start/Stop Disable
4K Tuesday Start Time 00:00 (hh:mm)

61
Programmable parameters

Parameter Group Default Setting

4L Tuesday Stop Time 00:00 (hh:mm)
4M Wednesday Mode Start/Stop Disable
4N Wednesday Start Time 00:00 (hh:mm)
4O Wednesday Stop Time 00:00 (hh:mm)
4P Thursday Mode Start/Stop Disable
4Q Thursday Start Time 00:00 (hh:mm)
4R Thursday Stop Time 00:00 (hh:mm)
4S Friday Mode Start/Stop Disable
4T Friday Start Time 00:00 (hh:mm)
4U Friday Stop Time 00:00 (hh:mm)
4V Saturday Mode Start/Stop Disable
4W Saturday Start Time 00:00 (hh:mm)
4X Saturday Stop Time 00:00 (hh:mm)
5 Protection Levels
5A Current Imbalance 30%
5B Current Imbalance Delay 00:03 (mm:ss)
5C Undercurrent 20%
5D Undercurrent Delay 00:05 (mm:ss)
5E Overcurrent 400%
5F Overcurrent Delay 00:00 (mm:ss)
5G Undervoltage 350 V
5H Undervoltage Delay 00:01 (mm:ss)
5I Overvoltage 500 V
5J Overvoltage Delay 00:01 (mm:ss)
5K Underpower 10%
5L Underpower Delay 00:05 (mm:ss)
5M Overpower 150%
5N Overpower Delay 00:05 (mm:ss)
5O Excess Start Time 00:20 (mm:ss)
5P Restart Delay 00:10 (mm:ss)
5Q Starts per Hour 0
5R Phase Sequence Any Sequence
6 Protection Actions
6A Auto-Reset Count 0
6B Auto-Reset Delay 00:05 (mm:ss)
6C Current Imbalance Soft Trip and Log
6D Undercurrent Soft Trip and Log
6E Overcurrent Soft Trip and Log
6F Undervoltage Soft Trip and Log
6G Overvoltage Soft Trip and Log
6H Underpower Log Only
6I Overpower Log Only
6J Excess Start Time Soft Trip and Log
6K Input A Trip Soft Trip and Log

62
 Programmable parameters

Parameter Group Default Setting

6L Input B Trip Soft Trip and Log
6M Network Communications Soft Trip and Log
6N Remote Keypad Fault Soft Trip and Log
6O Frequency Soft Trip and Log
6P Phase Sequence Soft Trip and Log
6Q Motor Overtemperature Soft Trip and Log
6R Motor Thermistor Circuit Soft Trip and Log
6S Shorted SCR Action 3-Phase Control Only
6T Battery/Clock Soft Trip and Log
7 Inputs
7A Input A Function Input Trip (N/O)
7B Input A Trip Operating Only
7C Input A Trip Delay 00:00 (mm:ss)
7D Input A Initial Delay 00:00 (mm:ss)
7E Input B Function Input Trip (N/O)
7F Input B Trip Operating Only
7G Input B Trip Delay 00:00 (mm:ss)
7H Input B Initial Delay 00:00 (mm:ss)
7I Reset/Enable Logic Normally Closed (N/C)
7J Input A Name Input A Trip
7K Input B Name Input B Trip
8 Relay Outputs
8A Relay A Function Run
8B Relay A On Delay 00:00 (mm:ss)
8C Relay A Off Delay 00:00 (mm:ss)
8D Relay B Function Run
8E Relay B On Delay 00:00 (mm:ss)
8F Relay B Off Delay 00:00 (mm:ss)
8G Low Current Flag 50%
8H High Current Flag 100%
8I Motor Temperature Flag 80%
8J Main Contactor Time 400 ms
9 Analog Output
9A Analog Output A Current (% FLC)
9B Analog A Scale 4-20 mA
9C Analog A Maximum Adjustment 100%
9D Analog A Minimum Adjustment 000%
10 Display
10A Language English
10B Temperature Scale Celsius
10C Graph Timebase 30 seconds
10D Graph Maximum Adjustment 400%
10E Graph Minimum Adjustment 0%

63
Programmable parameters

Parameter Group Default Setting

10F Current Calibration 100%
10G Adjustment Lock Read & Write
10H User Parameter 1 Current
10I User Parameter 2 Motor Voltage
10J User Parameter 3 Mains Frequency
10K User Parameter 4 Motor pf
10L User Parameter 5 Motor Power
10M User Parameter 6 Motor Temperature (%)
11 Pump Clean
11A Reverse Torque 20%
11B Reverse Time 00:10 (mm:ss)
11C Forward Current Limit 100%
11D Forward Time 00:10 (mm:ss)
11E Pump Stop Mode Coast To Stop
11F Pump Stop Time 00:10 (mm:ss)
11G Pump Clean Cycles 1
12 Communications Card
12A Modbus Address 1
12B Modbus Baud Rate 9600
12C Modbus Parity None
12D Modbus Timeout Off
12E Devicenet Address 0
12F Devicenet Baud Rate 125kB
12G Profibus Address 1
12H Gateway Address 192
12I Gateway Address 2 168
12J Gateway Address 3 0
12K Gateway Address 4 100
12L IP Address 192
12M IP Address 2 168
12N IP Address 3 0
12O IP Address 4 2
12P Subnet Mask 255
12Q Subnet Mask 2 255
12R Subnet Mask 3 255
12S Subnet Mask 4 0
12T DHCP Disable
12U Location ID 0
20 Advanced
20A Tracking Gain 50%
20B Pedestal Detect 80%
20C Bypass Contactor Delay 100 ms
20D Model Rating Model dependent

64
 Programmable parameters

Parameter Group Default Setting

20E Screen Timeout 1 minute
20F Motor Connection Auto-detect
20G External Bypass Disable
20H Shunt Trip Mode Disable
30 Pump Input Configuration
30A Pressure Sensor Type None
30B Pressure Units kPa
30C Pressure at 4 mA 0
30D Pressure at 20 mA 0
30E Flow Sensor Type None
30F Flow Units litres/second
30G Flow at 4 mA 0
30H Flow at 20 mA 0
30I Units per Minute at Max Flow 0
30J Pulses per Minute at Max Flow 0
30K Units per Pulse 0
30L Depth Sensor Type None
30M Depth Units metres
30N Depth at 4 mA 0
30O Depth at 20 mA 0
31 Flow Protection
31A High Flow Trip Level 10
31B Low Flow Trip Level 5
31C Flow Start Delay 00:00:500 (mm:ss:ms)
31D Flow Response Delay 00:00:500 (mm:ss:ms)
32 Pressure Protection
32A High Pressure Trip Level 10
32B High Pressure Start Delay 00:00:500 (mm:ss:ms)
32C High Pressure Response Delay 00:00:500 (mm:ss:ms)
32D Low Pressure Trip Level 5
32E Low Pressure Start Delay 00:00:500 (mm:ss:ms)
32F Low Pressure Response Delay 00:00:500 (mm:ss:ms)
33 Pressure Control
33A Pressure Control Mode Off
33B Start Pressure Level 5
33C Start Response Delay 00:00:500 (mm:ss:ms)
33D Stop Pressure Level 10
33E Stop Response Delay 00:00:500 (mm:ss:ms)
34 Depth Protection
34A Depth Trip Level 5
34B Depth Reset Level 10
34C Depth Start Delay 00:00:500 (mm:ss:ms)
34D Depth Response Delay 00:00:500 (mm:ss:ms)

65
Programmable parameters

Parameter Group Default Setting

35 Thermal Protection
35A Temperature Sensor Type None
35B Temperature Trip Level 40
36 Pump Trip Action
36A Pressure Sensor Soft Trip and Log
36B Flow Sensor Soft Trip and Log
36C Depth Sensor Soft Trip and Log
36D High Pressure Soft Trip and Log
36E Low Pressure Soft Trip and Log
36F High Flow Soft Trip and Log
36G Low Flow Soft Trip and Log
36H Flow Switch Soft Trip and Log
36I Well Depth Soft Trip and Log
36J RTD/PT100 B Soft Trip and Log
40 Ground Fault
40A Ground Fault Level 0A
40B Ground Fault Delay 00:01 (mm:ss)
40C Ground Fault Trip Active Operating Only
40D Ground Fault Action Soft Trip and Log
40E Ground Fault CT Ratio 1000:1
41 Calibrate 4-20 mA
41A 4 ma Calibration 100%
41B 20 ma Calibration 100%

9.5 1 Motor Details

1A – Command Source
Options: Digital Input (default) The soft starter will accept start and stop commands
from the digital inputs.
Network The soft starter will accept start and stop commands
from the communication expansion card.
Remote Keypad The soft starter will accept start and stop commands
from the Remote Keypad.
Clock The soft starter will start and stop as scheduled in
parameters 4D to 4X.
Smart Card The soft starter will accept start and stop commands
from the smart card.
Smart Card + Clock The soft starter will accept start commands from the
smart card if they are within the operating schedule
set in parameters 4D to 4X. A stop command from the
smart card will be accepted regardless of the
schedule.
Timer After a start signal is received, the soft starter will
start and stop the motor according to the timers set in
parameters 4B and 4C.
Description: Selects the command source for controlling the soft starter.

66
 Programmable parameters

1B – Motor Full Load Current

Range: Model dependent
Description: Matches the starter to the connected motor's full load current. Set to the full
load current (FLC) rating shown on the motor nameplate.

1C – Motor kW
Range: 0 - 9999 kW Default: 0
Description: Sets the running power of the connected motor, in kilowatts. This setting is
the basis for power reporting and protection.
NOTE
The motor nameplate may state different power ratings for different supply voltages
or power connections. Ensure that the motor kW setting is accurate for the
installation.
1D – Locked Rotor Time
Range: 0:01 - 2:00 (minutes:seconds) Default: 10 seconds
Description: Sets the maximum length of time the motor can sustain locked rotor current
from cold before reaching its maximum temperature. Set according to the
motor datasheet.

1E – Locked Rotor Current

Range: 400% - 1200% FLC Default: 600%
Description: Sets the locked rotor current of the connected motor, as a percentage of full
load current. Set according to the motor datasheet.

1F – Motor Service Factor

Range: 100% - 130% Default: 105%
Description: Sets the motor service factor used by the thermal model. If the motor runs at
full load current, it will reach 100%. Set according to the motor datasheet.
NOTE
Parameters 1D, 1E and 1F determine the trip current for motor overload protection.
The default settings of parameters 1D, 1E and 1F provide Motor Overload
Protection: Class 10, Trip Current 105% of FLA (full load amperage) or equivalent.
1G – Reserved
Description: This parameter is reserved for future use.

9.6 2 Motor Start/Stop

2A – Start Mode
Options: Constant Current (default)
Adaptive Control
Description: Selects the soft start mode.
NOTE
The soft starter will apply the current limit on all soft starts, including adaptive
control. If the current limit is too low or the start ramp time (parameter 2B) is too
short, the motor may not start successfully.

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Programmable parameters

2B – Start Ramp Time

Range: 0:01 - 3:00 (minutes:seconds) Default: 10 seconds
Description: Sets the total start time for an Adaptive Control start or the ramp time for
current ramp starting (from the initial current to the current limit).

2C – Initial Current
Range: 100% - 600% FLC Default: 200%
Description: Sets the initial start current level for current ramp starting, as a percentage
of motor full load current. Set so that the motor begins to accelerate
immediately after a start is initiated.
If current ramp starting is not required, set the initial current equal to the
current limit.

2D – Current Limit
Range: 100% - 600% FLC Default: 350%
Description: Sets the current limit for constant current and current ramp soft starting, as a
percentage of motor full load current.

2E – Adaptive Start Profile

Options: Early Acceleration
Constant Acceleration (default)
Late Acceleration
Description: Selects which profile the soft starter will use for an Adaptive Control soft
start.
NOTE
The soft starter will apply the current limit on all soft starts, including adaptive
control. If the current limit is too low or the start ramp time (parameter 2B) is too
short, the motor may not start successfully.
2F – Kickstart Time
Range: 0 – 2000 milliseconds Default: 0000 milliseconds
Description: Sets the kickstart duration. A setting of 0 disables kickstart.

2G – Kickstart Level
Range: 100% - 700% FLC Default: 500%
Description: Sets the level of the kickstart current.
CAUTION
Kickstart subjects the mechanical equipment to increased torque levels. Ensure the
motor, load and couplings can handle the additional torque before using this
feature.
2H – Jog Torque
The soft starter can jog the motor at a reduced speed, which allows precise positioning of
belts and flywheels. Jog can be used for either forward or reverse operation.
Range: 20% - 100% Default: 50%
Description: Sets the current limit for jog operation.

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 Programmable parameters

2I – Stop Mode
Options: Coast To Stop
TVR Soft Stop (default)
Adaptive Control
DC Brake
Soft Brake
Description: Selects the stop mode.

2J – Stop Time
Range: 0:00 - 4:00 (minutes:seconds) Default: 0 second
Description: Sets the time for soft stopping the motor using timed voltage ramp or
Adaptive Control.
If a main contactor is installed, the contactor must remain closed until the
end of the stop time. Use the main contactor output (33, 34) to control the
main contactor.

2K – Adaptive Stop Profile

Options: Early Deceleration
Constant Deceleration (default)
Late Deceleration
Description: Selects which profile the soft starter will use for an Adaptive Control soft
stop.
2L – Adaptive Control Gain
Range: 1% - 200% Default: 75%
Description: Adjusts the performance of Adaptive Control. This setting affects both
starting and stopping control.
2M – Multi Pump
Options: Single Pump (default)
Manifold Pump
Description: Adjusts the performance of adaptive control to suit installations with multiple
pumps connected to a common outlet manifold.
2N – Start Delay
Range: 0:00 - 60:00 (minutes:seconds) Default: 0 second
Description: Sets a delay after the starter receives a start command, before it starts the
motor.

2O – DC Brake Torque
Range: 20% - 100% Default: 20%
Description: Sets the amount of brake torque the soft starter will use to slow the motor.

2P – DC Brake Time
Range: 0:01 - 0:30 (minutes:seconds) Default: 1 second
Description: Sets the duration for DC injection during a braking stop.

2Q – Brake Current Limit

Range: 100% - 600% FLC Default: 250%
Description: Sets the current limit for soft brake.

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Programmable parameters

2R – Soft Brake Delay

Range: 400 - 2000 milliseconds Default: 400 milliseconds
Description: Sets the time the soft starter will wait after a stop signal is received, before it
begins to supply braking current to the motor. Set to allow time for K1 and
K2 to switch.

9.7 3 Motor Start/Stop-2

The parameters in this group control the operation of the secondary configuration of the
motor. Use the programmable input to select the active motor set.
See Secondary motor set on page 59 for details.
3A – Motor Full Load Current-2
Range: Model dependent
Description: Sets the secondary motor's full load current.
3B – Motor kW-2
Range: 0 - 9999 kW Default: 0
Description: Sets the running power of the secondary motor, in kilowatts.
3C – Start Mode-2
Options: Constant Current (default)
Adaptive Control
Description: Selects the soft start mode.
3D – Start Ramp Time-2
Range: 0:01 - 3:00 (minutes:seconds) Default: 10 seconds
Description: Sets the total start time for an Adaptive Control start or the ramp time for
current ramp starting (from the initial current to the current limit).
3E – Initial Current-2
Range: 100% - 600% FLC Default: 200%
Description: Sets the initial start current level for current ramp starting, as a percentage
of motor full load current. Set so that the motor begins to accelerate
immediately after a start is initiated.
If current ramp starting is not required, set the initial current equal to the
current limit.
3F – Current Limit-2
Range: 100% - 600% FLC Default: 350%
Description: Sets the current limit for constant current and current ramp soft starting, as a
percentage of motor full load current.
NOTE
The soft starter will apply the current limit on all soft starts, including adaptive
control. If the current limit is too low or the start ramp time (parameter 2B) is too
short, the motor may not start successfully.
3G – Adaptive Start Profile-2
Options: Early Acceleration
Constant Acceleration (default)
Late Acceleration

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 Programmable parameters

Description: Selects which profile the soft starter will use for an Adaptive Control soft
start.
3H – Kickstart Time-2
Range: 0 – 2000 milliseconds Default: 0000 milliseconds
Description: Sets the kickstart duration. A setting of 0 disables kickstart.
3I – Kickstart Level-2
Range: 100% - 700% FLC Default: 500%
Description: Sets the level of the kickstart current.
3J – Jog Torque-2
Range: 20% - 100% Default: 50%
Description: Sets the current limit for jog operation.
3K – Stop Mode-2
Options: Coast To Stop
TVR Soft Stop (default)
Adaptive Control
DC Brake
Soft Brake
Description: Selects the stop mode.
3L – Stop Time-2
Range: 0:00 - 4:00 (minutes:seconds) Default: 0 second
Description: Sets the time for soft stopping the motor using timed voltage ramp or
Adaptive Control.
If a main contactor is installed, the contactor must remain closed until the
end of the stop time. Use the main contactor output (33, 34) to control the
main contactor.
3M – Adaptive Stop Profile-2
Options: Early Deceleration
Constant Deceleration (default)
Late Deceleration
Description: Selects which profile the soft starter will use for an Adaptive Control soft
stop.
3N – Adaptive Control Gain-2
Range: 1%~200% Default: 75%
Description: Adjusts the performance of Adaptive Control. This setting affects both
starting and stopping control.
3O – Multi Pump-2
Options: Single Pump (default)
Manifold Pump
Description: Adjusts the performance of adaptive control to suit installations with multiple
pumps connected to a common outlet manifold.
3P – Start Delay-2
Range: 0:00 - 60:00 (minutes:seconds) Default: 0 second
Description: Sets a delay after the starter receives a start command, before it starts the
motor.

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Programmable parameters

3Q – DC Brake Torque-2
Range: 20% - 100% Default: 20%
Description: Sets the amount of brake torque the soft starter will use to slow the motor.
3R – DC Brake Time-2
Range: 0:01 - 0:30 (minutes:seconds) Default: 1 second
Description: Sets the duration for DC injection during a braking stop.

3S – Brake Current Limit-2

Range: 100% - 600% FLC Default: 250%
Description: Sets the current limit for soft brake.

3T – Soft Brake Delay-2

Range: 400 - 2000 milliseconds Default: 400 milliseconds
Description: Sets the time the soft starter will wait after a stop signal is received, before it
begins to supply braking current to the motor. Set to allow time for K1 and
K2 to switch.

9.8 4 Auto-Start/Stop
The starter can be configured to automatically start and/or stop the motor at a particular
time, or run it in cycles of a specified duration.
4A – Auto-Start/Stop Mode
Options: Disable (default)
Enable Clock Mode
Enable Timer Mode
Description: Enable or disable auto-start/stop operation.
4B – Run Time
Range: 00:00 - 23:59 hh:mm Default: 00:00
Description: Sets the duration for the starter to run, after a timer mode auto-start.
4C – Stopped Time
Range: 00:00 - 23:59 hh:mm Default: 00:00
Description: Sets the duration for the starter to remain stopped, when operating in timer
mode.
4D – Sunday Mode
Options: Start/Stop Disable Disables auto-start/stop control. Any times scheduled
(default) in parameters 4E or 4F will be ignored.
Start Only Enable Enables auto-start control. Any auto-stop times
scheduled in parameter 4F will be ignored.
Stop Only Enable Enables auto-stop control. Any auto-start times
scheduled in parameter 4E will be ignored.
Start/Stop Enable Enables auto-start and auto-stop control.
Description: Enables or disables auto-start/stop for Sunday.

4E – Sunday Start Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Sunday (24 hour format).

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 Programmable parameters

4F – Sunday Stop Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Sunday (24 hour format).

4G – Monday Mode
Options: Start/Stop Disable (default) Stop Only Enable
Start Only Enable Start/Stop Enable
Description: Enables or disables auto-start/stop for Monday.

4H – Monday Start Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Monday (24 hour format).

4I – Monday Stop Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Monday (24 hour format).

4J – Tuesday Mode
Options: Start/Stop Disable (default) Stop Only Enable
Start Only Enable Start/Stop Enable
Description: Enables or disables auto-start/stop for Tuesday.

4K – Tuesday Start Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Tuesday (24 hour format).

4L – Tuesday Stop Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Tuesday (24 hour format).

4M – Wednesday Mode
Options: Start/Stop Disable (default) Stop Only Enable
Start Only Enable Start/Stop Enable
Description: Enables or disables auto-start/stop for Wednesday.

4N – Wednesday Start Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Wednesday (24 hour format).

4O – Wednesday Stop Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Wednesday (24 hour format).

4P – Thursday Mode
Options: Start/Stop Disable (default) Stop Only Enable
Start Only Enable Start/Stop Enable
Description: Enables or disables auto-start/stop for Thursday.

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Programmable parameters

4Q – Thursday Start Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Thursday (24 hour format).

4R – Thursday Stop Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Thursday (24 hour format).

4S – Friday Mode
Options: Start/Stop Disable (default) Stop Only Enable
Start Only Enable Start/Stop Enable
Description: Enables or disables auto-start/stop for Friday.

4T – Friday Start Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Friday (24 hour format).

4U – Friday Stop Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Friday (24 hour format).

4V – Saturday Mode
Options: Start/Stop Disable (default) Stop Only Enable
Start Only Enable Start/Stop Enable
Description: Enables or disables auto-start/stop for Saturday.

4W – Saturday Start Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Saturday (24 hour format).

4X – Saturday Stop Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Saturday (24 hour format).

9.9 5 Protection Levels

5A – Current Imbalance
Range: 10% - 50% Default: 30%
Description: Sets the trip point for current imbalance protection.

5B – Current Imbalance Delay

Range: 0:00 - 4:00 (minutes:seconds) Default: 3 seconds
Description: Slows the soft starter's response to current imbalance, avoiding trips due to
momentary fluctuations.

74
 Programmable parameters

5C – Undercurrent
Range: 0% - 100% Default: 20%
Description: Sets the trip point for undercurrent protection, as a percentage of motor full
load current. Set to a level between the motor's normal working range and
the motor's magnetising (no load) current (typically 25% to 35% of full load
current). A setting of 0% disables undercurrent protection.

5D – Undercurrent Delay
Range: 0:00 - 4:00 (minutes:seconds) Default: 5 seconds
Description: Slows the soft starter's response to undercurrent, avoiding trips due to
momentary fluctuations.
5E – Overcurrent
Range: 80% - 600% Default: 400%
Description: Sets the trip point for overcurrent protection, as a percentage of motor full
load current.
5F – Overcurrent Delay
Range: 0:00 - 1:00 (minutes:seconds) Default: 0 second
Description: Slows the soft starter's response to overcurrent, avoiding trips due to
momentary overcurrent events.
5G – Undervoltage
Range: 100 - 1200 V Default: 350
Description: Sets the trip point for undervoltage protection. Set as required.
NOTE
Voltage protections will not operate correctly until the starter is in Run mode.

5H – Undervoltage Delay
Range: 0:01 - 1:00 (minutes:seconds) Default: 1 second
Description: Slows the soft starter's response to undervoltage, avoiding trips due to
momentary fluctuations.
5I – Overvoltage
Range: 100 - 1500 V Default: 500
Description: Sets the trip point for overvoltage protection. Set as required.
5J – Overvoltage Delay
Range: 0:01 - 1:00 (minutes:seconds) Default: 1 second
Description: Slows the soft starter's response to overvoltage, avoiding trips due to
momentary fluctuations.
5K – Underpower
Range: 10% -120% Default: 10%
Description: Sets the trip point for underpower protection. Set as required.

75
Programmable parameters

5L – Underpower Delay
Range: 0:01 - 1:00 (minutes:seconds) Default: 5 seconds
Description: Slows the soft starter's response to underpower, avoiding trips due to
momentary fluctuations.
5M – Overpower
Range: 80% -200% Default: 150%
Description: Sets the trip point for overpower protection. Set as required.
5N – Overpower Delay
Range: 0:01 - 1:00 (minutes:seconds) Default: 5 seconds
Description: Slows the soft starter's response to overpower, avoiding trips due to
momentary fluctuations.
5O – Excess Start Time
Range: 0:00 - 4:00 (minutes:seconds) Default: 20 seconds
Description: Excess start time is the maximum time the soft starter will attempt to start
the motor. If the motor does not transition to Run mode within the
programmed limit, the starter will trip. Set for a period slightly longer than
required for a normal healthy start. A setting of 0 disables excess start time
protection.

5P – Restart Delay
Range: 00:01 - 60:00 (minutes:seconds) Default: 10 seconds
Description: The soft starter can be configured to force a delay between the end of a
stop and the beginning of the next start. During the restart delay period, the
display shows the time remaining before another start can be attempted.

5Q – Starts per Hour

Range: 0 - 10 Default: 0
Description: Sets the maximum number of starts the soft starter will attempt in a 60
minute period. A setting of 0 disables this protection.
5R – Phase Sequence
Options: Any Sequence (default)
Positive Only
Negative Only
Description: Selects which phase sequences the soft starter will allow at a start. During
its pre-start checks, the starter examines the sequence of the phases at its
input terminals and trips if the actual sequence does not match the selected
option.
CAUTION
When using DC brake, the mains supply must be connected to the soft starter
(input terminals L1, L2, L3) in positive phase sequence and parameter 5R Phase
Sequence must be set to Positive Only.

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 Programmable parameters

9.10 6 Protection Action

6A – Auto-Reset Count
Range: 0–5 Default: 0
Description: Sets how many times the soft starter will auto-reset, if it continues to trip.
The reset counter increases by one each time the soft starter auto-resets,
and resets after a successful start.
Setting this parameter to zero disables auto-reset.

6B – Auto-Reset Delay
Range: 0:05 - 15:00 (minutes:seconds) Default: 5 seconds
Description: Sets a delay before the soft starter will auto-reset a trip.

6C – Current Imbalance
Options: Soft Trip and Log The soft starter will stop the motor as selected in
(default) parameter 2I or 3K Stop Mode, then enter trip state.
The trip must be reset before the starter can restart.
Soft Trip and Reset The soft starter will stop the motor as selected in
parameter 2I or 3K Stop Mode, then enter trip state.
The trip will reset after the auto-reset delay.
Trip Starter The soft starter will remove power and the motor will
coast to stop. The trip must be reset before the starter
can restart.
Trip and Reset The soft starter will remove power and the motor will
coast to stop. The trip will reset after the auto-reset
delay.
Warn and Log The protection will be written to the event log and the
display will show a warning message, but the soft
starter will continue to operate.
Log Only The protection will be written to the event log but the
soft starter will continue to operate.
Trip + Shunt Relay The soft starter will remove power and the motor will
coast to stop. The shunt trip relay (33, 34) will activate
and the circuit breaker will disconnect mains voltage
from the soft starter. The circuit breaker must be
manually reset before operation can resume.
This option is only effective if parameter 20H Shunt
Trip Mode is set to 'Enable'.
Description: Selects the soft starter's response to each protection. All protection events
are written to the event log.

6D – Undercurrent
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

77
Programmable parameters

6E – Overcurrent
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

6F – Undervoltage
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

6G – Overvoltage
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.
6H – Underpower
Options: Log Only (default) Trip Starter
Trip + Shunt Relay Trip and Reset
Soft Trip and Log Warn and Log
Soft Trip and Reset
Description: Selects the soft starter's response to the protection event.
6I – Overpower
Options: Log Only (default) Trip Starter
Trip + Shunt Relay Trip and Reset
Soft Trip and Log Warn and Log
Soft Trip and Reset
Description: Selects the soft starter's response to the protection event.
6J – Excess Start Time
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

6K – Input A Trip
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

78
 Programmable parameters

6L – Input B Trip
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

6M – Network Communications
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Stop
Trip and Reset Trip + Shunt Relay
Description: Selects the soft starter's response to the protection event. If set to Stop, the
soft starter will perform a soft stop, then can be restarted without a reset.

6N – Remote Keypad Fault

Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

6O – Frequency
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

6P – Phase Sequence
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

6Q – Motor Overtemperature
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

79
Programmable parameters

6R – Motor Thermistor Circuit

Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

6S – Shorted SCR Action

Options: 3-Phase Control Only (default)
PowerThrough
Trip + Shunt Relay
Description: Selects whether the soft starter will allow PowerThrough operation, if the
soft starter is damaged on one phase. The soft starter will use two-phase
control, allowing the motor to continue operating in critical applications. See
PowerThrough on page 49 for further information.

6T – Battery/Clock
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

9.11 7 Inputs
7A – Input A Function
Options: Command Override: Overrides the setting of 1A and sets the command
Network source to the communications network.
Command Override: Overrides the setting of 1A and sets the command
Digital source to the digital inputs.
Command Override: Overrides the setting of 1A and sets the command
Keypad source to the remote keypad.
Input Trip (N/O) A closed circuit across 13, 14 trips the soft starter.
(default)
Input Trip (N/C) An open circuit across 13, 14 trips the soft starter.
Emergency Mode A closed circuit across 13, 14 activates emergency
mode. When the soft starter receives a start
command, it will continue to run until a stop
command is received, ignoring all trips and
warnings.
Jog Forward Activates jog operation in a forward direction.
Jog Reverse Activates jog operation in reverse direction.
Zero Speed Sensor An open circuit across 13, 14 indicates to the soft
starter that the motor has reached a standstill. The
soft starter requires a normally open zero speed
sensor.

80
 Programmable parameters

Motor Set Select A closed circuit across 13, 14 instructs the starter to
use the secondary motor configuration for the next
start/stop cycle.
Reverse Direction A closed circuit across 13, 14 instructs the starter to
reverse the phase sequence for the next start.
Pump Clean Activates the pump clean function.
Description: Selects the function of Input A.

7B – Input A Trip
Options: Always Active A trip can occur at any time when the soft starter is
receiving power.
Operating Only A trip can occur while the soft starter is running,
(default) stopping or starting.
Run Only A trip can only occur while the soft starter is running.
Description: Selects when an input trip can occur.

7C – Input A Trip Delay

Range: 0:00 - 4:00 (minutes:seconds) Default: 0 second
Description: Sets a delay between the input activating and the soft starter tripping.

7D – Input A Initial Delay

Range: 00:00 - 30:00 (minutes:seconds) Default: 0 second
Description: Sets a delay before an input trip can occur. The initial delay is counted from
the time a start command is received. The state of the input is ignored until
the initial delay has elapsed.

7E – Input B Function
Options: Input Trip (N/O) (default) Zero Speed Sensor
Input Trip (N/C) Motor Set Select
Emergency Mode Reverse Direction
Jog Forward Pump Clean
Jog Reverse
Description: Selects the function of Input B. See parameter 7A Input A Function for
details.

7F – Input B Trip
Options: Always Active
Operating Only (default)
Run Only
Description: Selects when an input trip can occur.

7G – Input B Trip Delay

Range: 0:00 - 4:00 (minutes:seconds) Default: 0 second
Description: Sets a delay between the input activating and the soft starter tripping.

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Programmable parameters

7H – Input B Initial Delay

Range: 00:00 - 30:00 (minutes:seconds) Default: 0 second
Description: Sets a delay before an input trip can occur. The initial delay is counted from
the time a start command is received. The state of the input is ignored until
the initial delay has elapsed.

7I – Reset/Enable Logic
Options: Normally Closed (default)
Normally Open
Description: Selects whether the reset input (10, 11) is normally open or normally closed.
NOTE
If the reset input is active, the starter will not operate.

7J – Input A Name
Options: Input A Trip (default) Controller
Low Pressure PLC
High Pressure Vibration Alarm
Pump Fault Field Trip
Low Level Interlock Trip
High Level Motor Temperature
No Flow Motor Protection
Starter Disable Feeder Protection
Custom Message
Description: Selects a message for the keypad to display when Input A is active.
The custom message can be loaded via the USB port. See USB save and load on page 39
for details.

7K – Input B Name
Options: Input B Trip (default) Controller
Low Pressure PLC
High Pressure Vibration Alarm
Pump Fault Field Trip
Low Level Interlock Trip
High Level Motor Temperature
No Flow Motor Protection
Starter Disable Feeder Protection
Custom Message
Description: Selects a message for the keypad to display when Input B is active.

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 Programmable parameters

9.12 8 Relay Outputs

8A – Relay A Function
Options: Off Relay A is not used.
Ready The relay is closed when the starter is in Ready
state.
Run (default) The Run output closes when the soft start is
complete (when the starting current falls below 120%
of the programmed motor full load current) and
remains closed until the beginning of a stop (either
soft stop or coast to stop).
Warning The relay closes when the starter issues a warning
(see 6 Protection Action on page 77).
Trip The relay closes when the starter trips (see 6
Protection Action on page 77).
Low Current Flag The relay closes when the low current flag activates
while the motor is running (see parameter 8G Low
Current Flag).
High Current Flag The relay closes when the high current flag activates
while the motor is running (see parameter 8H High
Current Flag).
Motor Temperature The relay closes when the motor temperature flag
Flag activates (see parameter 8I Motor Temperature
Flag).
Soft Brake Relay The relay closes when the soft starter receives a stop
signal, and remains closed until the end of soft brake.
Reversing Contactor The relay will control an external contactor, for
reverse operation. See Reverse direction operation
on page 57 for details.
Trip Failsafe The relay closes when control power is applied. The
relay opens if the soft starter trips or if control power
is lost.
Operating Only The relay is closed while the soft starter is running,
stopping or starting.
Description: Selects the function of Relay A. Relay A is a changeover relay.

8B – Relay A On Delay
Range: 0:00 - 5:00 (minutes:seconds) Default: 0 second
Description: Sets the delay for changing the state of Relay A.

8C – Relay A Off Delay

Range: 0:00 - 5:00 (minutes:seconds) Default: 0 second
Description: Sets the delay for changing the state of Relay A.

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Programmable parameters

8D – Relay B Function
Options: Off High Current Flag
Ready Motor Temperature Flag
Run (default) Soft Brake Relay
Warning Reversing Contactor
Trip Trip Failsafe
Low Current Flag Operating Only
Description: Selects the function of Relay B (normally open). See parameter 8A Relay A
Function.

8E – Relay B On Delay
Range: 0:00 - 5:00 (minutes:seconds) Default: 0 second
Description: Sets the delay for closing Relay B.
8F – Relay B Off Delay
Range: 0:00 - 5:00 (minutes:seconds) Default: 0 second
Description: Sets the delay for re-opening Relay B.
8G – Low Current Flag
The soft starter has low and high current flags to give early warning of abnormal operation.
The current flags can be configured to indicate an abnormal current level during operation,
between the normal operating level and the undercurrent or instantaneous overcurrent trip
levels. The flags can signal the situation to external equipment via one of the
programmable outputs.
The flags clear when the current returns within the normal operating range by 10% of the
programmed flag value.
Range: 1% - 100% FLC Default: 50%
Description: Sets the level at which the low current flag operates, as a percentage of
motor full load current.

8H – High Current Flag

Range: 50% - 600% FLC Default: 100%
Description: Sets the level at which the high current flag operates, as a percentage of
motor full load current.

8I – Motor Temperature Flag

The soft starter has a motor temperature flag to give early warning of abnormal operation.
The flag can indicate that the motor is operating above its normal operating temperature but
lower than the overload limit. The flag can signal the situation to external equipment via one
of the programmable outputs.
Range: 0% - 160% Default: 80%
Description: Sets the level at which the motor temperature flag operates, as a
percentage of the motor's thermal capacity.

8J – Main Contactor Time

Range: 100 – 2000 milliseconds Default: 400 milliseconds
Description: Sets the delay period between the starter switching the main contactor
output (terminals 33, 34) and beginning the pre-start checks (before a start)
or entering the not ready state (after a stop). Set according to the
specifications of the main contactor used.

84
 Programmable parameters

9.13 9 Analog Output

9A – Analog Output A
Options: Current (% FLC) Current as a percentage of motor full load current.
(default)
Motor Temperature The motor's temperature, calculated by the thermal
(%) model.
Motor pf Motor power factor, measured by the soft starter.
Motor Power (%kW) Motor power, as a percentage of the programmed
power.
Heatsink The soft starter's temperature, as a percentage of
Temperature (%) the heatsink's maximum allowed operating
temperature.
Description: Selects which information will be reported via the analog output.

9B – Analog A Scale
Range: 0-20 mA
4-20 mA (default)
Description: Selects the range of the analog output.

9C – Analog A Maximum Adjustment

Range: 0% - 600% Default: 100%
Description: Sets the upper limit of the range that the analog output will represent. When
the selected information is at or above the upper limit, the analog output will
remain at its highest value.

9D – Analog A Minimum Adjustment

Range: 0% - 600% Default: 0%
Description: Sets the lower limit of the range that the analog output will represent. When
the selected information is at or below the lower limit, the analog output will
remain at its lowest value.
NOTE
If the values in 9C and 9D are far apart, the analog output will represent a wide
dynamic range. The resolution of the output will be coarse.
NOTE
If precise accuracy is important, use parameters 41A 4 mA Calibration and 41B
20 mA Calibration to calibrate the analog output.

9.14 10 Display
10A – Language
Options: English (default) Português
Chinese Français
Español Italiano
Deutsch Russian
Description: Selects which language the keypad will use to display messages and
feedback.

85
Programmable parameters

10B – Temperature Scale

Options: Celsius (default)
Fahrenheit
Description: Selects whether the soft starter will display temperatures in degrees Celsius
or Fahrenheit.

10C – Graph Timebase

Options: 30 seconds (default)
1 minute
30 minutes
1 hour
Description: Sets the graph time scale. The graph will progressively replace the old data
with new data.

10D – Graph Maximum Adjustment

Range: 0% – 600% Default: 400%
Description: Adjusts the upper limit of the performance graph.

10E – Graph Minimum Adjustment

Range: 0% – 600% Default: 0%
Description: Adjusts the lower limit of the performance graph.

10F – Current Calibration

Range: 85% - 115% Default: 100%
Description: Calibrates the soft starter's current monitoring circuits to match an external
current metering device.
Use the following formula to determine the necessary adjustment:
Calibration (%) = Current shown on soft starter display
Current measured by external device
10G – Adjustment Lock
Options: Read & Write Allows users to alter parameter values in the main
(default) menu.
Read Only Prevents users altering parameter values in the
main menu. Parameter values can still be viewed.
Description: Selects whether the keypad will allow parameters to be changed via the
main menu.

10H – User Parameter 1

Options: Blank Displays no data in the selected area, allowing long
messages to be shown without overlapping.
Current (default) Average rms current across all three phases
Motor Voltage Average rms voltage across all three phases.
P1 Voltage Phase 1 voltage.
P2 Voltage Phase 2 voltage.
P3 Voltage Phase 3 voltage.
Mains Frequency The average frequency measured on three phases.

86
 Programmable parameters

Motor pf The motor's power factor, measured by the soft

starter.
Motor Power The motor's running power in kilowatts.
Motor Temperature The motor's temperature, calculated by the thermal
(%) model.
Hours Run The number of hours the motor has run via the soft
starter.
Number of Starts The number of starts the soft starter has completed
since the start counter was last reset.
Pump Pressure The pressure at the pump, as configured in
parameters 30B~30D. This information is only
available if the smart card is installed.
Pump Flow The flow at the pump, as configured in parameters
30F~30K. This information is only available if the
smart card is installed.
Well Depth The depth of the well, as configured in parameters
30M~30O. This information is only available if the
smart card is installed.
Pump Temperature The pump temperature, as measured by the PT100.
This information is only available if the smart card is
installed.
Analog Output Value The value of the analog output (see parameters
9A~9D).
Heatsink The soft starter's temperature, measured at the
Temperature heatsink.
Bypass Model (%) The percentage of thermal capacity remaining in the
bypass contactor.
SCR Temperature The temperature of the SCRs, calculated by the
thermal model.
Rating Capacity (%) The thermal capacity available in the soft starter for
its next start.
Ground Current Measured ground current. This information is only
available if a compatible option card is installed.
Description: Selects which information will be displayed on the main monitoring screen.

10I – User Parameter 2

Options: See parameter 10H User Parameter 1 for details. Default: Motor Voltage
Description: Selects which information will be displayed on the main monitoring screen.

10J – User Parameter 3

Options: See parameter 10H User Parameter 1 for details. Default: Mains Frequency
Description: Selects which information will be displayed on the programmable monitoring
screen.

10K – User Parameter 4

Options: See parameter 10H User Parameter 1 for details. Default: Motor pf
Description: Selects which information will be displayed on the programmable monitoring
screen.

87
Programmable parameters

10L – User Parameter 5

Options: See parameter 10H User Parameter 1 for details. Default: Motor Power
Description: Selects which information will be displayed on the programmable monitoring
screen.
10M – User Parameter 6
Options: See parameter 10H User Parameter 1 for details.
Default: Motor Temperature (%)
Description: Selects which information will be displayed on the programmable monitoring
screen.

9.15 11 Pump Clean

11A – Reverse Torque
Range: 20% - 100% Default: 20%
Description: Sets the torque level for reverse jog operation during pump clean.
11B – Reverse Time
Range: 0:00 - 1:00 (minutes:seconds) Default: 10 seconds
Description: Sets the time for the starter to operate in reverse jog during a pump clean
cycle.
11C – Forward Current Limit
Range: 100% - 600% FLC Default: 100%
Description: Sets the current limit for forward start operation during pump clean.
11D – Forward Time
Range: 0:00 - 1:00 (minutes:seconds) Default: 10 seconds
Description: Sets the time for the starter to run the motor after a forward start, during a
pump clean cycle.
11E – Pump Stop Mode
Options: Coast To Stop (default)
TVR Soft Stop
Description: Selects the stop mode for pump clean.

11F – Pump Stop Time

Range: 0:00 - 1:00 (minutes:seconds) Default: 10 seconds
Description: Sets the stopping time for the starter during a pump clean cycle.

11G – Pump Clean Cycles

Range: 1–5 Default: 1
Description: Sets how many times the soft starter will repeat the pump clean cycle.

88
 Programmable parameters

9.16 12 Communications Card

12A – Modbus Address
Range: 1 - 254 Default: 1
Description: Sets the Modbus RTU network address for the soft starter.

12B – Modbus Baud Rate

Options: 4800
9600 (default)
19200
38400
Description: Selects the baud rate for Modbus RTU communications.

12C – Modbus Parity

Options: None (default)
Odd
Even
10-bit
Description: Selects the parity for Modbus RTU communications.

12D – Modbus Timeout

Options: Off (default)
10 seconds
60 seconds
100 seconds
Description: Selects the timeout for Modbus RTU communications.

12E – Devicenet Address

Range: 0 - 63 Default: 0
Description: Sets the DeviceNet network address for the soft starter.

12F – Devicenet Baud Rate

Options: 125 kB (default)
250 kB
500 kB
Description: Selects the baud rate for DeviceNet communications.

12G – Profibus Address

Range: 1 - 125 Default: 1
Description: Sets the Profibus network address for the soft starter.

12H – Gateway Address

Range: 0 - 255 Default: 192
Description: Sets the first component of the network gateway address. The gateway
address is set using parameters 12H~12K and the default address is
192.168.0.100.

89
Programmable parameters

12I – Gateway Address 2

Range: 0 - 255 Default: 168
Description: Sets the second component of the network gateway address.
12J – Gateway Address 3
Range: 0 - 255 Default: 0
Description: Sets the third component of the network gateway address.
12K – Gateway Address 4
Range: 0 - 255 Default: 100
Description: Sets the fourth component of the network gateway address.
NOTE
The network address can also be set via the Network Address options in the Setup
Tools. See Network address on page 41 for details.
12L – IP Address
Range: 0 - 255 Default: 192
Description: Sets the first component of the soft starter's IP address, for Ethernet
communications. The IP address is set using parameters 12L~12O and the
default address is 192.168.0.2.
12M – IP Address 2
Range: 0 - 255 Default: 168
Description: Sets the second component of the soft starter's IP address, for Ethernet
communications.
12N – IP Address 3
Range: 0 - 255 Default: 0
Description: Sets the third component of the soft starter's IP address, for Ethernet
communications.
12O – IP Address 4
Range: 0 - 255 Default: 2
Description: Sets the fourth component of the soft starter's IP address, for Ethernet
communications.
NOTE
The network address can also be set via the Network Address options in the Setup
Tools. See Network address on page 41 for details.
12P – Subnet Mask
Range: 0 - 255 Default: 255
Description: Sets the first component of the network subnet mask, for Ethernet
communications. The subnet mask is set using parameters 12P~12S and
the default mask is 255.255.255.0.

12Q – Subnet Mask 2

Range: 0 - 255 Default: 255
Description: Sets the second component of the network subnet mask, for Ethernet
communications.

90
 Programmable parameters

12R – Subnet Mask 3

Range: 0 - 255 Default: 255
Description: Sets the third component of the network subnet mask, for Ethernet
communications.

12S – Subnet Mask 4

Range: 0 - 255 Default: 0
Description: Sets the fourth component of the network subnet mask, for Ethernet
communications.
NOTE
The network address can also be set via the Network Address options in the Setup
Tools. See Network address on page 41 for details.
12T – DHCP
Options: Disable (default)
Enable
Description: Selects whether the communications card will accept an IP address
assigned by DHCP.
NOTE
DHCP addressing is available with Modbus TCP and Ethernet/IP. DHCP
addressing is not supported with Profinet.
12U – Location ID
Range: 0 - 65535 Default: 0
Description: Sets the soft starter's unique location ID.

9.17 20 Advanced
20A – Tracking Gain
Range: 1% - 200% Default: 50%
Description: Fine-tunes the behaviour of the adaptive control algorithm.

20B – Pedestal Detect

Range: 0% - 200% Default: 80%
Description: Adjusts the behaviour of the adaptive control algorithm for soft stop.

20C – Bypass Contactor Delay

Range: 50 – 200 milliseconds Default: 100 milliseconds
Description: Sets the starter to match the bypass contactor closing/opening time. Set
according to the specifications of the bypass contactor used. If this time is
too short, the starter will trip.

91
Programmable parameters

20D – Model Rating

Range: Model dependent
Description: The soft starter’s model reference, as shown on the nameplate label on the
side of the unit [1].

26480.A
NOTE
This parameter can only be adjusted by authorised servicing agents.

20E – Screen Timeout

Options: 1 minute (default) 4 minutes
2 minutes 5 minutes
3 minutes
Description: Sets the timeout for the menu to automatically close if no keypad activity is
detected.

20F – Motor Connection

Options: Auto-detect (default)
In-line
Inside delta
Description: Selects whether the soft starter will automatically detect the format of the
connection to the motor.

20G – External Bypass

Options: Disable (default)
Enable
Description: If a non-bypassed soft starter is installed with an external bypass contactor,
the soft starter's current rating changes. Enable parameter 20G External
Bypass to increase the maximum current rating and adjust the soft starter's
thermal model.
NOTE
Parameter 20G External Bypass only applies to models
xS4000-0735-C~xS4000-1220-C. Changing the setting of this parameter will have
no effect on other models.

92
 Programmable parameters

20H – Shunt Trip Mode

Options: Disable (default)
Enable
Description: Reconfigures the soft starter's main contactor output (33, 34) for use as a
shunt trip relay. When the soft starter trips on selected conditions, the relay
will activate and the shunt trip will trigger the circuit breaker and disconnect
mains voltage from the soft starter.
Use parameters 6C~6T to select which trips will activate the shunt trip relay.
NOTE
If shunt trip operation is enabled, the shunt trip relay will activate for certain
non-adjustable trips as well as the selected adjustable trips.
• Current at Stop • Internal fault
• Current Read Err Lx • Motor connection
• EEPROM fail • SCR Itsm
• Firing Fail Px • VZC Fail Px
• Instantaneous overcurrent
9.18 30 Smart Card Parameters
Parameter groups 30 and higher are only visible if a smart card is installed and is supported
by the soft starter. For parameter details, see the smart card user manual.

9.19 40 Ground Fault

NOTE
Ground fault protection is only available if a compatible expansion card is installed.

40A – Ground Fault Level

Range: 0 A - 50 A Default: 0A
Description: Sets the trip point for ground fault protection. A setting of 0 disables this
protection.

40B – Ground Fault Delay

Range: 00:00 – 01:30 mm:ss Default: 1 second
Description: Slows the soft starter's response to ground fault variation, avoiding trips due
to momentary fluctuations.
If the soft starter detects ground current above 50 A or more than 1.5 times
the level set in parameter 40A, it will ignore the delay setting and trip within
1 second.

40C – Ground Fault Trip Active

Options: Always Active A trip can occur at any time when the soft starter is
receiving power.
Operating Only A trip can occur while the soft starter is running,
(default) stopping or starting.
Run Only A trip can only occur while the soft starter is running.
Description: Selects when a ground fault trip can occur.

93
Programmable parameters

40D – Ground Fault Action

Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Trip + Shunt Relay
Trip and Reset
Description: Selects the soft starter's response to the protection event.

40E – Ground Fault CT Ratio

Options: 1000:1
2000:1 (default)
Description: Set to match the ratio of the ground current measuring CT.
9.20 41 Calibrate 4-20 mA
41A – 4 mA Calibration
Range: 90% ~ 110% Default: 100%
Description: Calibrates the analog output to read exactly 4 mA when the motor is not
running.

41B – 20 mA Calibration
Range: 90% ~ 110% Default: 100%
Description: Calibrates the analog output to read exactly 20 mA when the motor is
running at full load current.

94
 Application Examples

10 Application Examples
10.1 Smart Card - Pump Control and Protection
The xS4000 smart card is ideal for applications with extensive external inputs, such as
pumping situations where external sensors provide additional protection to the pump and
motor.
In this example, the xS4000 controls a bore pump via scheduled start/stop operation. The
control panel is fitted with a three-way selector switch allowing Auto Run, Stop or Manual
Run. Three 4-20 mA transducers are used to monitor water depth, pipe pressure and flow.

1 10 4
Start

Exit
Stop Reset
LCL
RMT

Menu 5
Store

11
Logs Graph Tools

C44

DIGITAL INPUTS
C43
A 12 C34
B C33
C C24
C23
C14
13 C13
A 14 R3
B
RTD

C
R2
R1
6
B34
4/20mA INPUTS

B33
K1
34
B24
B23
7
33 B14
B13
A3
2 A1
A2

1/L1 2/T1
3 3/L2 4/T2
5/L3 6/T3
F1 K1

9
17884.B

1 Digital inputs K1 Main contactor

A Manual start 10, 11 Reset input
B Manual stop 11, 12 Start/stop input
C Automatic operation 13, 14 Programmable input A
(scheduled start/stop) (set = Command Override: Digital)
2 Control voltage 33, 34 Main contactor output
3 Three-phase supply R1, R2, R3 Motor temperature protection
4 Smart card B33, B34 Flow protection
5 Remote keypad (optional) B23, B24 Pressure protection
6 Pressure sensor B13, B14 Depth protection
7 Flow sensor
8 Depth sensor
9 Temperature sensor

95
Application Examples

Parameter settings:
• Parameter 1A Command Source: select 'Smart Card + Clock'.
• Parameters 4A~4X Auto-Start/Stop: Set as required.
• Parameter 7A Input A Function: select 'Command Override: Digital'.
• Parameters 30A~30O Pump Input Configuration: Set as required.
• Parameters 31A~31D Flow Protection: Set as required.
• Parameters 32A~32F Pressure Protection: Set as required.
• Parameters 34A~34D Depth Protection: Set as required.
• Parameters 35A~35B Thermal Protection: Set as required.

96
 Application Examples

10.2 Smart Card - Level Controlled Pump Activation

The xS4000 smart card can be used to control start/stop activation of the starter, based on
information from external inputs.
In this example, the xS4000 controls a pump which fills a tank, with maximum and minimum
water levels. A pressure sensor is used to monitor the level of water in the tank and trigger
the pump to fill the tank when water drops below the minimum level, and shut off the pump
when the maximum water level is reached.
A three-way selector switch allows the user to override sensor-based control, and manually
start or stop the motor.

1 10 4
11 C44
DIGITAL INPUTS
C43
A 12 C34
B C33 5
C C24
C23
C14
13 C13
A 14 R3
B
RTD

R2
C R1
6
B34
4/20mA INPUTS

K1 B33
B24
34 B23
33 B14
B13
7
A3
2 A1
A2

1/L1 2/T1 8
3 3/L2 4/T2
17885.B
5/L3 6/T3
F1 K1

1 Digital inputs K1 Main contactor

A Manual start 10, 11 Reset input
B Manual stop 11, 12 Start/stop input
C Automatic operation 13, 14 Programmable input A
(level-controlled) (set = Command Override: Digital)
2 Control voltage 33, 34 Main contactor output
3 Three-phase supply B33, B34 Flow protection
4 Smart card B23, B24 Pressure or depth based control
5 Maximum water level
6 Flow sensor
7 Pressure sensor
8 Minimum water level
Parameter settings:
• Parameter 1A Command Source: select 'Smart Card'.
• Parameter 7A Input A Function: select 'Command Override: Digital'.
• Parameters 30A~30O Pump Input Configuration: Set as required.
• Parameters 31A~31D Flow Protection: Set as required.
• Parameters 33A~33E Pressure Control: Set as required.

97
Troubleshooting

11 Troubleshooting
11.1 Protection responses
When a protection condition is detected, the soft starter will write this to the event log and
may also trip or issue a warning. The soft starter's response depends on the Protection
Action setting (parameter group 6).
Some protection responses cannot be adjusted by the user. These trips are usually caused
by external events (such as phase loss) or by a fault within the soft starter. These trips do
not have associated parameters and cannot be set to Warn or Log.
If the soft starter trips you will need to identify and clear the condition that triggered the trip,
then reset the soft starter before restarting. To reset the starter, press the EXIT button on
the keypad or activate the Reset remote input.
If the soft starter has issued a warning, the soft starter will reset itself once the cause of the
warning has been resolved.

11.2 Trip messages

Display Possible cause/Suggested solution
2 Phase - Damaged This message is displayed if the soft starter tripped on “ Lx-Tx shorted”
SCR
during the pre-start checks and PowerThrough is enabled. It indicates
that the starter now operates in PowerThough mode (2-phase control
only).
Check for either a shorted SCR or a short within the bypass contactor.
Related parameters: 6S
Battery/clock A verification error has occurred on the real time clock, or the backup
battery voltage is low. If the battery is low and the power is off,
date/time settings will be lost. The soft starter will continue to soft start
and soft stop correctly. Reprogram the date and time.
The battery is not removable. In order to replace the battery, the main
control PCB must be replaced.
Related parameters: 6T
Bypass overload This trip is not adjustable.
Bypass overload protection protects the soft starter from severe
operating overloads while running. The soft starter will trip if it detects
overcurrent at 600% of the contactor rating.
Related parameters: None
Current at Stop The soft starter has detected current at a time when no current is
expected (Ready, Not Ready or Tripped states).
• If the motor is connected inside delta (six-wire connection) and no
main contactor is installed, a shorted SCR may be passing current
to the motor.
Related parameters: None

98
 Troubleshooting

Display Possible cause/Suggested solution

Current Current imbalance can be caused by problems with the motor, the
imbalance
environment or the installation, such as:
• An imbalance in the incoming mains voltage
• A problem with the motor windings
• A light load on the motor
• A phase loss on input terminals L1, L2 or L3 during Run mode
• An SCR that has failed open circuit. A failed SCR can only be
definitely diagnosed by replacing the SCR and checking the
starter's performance.
Related parameters: 5A, 5B, 6C
Current Read Err Where 'X' is 1, 2 or 3.
Lx
Internal fault (PCB fault). The output from the CT circuit is not close
enough to zero when the SCRs are turned off. Contact your local
supplier for advice.
Related parameters: None
Depth Sensor The smart card has detected a fault with the depth sensor.
Related parameters: 30L, 36C
EEPROM fail An error occurred loading data from the EEPROM to RAM when the
keypad powered up. If the problem persists, contact your local
distributor.
Related parameters: None
Excess start time Excess start time trip can occur in the following conditions:
• parameter 1B Motor Full Load Current is not appropriate for the
motor
• parameter 2D Current Limit has been set too low
• parameter 2B Start Ramp Time has been set greater than the
setting for 5O Excess Start Time
• parameter 2B Start Ramp Time is set too short for a high inertia
load when using Adaptive Control
Related parameters: 1B, 2B, 2D, 3D, 3F
Firing Fail Px Where 'X' is phase 1, 2 or 3.
The SCR did not fire as expected. The SCR may be faulty or there may
be an internal wiring fault.
Related parameters: None
FLC too high The soft starter can be used on a motor with a higher full load current
(FLC) if it is connected inside delta, or if a non-bypassed soft starter is
installed with an external bypass contactor.
• If this trip occurs when the soft starter is installed inside delta, the
soft starter may not be correctly detecting the connection. Set
parameter 20F Motor Connection to ‘Inside Delta’.
• If the starter is a non-bypassed model and was previously used with
an external bypass contactor, but parameter 20G External Bypass
has now been set to ‘Disable’, the FLC may be above the maximum
non-bypassed rating. Check that the non-bypassed rating of the
soft starter is suitable for the motor, then set parameter 1B Motor
Full Load Current to match the motor’s FLC.
Related parameters: 1B, 20F, 20G

99
Troubleshooting

Display Possible cause/Suggested solution

Flow Sensor The smart card has detected a fault with the flow sensor.
Related parameters: 30E, 36B
Flow Switch The flow switch sensor (smart card terminals C23, C24) has closed.
Related parameters: 30E, 36H
Frequency This trip is not adjustable.
The mains frequency has gone beyond the specified range.
Check for other equipment in the area that could be affecting the mains
supply, particularly variable speed drives and switch mode power
supplies (SMPS).
If the soft starter is connected to a generator set supply, the generator
may be too small or could have a speed regulation problem.
Related parameters: 6O
Ground fault Test the insulation of the output cables and the motor. Identify and
resolve the cause of any ground fault.
Related parameters: 40A, 40B, 40C, 40D, 40E
Heatsink • Check that bypass contactors are operating.
overtemperature
• Check that cooling fans are operating (if fitted).
• If mounted in an enclosure, check if ventilation is adequate.
• The soft starter must be mounted vertically.
Related parameters: None
High Flow The flow sensor connected to the smart card has activated high flow
protection.
Related parameters: 30E, 30G, 30H, 31A, 31C, 31D, 36F
High Pressure The pressure sensor connected to the smart card has activated high
pressure protection.
Related parameters: 30A, 30C, 30D, 32A, 32B, 32C, 36D
Input A trip The soft starter's programmable input is set to a trip function and has
Input B trip
activated. Resolve the trigger condition.
Related parameters: 7A, 7B, 7C, 7D, 7E, 7F, 7G, 7H
Instantaneous This trip is not adjustable.
overcurrent
The current on all three phases has exceeded 7.2 times the value of
parameter 1B Motor Full Load Current.
Causes can include a locked rotor condition or an electrical fault in the
motor or cabling.
Related parameters: None
Internal fault x Where 'X' is a number.
This trip is not adjustable.
The soft starter has tripped on an internal fault. Contact your local
supplier with the fault code (X).
Internal fault 88 The soft starter firmware does not match the hardware.
Keypad Parameter 1A Command Source is set to Remote Keypad but the soft
disconnected
starter cannot detect a remote keypad.
If a remote keypad is installed, check the cable is firmly connected to
the soft starter.
If no remote keypad is installed, change the setting of parameter 1A.
Related parameters: 1A

100
 Troubleshooting

Display Possible cause/Suggested solution

L1 phase loss This trip is not adjustable.
L2 phase loss
During pre-start checks the starter has detected a phase loss as
L3 phase loss
indicated.
In run state, the starter has detected that the current on the affected
phase has dropped below 10% of the programmed motor FLC for more
than 1 second, indicating that either the incoming phase or connection
to the motor has been lost.
Check the supply and the input and output connections at the starter
and at the motor end.
Related parameters: None
L1-T1 shorted During pre-start checks the starter has detected a shorted SCR or a
L2-T2 shorted
short within the bypass contactor as indicated. Consider using
L3-T3 shorted
PowerThrough to allow operation until the starter can be repaired.
Related parameters: 6S
Low Control Volts The soft starter has detected a drop in the internal control voltage.
• Check the external control supply (A1, A2, A3) and reset the starter.
If the external control supply is stable:
• the 24 V supply on the main control PCB may be faulty; or
• the bypass driver PCB may be faulty. Contact your local supplier for
advice.
This protection is not active in Ready state.
Related parameters: None
Low Flow The flow sensor connected to the smart card has activated low flow
protection.
Related parameters: 30E, 30G, 30H, 31B, 31C, 31D, 36G
Low Pressure The pressure sensor connected to the smart card has activated low
pressure protection.
Related parameters: 30A, 30C, 30D, 32D, 32E, 32F, 36E
Low Water The depth sensor connected to the smart card has activated depth
protection.
Related parameters: 30L, 30N, 30O, 34A, 34B, 34C, 36I
Motor connection This trip is not adjustable.
Motor Connection
The motor is not connected correctly to the soft starter.
T1
Motor Connection • Check individual motor connections to the soft starter for power
T2 circuit continuity.
Motor Connection • Check connections at the motor terminal box.
T3
• If the soft starter is connected to a grounded delta mains supply,
adjust parameter 20F Motor Connection to match the motor
connection configuration.
Related parameters: 20F

101
Troubleshooting

Display Possible cause/Suggested solution

Motor overload The motor has reached its maximum thermal capacity. Overload can
be caused by:
• The soft starter protection settings not matching the motor thermal
capacity
• Excessive starts per hour or start duration
• Excessive current
• Damage to the motor windings
Resolve the cause of the overload and allow the motor to cool.
Related parameters: 1B, 1D, 1E, 1F, 5O, 6J
NOTE
Parameters 1D, 1E and 1F determine the trip current for motor
overload protection. The default settings of parameters 1D, 1E
and 1F provide Motor Overload Protection: Class 10, Trip
Current 105% of FLA (full load amperage) or equivalent.
Motor thermistor The motor thermistor input has been enabled and:

• The resistance at the thermistor input has exceeded 3.6 kΩ for

more than one second.
• The motor winding has overheated. Identify the cause of the
overheating and allow the motor to cool before restarting.
• The motor thermistor input has been opened.
If thermistors have previously been connected to the soft starter but are
no longer required, use the Thermistor Reset function to disable the
thermistor.
Related parameters: 6Q
Network There is a network communication problem, or the network master may
communication
have sent a trip command to the starter. Check the network for causes
of communication inactivity.
Related parameters: 6M
Not ready • The reset input may be active. If the reset input is active, the starter
will not operate.
• The soft starter may be waiting for the restart delay to elapse. The
length of the restart delay is controlled by parameter 5P Restart
Delay.
Related parameters: 5P
Overcurrent The current has exceeded the level set in parameter 5E Overcurrent for
longer than the time set in parameter 5F Overcurrent Delay. Causes
can include a momentary overload condition.
Related parameters: 5E, 5F, 6E
Overpower The motor has experienced a sharp rise in power. Causes can include
a momentary overload condition which has exceeded the adjustable
delay time.
Related parameters: 5M, 5N, 6I
Overvoltage There has been a voltage surge on the mains. Causes can include
problems with a transformer tap regulator or off-loading of a large
transformer load.
Related parameters: 5I, 5J, 6G

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 Troubleshooting

Display Possible cause/Suggested solution

Parameter out of This trip is not adjustable.
range
• A parameter value is outside the valid range. The keypad will
indicate the first invalid parameter.
• An error occurred loading data from the EEPROM to RAM when the
keypad powered up.
• The parameter set or values in the keypad do not match the
parameters in the starter.
• "Load User Set" has been selected but no saved file is available.
Reset the fault. The starter will load the default settings. If the problem
persists, contact your local distributor.
Related parameters: None
Phase sequence The phase sequence on the soft starter's input terminals (L1, L2, L3) is
not valid.
Check the phase sequence on L1, L2, L3 and ensure the setting in
parameter 5R is suitable for the installation.
Related parameters: 5R, 6P
Power loss This trip is not adjustable.
The starter is not receiving mains supply on one or more phases.
Check that the main contactor closes when a start command is given,
and remains closed until the end of a soft stop. Check the fuses. If
testing the soft starter with a small motor, it must draw at least 10% of
the starter's programmed FLC setting on each phase.
If shunt relay mode is enabled (parameter 20H Shunt Trip Mode),
certain trips may cause the shunt relay to open the circuit breaker.
Related parameters: None
Pressure Sensor The smart card has detected a fault with the pressure sensor.
Related parameters: 30A, 36A
Rating Capacity The soft starter is operating beyond its safe capacity. Allow the starter
to cool.
Related parameters: None
RTD Circuit The smart card has detected a fault with the RTD sensor, or the RTD
has activated temperature protection.
Related parameters: 35B, 36J
SCR Itsm The SCR current surge rating has been exceeded.
Related parameters: None
SCR The temperature of the SCRs, calculated by the thermal model, is too
overtemperature
high to allow further operation. Wait for the starter to cool.
Related parameters: None
Starter There is a problem with the connection between the soft starter and the
communication
optional expansion card. Remove and reinstall the card. If the problem
persists, contact your local distributor.
Related parameters: None
Starts per hour The soft starter has already attempted the maximum number of starts
in the last 60 minutes. Wait before attempting another start.
To determine when the waiting period will end, review the log.
Related parameters: 5Q

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Troubleshooting

Display Possible cause/Suggested solution

Thermistor The thermistor input has been enabled and:
circuit
• The resistance at the input has fallen below 20 Ω (the cold
resistance of most thermistors will be over this value) or
• A short circuit has occurred. Check and resolve this condition.
Related parameters: None
Time-overcurrent The soft starter is internally bypassed and has drawn high current
during running. (The 10A protection curve trip has been reached or the
motor current has risen to 600% of the motor FLC setting.)
Related parameters: None
Undercurrent The motor has experienced a sharp drop in current, caused by loss of
load. Causes can include broken components (shafts, belts or
couplings), or a pump running dry.
Related parameters: 5C, 5D, 6D
Underpower The motor has experienced a sharp drop in power, caused by loss of
load. Causes can include broken components (shafts, belts or
couplings), or a pump running dry.
Related parameters: 5K, 5L, 6H
Undervoltage Mains voltage has fallen below the level selected. Causes can include
an undersized supply or adding a large load to the system.
Related parameters: 5G, 5H, 6F
Unsupported The selected function is not available (eg jog is not supported in inside
option
delta configuration).
Related parameters: None
VZC Fail Px Where 'X' is 1, 2 or 3.
Internal fault (PCB fault). Contact your local supplier for advice.
Related parameters: None
Zero Speed Detect The zero speed input has not closed within the expected duration of a
soft stop.
• Check the zero speed sensor is operating correctly.
• Check that parameters 2Q Brake Current Limit and 5O Excess
Start Time are appropriate for the application.
Related parameters: 2Q, 3S, 5O

11.3 General faults

This table describes situations where the soft starter does not operate as expected but
does not trip or give a warning.
Symptom Probable Cause
Starter "Not Ready" • The reset input may be active. If the reset input is active,
the starter will not operate.
"Simul" on display • The starter is running simulation software. This software is
intended for demonstration purposes only and is not
suitable for controlling a motor. Contact your local supplier
for advice.
The soft starter does not • The soft starter will only accept commands from the
respond to the START or keypad if parameter 1A Command Source is set to
RESET button on the Remote Keypad. Check that the Local LED on the starter
remote keypad. is on.

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 Troubleshooting

Symptom Probable Cause

The soft starter does not • The soft starter will only accept commands from the inputs
respond to commands from if parameter 1A Command Source is set to Digital Input.
the control inputs. Check the setting of 1A.
• The control wiring may be incorrect. Check that the
remote start, stop and reset inputs are configured
correctly (see Start/stop on page 25 for details).
• The signals to the remote inputs may be incorrect. Test
the signalling by activating each input signal in turn.
The soft starter does not • The soft starter may be waiting for the restart delay to
respond to a start command elapse. The length of the restart delay is controlled by
from either the keypad or parameter 5P Restart Delay.
the digital inputs. • The motor may be too hot to permit a start. The soft
starter will only permit a start when it calculates that the
motor has sufficient thermal capacity to complete the start
successfully. Wait for the motor to cool before attempting
another start.
• The reset input may be active. If the reset input is active,
the starter will not operate.
• The soft starter may be waiting for control signals via the
communications network (parameter 1A Command
Source = Network).
• The soft starter may be waiting for a scheduled auto-start
(parameter 1A Command Source = Clock).
Erratic and noisy motor • If the soft starter is connected to the motor using inside
operation. delta configuration, the soft starter may not be correctly
detecting the connection. Contact your local supplier for
advice.
Remote keypad shows The keypad is not receiving data from the control PCB. Check
message "awaiting data" the cable connection.
The soft starter does not • Start performance may be unstable when using a low
control the motor correctly Motor Full Load Current setting (parameter 1B).
during starting. • Power factor correction (PFC) capacitors must be
installed on the supply side of the soft starter and must be
disconnected during starting and stopping. To use the soft
starter to control power factor correction, connect the PFC
contactor to a programmable relay set to Run.
• High levels of harmonics on the mains supply can affect
soft starter performance. If variable speed drives are
installed nearby, check they are properly grounded and
filtered.

105
Troubleshooting

Symptom Probable Cause

Motor does not reach full • If the start current is too low, the motor will not produce
speed. enough torque to accelerate to full speed. The soft starter
may trip on excess start time.
NOTE
Make sure the motor starting parameters are
appropriate for the application and that you are
using the intended motor starting profile. If a
programmable input is set to Motor Set Select,
check that the corresponding input is in the
expected state.
• The load may be jammed. Check the load for severe
overloading or a locked rotor situation.
Soft stop ends too quickly. • The soft stop settings may not be appropriate for the
motor and load. Review the soft stop settings.
• If the motor is very lightly loaded, soft stop will have
limited effect.
After selecting Adaptive • The first Adaptive Control start is actually 'Constant
Control the motor used an Current' so that the starter can learn from the motor
ordinary start and/or the characteristics. Subsequent starts use Adaptive Control.
second start was different to
the first.
PowerThrough does not • The starter will trip on Lx-Tx Shorted on the first start
operate when selected. attempt after control power is applied. PowerThrough will
not operate if control power is cycled between starts.
Parameter settings cannot • Make sure you are saving the new value by pressing
be stored. MENU after adjusting a parameter setting. If you
press EXIT, the change will not be saved. The soft starter
does not display a confirmation.
• Check that the adjustment lock (parameter 10G) is set to
Read & Write. If the adjustment lock is set to Read Only,
settings can be viewed but not changed.
USB Full • The USB drive may not have enough free space available
for the selected function.
• The file system on the USB drive may not be compatible
with the soft starter. The soft starter supports FAT32 file
systems. The soft starter's USB functions are not
compatible with NTFS file systems.
USB Missing A USB function has been selected in the menu, but the
product cannot detect a USB drive. Check that the USB drive
has been inserted in the port.
File Missing A USB function has been selected in the menu, but the
required file cannot be found.
Save/Load Master Parameters uses a file called
Master_Parameters.par, at the top level of the USB drive. For
these functions to work correctly, do not move or rename this
file.
File Not Valid A USB function has been selected in the menu, but the file is
not valid.

106
 Troubleshooting

Symptom Probable Cause

File Empty A USB function has been selected in the menu and the file
has been found, but does not contain the expected content.
Rating Not Valid The value of parameter 20D Model Rating is incorrect.
Parameter 20D is not user-adjustable. Contact your local
supplier for advice.

107
 “This literature gives information to user about product
installation, operation maintenance and disposal. This
information is not exhaustive and should customer require
further information, in specific cases, customer may contact
customer interaction cell.”

“The manufacturer assumes no responsibility for injuries,

losses, damages to human beings and/or equipments due to
inappropriate application of instructions, provided herein.”

“Product development is a continuous process. The

information given in this literature is Subject to change. For
latest information the customer may contact customer
interaction cell.”

“Product images are indicative”

CUSTOMER Phone No: 022 6932 7800

INTERACTION E-mail: [email protected]
CELL (CIC) Website: WWW.LK-EA.COM

Electrical Standard Products

A/600, SHIL - MAHAPE ROAD,
TTC Industrial Area, MIDC Thane,
MUMBAI, MAHARASHTRA, 400710

VER. 1.0/2024.06.01 SP 51142