DOCUMENT No.

SITE & UTILITY DATA B957-999-80-42-SU-5230 Rev. A

Page 1 of 5

SITE & UTILITY DATA

BINA PETROCHEMICAL AND REFINERY

PROJECT :
EXPANSION PROJECT
CLIENT : BPCL
M/s ENGINEERS INDIA LTD.
CONSULTANT :

JOB NO. : B957

A 05.05.25 ISSUED WITH MR AP MG TK

Rev. Prepared
Date Purpose Checked by Approved by
No by

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1.0 SITE DATA INFORMATION

SITE LOCATION

Site Location : Bina

State/Country : Madhya Pradesh, India
Nearest Railway Station : Bina
Nearest Airport : Bhopal
Nearest Port : Kandla
Rainy season : June – September
Source of Water : River Betwa

1.1 METEOROLOGICAL DESIGN DATA

Relevant meteorological design data towards preparing process engineering

specifications are as follows:

Sl# Parameter Minimum Normal /Average Maximum /Design

(A) METEOROLOGICAL DATA

1 Elevation above mean sea level, m 404.6

2 Barometric pressure, mbar 936.3 947.4 954.2

3 Ambient temperature, oC tmin=1.1 tnor= 30 tmax=45.6

4 Relative humidity @ amb. temp, % 16.4 @tnor 80
Rainfall data: (a) for 1-hour
5 period
(b) for 24-hour period
6 Earth quake Zone Refer Site Specific Seismic Spectra (DDE)
Wind data** (a) Wind velocity, 2
Km/hr 25
7
(b) Wind direction
W-E

(B) DATA FOR EQUIPMENT DESIGN

1 Design dry bulb temperature, o C 42 °C
2 Design wet bulb temperature, o C 25,7 °C
3 Low ambient temperature for MDMT, o C 1.1 °C
4 Air temperature for air cooled exchangers, o C 45.6
Coincident temperature and relative humidity for Air Blower / 42°C/54%
6 Air Compressor/GT's

Earthquake Design factor (Code IS-1893 Zone-III/Site spectra

7 whichever is governing) Seismic Zone: DDE

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UTILITY SPECIFICATIONS

No utility available. Only make-up quantity shall be provided for DM water.

2.0 COMPRESSED AIR& NITROGEN SYSTEMS

The specifications of plant air and instrument air are as below.

Sl.No. Parameter Plant Air Instrument Air

Dew Point at atmospheric Water Free (-) 40ºC
1
pressure
2 Oil Content, ppm nil nil

The specifications of Inert Gas (Nitrogen) are as below.

Sl.No. Parameter Nitrogen

1 Dew Point at atmospheric pressure -100 Deg C

2 Oil Content, ppm Nil

3 Nitrogen purity, vol% 99.99 min

4 Oxygen content, vol ppm 3.0 Max

5 Carbon dioxide content, vol ppm 1.0 Max

6 Carbon monoxide content, vol ppm Traces

2.1 Flare System

Maximum flare backpressure shall be considered for sizing of pressure relief devices

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Overpressure (as percentage of set pressure) for sizing relief valves shall be as per the
table below. API-520/521 guidelines to be followed where requirements are not
specified.

S. Low Pressure High Pressure

Contingency
No < 70 kg/cm2g >70kg/cm2g
Steam generating / consuming 5% 5%
1
equipment
2 Fire case 21% as per designer

3 Thermal relief (piping / equipment) 25%/ 10% as per designer

4 Operational failures/ other cases 10% as per designer

2.2 TYPICAL COOLING WATER PIPING AND INSTRUMENTATION AT HEAT

EXCHANGERS

Notes:
1). CW return line to have gate valve.

2). Backflush line size shall be of same size as cooling water line upto 6". For cooling
water line > 6", back flush shall be 6" only.

3). To be reviewed and deleted wherever not required.

4). Back flush shall be provided for exchangers located at platform (12m or above)

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2.3 WATER QUALITY

The quality of raw water / treated raw water/ circulating cooling water / DM Water / Boiler
Feed Water as applicable are as per table below.

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 Document No.
DIESEL ENGINE B957-999-80-42-DS-5230
Rev. No. A
Page 1 of 6
1 GENERAL
2 Project: BPREP Job No.: B957
3 Owner: M/s BPCL Site: BINA, MP, INDIA
4 Purchaser: M/s EIL Unit: U&O Facilities Unit No.: 999
5 Item No.: 999-EDG-001 & 999-EDG-002 Service: Emergency DG Set
6 No. Reqd.: TWO Working: TWO Standby: Driven Equipment Item no.:
7 Applicable to:  Proposals  Purchase  As built
8 Note:  Scope option / information specified by Purchaser  information required from / options left to vendor. Vendor to cross  the selected option.
9 SITE / INSTALLATION DATA (Refer Site & Utility Data)
10 Site Conditions Location:
11 Barom. Pressure(kg/cm2 a): Highest:  Lowest:  Avg.:  Indoor  Outdoor  Grade
12 Height above Mean Sea Level (m):  Heated  Unheated
13 Ambient Air Temp.(°C):  Max.:  Min.:  Under-roof  Partial Sides
14 Ambt. Air Temp. around the Engine(°C):  Highest  Lowest  Closed Room With Air Ventilation System.
15 Relative Air Humidity at the Max. Ambient Air Temp.(%): Electrical Area classification (Refer Electrical part)
16 Water Vapour Pressure at the Max. Ambient Air Temp.(kg/cm 2A): Class Group Division
17 Wet Bulb Temp. (°C): Dry Bulb Temp. (°C):
18 Cooling Water Supply Temp. (°C):
19 UTILITY DATA (Refer Site & Utility Data)
20 Cooling Water:
21 Cooling Water Temp(°C) Supply(Design/Max/Nor/Min): Return(Max):
22 Cooling Water Press(kg/cm²g) Supply(Design/Max/Nor/Min): Return(Min):
23 Cooling Water Characteristics: DM Water Consumption:
24 Instrument Air:
25 Supply Pressure(Design/Max/Nor/Min)(kg/cm 2g):
26 Supply Temp.(Design/Max/Nor/Min)( °C): Dew pt.(°C)
27 Electric Power (Refer Electrical Specification)
28 Electric Supply: Volts Hz
29 Available during Engine  Starting  Operations  Shut-down
30 Fuel Oil:
31 Type of Fuel Oil: High Speed Diesel Lower Calorific Value(kJ/kg):
32 Fuel Oil Characteristics:
33 APPLICABLE CODES & STANDARDS
34  EIL Standard spec. no. 6-43-0040  ISO 3046/ BS 5514  ISO: 8528 Others: Job Spec (Doc.No.B957-999-80-42-SP-5230)
35 Noise specification:  Applicable to m/c -- DG set shall meet noise and emission limits of Central & State Pollution Control Board
36  Acoustic Housing:  Yes  No (Remark-1)
37 Exhaust Gas Emission - Statutory requirement (if any): Refer Job Spec & Cl.2.6 of EIL Std. Spec. 6-43-0040
38  Listing/Approval of Engine Required From:  UL/FM  TAC
39  Air Receiver for Starting Air System ASME SEC- VIII DIV 1  Air Compressor for Starting Air System Manufacturer's Std.
40  Shell and Tube type Exchangers: Manufacturer's Std.  Auxiliary Pumps: Manufacturer's Std.
41  Air Cooled Heat Exchangers/Radiator: Manufacturer's Std.  Other Tanks and Vessels: Manufacturer's Std.
42 DRIVEN EQUIPMENT
43 Driven Equipment:  Elect. Generator  Pump  Other:
44 Duty:  Emergency  Intermittent continuous
45 Probable Period For Continuous Running:
46 Duration of Max. Load: Duration of Min. Load:
47  Minimum BKW of the driven eqpt. kW: @ RPM:
48  Rated BKW of the driven eqpt. kW: @ RPM:
49  Maximum BKW of the driven eqpt. kW: @ RPM:
50  For Mech. Drive Applications: Minimum site rating of the engine required kW @ RPM
51 (With 10 % Overload provision for One Hour within a period of 12 Hours of Operation ).
52  For DG set application: Continuous power Rating (COP) as per ISO: 8528. The Net Power available at Alternator Terminals shall be
53 3.9 MWe @ 6.6 KV with rated P.F. of 0.8 after accounting for Engine Deration for Site conditions & Alternator Efficiency with
54 Engine Driving its all auxiliaries and power consumed by essential independent auxiliaries.
55 Direction of Rotation of driven equipment viewed from Coupling End:  CW  CCW
56 Method of Drive:  Thru universal joint  Direct thru Flexible Coupling  V-Belts  Gear Drive
57 CONSTRUCTION FEATURES
58 Manufacturer: Engine Model:
59 Type of Engine:  Two-Stroke  Four-Stroke Engine Cooling:  Air Cooled  Water Cooled
60    Mech. Pressure-charged  Turbo-Charged:  With Charge Air Cooler  Normally Aspirated
61    No. of Cylinders:  Cylinder Arrangement:

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62  Bore/Stroke(mm/mm):  Compression Ratio:

63  Speed (rpm): <=1000  Mean Piston Speed (m/sec.):
64 PERFORMANCE (Refer Doc. No. B957-999-80-42-OD-5230)
65  Rated Engine Power at Standard operating conditions as per ISO 3046/ BS 5514 (ISO Std. Power COP): kW @ RPM
66 (Using only the essential dependent Auxiliaries and with 10% Overload provision for One Hour within a period of 12 Hours of Operation).
67  Rated engine Power at Site conditions (Service Std. Power) (Guaranteed, No Negative Tolerance): kW @ RPM
68 (Using only the essential dependent Auxiliaries and with 10% Overload provision for One Hour within a period of 12 Hours of Operation).
69  Min. Engine site power at which Engine can be Operated Continuously. kW @ RPM
70  Min. Engine Speed & corresponding site Power at which Engine can be Operated Continuously RPM @ kW
71  Starting time required for full load operation (Seconds):
72  Direction of Rotation of Engine viewed from Coupling End  CW  CCW
73 Air Flow Required for Operation of the Engine for:  Combustion & Scavenging  Cooling & Ventilation
74 Essential dependent Auxiliaries are:
75  Engine Shaft Driven Radiator Fan kW  Engine Shaft Main LO Pump kW
76  Engine Shaft Driven CW Pump kW  Engine Shaft Driven Fuel Oil Pump kW
77 Independent Auxiliaries are:
78  Electric Motor Driven Auxiliary LO Pump. kW  Electric Motor Driven Fuel Oil Transfer Pump. kW
79  Electric Motor Driven CW Pump. kW  Electric Motor Driven Starting Air Compressor. kW
80  Electric Motor Driven Radiator Fan kW  Electric Motor Driven Exhaust Fan KW
81 Electric Motor Driven Fresh Air kWFan KW
82 Specific Fuel Consumption:
83 Description Fuel Consumption, gm/kW-hr @ reference conditions 
84 ISO 3046  Manufr's. Std. Site  Manfr's. shop 
85 (a) Guaranteed Engine Rated Power
86 (100 % Rating)
87 (b) 75 % of (a)
88 (c) 50 % of (a)
89 (d) 110 % of (a)
90  Standard Reference Conditions:
91 -- Total Barometric Pressure, pr, kg/cm2A (100 kPa)
92 -- Atmospheric Temp. ,tr, OC 25 (298°K)
93 -- Relative Humidity ,φr, % 30
94 -- Charge Air Coolant Temp.,tcr, OC 25 (298°K)
95 SPEED GOVERNING SYSTEM
96 Type:  Single Speed  Multiple Speed  All Speed (Variable Speed)
97 Class of Accuracy:  G1  G2  G3  G4 (Shall meet Electrical Specs)
98 Governor Type:  Electronic  Electro Hydraulic  Mechanical
99 Make: Woodward or Equivalent Model:
100 Governor Control Mechanism:  Manual  Remote/ Auto
101 STARTING SYSTEM
102 Method of Starting  Manual  Automatic (through AMF)
103 Method of Stopping  Manual (Push button)  Automatic
104 Type of Cold Starting Aid:
105 Type of Starting System: Compressed air starting
106  Hand Starting with Starting Handle  Battery Starting  Air Starting through Pneumatic Motor
107  Air Starting through Air Injection into Cylinders  Hydraulic Motor
108 Battery Starting System:
109 Battery Bank:  Number: Voltage AH Capacity Make:
110 Cells per Bank  Number Voltage AH Capacity
111  Starter Make/Rating:  Dynamo Make/Rating:
112  Regulator and Cut-out:
113  Battery charging equipment including transformer, Static Rectifier, D.C. Ammeter , D.C. Voltmeter, Charge Rate selector switch
114 and Charging Meter.
115  Inter connecting cable leads between battery charger & battery
116  Inter connecting cable leads between battery & engine Starter
117
118
119
120

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121 Starting Air System: As per manufacturer Standards; Suitable for “BLACK START”
122  Air Compressor Type:  Reciprocating  Screw
123 Rated Capacity(m3/hr at Inlet Conditions): Discharge Pressure (Kg/cm²g): BKW: RPM:
124  Air Compressor Driven by:  Working by Electric Motor  Standby by Diesel Engine
125 Driver Rating kW: RPM: Volts//Hz.:
126  Air Receiver with Pressure Gauge, Relief Valve & Manual as well as Automatic (with Timer) Drain Valve:
127  Start-Stop Switch for Compressor  Manual  Automatic (Thru’ Press. transmitter on air receiver) with Selector switch
128 No. of Air Receiver:  One  Two Capacity of Each Air Receiver(M3):
129 Note: Total Capacity of each air Receiver shall be suitable for atleast Six (6) consecutive starts.
130 Other starting systems: Not applicable
131
132 COOLING SYSTEM (As per Manufacturer’s Standard)
133 Type:  Open Circuit Cooling with Engine driven water circulating Pump.
134  Closed circuit cooling including:
135    Water Pump driven by:  Driver Rating/Speed (KW/RPM):
136    Primary (Soft) circuit Piping with Temp. Control & Make-up tank.
137    Heat Exchanger with Anchor/Foundation Bolts
138    Secondary(Raw Water) circuit Piping with  Strainers Pressure Regulating Valve
139   By-Pass Valve:  Check Valve:
140 Heat Exchanger Temp(C) (Primary Circuit): Inlet: Outlet:
141 Heat Exchanger Temp(C) (Secondary Circuit): Inlet: Outlet:
142 Water Pressure(Secondary circuit) Kg/cm²(g): Heat Exchanger Testing Pressure Kg/cm²(g):
143  Radiator Cooling including Interconnecting Piping and:
144   Radiator with Temp. Control Valve  Expansion/Make-Up water Tank
145   Fan Driven By: Electric motor Rating/Speed (KW/RPM):
146   Engine/Motor Driven Water circulating Pumps: No.: Rating/Speed (KW/RPM):
147   Engine Water Inlet/Outlet Temp(deg C):
148 FRAME LUBRICATION SYSTEM (As per Manufacturer’s Standard)
149 Type:
150  Splash Lubrication
151  Force Feed Lubrication including Valves, oil Pump, Piping &:
152 Oil cooler type: (As per manufacturer standards)
153  Oil Filters  Self Cleaning  Duplex  Paper Cartridge Simplex Filter self cleaning type (As per manufacturer standards)
154  Pre-lube Oil Pump driven by:
155 Pre-lubrication Manual  Automatic at intervals of hours. (Vendor to recommend)
156  Type/Grade of Lube Oil: Auto pre-lubrication pump shall be powered from mains.
157  Oil Sump capacity (litres):  Oil consumption (Lph):
158  Oil Cooler testing Pressure (Kg/cm²g):
159  Explosion Relief Valve for Crankcase
160 FUEL SYSTEM
161 Type: Gravity Feed System  Fuel Lift Pump including
162   Fuel Filters  Paper cartridge  Duplex
163   Fuel Injection Pump Make: Model:
164   Daily Service Fuel Tank:  Engine Mounted  Wall Mounted  at elevation of 4.5m
165  Capacity of Daily Service Tank(litres)  Two Nos. of 990 litres each  For 6 hrs of continuous operation @ full load
166      For 12 hrs continuous operation @ full load  For 24 hrs continuous operation @ full load
167  Fuel Float Tank Ground Mounting with Base Plate
168  Motor Driven Fuel Transfer Pump (For unloading fuel from fuel tanker to daily service tank)
169 
 Fuel Piping and Fittings:
170  Fuel Piping from Transfer Pumps to Daily Tank  Fuel Piping from Daily Tank to Engine
171  Overflow Pipes  Vent Connection for Fuel Tank with Flame Arrester
172  Drain Valve for Fuel Tank  Inspection and cleaning Hole for Fuel Tank (min 150 mm dia.)
173  Fill connection for Fuel Tank  Level Transmitter in Fuel tank ( For Low Alarm)
174  Shielded Level Gauge for fuel tank  Float valve in fill connection  Strainers
175 AIR INLET SYSTEM
176  Suction Air Filter  Air Inlet Ducting / Piping / Manifolds  Inlet Silencer( if recommended by OEM)
177  Expansion Bellows  All supports / Hangers
178 ENGINE EXHAUST SYSTEM
179  Exhaust Manifolds / Ducting / Piping Exhaust Silencer (Residential Type)
180 Expansion BellowsExhaust Stack/Chimney min height is 30mAll supports/HangersThermal Insulation for complete Exhaust Piping
181 

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182 CONTROLS & INSTRUMENTATION

183 Hazardous Electrical Area Classification NEC: Class Div. Group (Refer Elec. Spec.)
184 ISO: Zone Gas Group
185 
186 Electric Supply: Refer Electrical Specification
187 Lamps : + 24V; AC/DC; φ; + Hz.
188 Alarm Circuit : + 24V; AC/DC; φ; + Hz.
189 Trip Circuit + 24V; AC/DC; φ; + Hz.
190 Control Circuit : + 24V; AC/DC; φ; + Hz.
191 Solenoid Valves : + 24V; AC/DC; φ; + Hz.
192
193
194 Notes
195 1. Pre-Alarms to precede Trips.
196 2. Instruments to be connected to junction boxes on skid and consoles.
197 3. All Tubings, pipings, wiring between instruments and junction boxes, local gauge boards and local panels to be supplied by vendor.
198 4. Instruments, safety and control devices specified herein are minimum required by customer. In case, in the opinion of vendor,
199 additional devices are required, vendor shall specifically state so and include the same in his scope of supply.
200 5. All switching devices (hardware/software) for prealarms, trips, trip alarm, and interlocking shall be in the vendor's scope.
201
202
203
204 Location
205 Nomenclature Loose Locally LGB LCP UCP DCS
206 Supply Mtd. Mtd. Mtd.
207
208  AC Power On/Off Switch With Indication Lamp 
209  Control Power On/Off Switch With Indication Lamp 
210  Selector Switch A/M Station For L/O Pump Motor 
211  Selector Switch A/M Station For CW Pump Motor 
212  Start/Stop Push Button for L/O Pump Motor 
213  Start/stop Push Button for DG set 
214  Emergency Stop Push Button 
215  Lamp Test Push Button 
216  Alarm/Trip Acknowledge /Reset Push Button 
217  Lubricating Oil Heater `ON' Indicating lamp 
218  Motor Interlock Against Start Without Pre-lubrication 
219       
220 
221 NOTE:
222
223 Legend: LM: Local Mounted:  By Vendor  Others
224 LGB: Local Gauge Board:  By Vendor  Others
225 LCP: Local Control Panel:  By Vendor  Others
226 UCP: Unit Control Panel:  By Vendor  Others
227 PLC: Programmable Logic Control:  By Vendor  Others
228 DCS: Distributed Control System:  By Vendor  Others
229
230  Items under LGB to be housed in the Engine Mounted Gauge Board
231  Items under LCP to be housed in free standing type Local Engine Control Panel
232  Electric Switches for Alarm and shutdowns to have _________________________ Enclosures (Refer Electrical Specification)
233  Temp. gauges shall be Bimetallic Dial Type
234  All wiring piping between Engine - Gauge Board - Control Panel in Vendor's Scope
235 
236 
237 
238 
239 
240 

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CONTROLS AND INSTRUMENTATION (Remarks -4)
Indication A/V Annun. & Pre-Alarm Trip & A/V Alarm Annun.

Repeat Signal for

Repeat Signal to

Repeat Signal to
Indicator – UCP

High High- UCP

Low Low - UCP

High High - LP
Low Low - LP
Gauge- Local

PLC/DCS/MP

PLC/DCS/MP
S.No. DESCIPTION

Indicator -LP
Gauge- LGB
REQUIRED

High - UCP
Low - UCP

High - LP
Mounted

Low - LP
DCS/MP
241 LUBRICATION SYSTEM
242 - Reservoir Oil Level  
243 - Reservoir Temp.  
244 - Main/Std by L/O Pump Disch. Pr.  
245 - L/O Filter Diff. Pr.  
246 - L/O Supply Header Pressure    
247 - L/O Supply Header Temp.    
248 - Oil cooler Oil Outlet Temp.  
249 - Stand by Pump Start  
250 -
251
252 COOLING SYSTEM (CLOSED CIRCUIT)
253 - Oil Cooler CW outlet temp.  
254 - CW Supply header flow  
255 - Sight Flow CW return each Cooler & Header 
256 - Local mount TSV on each isolatable circuit 
257 - Water level in make up water tank / Radiator  
258 - Engine Jacket C.W. Supply Temp. (Outlet of 
Radiator)
259 - Engine Jacket C.W Return Temp.   
(Inlet of Radiator)
260 For Closed Circuit Cooling (as applicable):
261 - Coolant main/standby pump disch. Pr.
262 - Coolant stand by pump start
263 - Coolant supply header Pr.
264 - Coolant supply header temp
265 - Coolant cooler Outlet Temp.
266 - Coolant reservoir Level (Make up water tank)
267
268
269 STARTING SYSTEM
270 - Air Receiver Pressure   
271
272
273 FUEL SYSTEM
274 - Fuel Oil level in fuel tank    
275
276 INLET AIR SYSTEM
277 - Inlet Air filter - differential pressure  
278 - Boost Air (Turbo Charger) Disch. Pr. (if reqd.)  
279 -Charge Air Cooler Outlet - Air Temp. (if reqd.)  
280
281 MISCELLANEOUS
282 - Engine Vibrations  
283 - Engine Speed   
284 - Key Switch - Start & Push Button Stop  
285 - Engine Over-speed    
286 - Engine fails to start    
287 - Tacho-hour Meter  
288 -Engine running  
289
290 Note: Instrumentations specified as minimum required. vendor shall include any other instruments if required for smooth, safe
291 and Trouble free operation of the DG sets.

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292 MATERIAL
293 Charge Air Cooler Shell: Tubes:
294 Water Cooler Shell: Tubes:
295 Air Cooler Shell: Tubes:
296 Air Receiver
297 Fuel Tank: MS
298 INSPECTION AND TESTING
299 Witness Observe
300 Stage Inspection during Manufacture  
301 Full Load Test at Engine Manufacturer’s Shop (Refer cl. 4.1.3 of EIL spec 6-43-0040)  
302 Fuel consumption & Governing Test at Engine Manufacturer's Shop (Refer cl. 4.1.3 of EIL spec 6-43-0040)  
303 ufacturer’s
 Controlstandard)
Panel Functional Test at LP vendor's shop.  
304 Full Load Test for 4 hours of Engine Generator set at Packager’s shop  
305 No load Mechanical Run test at Packager's/Driven Eqpt. Mfr. Shop  
306 Site Testing of the DG Set (Refer Remark- 2)  
307 Inspection/Testing Witnessed By: Others  Owner/ Purchaser/ Representative 
308 WEIGHTS
309 Net Weight of Engine with Mounted Ancillaries (kg):
310 Heaviest part to be handled during erection and its weight (kg):
311 Heaviest part to be handled during normal maintenance and its weight (kg):
312 Recommended Crane capacity (Tons): Crane Hook Height (m):
313 MAINTENANCE DATA
314 Expected Period of Running Between Top Overhauls: Hours
315 Expected Period of Running Between Main Overhauls: Hours
316 The Type and Grade of Lubricating Oil Recommended
317 Lube Oil Consumption (kg/hr)/ (Litres/hr)
318 Change of Lubricating Oil After: Hours
319 ACCESSORIES
320  Flywheel with Barring Device
321  Guards for Moving Parts
322  Common Base Plate for Engine - Driven equipment
323  Foundation/ Anchor Bolts, grouting material
324  Acoustic treatment of DG Room
325  Anti Vibration Pads (if required)
326  First Fill of Lubricating Oil
327 Torsional analysis report on Engine & Generator
328  Quotation for 2 years spares parts for Normal Operation and Maintenance along with unit prices
329  Separate Quotation for Two Years Annual Maintenance Contract 
330  Site Storage, Erection & commissioning of DG Set
331  Owner’s Training
332  DG Room ventilation system
333
334 REMARKS
335 1) Bidder to note that the subject DG set shall be placed inside a DG shed/ room provided by the Purchaser. Also refer Job Specification
(Doc.No. B957-999-80-42-SP-5230).
336 2) DG Set shall be tested at site based on the available load so as to demonstrate power and voltage build- up at the alternator
Terminals. (Also refer the Job specification Doc. No. B957-999-80-42-SP-5230). If load is not available, load banks shall be arranged
by bidder as part of scope of supply wihouty any cost/ time implications.
337 3) DG set shall be suitable for black start condition. For initial start as well as subsequent black start requirement, all facilities are
considered in the vendor scope. Details of the offered system shall be furnished with offer.

338 4) Vendor shall furnish the operational philosophy along with Cause-and-effect diagram. Input and output data.
339
340
341
342

02.05.25 A AP MG/TK
Date Rev Job Engineer Rev. & Approved By

Format No. 1645-DS-411 Rev. 0 Copyrights EIL – All rights reserved

Page 560 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
ENGINE PERFORMANCE DATA B957-999-80-42-OD-5230
(3.9 MWe @ 6.6 kv ) Rev. A
Page 1 of 1

For Item No. 999-EDG-001 & 002 (4 MWe each Emergency Diesel Engine Generator)

Engine Make & Model: ____________________________________________________________________

1. ISO Standard Power (as per ISO 3041) of the engine Piso
(obtained after deducting power loss due to essential
dependent auxiliaries) (KW)

2. Deration on account of site conditions shall be as per ISO

3046(Refer site and utility data attached)

a. Temperature (around the engine and alternator) d1 (KW)

b. Altitude d2 (KW)
c. Humidity d3 (KW)
d. CW temperature d4 (KW)
e. Inlet losses d5 (KW)
f. Exhaust back pressure d6 (KW)
Total Deration Pderation
(Pderation = d1 + d2 + d3 + d4 + d5 + d6) (KW)
Service Standard Power (as per ISO 3046) of the Engine
3. Pservice
(i.e. at stated site conditions)
(Pservice = Piso - Pderation) (KW)

4. Power Loss in the Alternator under stated site conditions Palt

(KWe)
5. Any other Power Loss applicable to the offered DG set Pmisc
(KWe)
6. Actual Power output at Alternator Terminal Pactual (KWe)
(Pactual= Pservice - Palt - Pmisc) (NOTE-2)

7. Net output for electrical consumption (minimum as per MR) Poutput

(KWe)
8. Power consumed by independent auxiliaries for the Paux
complete DG Package (NOTE-3)
(KWe)
9. Required Power at Alternator Terminal Preq (KWe)
Preq = Poutput + Paux (NOTE-2)
NOTES:
(1) Engine shall be sized on the basis of Continuous Power Rating (COP). In this regard refer clause 13.3.2 of ISO 8528-1.
(2) Pactual shall be guaranteed to be equal or greater than Preq
(3) Bidder to list out the details of independent auxiliary power required for the DG Package.
(4) Bidder to refer EIL Standard Spec (6-43-0040) for details of dependent and independent auxiliaries.

Page 561 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
VENDOR DATA REQUIREMENTS B957-999-80-42-VDR-5230
FOR Rev. A
DG PACKAGE Page 1 of 4

VENDOR DATA REQUIREMENTS

FOR
DG PACKAGE

A 02-MAY-2025 ISSUED FOR BIDS AP MG TK

Rev. Date Purpose Prepared by Checked by Approved by
No.

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 562 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
VENDOR DATA REQUIREMENTS B957-999-80-42-VDR-5230
FOR Rev. A
DG PACKAGE Page 2 of 4

VENDOR DATA REQUIREMENTS

The following drawings/documents marked " " shall be furnished by the bidder.

POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Document Control Index (DCI) or Supplier / (This shall be the first
document to be
Vendor Drawing & Documentation Schedule submitted by vendor
immediately after FOI)
2. List of Mandatory Spares (indicating exact
name of the part, part no. and material of
construction)
3. Quotation for recommended spare parts for two
years of normal operation (indicating exact
name of the part, part no. and material of
construction)
4. List of recommended erection & commissioning
spares
(indicating exact name of the part, part no. and
material of construction)
5. List of recommended Special Tools & Tackles
and Standard Maintenance Tool Kit, as
required
(indicating exact name of the part and part no.)
6. List of Deviations to
specifications/datasheets/standards of MR
7. Filled in experience record proforma for Diesel
Engine & DG Set Unitization
8. Duly filled-in check list scope of supply & others
9. Equpment Layout drawing including DG Room
Layout showing Diesel Engine, drive
transmission system (as applicable) &
Alternator/ Generator including all assosciated
accessories & auxiliaries like Air Intake System,
Exhaust System, Starting System, Cooling
System, Lubrication System, Fuel
System,Electrical/ Instrumentation Panels/
Gauge Boards (LCP, MCC, Breaker Panel,
Local Gauge Board etc, as applicable) along
with interface connections/ terminal point
details including their location co-ordinates,
trench details, maintenance space for
frequently maintaned parts etc., erection &
maintenance weights, capacity & hook height
of maintenance equipment (HOT/ EOT Crane/
Monorail with CP Block, as applicable) etc

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 563 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
VENDOR DATA REQUIREMENTS B957-999-80-42-VDR-5230
FOR Rev. A
DG PACKAGE Page 3 of 4

POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
10. Foundation drawing of DG Set [i.e. for Diesel
Engine, drive transmission system (as
applicable) & Alternator/ Generator] including
details of openings in the foundation, load
points loaction and their details, foundation
load data (static & dynamic), foundation bolts,
their location, foundation bolt pocket
dimensions, details of insert plates,
recommended type of grout, grout thickness,
make, grade and quantity, as required/
applicable
11. Foundation drawing of auxiliaries to be installed
at grade such Diesel Day Tank, exhaust stack
including support structure, Equipments
associated with sub- systems (like Starting
Sytems, Air Intake system, Exhaust Gas
System, CW System, LO System, etc.)
Electrical/ Instrumentation Panels, drain pots
(as applicable), etc
12. Utility consumption data including electric load
data.
13. Schedule of lubricants, chemicals &
consumables with their specifications.
14. List of Purchaser's interface points with their
connection details
15. Data Sheets for Diesel Engine along with
Deration calculations (As per ISO 3046)
16. Data Sheets for LO Cooler & Closed Circuit
CW system cooler/ radiators (as applicable)
17. Data Sheets alongwith performance curves for
Auxiliary Pumps like LOP, CW Pumps (as
applicable), air compressor (as applicable for
air starting system) and their respective drivers
18. Piping & Instrumentation diagrams (P&IDs) for
Air Intake System
19. Piping & Instrumentation diagrams (P&IDs) for
Exhaust System
20. Piping & Instrumentation diagrams (P&IDs) for
Fuel system with Diesel day tank
21. Piping & Instrumentation diagrams (P&IDs) for
Lube Oil System
22. Piping & Instrumentation diagrams (P&IDs) for
Cooling System
23. Piping & Instrumentation diagrams (P&IDs) for
Engine Starting System (other than Battery
Start)
24. General Arrangement drawing of DG skid
showing Diesel Engine, drive transmission
system (as applicable) & Alternator/ Generator
placed in acoustic enclosure, as required,
including all assosciated accessories &
auxiliaries on DG skid
25. General Arrangement drawings of Diesel Day
Tank
26. Cross Sectional Drawings (with Bill of Materials
& Part No's) for Diesel Engine
Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 564 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
VENDOR DATA REQUIREMENTS B957-999-80-42-VDR-5230
FOR Rev. A
DG PACKAGE Page 4 of 4

POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
27. Procedure for Load test & Fuel consumption
test
28. Test Procedure(s) : Witness tests as specified
in data sheets / other specs enclosed in the
inquiry / MR or as required by approved
ITP/QAP
29. Torsional Analysis Report
30. Installation, Operation & Maintenance manuals
for complete DG Package
31. Precommissioning & commissioning procedure
for complete DG Package
32. Manufacturer's catalogue and general
reference list for Diesel Engines & DG Sets
33. Operational philosophy along with Cause and
effect diagram.

Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
7. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
8. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
9. "@" indicates submission of documents to Inspection Agency.
10. Bill of Material shall form part of the respective drawing.
11. Also refer Electrical VDR.
12. Electrical

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 565 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
EXPERIENCE RECORD PROFORMA B957-999-80-42-ER-5230
DIESEL ENGINE Rev.-A
999-EDG-001 & 999-EDG-002 Page 1 of 2

NOTES TO BIDDERS:
1. Prototype pump model/ model series shall not be considered.
2. It is mandatory that all references furnished for engine model/ model series should meet the qualification criteria laid out in the MR.

DESCRIPTION OF MODEL DESIGNATION SYSTEM: ___________________________________________________________________________________________

SL. PARAMETER INFORMATION ON INFORMATION ON REFERRED EXISTING REMARKS

NO. PROPOSED INSTALLATIONS
MODEL Ref.- 1 Ref.-2
1. 2. 3. 4. 5. 6.
1.0 GENERAL
1.1 Cross reference to manufacturer's Standard Reference list
1.2 Make
1.3 Model
1.4 No. of units supplied
1.5 Driven Equipment / Type of Driven Equipment
1.6 Type of Drive Arrangement (Direct/Gear Box/Other)
1.7 Shop where engine is designed, manufactured & tested with
location and complete address
2 OPERATING CONDITIONS
2.1 Fuel used
2.2 Rated Engine Power at Std oper. conditions as per ISO 3046/BS
5514 (ISO Std. Power), KW
2.3 Rated Engine Power at Site conditions (Service Std. Power), KW
2.4 Engine rpm
2.5 BMEP at standard conditions (ISO/BS)/at rated conditions,
kg/cm²g

Place: [Signature of Authorized Signatory]*

Date: Name:
Designation:
Seal:

Template No. 5-0000-0001-T3 Rev. 2 Copyrights EIL – All rights reserved

Page 566 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
EXPERIENCE RECORD PROFORMA B957-999-80-42-ER-5230
DIESEL ENGINE Rev.-A
999-EDG-001 & 999-EDG-002 Page 2 of 2

SL. PARAMETER INFORMATION ON INFORMATION ON REFERRED EXISTING REMARKS

NO. PROPOSED INSTALLATIONS
MODEL Ref.- 1 Ref.-2
1. 2. 3. 4. 5. 6.
3 CONSTRUCTION
3.1 No. of Cylinders/Cylinder Arrangement
3.2 Bore x Stroke, mm.
3.3 Charging type
3.4 Engine Cooling (Air, Cooled/Water Cooled)
3.5 Engine frame
(Normally provided withcharged/Inter
aspirated/Turbo explosion relief device : Yes/No/Not
cooled/After cooled)
recommended by vendor
4 OTHER INFORMATION ON INSTALLATIONS
4.1 Date of supply

4.2 Has the complete engine completed ONE Year of operation at site,
as on bid due date?
– Yes / No
4.3 Purchaser's Name, Address, Contact No. & email ID

4.4 Has the Documentary evidence (PO copy / IRN / Client letter etc.)
provided against data mentioned in references?
– Yes / No

Place: [Signature of Authorized Signatory]*

Date: Name:
Designation:
Seal:

Template No. 5-0000-0001-T3 Rev. 2 Copyrights EIL – All rights reserved

Page 567 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 EXPERIENCE RECORD PROFORMA Document No.
DG SET UNITIZATION B957-999-80-42-ER-5231
ITEM NO.999-EDG-001 & 002 Rev A
Page 1 of 3

EXPERIENCE RECORD - DG SET UNITIZATION

SERVICE : EMERGENCY DIESEL ENGINE GENERATOR

ITEM NUMBER :

PACKAGER :

Sr. No. Parameter Information on Information on Operating Installation

Offered Model
1 2 3
(1) DG set Model Number/No. of units

(2) Net output for electrical consumption at Site Conditions

(after accounting for alternator efficiency & power
consumed by the auxiliaries), KW
(3) Place of Packaging/Utilization

(4) Make / Model of Diesel Engine

(5) Make / Model of Alternator
(6) For all the auxiliary system listed below, specify by
whom auxiliary system is engineered & supplied-
Engine Manufacturer or DG set vendor
(a) Air intake system (including Air filter and Inlet air
ducting / piping)
(b) Engine exhaust system (including exhaust silencer and
exhaust gas ducting/piping, exhaust stack and thermal
insulation)
(c) Engine Cooling System (including radiator, piping,
water circulating pumps) (*)

Place: [Signature of Authorized Signatory]*

Date: Name:
Designation:
Seal:

Template No. 5-0000-0001-T3 Rev. 2 Copyrights EIL – All rights reserved

Page 568 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A
 EXPERIENCE RECORD PROFORMA Document No.
DG SET UNITIZATION B957-999-80-42-ER-5231
ITEM NO.999-EDG-001 & 002 Rev A
Page 2 of 3

Sr. No. Parameter Information on Information on Operating Installation

Offered Model
1 2 3
(d) Fuel system (*)

(e) Starting system (Battery Starting / Air Starting) (*)

(f) Engine Control Panel

(g) DG set acoustic enclosure

(Note: (*) excluding engine mounted equipments and

accessories supplied by engine manufacturer)
(7) Skid size (L x W x H) m

(8) Skid Gross weight (Engine + Alternator + Common

Skid/Baseplate), kgs
(9) Date of supply
(10) Has the complete Package completed ONE Year of
operation at site, as on bid due date?
– Yes / No
(11) Purchaser's Name, Address, Contact No. & email ID

(12) Has the Documentary evidence (PO copy / IRN / Client

letter etc.) provided against data mentioned in
references?
– Yes / No

Place: [Signature of Authorized Signatory]*

Date: Name:
Designation:
Seal:

Template No. 5-0000-0001-T3 Rev. 2 Copyrights EIL – All rights reserved

Page 569 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A
 DOCUMENT NO.
JOB SPECIFICATION
B957-999-16-50-SP-5230
(ELECTRICAL)
DIESEL ENGINE GENERATOR PACKAGE Rev A
BPREP PROJECT, BPCL-BINA
Page 1 of 9

JOB SPECIFICATION
(ELECTRICAL)
FOR
DIESEL ENGINE GENERATOR PACKAGE
(MR NO. B957-999-MD-MR-5230)

PROJECT : OVERALL PROJECT MANAGEMENT AS MPMC AND

PMC /EPCM SERVICES FOR ETHYLENE CRACKER
UNIT AND U&O FOR BPREP

OWNER : M/s BHARAT PETROLEUM CORPORATION LTD.

EPCM : ENGINEERS INDIA LTD.

JOB NO. : B957

A 23.04.2025 ISSUED WITH MR SM RSR RSR

Rev No. Date Purpose Prepared By Checked By Approved By

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 570 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 JOB SPECIFICATION DOCUMENT NO.
(ELECTRICAL) B957-999-16-50-SP-5230
DIESEL ENGINE GENERATOR PACKAGE
Rev A
BPREP PROJECT, BPCL-BINA
Page 2 of 9

The requirements indicated in this specification are applicable for Emergency DG package.

1.0 Site Conditions

Maximum/ Minimum Ambient
i. : 48 °C/1.1 °C
Temperature
ii. Equipment design temperature (IS-9676) : 45 °C
iii. Minimum temperature. for battery sizing : 10°C
iv. Soil Resistivity : As per Soil investigation report
v. Altitude above mean sea level : Less than 1000m above MSL
vi. Seismic Zone : As per IS-1893
vii. Humidity : 86%
Dusty, Tropical and Corrosive as found in
viii. Environment :
Hydrocarbon Industry

2.0 Equipment location : Indoor / DG Shed

Ventilation : Inadequate

3.0 Utilization voltage for auxiliaries to be supplied by vendor:

Utility Voltage Phases Frequency

Motors Rated up to 132 KW 415V±10% 3 50Hz ±5%

Battery Charger 415V ±10% 3 50Hz ±5%

Anti-condensation heaters 240V ± 10% 1 50Hz ±5%

DC control supply (GCP) 110 V DC ± 10% --- ---

AC UPS control supply for MCC 110 V DC ± 10% --- ---

4.0 Power supplies available from owner:

4.1 2 nos. 110V D.C control supply feeders
4.2 2 Nos. 415V TPN feeders for DG auxiliaries (Including for battery charger while Gen is not
operational)

5.0 Makes of electrical materials/ components/ equipments shall be selected out of the
Master Vendor List given elsewhere in the MR.

6.0 Job Requirements

6.1 Two (2) nos. Emergency Diesel Generator Package (EDG) envisaged with prime rating of each
DG set as: 6.6kV, 3.9MW (min), 0.8pf, to be located in DG shed.
6.1.1 Bidder shall select the net output considering above prime rating of 3.9MW (@ 0.8 pf) at site
conditions at alternator terminal for owner’s consumption and additional auxiliary load
requirement of DG package.
6.2 Generator shall be suitable for running parallel with grid supply during periodic testing without
disturbing the connected loads. Facility shall be provided in the generator control panel for
manually closing the generator breaker on live bus after synchronization with the grid. Load
sharing of DG shall be suitably taken care while operating the DG set in parallel with the grid
supply. (Also refer enclosed block diagram doc no. B957-999-16-50-SK-5230).
6.3 All the equipments shall conform to the attached specifications, datasheet and ITPs.

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 571 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 JOB SPECIFICATION DOCUMENT NO.
(ELECTRICAL) B957-999-16-50-SP-5230
DIESEL ENGINE GENERATOR PACKAGE
Rev A
BPREP PROJECT, BPCL-BINA
Page 3 of 9

6.4 Owner shall provide 2 nos. 415 V TPN power supply feeders for maintaining the DG in ready to
start condition for the DG set. Vendor shall provide MCC of suitable rating to feed loads
associated with DG, during stand still, using this supply. 415 V Power & control cable between
Owner’s 415 V Switchboard in S/S-109 and DG Auxiliary MCC shall be supplied and laid by
owner. Cable size shall finalized during detailed engineering based on MCC rating. Termination
of cables shall be in vendor’s scope.

7.0 MV SWITCHBOARD
7.1 MV Switchboard shall be as per the enclosed EIL standard specification 6-51-0012 attached
with the requisition. It shall be with two MCCB incomers with mechanical interlock and outgoing
feeders for all the MV motors and other MV loads of the DG package.
7.2 The MCC shall be single front, compartmentalized and fixed type suitable for the 415V, 50 Hz,
TPN, 65kA (1 Sec.).
7.3 MCCBs shall be provided with shunt trip coil and shall be microprocessor based. CBCT+ ELR &
contactor shall be provided for all MCCB feeder for E/F protection for 250A and above rated
feeders. MCCBs shall be provided a tripping device with inverse time characteristic for over
load protection and instantaneous characteristics for short circuit protection and MCCB rated
above125A shall preferably have adjustable settings.
7.4 MV Switchboards shall be provided with 20% or min. 1 No. (whichever is more) spare feeder of
each type.
7.5 ON' and 'OFF' position of the operating handle of MCCB shall be displayed and the operating
handle shall be mounted on the door of the compartment housing MCCB. Each MCCB shall be
provided with minimum 1 NO + 1 NC auxiliary contact and 1NO contact for tripping
indication/alarm for owner's use.
7.6 Mandatory spares as specified under cl no 22 are included in vendor’s scope.
7.7 All the MV switchboards (PCC/PMCC/EPC/EPMCC/MCC) shall be provided with online
temperature monitoring system.

8.0 MOTORS
8.1 All MV motors shall be energy efficient IE3 type for hazardous area and IE4 for safe area.
8.2 The cable entries of all Terminal Boxes of motors, before dispatch from motor manufacturer
works, shall be fitted with suitably sized Metallic Sealing Plugs to prevent water entry/ingress in
motor windings through openings meant for cable entry in terminal boxes at construction site till
the time motors are erected and cable terminations are done.
8.3 Mandatory spares as specified under cl no 23 are included in vendor’s scope.
8.4 MV Motors rated 37kW and above shall be provided with following mandatory spares:

9.0 LOCAL CONTROL STATION

9.1 Weatherproof control stations for all motors, emergency stop push buttons for motors for plant
operation and safety etc. shall be provided by the vendor and shall comply to EIL Spec 6-51-
0014.
9.2 Following minimum electrical facilities shall be provided by Vendor on Local Control Station
(LCS):
a) Start/Stop push button (Stop Push button shall have provision of putting LOTO locks and
padlocks.)
c) Field ammeter suitable for 4-20mA signal. Ammeter provided at push-button station shall be
240-degree taut band moving coil type.
d) Selector switch (Auto-Off-Manual) shall be provided, as required, as per P&ID & operational
requirements
9.3 Each motor shall have a separate push button station for motor start/stop in addition to
local/remote, Auto/manual selector switch as per operation requirements. LCS for motors rated
above 5.5 kW shall be provided with ammeter.
9.4 Local push button control station shall be wired directly from the MCC (vendor supplied).

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 572 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 JOB SPECIFICATION DOCUMENT NO.
(ELECTRICAL) B957-999-16-50-SP-5230
DIESEL ENGINE GENERATOR PACKAGE
Rev A
BPREP PROJECT, BPCL-BINA
Page 4 of 9

9.4.1 All push button stations shall be provided with 2 nos. earthing lugs/studs.
9.4.2 Shroud shall be provided on the stop push button of LCS.
10.0 CABLING
10.1 All power and twisted pair (individual pair shielded as well as overall shielded) control cabling
between the vendor’s equipments shall be supplied by the vendor except HV power cables
between DG set and DG breaker panel and between DG breaker panel and owner’s DG
incomer panel in S/S-109 which shall be supplied by owner. Termination of all cables including
owner’s supplied HV cables is included in DG package vendor’s scope. All termination kits
including HV termination kits shall be supplied and installed by DG package vendor.
Any special cable required other than those mentioned above between S/S-109 and DG shed
shall be supplied by vendor without any cost and time implication to Owner.
These cables shall be laid by vendor in cable trenches/cable trays provided by OTHERS
including laying of power and control cables within DG shed as well as between DG shed and
owner’s S/S-109.
10.2 All MV Power cables Al/ Cu. Conductor, XLPE insulated, armored FRLS PVC outer sheathed
type and shall conform to EIL standard specification 6-51-0051 and datasheet attached with
MR.
10.3 MV control cables shall be twisted pair, copper conductor, XLPE insulated, armoured, extruded
FRLS PVC outer sheathed and individual & overall shielded. Control cables with twisted pair
and shielding shall also be provided for specialized applications i.e. for CT secondary current,
differential protection, restricted earth fault protection, etc
10.4 Minimum size of control cables shall be 2.5 mm².
10.5 Vendor scope includes supply of cable lugs and nickel-plated brass cable glands for all cabling
within package battery limits inclusive of cable glands for purchaser’s cables. The cable glands
shall be single compression type for indoor equipments & double compression type for outdoor
equipments
10.6 GI cable trays and racks as required for cabling in the battery limits shall be vendor’s scope.
10.7 Cable trays used shall be GI coated of 100 micron thickness. All the hardware used for joining
the cable trays shall be of SS-316 material.
10.8 All cables shall be supplied in metallic drums as specified in the data sheet. Each drum shall
have the BPCL PO no., BPCL Project Electrical & BPCL Project Name mentioned on both
sides of the drum. The cable shall have BPCL Project Name-Electrical printed on the cable
outer sheath at regular intervals.
10.9 Cable tray earthing shall be done by laying GI strip or earthing cable along the cable tray and
earthing the tray at every 25m interval.
10.10 Wherever welding has been done on the cable tray, an anti-rust zinc coating shall be provided
for preventing rusting of cable tray.
11.0 All cable lugs to be supplied shall be heavy duty, long barrel of material as per below table.
Sector shaped/circular barrel lugs shall be provided for making connections for cables having
sector shaped/circular geometry of conductors respectively.

Sr. Description Cable lug material

No.
1. Copper conductor cable & copper bus bar/ terminals Tinned Copper
2. Bi-metallic (Tinned Copper
Copper conductor cable & Aluminium bus bar/ terminals
barrel with aluminum palm)
3. Bi-metallic (Aluminium
Aluminium conductor cable & Copper bus bar/ terminals
barrel with tinned Copper palm)
4. Aluminium conductor cable & Aluminium bus bar/ Aluminium
terminals

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 573 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 JOB SPECIFICATION DOCUMENT NO.
(ELECTRICAL) B957-999-16-50-SP-5230
DIESEL ENGINE GENERATOR PACKAGE
Rev A
BPREP PROJECT, BPCL-BINA
Page 5 of 9

12.0 C.T.s /P.T.s : Required (as per table given below)

Current transformer for protection/metering CT/PT for AVR

P-CT D-CT M-CT R-CT N-CT AVR CT AVR PT

Requirement Yes Yes Yes Yes Yes Yes

6600/ √3
Ratio (#) 600/1 600/1 600/1 */1 */1 *
110/ √3

Class 5P20 PS 1 PS 5P20 * 1

Burden (VA) * * * * * * *

Regulation
Function Protection Differential Metering REF Earth Fault Regulation
& Meters

Vk/Rct - * - *

Location <1> <2> <3> <4> <5>

# Tentative values indicated .Ratio shall be finalized during detailed engg. based on final rating
of alternator.
* To be decided by vendor.
Protection CTs shall be physically located inside the terminal box / cubicle as given below: -

<1> P-CT: CT for Over Current and Short Circuit Protection, to be located just
before the star point (neutral formation point).
<2> D-CT: CT for Differential Protection, to be located just before the star point
(neutral formation point).
<3> M-CT: CT for Meters, to be located in LINE CUBICLE.
<4> R-CT: CT for Restricted earth fault protection in Neutral,
<5> N-CT: CT for earth fault protection in Neutral,

Corresponding CTs on LINE CUBICLE side shall be also provided by vendor.

(Refer the attached 6.6kV EDG Block diagram and datasheet no. B957-999-16-50-DS-5233
for illustrative details).

13.0 Owner shall provide potential free normally open contact, which shall CLOSE to start the DG
when kept in AUTO mode.
14.0 For auto closing of Owner’s generator breaker in S/S-109, vendor shall provide a potential free
normally open contact which shall CLOSE after full voltage build up.
15.0 Frequency increase/decrease from remote control panel shall be achievable by changeover of
contacts (push button type). Vendor to ensure governor suitability for this type of control.
16.0 Synchronizing panel shall be supplied by vendor and the same shall be located in owner’s
substation (S/S-109) which is approx. 200m from DG room. However, cable in actual required
length shall be provided by vendor without any additional cost and time implication to owner. All
cabling between synchronizing panel and generator control panel is in vendor scope.
17.0 Synchronizing panel shall have provision for auto as well as manual synchronizing for the
power sources. Accordingly auto synchronizer & all other related equipment shall be provided.

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 574 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 JOB SPECIFICATION DOCUMENT NO.
(ELECTRICAL) B957-999-16-50-SP-5230
DIESEL ENGINE GENERATOR PACKAGE
Rev A
BPREP PROJECT, BPCL-BINA
Page 6 of 9

18.0 Cluster type LEDs shall be provided for indication with adequate brightness and minimum 2
nos. LEDs chips per light. LEDs shall be connected in parallel and each LED chip shall have
diameter not less than 3 mm. Lamps shall be provided with translucent covers to diffuse light.
19.0 Potential free NO contacts shall be provided for Generator/ Engine fault condition which will be
wired to trip the breaker.BPREP

20.0 NUMERICAL RELAY, DIGITAL MULTIFUNCTION METER & ETHERNET SWITCH

20.1 All numerical relays shall be communicable type of latest advanced version and shall comply
with enclosed standard specification 6-51-0055 for numerical relays. All numerical relays shall
be comprehensive units including all protection and metering functions.
20.2 Numerical relays provided in control panel shall be connected to Owner’s substation automation
system (SAS) located in S/S-109 by others. Vendor shall provide Ethernet switch in generator
control panel and connect all the numerical relays radially to this Ethernet switch. Necessary
hardware (such as Ethernet switch, LIUs, Patch cards, media converters, ports etc.) and
necessary software required for integration of Numerical relays to Owner’s substation
automation system shall be provided. Ethernet switch shall have FO port for further integration
to owner’s SAS.
20.3 The communication protocol for relay network shall be IEC 61850.
20.4 Digital Multifunction meter of appropriate model suitable with communication facility (Modbus
Protocol) shall be supplied by vendor in control panel. Same shall be connected in dual
redundant multi-drop connection and connected to Ethernet switch via Modbus/ IEC61850
protocol converter.
20.5 All the numerical relays used shall be time synchronized with GPS.
20.6 Numerical relays shall also be used for control logic except Start/ Stop command.
20.7 Numerical relays shall be used for logic build-up in addition to protection & monitoring provided
induced voltage phenomenon is taken care to prevent maloperation of digital inputs(DIs).
20.8 STOP signals shall be directly hardwired. However, start and DCS permissive signals shall be
routed through numerical relay for time stamping & monitoring.
20.9 Trip circuit supervision relay 95 shall be provided separately and NOT as part of the numerical
relay for HV/ MV feeders wherever numerical relays are provided.
20.10 Under voltage and over voltage function along with associated timer shall be part of the
numerical relays.
20.11 Tripping relays (86) shall NOT be part of numerical relay.
20.12 1 No. of 86 relay and 1 no. Auxiliary relay (VAA type) shall be considered for HV and MV motor
rated 55KW and above and it shall be separate and not part of Numerical relays wherever
provided. This is required to facilitate quick starting of the motor in case of tripping due to
process/instrument interlock. VAA relay for process trip shall be auto reset but flag shall be
hand reset type only.
20.13 Relay 87 and 64R shall be numerical relay and shall not be part of main comprehensive
numerical relay. CT for 87 and 64R can be clubbed, as two core of single CT.
20.14 Stabilizing resistor shall be provided in residual earth fault connection for all motors and
transformers even in case of numerical relay to avoid spurious tripping during start up.
20.15 In addition to conventional metering, all metering shall be provided through numerical relay in
case respective switchboard is having numerical relay.

21.0 Bidder shall comply to various requirements as per Ministry of Power (GoI) various orders
regarding testing of all equipment, components & parts imported for use in the power supply
system and network in the country to check any kind of embedded malware/Trojans/cyber
threat and for adherence to Indian Standards

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 575 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 JOB SPECIFICATION DOCUMENT NO.
(ELECTRICAL) B957-999-16-50-SP-5230
DIESEL ENGINE GENERATOR PACKAGE
Rev A
BPREP PROJECT, BPCL-BINA
Page 7 of 9

22.0 MANDATORY SPARES

Sr. Part Description Quantity

No.
A Generator One set of spares for each generator
1. Generator relay One set (each type & make)
2. DVR - all control card One each type
3. Control fuses / MCB 10 Nos. of each rating & type
4. Exciter Diodes and fuses 1 set
5. Control and Selector switches 1 No. of each type and make
6. Aux. contactors 20% of each type and make OR 1 No.(min) of each
type and make, whichever is more
B HV Switchboard One set of spare for each switchboard (refer
Note-7 & 10)
1. Closing coil 1 No. of each rating & type
2. Shunt trip coil 1 No. of each rating & type
3. Control fuses / MCB (all type & 10 Nos. of each rating & type
rating )
4. Breaker Finger jaws 1 set for each rating and type
5. Indicating lamps covers 5 Nos. of each colour
6. Indicating lamps 20% or 3 Nos. (min.), whichever is
More
7. Ethernet Switch 1 no. of each type (Refer Note-10)
8. Spring Charging Motor 1 no. each type
9. Numerical Protection relays 1 no. each type
C 415 MV Switchboard & iMCC One set of spare for each switchboard (refer
(Intelligent MCC) Note-9 & 10)
1. Closing coil 1 No. of each rating & type
2. Shunt trip coil 1 No. of each rating & type
3. Control fuses / MCB 10 Nos. each rating & type
4. Indicating lamps covers 5 Nos. of each colour
5. Indicating lamps 20% or 3 Nos. (min.), whichever is
More
6. Breaker finger jaws 1 set for each rating and type
7. Contactor contacts 1 set for each rating and type
8. Ethernet Switch 1 no. of each type (Refer Note-10)
9. Electronic modules of iMCC 20% electronic modules of each type
(Intelligent
MCC)
10. Spring Charging Motor 1 no. of each type
11. Numerical Protection relays 1 no. of each type
12. Contactors(Beyond 400 Amps) 1 No. of each rating
D Substation Automation System One set of spare for each SAS / HMI / Data
(SAS)/ HMI/ Data Concentrator Concentrator
1. All cards such as input & output 1 No. of each type
cards, power supply cards,
Processor cards etc.
2. Ethernet switches 1 No. of each type
3. Control fuses / MCB 10 Nos. of each rating & type
E MV Induction motor rated 37kW One set of spare for each rating & type
& above
1. Bearing (DE & NDE) 1 Set
2. Speed Switch 1 Set each type
3. Terminal studs/ bushing assembly 1 set each

NOTES:

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

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 JOB SPECIFICATION DOCUMENT NO.
(ELECTRICAL) B957-999-16-50-SP-5230
DIESEL ENGINE GENERATOR PACKAGE
Rev A
BPREP PROJECT, BPCL-BINA
Page 8 of 9

1. The word „TYPE‟ means the Make, Model no., Type, Range, Size/ Length, Rating,Material as
applicable.
2. Wherever % age is identified, Contractor shall supply next rounded figure.
3. The terminology used under „Part Description‟ is the commonly used name of the part and may
vary from manufacturer to manufacturer.
4. Mandatory spares as indicated above do not cover commissioning spares.
5. Mandatory spares as indicated above do not cover two year O&M spares.
6. Mandatory spares shall be applicable for electrical items of motors / sub-packages as per
mandatory spares philosophy specified elsewhere in the bid document.
7. For Isolation breaker panel (GIS or AIS) one set of "Tripping Coil (1 No.), Closing coil (1 No.)
and Control fuse/MCB (10 Nos. of each rating and type)" shall be considered as
mandatory spares for each Isolation breaker panel (GIS or AIS).
8. For Isolation breaker panel (GIS or AIS) one set of "Auxiliary relays (1 no. of each type)" shall
be considered as mandatory spares for Relays for Isolation breaker panel (GIS or AIS).
9. MV Switchboard shall include fixed and drawout type of switchboards such as PCC, MCC,
PMCC, EPCC, EPMCC, ASB, LDB, ELDB, package switchboards etc.
10. 1 no. Ethernet switch of each type shall be provided for all switchboards put together.

23.0 LIST OF ATTACHMENTS (ELECTRICAL)

S. No. DESCRIPTION DOCUMENT NO. REV
1. Job Specification B957-999-16-50-SP-5230 A
2. Block Diagram – 6.6 kV Emergency Generator B957-999-16-50-SK-5230 A
3. Vendor List – Electrical B957-999-16-50-VL-5230 A
4. Vendor Data Requirement – Electrical B957-999-16-50-VR-5230 A
5. Hardware Datasheet for PDB Incomer (Fixed
B957-000-16-50-DS-1211 A
type switchboard)
6. Hardware Datasheet for MCCB Feeder (Fixed
B957-000-16-50-DS-1212 A
type switchboard)
7. Hardware Datasheet for MCCB feeder with
B957-000-16-50-DS-1213 A
contactor (fixed type switchboard)
8. Hardware Datasheet for Contactor Controlled
Motor Feeder (Rating up to 22kW) (fixed type B957-000-16-50-DS-1214 A
switchboard)
9. Hardware Datasheet for Contactor Controlled
Motor Feeder (above 22kW & up to 55kW) B957-000-16-50-DS-1215 A
(fixed type switchboard)
10. Datasheet for MV Switchboard components B957-000-16-50-DS-1803 A
11. Data sheet for Engine Starting Battery &
B957-999-16-50-DS-5230 A
Charger
12. Datasheet for Emergency generator package B957-999-16-50-DS-5231 A
13. Datasheet for HV Generator circuit Breaker
B957-999-16-50-DS-5232 A
panel
14. Hardware datasheet for Generator control
B957-999-16-50-DS-5233 A
panel (6.6kV)
15. Datasheet for NGR B957-000-16-50-DS-4301 A
16. Datasheet for MV Power cables B957-000-16-50-DS-5102 A
17. Datasheet for Control cables B378-999-16-50-DS-5201 C
18. Datasheet for Numerical relay (DG package) B957-000-16-50-DS-5501 A
19. Datasheet for MV Motors B957-000-16-50-DS-6401 D
20. Electrical Load data B957-000-16-50-DS-9901 B
21. Specification for HV switchboards 6-51-0001 8
22. Specification for relay & control panels 6-51-0004 6

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

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 JOB SPECIFICATION DOCUMENT NO.
(ELECTRICAL) B957-999-16-50-SP-5230
DIESEL ENGINE GENERATOR PACKAGE
Rev A
BPREP PROJECT, BPCL-BINA
Page 9 of 9

23. Specification for industrial type control

6-51-0014 6
stations.
24. Specification for MV Switchboard (fixed type) 6-51-0012 6
25. Specification for Engine starting battery &
6-51-0030 5
charger
26. Specification for Emergency generator 6-51-0040 7
27. Specification for NGR 6-51-0043 8
28. Medium & High Voltage cable& accessories 6-51-0051 9
29. Specification for communication, fire alarm
6-51-0052 7
and control paired cables.
30. Specification for Numerical Relays 6-51-0055 3
31. Equipment Earthing Schedule 7-51-0116 9
32. Inspection & test plan for HV switchboards 6-81-1001 4
33. Inspection & test plan for relay & control
6-81-1004 4
panels / desks
34. Inspection & Test plan for MV fixed type
6-81-1012 3
switchboard
35. ITP for HV Synchronous Generator 6-81-1035 4
36. Inspection & Test plan for Emergency
6-81-1040 3
generator
37. Inspection & Test plan for NGR 6-81-1043 4
38. Inspection & Test plan for Medium & High
6-81-1051 4
Voltage cable& accessories
39. Inspection & Test plan for Communication and
Fire Alarm Cables (Applicable for control 6-81-1052 4
cables)
40. ITP for Numerical Relays 6-81-1055 3

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

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Page 579 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A
 Page 1 of 3
PREAMBLE TO VENDOR LIST FOR
DG PACKAGE Doc No: B957-999-16-50-VL-5230_A
BPREP PROJECT

PREAMBLE
TO
VENDOR LIST
(POLYMER WAREHOUSE PACKAGE)

PROJECT : BINA PETROCHEMICAL AND REFINERY EXPANSION

PROJECT- BPREP BINA REFINERY

OWNER : BPCL

A 25/04/2025 ISSUED WITH TENDER SM RSR RSR

Rev.
Date Purpose Prepared by Checked by Approved by
No

Template No. 5-0000-0001-T1 Rev. 1 Copyrights EIL – All rights reserved

Page 580 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Page 1 of 3
PREAMBLE TO VENDOR LIST FOR
DG PACKAGE Doc No: B957-999-16-50-VL-5230_A
BPREP PROJECT

GENERAL NOTES
1.0 CONTRACTOR shall procure all the material / equipment forming permanent part of the unit
/ plant from OWNER / PMC approved vendors enclosed elsewhere in the bidding document.
This shall include sub- ordered items / components also. The “Approved Vendors” shall be
item specific.

2.0 CONTRACTOR to procure material from any of OWNER / PMC approved vendors.
However, current validity, holiday status and range of approval as per EIL enlistment letter need
to be verified by the CONTRACTOR with vendor before placement of order.

i. CONTRACTOR shall also verify the work load, stability and solvency status of the vendor
prior to placement of order.
ii. Vendors on OWNER/PMC holiday list shall not be considered for ordering, which need
to be verified by the CONTRACTOR prior to placement of order. CONTRACTOR shall
comply with this requirement without any time or cost implication to Owner.
iii. In case any vendor is registered with EIL as an approved vendor subsequent to the issue
of this bidding document, the same may also be considered by the CONTRACTOR with
prior intimation to OWNER/PMC and obtain their concurrence prior to placement of
order.
iv. Wherever job specification calls for requisite proven track record, the same shall be
complied and necessary documents to be submitted for BPCL/EIL approval prior to
ordering. Licensor approval is required wherever necessary.
v. Vendors on OWNER / PMC holiday list shall not be considered for ordering.

CONTRACTOR shall comply with this requirement without any time or cost implication
to the OWNER. If a vendor is put on OWNER / PMC’s holiday list subsequent to
CONTRACTOR placing an order, it shall be CONTRACTOR’s responsibility to ensure
quality work and timely supply from the vendor.

3.0 Wherever the nos. of approved vendors are less than 3 (three) CONTRACTORS may consider
additional vendors with prior approval of OWNER / PMC. “Approval status” documents /
credentials to be furnished by the vendors in such cases the CONTRACTOR shall be solely
responsible. OWNER / PMC’s decision on approval shall be final and non- negotiable. Non-
acceptance o f a particular proposed vendor due to any reasons whatsoever shall not be a
cause of schedule and cost implication. Delay in approval of additional vendor, if any, on account
of non- submission of performance track record and other documents as per requirements is
solely to contractor’s account and no time and cost implication implication(s) shall be
entertained on account of additional vendor approval

4.0 For items not covered in the vendor list (covered elsewhere in bidding document), the vendor
shall be approved by OWNER/ PMC prior to placement of order by CONTRACTOR.
CONTRACTOR shall list down the proposed suppliers/vendors for such items and submit the
One Vendor details for OWNER/PMC’s review / approval along with necessary
documents/credentials. Non- acceptance of a particular proposed vendor due to any reasons
whatsoever shall not be a cause of schedule and cost implication.

Template No. 5-0000-0001-T1 Rev. 1 Copyrights EIL – All rights reserved

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 PREAMBLE TO VENDOR LIST FOR
POLYMER WAREHOUSE PACKAGE Page 3 of 3
BPREP PROJECT Doc No: B957-540-16-50-VL-8201_A

5.0 CONTRACTOR shall make an independent assessment of capability of all the vendors
for timely deliveries of material / equipment. Any delays in deliveries by vendor(s) shall not be
a cause of schedule and cost implication.

6.0 At any stage of the project, if it comes to the notice of OWNER / PMC that CONTRACTOR
has procured material / equipment, intentionally or unintentionally whatsoever, from an
unapproved vendor and/or items not falling in approved range of vendor(s), the same shall
be rejected forthwith and CONTRACTOR shall be liable to replace such material / plant /
machinery without any schedule and cost implication to the OWNER.

7.0 The vendor list provided by Process Licensor in any of the Licensor documents shall be
considered. If Vendor for any item is not covered in this vendor list but appearing
anywhere in the Licensor process package, Licensor vendor list will be followed.
Sub- Vendor list given in the job specifications attached with the tender shall be considered for
respective items if not covered in this vendor list.
In case of any Mandatory /Proprietary items appearing in this vendor list as well as in the
Licensor’s process package, the vendors as recommended by the Process Licensor shall be
followed.

8.0 It is understood that in few cases, name of the Vendor changes due to change in their
Company or Corporate shareholding, OWNER may accept such Vendors under its new name
with prior approval and submission of requisite supporting document.
Any such approval shall however, not absolve the CONTRACTOR from any of his obligations
under the contract; neither shall any such approval signify nominations or instruction to use
such a vendor. All approved vendors are deemed to have been freely chosen by the
CONTRACTOR at his own risk.

9.0 The approved vendors list for fabricated equipment (Vessels, Column, Heat Exchangers,
Ejectors etc.) is for fabrication alone. Where mechanical design of the equipment is included
in CONTRACTOR’S scope, CONTRACTOR shall himself be responsible for designing
and obtaining approval / review of Mechanical design calculations as per codes/specifications
specified elsewhere in the Bid/Contractor document from OWNER / PMC.

10.0 Proposal of any new vendor based on its successful PTR is permissible only as special case.
In case no quote is received from the bid specified approved vendors, substantial proof such
as regret letters / E-mails from vendors etc. to be submitted for the same as documentary
evidence. However, OWNER/PMC decision shall be final and binding on the contractor for
which commercial implication (if any) shall not be entertained by the OWNER.

Template No. 5-0000-0001-T1 Rev. 1 Copyrights EIL – All rights reserved

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 Suppliers List for BPREP Date :25/04/2025 16:59:06
Page 1 of 44

Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13BA Description : SWITCHBOARD-HV (INDOOR) WITH VCB BREAKER
Approved Suppliers
1 S003 SIEMENS LIMITED INDIA
2 C010 CG POWER AND INDUSTRIAL SOLUTIONS LIMITED INDIA
3 S109 SCHNEIDER ELECTRIC INFRA. LTD(FORM A347) INDIA
4 B041A BHARAT HEAVY ELECTRICALS LIMITED-BHOPAL INDIA
5 L088 LARSEN & TOUBRO LTD- TAMCO DIV. MALAYSIA
6 A309 ABB INDIA LTD (NASIK) INDIA
7 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
8 3670 STELMEC LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13BB Description : SWITCHBOARD-MV:MCC/ASB/LDB-FIXED TYPE
Approved Suppliers
1 B002 BCH ELECTRIC LTD INDIA
2 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
3 3873 ABB INDIA LTD INDIA
4 S109 SCHNEIDER ELECTRIC INFRA. LTD(FORM A347) INDIA
5 4007 INTRELEC INDIA
6 L063 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
7 C007 C & S ELECTRIC LTD INDIA
8 M138 M.K. ENGINEERS & CONTROLS PVT. LTD. INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13BD Description : RELAY & CONTROL PANEL
Approved Suppliers
1 A392 GE T&D INDIA LIMITED INDIA
2 G147 GE INDIA INDUSTRIAL PVT LTD INDIA
3 E156 ENPRO INDUSTRIAL AUTOMATION PVT LTD INDIA
4 4203 ENGINEERS AND ENGINEERS (ELECTRICALS) INDIA
PRIVATE LIMITED
5 D153 DANISH PRIVATE LIMITED INDIA
6 3860 HITACHI ENERGY INDIA LIMITED INDIA
7 E143 EASUN REYROLLE LTD INDIA
8 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
9 S003B SIEMENS LTD - GOA INDIA
10 3919 VENSON ELECTRIC PRIVATE LIMITED INDIA
11 4236 TENCO SYSTEMS AND SWITCHGEARS PRIVATE INDIA
LIMITED
12 S003 SIEMENS LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13BF Description : SWITCHBOARD FIXED FOR PACKAGE EQUIPMENT
Approved Suppliers
1 Z011 ZENITH ENGINEERING CORP. INDIA
2 T114 TRICOLITE ELECTRICAL INDUSTRIES PVT LTD INDIA
3 4007 INTRELEC INDIA
4 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
5 E209 ELECTRO ALLIED PRODUCTS INDIA
6 3837 MILESTONES SWITCHGEARS PVT LTD INDIA
7 4203 ENGINEERS AND ENGINEERS (ELECTRICALS) INDIA
PRIVATE LIMITED
8 P289 POPULAR SWITCHGEARS PVT LTD INDIA
9 N148 NITYA ELECTROCONTROLS PRIVATE LIMITED INDIA
10 M264 MAKTEL SYSTEMS INDIA
11 A212 ACCUSONIC CONTROLS PVT LTD INDIA
12 M138 M.K. ENGINEERS & CONTROLS PVT. LTD. INDIA
13 V124 VIDHYUT CONTROL (INDIA) PVT LTD INDIA
14 3780 POSITRONICS PVT LTD INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13BG Description : SWITCHBOARD-HV(INDOOR) WITH SF6 BREAKER
Approved Suppliers
1 A309 ABB INDIA LTD (NASIK) INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13BH Description : M V SYSTEM PACKAGE
Approved Suppliers
1 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
2 S003 SIEMENS LIMITED INDIA
3 G147 GE INDIA INDUSTRIAL PVT LTD INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13BI Description : H V SYSTEM PACKAGE
Approved Suppliers
1 A309 ABB INDIA LTD (NASIK) INDIA
2 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
3 S003 SIEMENS LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13BO Description : CIRCUIT BREAKERS-VCB OUTDOOR (HV)
Approved Suppliers
1 S003 SIEMENS LIMITED INDIA
2 B041A BHARAT HEAVY ELECTRICALS LIMITED-BHOPAL INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13GA Description : CONTROL STATIONS- WEATHERPROOF
Approved Suppliers
1 S158 SUDHIR SWITCHGEARS PVT LTD INDIA
2 F036 FLAMEPROOF EQUIPMENTS PVT.LTD INDIA
3 F024 FLEXPRO ELECTRICALS PVT LTD INDIA
4 E024 EX-PROTECTA INDIA
5 B024 BALIGA LIGHTING EQUIPMENTS (P) LIMITED INDIA
6 3681 FCG POWER INDUSTRIES PVT LTD INDIA
7 G159 PEPPERL & FUCHS MANUFACTURING (INDIA) INDIA
PRIVATE LIMITED
8 T166 TEKNIC ELECTRIC (I) PVT. LTD. INDIA
9 B002 BCH ELECTRIC LTD INDIA
10 E111 ELECTRICAL EQUIPMENT CORPORATION INDIA
11 3706 PHOENIX MECANO INDIA PVT. LTD. INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13HB Description : BATTERY CHARGERS
Approved Suppliers
1 H010A HITACHI HI-REL POWER ELECTRONICS PRIVATE INDIA
LIMITED
2 M225 MASS-TECH CONTROLS PVT LTD INDIA
3 U021 UNIVERSAL INSTRUMENT MFG CO PVT LTD INDIA
4 A267 AMARA RAJA POWER SYSTEMS LIMITED INDIA
5 D120 DUBAS ENGINEERING PVT LTD INDIA
6 27401 Borri S.p.A ITALY
7 C043 CHHABI ELECTRICALS PVT LIMITED INDIA
8 H132 HBL ENGINEERING LIMITED INDIA
9 3861 STATCON ENERGIAA PVT. LTD. INDIA
10 C230 EXIDE INDUSTRIES LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13HD Description : BATTERIES-NICKLE CADMIUM
Approved Suppliers
1 A305 SAFT INDIA PRIVATE LIMITED INDIA
2 H132 HBL ENGINEERING LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13JA Description : MOTOR-INDUCTION-HV(INDUSTRIAL TYPE SAFE AREA)
Approved Suppliers
1 B048 BHARAT BIJLEE LIMITED INDIA
2 3714 WEG INDUSTRIES INDIA PVT LTD INDIA
3 3707 TMEIC INDUSTRIAL SYSTEMS INDIA PRIVATE L INDIA
4 B041C BHARAT HEAVY ELECTRICALS LIMITED-BHOPAL INDIA
5 M282 MARATHON ELECTRIC MOTORS (INDIA) LTD. INDIA
6 A070 ABB INDIA LTD (BARODA) INDIA
7 3703 JEUMONT ELECTRIC INDIA PVT LTD INDIA
8 3672 CG POWER AND INDUSTRIAL SOLUTIONS LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13JD Description : MOTOR INDUCTION-MV (INDUSTRIAL TYPE SAFE AREA)
Approved Suppliers
1 L065 LAXMI HYDRAULICS PVT LTD INDIA
2 S003 SIEMENS LIMITED INDIA
3 3668 CG POWER & INDUSTRIAL SOLUTIONS LTD. INDIA
4 3940 HEM INDUSTRIES INDIA
5 A310 ABB INDIA LTD-FARIDABAD INDIA
6 M282 MARATHON ELECTRIC MOTORS (INDIA) LTD. INDIA
7 4199 MARATHON ELECTRIC MOTORS (INDIA) LTD. INDIA
8 B048 BHARAT BIJLEE LIMITED INDIA
9 4157 ROTOMOTIVE POWERDRIVES INDIA LIMITED INDIA
10 A200 ABB INDIA LTD (BANGALORE) INDIA
11 3986 HAVELLS INDIA LTD INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13JE Description : MOTOR-INDUCTION-M.V(ZONE 2-TYPE e & n)
Approved Suppliers
1 3668 CG POWER & INDUSTRIAL SOLUTIONS LTD. INDIA
2 M282 MARATHON ELECTRIC MOTORS (INDIA) LTD. INDIA
3 L065 LAXMI HYDRAULICS PVT LTD INDIA
4 A310 ABB INDIA LTD-FARIDABAD INDIA
5 A200 ABB INDIA LTD (BANGALORE) INDIA
6 B048 BHARAT BIJLEE LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13JF Description : MOTOR-INDUCTION-M.V (FLAME PROOF)
Approved Suppliers
1 L065 LAXMI HYDRAULICS PVT LTD INDIA
2 B048 BHARAT BIJLEE LIMITED INDIA
3 3940 HEM INDUSTRIES INDIA
4 M282 MARATHON ELECTRIC MOTORS (INDIA) LTD. INDIA
5 3668 CG POWER & INDUSTRIAL SOLUTIONS LTD. INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13JI Description : MOTOR-SYNCHRONOUS-H.V.
Approved Suppliers
1 27420 TMEIC CORPORATION JAPAN
2 C730 GE ENERGY POWER CONVERSION FRANCE SAS FRANCE
3 B041C BHARAT HEAVY ELECTRICALS LIMITED-BHOPAL INDIA
4 H641 HYUNDAI HEAVY INDUSTRIES CO. LTD KOREA, PEOPLE'S
DEMOCRATIC
REPUBLIC OF

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13OA Description : CABLES-HIGH VOLTAGE-XLPE
Approved Suppliers
1 H060 HAVELLS INDIA LTD INDIA
2 3763 GEMSCAB INDUSTRIES LTD INDIA
3 4055 DYNAMIC CABLES LIMITED INDIA
4 T124 TORRENT ELECTRICALS LIMITED INDIA
5 S147 STERLITE POWER TRANSMISSION LIMITED INDIA
6 3723 POLYCAB INDIA LIMITED INDIA
7 U003 UNIVERSAL CABLES LTD INDIA
8 3885 LS CABLE INDIA PRIVATE LIMITED INDIA
9 U085 APAR INDUSTRIES LTD INDIA
10 3814 RR KABEL LIMITED INDIA
11 3796 PARAMOUNT COMMUNICATIONS LTD INDIA
12 3669 KEI INDUSTRIES LIMITED INDIA
13 K082 KEI INDUSTRIES LIMITED INDIA
14 P254 POLYCAB INDIA LIMITED INDIA
15 K190A KEC INTERNATIONAL LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13OC Description : CABLES-MEDIUM VOLTAGE-POWER-XLPE
Approved Suppliers
1 4055 DYNAMIC CABLES LIMITED INDIA
2 K082 KEI INDUSTRIES LIMITED INDIA
3 R203 LKB ENGINEERING PRIVATE LIMITED INDIA
4 3814 RR KABEL LIMITED INDIA
5 4137 INSUCON CABLES AND CONDUCTORS PRIVATE INDIA
LIMITED
6 S304 SUYOG ELECTRICALS LTD INDIA
7 4105 ULTRACAB (INDIA) LIMITED INDIA
8 3796 PARAMOUNT COMMUNICATIONS LTD INDIA
9 U085 APAR INDUSTRIES LTD INDIA
10 4163 KLJ PARAFLEX INDIA LIMITED INDIA
11 3669 KEI INDUSTRIES LIMITED INDIA
12 3602 Special Cables Pvt. Ltd. INDIA
13 4164 SHRIRAM TELELINK INDIA
14 4234 LASER POWER & INFRA PRIVATE LIMITED INDIA
15 3732 POLYCAB INDIA LIMITED INDIA
16 3854 CHANDRESH CABLES LIMITED INDIA
17 U003 UNIVERSAL CABLES LTD INDIA
18 3731 POLYCAB INDIA LIMITED 066055050057 INDIA
19 4261 TORTEK INDIA PRIVATE LIMITED INDIA
20 3781 POLYCAB INDIA LIMITED INDIA
21 H060 HAVELLS INDIA LTD INDIA
22 K190A KEC INTERNATIONAL LIMITED INDIA
23 4104 ZENIUM CABLES LIMITED INDIA
24 3969 SHIVPRIYA CABLES PRIVATE LIMITED INDIA
25 G156 GEMSCAB INDUSTRIES LTD INDIA
26 D012 DELTON CABLES LIMITED INDIA
27 4001 RAVI INDUSTRIES INDIA
28 S025 SRIRAM CABLES PVT LTD INDIA
29 A132 ASSOCIATED FLEXIBLES & WIRES [P] LTD INDIA
30 4264 SURAJ CABLES (INDIA) PRIVATE LIMITED INDIA
31 4263 TIRUPATI PLASTOMATICS PRIVATE LIMITED INDIA
32 4262 K C POWERTRACKS INDIA
33 3722 POLYCAB INDIA LIMITED INDIA
34 C145 CORDS CABLE INDUSTRIES LTD INDIA
35 T124 TORRENT ELECTRICALS LIMITED INDIA
36 4265 SVARN INFRATEL PRIVATE LIMITED INDIA
37 3765 THERMO CABLES LTD. INDIA
38 3783 POLYCAB INDIA LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13OD Description : CABLES-CONTROL (UNPAIRED)-XLPE
Approved Suppliers
1 3669 KEI INDUSTRIES LIMITED INDIA
2 3765 THERMO CABLES LTD. INDIA
3 A132 ASSOCIATED FLEXIBLES & WIRES [P] LTD INDIA
4 4264 SURAJ CABLES (INDIA) PRIVATE LIMITED INDIA
5 T124 TORRENT ELECTRICALS LIMITED INDIA
6 3783 POLYCAB INDIA LIMITED INDIA
7 4105 ULTRACAB (INDIA) LIMITED INDIA
8 4001 RAVI INDUSTRIES INDIA
9 4137 INSUCON CABLES AND CONDUCTORS PRIVATE INDIA
LIMITED
10 E169 ECKO CABLES PVT LTD INDIA
11 E063 ELKAY TELELINKS LTD.- INDIA
12 R203 LKB ENGINEERING PRIVATE LIMITED INDIA
13 4163 KLJ PARAFLEX INDIA LIMITED INDIA
14 K082 KEI INDUSTRIES LIMITED INDIA
15 3854 CHANDRESH CABLES LIMITED INDIA
16 K190A KEC INTERNATIONAL LIMITED INDIA
17 3752 APAR INDUSTRIES LTD INDIA
18 4261 TORTEK INDIA PRIVATE LIMITED 066055050057 INDIA
19 T212 THERMO CABLES LTD (FORM. T-150) INDIA
20 3796 PARAMOUNT COMMUNICATIONS LTD INDIA
21 4234 LASER POWER & INFRA PRIVATE LIMITED INDIA
22 S304 SUYOG ELECTRICALS LTD INDIA
23 3602 Special Cables Pvt. Ltd. INDIA
24 4164 SHRIRAM TELELINK INDIA
25 S025 SRIRAM CABLES PVT LTD INDIA
26 A034 ASSOCIATED CABLES PVT LTD INDIA
27 U003 UNIVERSAL CABLES LTD INDIA
28 3722 POLYCAB INDIA LIMITED INDIA
29 G156 GEMSCAB INDUSTRIES LTD INDIA
30 4221 BONTON CABLES (INDIA) PRIVATE LIMITED INDIA
31 3724 CORDS CABLE INDUSTRIESLTD. INDIA
32 C145 CORDS CABLE INDUSTRIES LTD INDIA
33 3814 RR KABEL LIMITED INDIA
34 H060 HAVELLS INDIA LTD INDIA
35 D012 DELTON CABLES LIMITED INDIA
36 4265 SVARN INFRATEL PRIVATE LIMITED INDIA
37 4262 K C POWERTRACKS INDIA
38 3784 POLYCAB INDIA LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13OE Description : CABLES-FIRE ALARM, COMMUNICATION AND CONTROL PAIRED
Approved Suppliers
1 E063 ELKAY TELELINKS LTD.- INDIA
2 T212 THERMO CABLES LTD (FORM. T-150) INDIA
3 S304 SUYOG ELECTRICALS LTD INDIA
4 K082 KEI INDUSTRIES LIMITED INDIA
5 4136 SHRIRAM TELELINK INDIA
6 D012 DELTON CABLES LIMITED INDIA
7 3669 KEI INDUSTRIES LIMITED INDIA
8 3724 CORDS CABLE INDUSTRIESLTD. INDIA
9 4135 PAGODA CABLES PRIVATE LIMITED INDIA
10 C145 CORDS CABLE INDUSTRIES LTD INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13OI Description : CABLES - FIRE ALARM, COMMUNICATION AND CONTROL PAIRED - FIRE
SURVIVAL
Approved Suppliers
1 S304 SUYOG ELECTRICALS LTD INDIA
2 E063 ELKAY TELELINKS LTD.- INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13OJ Description : CABLES COMMUNICATION (JELLY FILLED)
Approved Suppliers
1 3693 ELKAY TELELINKS LTD. INDIA
2 V092 VINDHYA TELELINKS LIMITED INDIA
3 D012 DELTON CABLES LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13RA Description : NEUTRAL GROUNDING RESISTORS-H.V.
Approved Suppliers
1 R001 RSI SWITCHGEAR PVT LTD INDIA
2 R062 RESITECH ELECTRICALS PVT LTD INDIA
3 S156 S.R. NARKHEDE ENGINEERING PVT LTD INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13SB Description : ELECTRICAL CONTROL SYSTEM
Approved Suppliers
1 E623 EMERSON PROCES MGMT ASIA PACIFIC PTE LTD SINGAPORE
2 A200 ABB INDIA LTD (BANGALORE) INDIA
3 H150 HONEYWELL AUTOMATION INDIA LTD. INDIA
4 S824 SCHWEITZER ENGINEERING LABORATORIES UNITED STATES
5 A746 ABB AS NORWAY
6 S003B SIEMENS LTD - GOA INDIA
7 F645 FOXBORO SCADA SPA ITALY

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 13UA Description : EMERGENCY GENERATORS (MV)
Approved Suppliers
1 3668 CG POWER & INDUSTRIAL SOLUTIONS LTD. INDIA
2 C214 CUMMINS GENRATOR TECHNOLGIES I LTD(N129) INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14AA Description : AIR CIRCUIT BREAKER
Approved Suppliers
1 G147 GE INDIA INDUSTRIAL PVT LTD INDIA
2 A200B ABB INDIA LTD INDIA
3 S003 SIEMENS LIMITED INDIA
4 S450A SCHNEIDER ELECTRIC INDIA P LTD-HYDERABAD INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14AB Description : AUX. RELAYS
Approved Suppliers
1 A392 GE T&D INDIA LIMITED INDIA
2 3642 M/S JVS ELECTRONICS PVT LTD INDIA
3 3860 HITACHI ENERGY INDIA LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14BB Description : BUS DUCTS (MV)
Approved Suppliers
1 B222 GODREJ & BOYCE MANUFACTURING COMPANY INDIA
LIMITED
2 3792 C & S ELECTRIC LTD INDIA
3 M138 M.K. ENGINEERS & CONTROLS PVT. LTD. INDIA
4 K191 STARDRIVE BUSDUCTS PRIVATE LIMITED INDIA
5 U036 UNITED ELECTRIC CO (DELHI) PVT LTD INDIA
6 N132 NARMADA SWITCHGEAR PVT. LTD INDIA
7 G010 GLOBE ELECTRICAL INDUSTRIES INDIA
8 E107 ENPRO ENGINEERING INDIA
9 A402 Novateur Electrical & Digital Systems Private Limited INDIA
10 N148 NITYA ELECTROCONTROLS PRIVATE LIMITED INDIA
11 J096 JASPER ENGINEERS PVT LTD INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14CA Description : CABLE GLANDS ( HAZARDOUS AREA)
Approved Suppliers
1 C195 COMET BRASS PRODUCTS INDIA
2 B024 BALIGA LIGHTING EQUIPMENTS (P) LIMITED INDIA
3 27421 CMP PRODUCTS LIMITED UNITED
KINGDOM
4 S158 SUDHIR SWITCHGEARS PVT LTD INDIA
5 C205 COMET INDUSTRIES INDIA
6 4187 SIGMA INDUSTRIES INDIA
7 3681 FCG POWER INDUSTRIES PVT LTD INDIA
8 F036 FLAMEPROOF EQUIPMENTS PVT.LTD INDIA
9 S375 STANDARD METAL INDUSTRIES INDIA
10 3890 AKSHAR BRASS INDUSTRIES INDIA
11 F024 FLEXPRO ELECTRICALS PVT LTD INDIA
12 3704 METAL CRAFT INDUSTRIES INDIA
13 4244 METALMECH ENGINEERING INDIA
14 K173 KAYSONS TECHNO EQUIPMENTS PVT. LTD. INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14CB Description : CABLE TERMINATION & JOINTING KIT
Approved Suppliers
1 H168 HEATSHRINK TECHNOLOGIES LTD (FORM. R136) INDIA
2 3645 YAMUNA CABLE ACCESSORIES PVT. LTD. INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14CD Description : CONTACTORS
Approved Suppliers
1 B002 BCH ELECTRIC LTD INDIA
2 A200 ABB INDIA LTD (BANGALORE) INDIA
3 3791 C & S ELECTRIC LTD INDIA
4 S003 SIEMENS LIMITED INDIA
5 S450A SCHNEIDER ELECTRIC INDIA P LTD-HYDERABAD INDIA
6 G147 GE INDIA INDUSTRIAL PVT LTD INDIA
7 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14CE Description : CONTROL SWITCHES (BREAKER)
Approved Suppliers
1 R159 RELIABLE ELECTRONIC COMPONENTS PVT LTD INDIA
2 S373 SWITRON DEVICES INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14CF Description : CONTROL SWITCHES / SELECTOR SWITCHES
Approved Suppliers
1 R159 RELIABLE ELECTRONIC COMPONENTS PVT LTD INDIA
2 S373 SWITRON DEVICES INDIA
3 K143 KAYCEE INDUSTRIES LTD. INDIA
4 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
5 S003 SIEMENS LIMITED INDIA
6 4002 P.P. INDUSTRIES INDIA
7 H142 HOTLINE SWITCHGEAR & CONTROLS INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14EA Description : EARTH LEAKAGE CIRCUIT BREAKER
Approved Suppliers
1 L071 LEGRAND (INDIA) PVT. LTD (FORM. M-006) INDIA
2 3726 NOVATEUR ELECTRICAL & DIGITAL SYSTEMS PVT. INDIA
LTD.
3 A372 ABB INDIA LTD INDIA
4 S003 SIEMENS LIMITED INDIA
5 G147 GE INDIA INDUSTRIAL PVT LTD INDIA
6 S450 SCHNEIDER ELECTRIC INDIA PVT LTD INDIA
7 3824 HAVELLS INDIA LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14FA Description : FUSES
Approved Suppliers
1 G147 GE INDIA INDUSTRIAL PVT LTD INDIA
2 I013 NOVATEUR ELECTRICAL & DIGITAL SYSTEMS P INDIA
3 S003 SIEMENS LIMITED INDIA
4 C194 EATON POWER QUALITY PRIVATE LIMITED INDIA
5 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14HA Description : HEAVY DUTY SWITCHES
Approved Suppliers
1 3790 C & S ELECTRIC LTD INDIA
2 S003 SIEMENS LIMITED INDIA
3 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA

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Page 37 of 44

Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14IA Description : INSTRUMENT TRANSFORMERS CT & PT (MV)
Approved Suppliers
1 3789 PRAGATI ELECTRICALS PVT LTD INDIA
2 3901 NEWTEK ELECTRICALS INDIA
3 G135 GILBERT & MAXWELL ELECTRICALS PVT LTD INDIA
4 S372 SILKAANS ELECTRICALS MFG.CO.PVT.LTD INDIA
5 P237 PRECISE ELECTRICALS INDIA
6 P228 PRAGATI ELECTRICALS PVT LTD INDIA
7 N119 NARAYAN POWERTECH PVT LTD INDIA
8 K149 KALPA ELECTRIKAL PVT LTD INDIA
9 4160 RECO TRANSFORMERS PRIVATE LIMITED INDIA

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Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14IB Description : INSTRUMENT TRANSFORMERS CT & PT (HV)
Approved Suppliers
1 3859 HITACHI ENERGY INDIA LIMITED INDIA
2 3730 GEMINI INSTRATECH LTD INDIA
3 3857 SCHNEIDER ELECTRIC INFRASTRUCTURE LIMITED INDIA
4 P228 PRAGATI ELECTRICALS PVT LTD INDIA
5 K013 KAPPA ELECTRICALS INDIA
6 E144 ELECTRICAL CONTROLS & SYSTEMS INDIA
7 3862 STRATON ELECTRICALS PRIVATE LIMITED INDIA
8 K149 KALPA ELECTRIKAL PVT LTD INDIA

066055050057

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066055050057

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 Suppliers List for BPREP Date :25/04/2025 16:59:06
Page 39 of 44

Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14MA Description : MCB
Approved Suppliers
1 3824 HAVELLS INDIA LIMITED INDIA
2 3726 NOVATEUR ELECTRICAL & DIGITAL SYSTEMS PVT. INDIA
LTD.
3 S393 STANDARD ELECTRICALS LTD INDIA
4 3793 C & S ELECTRIC LTD INDIA
5 S450 SCHNEIDER ELECTRIC INDIA PVT LTD INDIA
6 S003 SIEMENS LIMITED INDIA
7 I168 INDIANA CURRENT CONTROL LTD INDIA
8 A372 ABB INDIA LTD INDIA
9 3888 POLYCAB INDIA LIMITED INDIA
10 L071 LEGRAND (INDIA) PVT. LTD (FORM. M-006) INDIA

066055050057

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066055050057

Page 621 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Suppliers List for BPREP Date :25/04/2025 16:59:06
Page 40 of 44

Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14MB Description : MCCB
Approved Suppliers
1 S003 SIEMENS LIMITED INDIA
2 S450A SCHNEIDER ELECTRIC INDIA P LTD-HYDERABAD INDIA
3 A200B ABB INDIA LTD INDIA
4 G147 GE INDIA INDUSTRIAL PVT LTD INDIA

066055050057

Copyrights EIL - All rights reserved

066055050057

Page 622 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Suppliers List for BPREP Date :25/04/2025 16:59:06
Page 41 of 44

Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14MC Description : METERS
Approved Suppliers
1 A028A AUTOMATIC ELECTRIC LTD. INDIA
2 M239 MECO INSTRUMENTS PVT LTD INDIA
3 N130 NIPPEN ELECTRICAL INSTRUMENTS CO. INDIA
4 R042 RISHABH INSTRUMENTS LIMITED INDIA
5 S141 SECURE METERS LIMITED INDIA
6 4233 ELMEASURE INDIA PRIVATE LIMITED INDIA
7 3901 NEWTEK ELECTRICALS INDIA

066055050057

Copyrights EIL - All rights reserved

066055050057

Page 623 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Suppliers List for BPREP Date :25/04/2025 16:59:06
Page 42 of 44

Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14PA Description : PROTECTION RELAYS
Approved Suppliers
1 A392 GE T&D INDIA LIMITED INDIA
2 A070 ABB INDIA LTD (BARODA) INDIA
3 S450A SCHNEIDER ELECTRIC INDIA P LTD-HYDERABAD INDIA
4 S003B SIEMENS LTD - GOA INDIA
5 S824 SCHWEITZER ENGINEERING LABORATORIES UNITED STATES
6 E143 EASUN REYROLLE LTD INDIA

066055050057

Copyrights EIL - All rights reserved

066055050057

Page 624 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Suppliers List for BPREP Date :25/04/2025 16:59:06
Page 43 of 44

Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14PB Description : PUSH BUTTON AND INDICATING LAMPS
Approved Suppliers
1 4002 P.P. INDUSTRIES INDIA
2 B002 BCH ELECTRIC LTD INDIA
3 S003 SIEMENS LIMITED INDIA
4 3791 C & S ELECTRIC LTD INDIA
5 H142 HOTLINE SWITCHGEAR & CONTROLS INDIA
6 T166 TEKNIC ELECTRIC (I) PVT. LTD. INDIA
7 E173 ESSEN DEINKI INDIA
8 P291 PRECIFINE PRODUCTS PVT. LTD. INDIA
9 S365 SHRI TULSI SWITCHGEARS PVT LTD INDIA
10 S450A SCHNEIDER ELECTRIC INDIA P LTD-HYDERABAD INDIA

066055050057

Copyrights EIL - All rights reserved

066055050057

Page 625 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Suppliers List for BPREP Date :25/04/2025 16:59:06
Page 44 of 44

Sr No Supplier Supplier Name Country Holiday Description

Code
Item Code : 14SA Description : FUSE SWITCH COMBINATION
Approved Suppliers
1 3790 C & S ELECTRIC LTD INDIA
2 L103 SCHNEIDER ELECTRIC INDIA PRIVATE LIMITED INDIA
3 S393 STANDARD ELECTRICALS LTD INDIA
4 S003 SIEMENS LIMITED INDIA
5 G147 GE INDIA INDUSTRIAL PVT LTD INDIA
6 3825 HAVELLS INDIA LIMITED INDIA
7 I013 NOVATEUR ELECTRICAL & DIGITAL SYSTEMS P INDIA

066055050057

Copyrights EIL - All rights reserved

066055050057

Page 626 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Additional BPCL Vendor List for Electrical Items (Refer Notes as per Vendor List Preamble)
SUPPLIER CODE SUPPLIER NAME COUNTRY HOLIDAY
DESCRIPTION
Item Code: 13BD
Description: RELAY & CONTROL PANEL
1 BPCL VC 120295 R.STAHL (P) LTD. INDIA
1 BPCL VC 120325 ABB INDIA LIMITED INDIA

Item Code: 13HC

Description: BATTERIES-LEAD ACID (VRLA)
2 BPCL VC 138626 IGA TECH INDUSTRIAL ELECTRONICS INDIA
2 BPCL VC 161946 CUMMINS SALES & SERVICE PVT LTD. INDIA

Item Code: 13HD

Description: BATTERIES-NICKLE CADMIUM
3 BPCL VC 312982 SUN BATTERY SHOPPE INDIA

Item Code: 13KA

Description: TRANSFORMERS-POWER-ABOVE 5MVA
4 BPCL VC 139893 EMCO LIMITED INDIA
4 BPCL VC 101407 RAYCHEM RPG PRIVATE LIMITED INDIA

Item Code: 13KB

Description: TRANSFORMERS-DISTRIBUTION-UPTO 5MVA
5 BPCL VC 139893 EMCO LIMITED INDIA
5 BPCL VC 100270 BHARAT BIJLEE LIMITED INDIA

Item Code: 13LA

Description: LIGHTING FIXTURE & ACCESSORIES-HAZARDOUS
6 BPCL VC 132472 PYROTECH ELECTRONICS PRIVATE LIMITED INDIA
6 BPCL VC 168748 WM ENERGY & LIGHTING PRIVATE LIMITED INDIA
6 BPCL VC 120295 R.STAHL (P) LTD. INDIA
6 BPCL VC 162049 INDUSTRIAL ELECTRO CONTROLS INDIA

Item Code: 13LD

Description: HIGH MAST LIGHTING SYSTEM
7 BPCL VC 171084 CONTRACTING SYNDICATE INDIA
7 BPCL VC 300456 CHASHMITA ENGINEERS PRIVATE LIMITED INDIA

Item Code: 13MA

Description: JUNCTION BOXES (FLAME PROOF)
8 BPCL VC 162049 INDUSTRIAL ELECTRO CONTROLS INDIA

Item Code: 13NC

Description: EPABX SYSTEM
9 BPCL VC 167774 ASCENT NETWORKS PRIVATE LTD INDIA

Page 627 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Item Code: 13PA
Description: CAPACITORS-HIGH VOLTAGE
10 BPCL VC 120325 ABB INDIA LIMITED INDIA

Item Code: 14BB

Description: BUS DUCTS (MV)
11 BPCL VC 333082 CASYON ENGINEERS AND CONSULTANTS INDIA

Item Code: 14CB

Description: CABLE TERMINATION & JOINTING KIT
12 BPCL VC 300990 TRANS ELECTRICALS ( 33 KV UE END only) INDIA

Item Code: 14HB

Description: HEAT TRACERS
13 BPCL VC 101407 RAYCHEM RPG PRIVATE LIMITED INDIA

Page 628 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
VENDOR DATA REQUIREMENTS B957-999-16-50-VR-5230
FOR Rev. A
ELECTRICS OF DG PACKAGE Page 1 of 3

VENDOR DATA REQUIREMENTS

FOR
ELECTRICS OF DG PACKAGE

A 25-APR-2025 ISSUED WITH MR SM RSR RSR

Rev. Date Purpose Prepared by Checked by Approved by
No.

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 629 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
VENDOR DATA REQUIREMENTS B957-999-16-50-VR-5230
FOR Rev. A
ELECTRICS OF DG PACKAGE Page 2 of 3

VENDOR DATA REQUIREMENTS

The following drawings/documents marked " " shall be furnished by the bidder.

POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Schedule of Vendor Documents
2. Data Sheets (Duly filled-in)
3. Details of excitation system
4. Details of cooling system
5. GA drawing
6. Estimated capability curve
7. Open circuit characteristics
8. Short circuit characteristics
9. Short time under frequency operating limits
10. Control power requirements (AC/DC)
11. List of Recommended Spares (all equipments,
as applicable)
12. Catalogues and brochures
13. Bill Of Material
14. Foundation/fixing arrangement drawings
15. Schematic diagrams
16. Logic diagrams
17. Interconnection/Wiring diagrams
18. Owner Interface Drawings
19. Testing procedure
20. Operation and maintenance manual
21. Site storage requirements
22. Test certificates
23. Inspection & Test Plan (ITP) -For review by Refer Note-'*'
Inspection Dept.
24. Battery Charger : GA Drawing, Cubicle
arrangement, control schematic, wiring diagram
and Battery rack arrangement
25. Battery Charger : Datasheet (duly filled-in),
Single line diagram, Logic diagram, Battery
Sizing and Charger sizing
26. 415VMCC : Data Sheets (Duly filled-in), GA
Drawings and Single Line Diagram

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 630 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
VENDOR DATA REQUIREMENTS B957-999-16-50-VR-5230
FOR Rev. A
ELECTRICS OF DG PACKAGE Page 3 of 3

POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
27. 415VMCC : Installation plan/mounting details,
Control schematics, wiring diagram, Interpanel
wiring diagram etc.
28. 415VMCC : Type test certificates for panel,
breaker etc.
29. Cables : Datasheet (duly filled-in) for Power &
control cables and cross sectional view
30. MV Motors : Motor datasheet (duly filled-in), GA
drawing & terminal box drawing
31. Power and Control cable Schedule
32. Relay setting and calculation
33. List of Mandatory spares (all equipments, as
applicable)
34. List of commissioning spares (all equipments,
as applicable)
35. List of Special Tools & Tackles (all equipments,
as applicable)

Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0002: Specification for documentation requirements from Contractors.
7. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
8. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
9. Bill of Material shall form part of the respective drawing.
10. '*' indicates the following:
a. Equipments whose ITP is attached with Contract -ITP for respective equipment shall be followed. Therefore,
no ITP is to be furnished for review for those equipments.
b. Equipments whose ITP is not attached with Contract-Manufacturer's ITP shall be submitted by Packager/
Vendor/Contractor to respective Regional Procurement Office (RPO) near to manufacturer's works for approval
by EIL Inspection.
11. All technical details and documents furnished with bids shall be treated as data for engineering. These shall
however be subject to Purchasers review after order placement and bidder shall comply to MR/Tender
requirements without any cost & time implication to EIL/Owner.

Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved

Page 631 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 bZ vkbZ ,y

Page 632 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 bZ vkbZ ,y

Page 633 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 bZ vkbZ ,y

Page 634 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 bZ vkbZ ,y

Page 635 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 bZ vkbZ ,y

Page 636 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 DATA SHEET DOCUMENT No.
FOR B957-000-16-50-DS-1803 Rev. A
MV SWITCHBOARD (FIXED TYPE) COMPONENTS
Page 1 of 1

DATA SHEET FOR MEDIUM VOLTAGE SWITCHBOARD COMPONENTS

MOTOR MAX. COMPONENT RATING (A)
FEEDER TYPE
RATING KW CABLE SIZE DMPR CT RATIO MCCB CONTACTOR
FVNR-15
DMPR
FVR-15 ≤5.5 3*16 15/1 32 15
(46,50,49,27,50N & 50LR)
FVNR-15HD
FVNR-30
DMPR
FVR-30 5.5 < KW≤11 3*35 30/1 63 30
(46,50,49,27,50N & 50LR)
FVNR-30HD
FVNR-60
DMPR
FVR-60 11< KW ≤22 3*70 60/1 125 60
(46,50,49,27,50N & 50LR)
FVNR-60HD
FVNR-100 DMPR
100/1
FVR-100 22< KW≤45 3*150 (46,50,49,27,50N,50LR & 250 100
(See note-1)
FVNR-100HD ELR)
MOTOR PROTECTION ACB
FVNR-150
RELAY
FVR-150 45< KW≤55 3*185 150/1
(46,50,49,27,50N,50LR &
FVNR-150HD
ELR)
MOTOR PROTECTION
RELAY
ACB Feeder 55< KW≤160 3*3*240 200/1, 300/1 ACB
(46,50,49,27,50N,50LR &
ELR)
32A MCCB WITH O/C, S/C
MCCB with shunt trip -32A MCCB 3.5*50 - 16/32 --
& E/F RELEASES
32A MCCB WITH O/C &
MCCB, Contactor - 32A MCCB 3.5*50 - 16/32 32
S/C RELEASES
63A MCCB WITH O/C, S/C
MCCB with shunt trip -63A MCCB 3.5*95 - 63 --
& E/F RELEASES
63A MCCB WITH O/C &
MCCB, Contactor, -63A MCCB 3.5*95 - 63 63
S/C RELEASES
125A MCCB WITH O/C &
MCCB, Contactor, -125A MCCB 2*3.5*120 - 125 125
S/C RELEASES
160A MCCB WITH O/C &
MCCB, Contactor, -160A MCCB 2*3.5*185 -- 160 160
S/C RELEASES
MCCB, Contactor, CBCT & ELR 250A MCCB WITH O/C &
MCCB 2*3.5*300 250/1 250 250
-250A S/C RELEASES
MCCB, Contactor, CBCT & ELR 400A MCCB WITH O/C &
MCCB 3*3.5*300 400/1 400 400
-400A S/C RELEASES

NOTES:

1. CBCT + ELR SHALL BE PROVIDED FOR MOTORS RATED ABOVE 30 KW TO 45 KW.

2. CT FOR FIELD AMMETERS SHALL BE PROVIDED IN Y PHASE.
3. CT FOR METERING SHALL BE PROVIDED FOR ALL MOTOR RATINGS.
4. DIGITAL MPR SHALL BE PROVIDED FOR ALL MOTORS
5. DMPR PROVIDED FOR MOTORS SHALL BE OF NON-COMMUNICABLE TYPE.
6. TYPICAL MCCB & CONTACTOR RATING ARE SPECIFIED ABOVE FOR MOTOR FEEDERS RATED UPTO 45KW. FINAL
MCCB RATINGS, CONTACTOR RATING AND BIMETAL RANGE (DMPR) SHALL BE SELECTED BY THE
MANUFACTURER MEETING THE TYPE -2 CO-ORDINATION AS PER IS/IEC-60947.
7. MAJOR COMPONENTS ARE SHOWN ABOVE, ALL OTHER ITEMS AS SPECIFIED IN EQUIPMENT DATA SHEET AND
SPECIFICATION: 6-51-0012 SHALL ALSO BE IN VENDOR’S SCOPE.
8. MULTIFUNCTION METER SHALL BE PROVDIED IN ALL FEEDERS & SHALL BE NON-COMMUNICABLE TYPE.
9. RCCB SHALL BE PROVIDED IN OUTGOING FEEDERS OF LDB/ ASB FOR LP/ PP.

A 20.11.2024 ISSUED WITH MR/TENDER SK RSR RSR

Rev. No Date Purpose Prepared by Checked by Approved by

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

Page 637 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
ENGINE STARTING BATTERY AND
B957-999-16-50-DS-5230
CHARGER DATASHEET
Rev. No. A
Page 1 of 2

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP
Unit General Location Job No. B957 Unit No. 999

PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C 48
2. Minimum Ambient Temperature °C 1.1
3. Design Ambient Temperature °C 45
4. Relative Humidity % 86
5. Altitude Above MSL m <1000
6. Environment Hot, humid & corrosive

B. Technical Particulars
1. Voltage 415 V+/- 10 % AC TPN
2. Frequency 50 Hz +/- 5 %
3. Fault Level kA 65
4. System Earthing Solidly earthed
5. Installation Indoor
6. Applicable Standard EIL std. 6-51-0030

MANUFACTURER'S DATA

A. General
1. Vendor
2. Package/ Engine no.
B. Battery Set
1. Make
2. Battery type
3. Model no.
4. Ampere-hour capacity
5. Nominal battery voltage V
6. No. of cells
7. Nominal cell voltage V
8. Cell voltage at the end of load cycle (for capacity sizing) V
9. Max. cell boost charging voltage/Current
10. Cell float charging voltage/Current
11. Dimension of battery panel/rack (LxDxH) mm
12. No. of battery banks provided (for Engine for Fire Water Pumps)
13. Cell float charging voltage/Current
C. Battery charger
1. Make
2. Model no.
3. Type of rectifier bridge
4. Method of control
5. Charger rating (Voltage & Amp)
Quick charging mode
Float charging mode
6. Nominal quick/ float voltage
7. Incoming power requirement
8. Power factor at rated load

A 26-APR-2025 ISSUED WITH MR SAURABH MENARIA RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 638 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
ENGINE STARTING BATTERY AND
B957-999-16-50-DS-5230
CHARGER DATASHEET
Rev. No. A
Page 2 of 2

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP
Unit General Location Job No. B957 Unit No. 999

9. Installation
10. Degree of protection-Panel
11. Dimension of panel (LxDxH)
12. Suitability of charger for trickle charging all battery banks simultaneously
(for fire water pumps)
D. Distribution
1. Rating of DC loads
Engine starting motor
Engine controls/Control panel
DC Lube oil pump motor
Others
2. Max. simultaneous DC load (including float charging)

3. No. of outgoing feeders with ratings

4. Cable details (Size & Type)
Charger to battery
Charger to load

Eil Notes

1 The vendor shall co-ordinate all necessary information regarding battery and battery charger to ensure proper design for optimum performance . The
charger shall be completely suitable for the charging requirements of the battery.
2 Manufacturer data shall be filled in separately for each type and rating of engine battery and charger

A 26-APR-2025 ISSUED WITH MR SAURABH MENARIA RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 639 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
EMERGENCY GENERATOR PACKAGE
B957-999-16-50-DS-5231
Rev. No. A
DATA SHEET
Page 1 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit General Location Job No. B957 Unit No. 999

PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C 48
2. Minimum Ambient Temperature °C 1.1
3. Design Ambient Temperature °C 45
4. Relative Humidity % 86
5. Altitude Above MSL m <1000
6. Environment Hot, humid & corrosive

VENDOR'S SCOPE
Installation Testing &
Supply
Commissioning
S. No Description

1. Emergency generator complete with brushless excitation system, AVR

þ þ þ
system, & lubrication system
Generator control panel with AMF system, control/metering and auxiliary
2.
equipment þ þ þ

3. Line cubicle for CT/PT þ þ þ

4. Neutral cubicle for CTs þ þ þ
5. Line side breaker in cubicle þ þ þ
6. Synchronising equipment þ þ þ
7. Power and control cabling within package þ þ þ
8. Earthing within battery limits & connection to main earth grid þ þ þ
9. Battery & battery charger for control power requirement of complete DG se þ þ þ
10. Fabricated GI cable trays/racks within battery limits þ þ þ
Special tools, commissioning spares and spares required for two years of operation and maintenance shall be supplied by the
vendor.

B. Power Supply System

1. Main Supply for Auxiliaries 415V ± 10% TPN
Fault Level 65kA (1 sec.)
Neutral Earthing Solidly earthed

2. Frequency 50
3. DC Supply for Controls 110 V ± 10% DC

C. Power Supplies Available from Owner's System

1. 415V Normal Supply Yes

2. DC Supply Yes
D. Utilisation Voltage
1. Motors Rated < 0.18 kW 240V SPN

2. Motors Rated 0.18 to 160 kW 415V TP

3. Battery Charger
DC output < 1000 W 415V TPN
DC output >1000 W 415V TPN
4. Anticondensation Heaters 240V SPN
E. Ref Ambient Temp. for Equipment Design (IS:9676) 45°C

D. Technical Particulars
1. Item no.

A 26-APR-2025 ISSUED WITH MR SAURABH MENARIA RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 640 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
EMERGENCY GENERATOR PACKAGE
B957-999-16-50-DS-5231
Rev. No. A
DATA SHEET
Page 2 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit General Location Job No. B957 Unit No. 999

2. Duty
3. No. of Units
4. Type of Driver
5. Painting Epoxy
6. Colour Shade RAL-7032
7. Rated Output 4 MW (at alternator terminal)

8. Rated Terminal Voltage 6.6 kV

9. Rated p.f 0.8
10. Rated Frequency 50

11. System Fault Level Included

12. Gen. neutral earthing Resistance earthed

13. Degree of Protection Min. IP23
14. Insulation Class Class H

15. Temperature Rise Limit Class F

16. Max. Transient Reactance Note-1
17. Excitation System Brushless

18. Excitation by PMG Required

19. Type of Cooling Air cooled

20. Parallel Operation other supply

Short Time Required

Continuous Required
21. Permissible Volt Drop Note-1
22. Black Start Facility Required
23. Gen. Start up Time < 30 seconds
24. Termination Details
Line Side Cable

Cable Size/Type During detailed engg.

Neutral Side Cable
Cable Size/Type By vendor
25. Generator Breaker Required
Rating 800A
Breaking Capacity 40kA (1 sec.)

Making Capacity 100kAp

26. CTs & PTs

Current Transformer for Protection CT/PT for AVR
P-CT D-CT R-CT N-CT P-CT P-CT
Requirement Yes Yes Yes Yes Yes Yes
Ratio
Class
Burden
Function
Vk/Rct
P-CT : CT for over current and short circuit protection, to be located just before the star point
D-CT : CT for differential protection to be located just before the star point
R-CT : CT for restricted earth fault protection to be located between star point and the neutral tee-off point

A 26-APR-2025 ISSUED WITH MR SAURABH MENARIA RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 641 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
EMERGENCY GENERATOR PACKAGE
B957-999-16-50-DS-5231
Rev. No. A
DATA SHEET
Page 3 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit General Location Job No. B957 Unit No. 999

N-CT : CT for earth fault protection to be located between star point and the neutral tee-off point
27. Protection Relays & Metering
Type Required Type Required
Voltage restrained O/C relay Yes Synchroscope & Cut-off switch Yes
O/V relay with time delay Yes Ammeter with selector switch Yes
Standby earth fault relay Yes Voltmeter with selector switch Yes

Lockout Relay Yes KWH meter Yes

Control Supply Failure Relay Yes KW meter Yes

Check synchronising relay Yes PF meter Yes
Reverse power relay Yes Frequency meter Yes

Thermal overload relay Yes Hour Run Counter Yes

Under voltage relay Yes Winding RTD Yes

Generator Differential Relay Yes Bearing RTD Yes

PT fuse failure relay Yes Trip circuit Supervision relay Yes

Negative phase sequence Yes Exciter o/c relay Yes

Under frequency failure Yes Generator field failure Yes

Auxiliary relay Yes Timers Yes

28. Control Requirements

Control function/Element Local control panel Remote control panel
Generator start/stop Yes Yes
Frequency increase/decrease pushbutton Yes Yes
Voltage increase/decrease Yes Yes
Generator circuit breaker control switch Yes Yes

Synchronising equipment No Yes

Auto/Manual selector switch for starting Yes No

Aunto/Manual selector switch for regulation Yes No

Local/Remote switches Yes Yes

Annunciation windows Annunciation accept/reset pushbutton Yes No

Frequency increase/decrease from remote control panel shall be achievable by changeover of contacts (pushbutton type).
Vendor to ensure governor suitability for this type of control.
29. Indication & Alarm
Function Local control panel Remote control panel
Loads on mains/generator Yes Yes

Generator circuit breaker open/close/trip Yes Yes

Control supply failure Yes Yes

Winding temperature high Yes Yes

Bearing temperature high Yes Yes

Start failure Yes Yes

PT fuse failure Yes Yes

Unless otherwise specified, remote control panel shall be in Purchaser's scope of supply. Emergency generator vendor shall
provide necessary facility enabling the above mentioned control/monitoring functions to be transferred to the remote control panel
by cables.

30. Testing at works

Witness of generator control panel functional requirements by simulation Yes

A 26-APR-2025 ISSUED WITH MR SAURABH MENARIA RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 642 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
EMERGENCY GENERATOR PACKAGE
B957-999-16-50-DS-5231
Rev. No. A
DATA SHEET
Page 4 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit General Location Job No. B957 Unit No. 999

Witness of routine test as per IS.4722, wave form test, vibration test of generator Yes
Transient voltage performance with job AVR and shop driver Yes
i. By 100% load rejection at unity pf Yes
ii. By 100% load application at 0.2 pf No

31. Applicable standards

Standard specification for emergency generator set (6-51-40)
Standard specification for engine starting battery & charger (6-51-30)

MANUFACTURER'S DATA
A. Rating & Performance details
1. Make
2. Temp. inside enclosure
3. Frame designation
4. Rated output
5. Terminal voltage
6. Enclosure
7. Rated pf
8. No. of phases
9. Connection
10. No. of terminals
11. Full load current
12. Speed
13. Rated Frequency
14. Cooling System
15. Maximum Permissible Inductive Loading
16. Steady state 3 phase shirt circuit current
Short circuit withstand time
TYpe of voltage regulator
17. Insulation Class

18. Maximum Permissible Impact Load

19. Temperature rise at full load

20. Efficiency at rated pf

at 25% load
at 50% load
at 75% load
at 100% load
21. Efficiency at unity pf
at 25% load
23. at 50% load
24. at 75% load
at 100% load
B. Reactance's
1. Direct axis transient reactance
2. Direct axis subtransient reactance
3. Synchronous reactance

A 26-APR-2025 ISSUED WITH MR SAURABH MENARIA RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 643 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
EMERGENCY GENERATOR PACKAGE
B957-999-16-50-DS-5231
Rev. No. A
DATA SHEET
Page 5 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit General Location Job No. B957 Unit No. 999

4. Zero sequence reactance
5. Negative sequence reactance
C. Resistance time constants
1. Armature resistance (25°C)
2. Armature resistance (100 °C)

3. Synchronous reactance
4. Zero sequence reactance
D. Local control panel
1. Make
2. Dimension
3. Type
4. Degree of protection

5. Weight
6. Colour shade
E. Remote control panel
1. Dimension
2. Weight
3. Degree of protection
F. Mechanical data
1. Generator dimension
2. Stator weight
3. Rotor weight
4. Total weight
5. Coupling
G. Auxiliary motors
1. Make
2. Voltage/Frequency
3. Enclosure protection
4. Insulation class
5. Starting
H. Battery
1. Make
2. Model
3. Type
4. No. of cells
5. Nominal voltage
6. Nominal capacity
7. Dimension of rack

8. Cell arrangement

I. Battery charger
1. Make
2. Model

3. Input voltage
4. Float voltage range

A 26-APR-2025 ISSUED WITH MR SAURABH MENARIA RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 644 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
EMERGENCY GENERATOR PACKAGE
B957-999-16-50-DS-5231
Rev. No. A
DATA SHEET
Page 6 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit General Location Job No. B957 Unit No. 999

5. Boost voltage range
6. Float charge current

7. Boost charge current

8. Overall dimension

Eil Notes

1 The generator shall be suitable for the following conditions: -

Direct-on-line starting of 300 KW motor with a base load of 3 MVA and limiting voltage drop at the motor terminals to 20% (max.). Distance(cable
length) of motor shall be approx. 3250 meters. Starting current of motor = 600% FLC.
Transient reactance of generator shall be selected accordingly.
Vendor shall furnish detailed calculations for same during detail engineering.
2 CT details and VA burden of CT & PT shall be finalized during detail engineering. Vendor shall furnish detailed calculations for VA buden during detail
engineering.
3 Lockout relay shall be conventional electromechanical VAJH type. ABB make PQ8 is not acceptable
4 All protection relays shall be numerical communicable type. Relay shall be suitable for IEC 61850 protocol
5 Differential and REF relay shall be provided separately. All other functions shall be part of comprehensive generator protection relay.
6 Generator shall be suitable to withstand earth fault current of 100A for 10 seconds.
7 Tripping relays (86) & Trip Circuit supervision relay (95) shall NOT be part of numerical relay.

A 26-APR-2025 ISSUED WITH MR SAURABH MENARIA RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 645 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 PURCHASER'S DATA

Project BPREP Location BINA

Client BPCL Unit
A Site conditions
1 Maximum ambient temperature: 48 °C 3 System Breaking capacity 40 kA
2 Minimum ambient temperature: 1.1 °C 3.1 % D.C. Component As per IEC
3 Design ambient temperature: 45 °C 4 System making capacity 100 kA (peak)
4 Relative humidity: 86 % 5 Type of Circuit Breaker VCB
Shunt Trip Coil-1 : 110V DC
Shunt Trip Coil-2 : NOT APPLICABLE

5 Altitude above MSL: <1000 m 6 Duty Cycle of C.B. 0-3min-CO-3 min-CO

6 Environment: Humid & corrosive 7 Suitability for Cap. Switching Not Reqd
B Operating conditions 8 Surge supressor for Motor Feeder.
1 Voltage 6.6 kV ± 10% 9 IDMTL Relay type 3 sec.
2 Frequency 50 Hz ± 5% 10 Provision of earthing
3 Number of Phases Three Earthing truck/Earthing Switch Required for both
4 System Fault Level 40kA bus side & cable side
5 System Earthing Resistance earthing.
6 Auxiliary Supply 11 Internal Arc Classification 40KA for 0.1 sec.
a. AC 240 V ± 10% SPN D Miscellaneous
b. DC 110 V ± 10% DC 1 Interface with ECS Not Reqd.
C Electrical Data 2 Incoming Power Entry Cable /Bottom
1 Busbar current rating (inside BY VENDOR 3 Outgoing power Entry Cable/Bottom
panel at design temp.) 4 Separate bolted removable Reqd.(Gland plate
2 1 sec. Short Circuit withstand 40kA gland palte for cable entry drilled at side)
capacity 5 Cable glands and lugs for
cable termination Required
6 Painting/Paint shade RAL7032
Note:
1) Marked particulars may be referred in respective switchboard feeder detail data sheet.

MANUFACTURER'S DATA
A Switchboards
1 Make 9 Recommended clearances
2 Type designation Front mm
3 Degree of protection Rear mm
4 Max. overall weight of C.B. panel Kg Above mm
5 Overall dimensions of C.B. panel 10 Shock loading on foundation
a Width mm 11 Max. size/no. of cables that can be
b Depth mm terminated inside the panel
c Height mm a. without rear extension panel
6 Overall dimensions of dummy / b. with rear extension panel
adaptor panel of each type c. size of rear extension panel
a Width mm 12 Clearance in air
b Depth mm a. Phase to Phase (min.) mm
c Height mm b. Phase to Earth (min.) mm
7 Overall weight and dimensions of 13 Busbar current rating at design
largest shipping section ambient temperature A
a Weight Kg 14 Busbar (separately for each swbd)
b Width mm a. Horizontal main busbar size
c Depth mm (No. of flats x size of each flat)
d Height mm b. Horizontal main busbar size as
8 Overall dimensions of each swbd. tested at CPRI for full short ckt.
including all dummy/adaptor/rear withstand as per specification
extension panels requirement (No. of flats x size
Width of each flat)
Depth c. Vertical dropper size
Height (No. of flats x size of each flat)

A SM RSR RSR
Rev. No Date Purpose Prepared by Checked by Approved by

Format No: EIL 1650-3001A Rev.2 Copyrights EIL - All rights reserved

Page 646 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 15 Horizontal main busbar/Vertical b Removable FRP shrouds for all Yes/No
busbar material Al/Cu busbar joints and tap-off
16 Insulating material (Busbar supports) connections provided
17 Earth busbar size mm2 c Arc propagation barrier in busbar Yes/No
18 Earth busbar material Copper compartment provided
19 1 min. power frequency withstand d Breaker service, test and drawn-
voltage (rms) kV out position provided Yes/No
19.1 Over voltage factor for PTs 1.9 for 30 sec. e Distinct overall lockable door for
20 Impuse withsatnd voltage (peak) kV breaker compartment provided Yes/No
20.1 Wave shape of impulse voiltage f Automatic safety shutter provided Yes/No
21 1 sec. short ckt. Withstand capacity kA g Independent pressure release
22 Peak dynamic withsatnd capacity kA flaps provided for all HV
23 Windows at the rear side of panels Not Required compartments Yes/No
for thermography h Wire mesh for all louvered
24 Safety Features openings provided Yes/No
a Heat shrinkable sleeves, rated to i Suitable intrlocks to prevent
withstand the system line to line faulty operation as per Cl. 4.4.10
voltage for one min., provided Yes/No of spec. 6-51-0001 provided Yes/No
on busbar

B Circuit Breaker
1 Type VCB 16 Power required for closing W/VA

2 Make 17 Power required for spring

3 Type Designation charging motor W/VA
4 Circuit Breaker mounting in panel Truck/cassette @ 18 Breaker is trip free Yes/No
5 No. of poles/phase 19 Closing mechanism
o
6 Current rating (in free air) A at C 20 Provision of manual spring
7 Current rating inside the panel at charging provided Yes/No
specified design tempeature A 21 Mechanical Trip PB provided Yes/No
8 Short time rating ( 1sec.) kA 22 Mech. On/Off indicator provided Yes/No
9 Symmetrical breaking capapcity kA 23 Operation counter provided Yes/No
9.1 % D.C. Component 24 Time taken for spring charging sec.
10 Peak making current kA 25 No. of aux. contacts and their NO +
11 1 min. dry withsatnd voltage current ratings NC , A
(power frequency) kV 26 Interrupter
12 Duty Cycle a Make
13 Total openeing time m sec. b Pressure switch for monitoring
14 Total closing time m sec. of SF6 gas pressure provided Yes/No
15 Power required for opening W/VA c Re-filling arrangement of SF6
27 LOTO (Lock-Out Tag-Out) Required
Provision for mechanical
locking arrangement

@ Lifting truck shall be provided for cassette type circuit breaker.

Format No: EIL 1650-3001A Rev.2 Copyrights EIL - All rights reserved

Page 647 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 27 Supressor
a Type designation
b Make
28 Derating reqd. for Cap. Switching %
29 Earthing System Integral earthing/
Separate earthing
carriage
30 Copies of following test cerificates
enclosed : Yes/No *
30.1 For each type of offered circuit
breaker panel with breaker
a. Short Circuit tests (Peak and 1 sec.
withstand)
b Heat run test
c Internal arc test
d Impulse and power freq. withstand
30.2 For each type of offered circuit
breaker (in panel)
a. Short Circuit test duties

* Switchboard offered shall be of proven design and shll havbe been successfully type tested. Type test
certificates for an exactly identical design of offered switchboard shall be furnished by bidders. SC & Heat
run test reports shall not be more than 10 years old, as on the final bid opening date. In case these type tests
have not been conducted during the last 10 years, bidder shall conduct these type tests on the offered
design of switchboard before despatch without any cost and delievery impact.

NOTES:-
Following requirements to be ensured:

1 A mechanical interlock, probably a trapped key interlock(Castell interlock),

that does n ot permit opening of back cover if the breaker is in service position.
2 An indication at the backside that defines ON, OFF and IN service position of the breaker.
3 Physical lock out provision to be made available for breakers. This is to facilitate the lock out tag
tagout procedure for breakers

Format No: EIL 1650-3001A Rev.2 Copyrights EIL - All rights reserved

Page 648 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

Page 649 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A
 Document No.
NEUTRAL GROUNDING RESISTOR
B957-000-16-50-DS-4301
DATA SHEET Rev. No. A
Page 1 of 2

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Job No. B957 Unit No. 000

PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C 48
2. Minimum Ambient Temperature °C 1.1
3. Design Ambient Temperature °C 45
4. Relative Humidity % 86
5. Altitude Above MSL mm <1000
6. Environment Hot, humid & corrosive
B. Technical particulars
1. Rated voltage Volts *

2. Rated current (short time rating) A *

3. Short time rating 10 Sec.

4. Continuous rating (10% of short time rating) Not Required

5. Resistance of NGR Ohms
6. Terminal connections
6.1 Transformer nuetral to NGR Al Conductor

Cable size sq. mm.

Voltage grade kV (E/UE)
6.2 NGR to Earth GI Strip
Size sq. mm.
Voltage grade kV (E/UE)
7. Installation Outdoor
8. Cable connections
8.1 Cable entry Bottom
8.2 Separate bolted removable gland plate for cable entry Required

8.3 Cable glands & lugs Required

Current transformer Not Required

9.
Voltage grade
Ratio
Burden
Accuracy class
10. Painting/Painting shade Epoxy & shade 631
11. Degree of protection IP31 for Enclosure
12. Applicable EIL specification 6-51-0043

MANUFACTURER'S DATA
A. Technical particulars
1. Make
2. Resistor element
Material code
Specific resistance ohm cm
Temp. co-efficient
Resistance of banks ohms

No. of resistor banks

Series nos.
Parallel (Min.two) nos..
3. Separate canopy provided

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-2018 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 650 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
NEUTRAL GROUNDING RESISTOR
B957-000-16-50-DS-4301
DATA SHEET Rev. No. A
Page 2 of 2

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Job No. B957 Unit No. 000

4. Min. creepage distance
Total mm
Protected mm
5. P.f withstand voltage kV (rms)
6. Overall dimensions
Width mm
Depth mm

Height mm
7. Overall weight of panel kg
8. Copies of type test certificates furnished

Eil Notes
1 * By vendor

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-2018 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 651 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
COMMUNICATION & FIRE ALARM
B957-000-16-50-DS-5201
CABLES
Rev. No. A
DATA SHEET
Page 1 of 2

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Job No. B957 Unit No. 000

PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C 48
2. Minimum Ambient Temperature °C 1.1
3. Design Ambient Temperature °C 45
4. Relative Humidity % 86
5. Altitude Above MSL m <1000
6. Environment Hot, humid & corrosive

B. Technical particulars
1. Cable Type/Code control & fire alarm cables
2. Embossing Details Sequential marking/Metre
3. Details of Color Coding Refer 6-51-0052
4. Details of Pairing Refer 6-51-0052
5. Standard Drum Length Refer Specification

MANUFACTURER'S DATA
A. Twisted Pair Unshielded Cables
1. Name of Manufacturer
2. Material Specifications
Conductor dia. mm
Insulation Thickness mm
Inner Sheath Thickness mm
Outer Sheath Thickness mm
3. Performance Data
Rated Voltage V
Max. Resistance at 20°C ohms
Max. Core-Core Capacitance nF
Max. Inductance mH
Nominal Impedance ohms
4. Technical Particulars
Approx. overall diameter mm
Approx. dia. over armour mm
Approx. dia. under armour mm
Armour Galvanised Steel wire thickness
Minimum outer sheath thickness mm
B. Twisted Pair Shielded Cables
1. Name of Manufacturer
2. Material Specifications
Conductor dia. mm
Insulation Thickness mm
Inner Sheath Thickness mm
Outer Sheath Thickness mm
3. Performance Data
Rated Voltage V
Max. Resistance at 20°C ohms
Max. Core-Core Capacitance nF

A 17-OCT-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 652 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
COMMUNICATION & FIRE ALARM
B957-000-16-50-DS-5201
CABLES
Rev. No. A
DATA SHEET
Page 2 of 2

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Job No. B957 Unit No. 000

Max. Core-Screen Capacitance nF
Maximum Inductance mH
Nominal Impedance ohms
4. Shielding Data
Material of Shielding
Minimum Thickness mm
Coverage and Overlap
5. Drain Wire for Overall Sheath
Drain Wire Material
Area of Cross Section mm sq
No. of Strands
Diameter mm
6. Technical Particulars
Conductor Size mm sq
Approx. overall diameter mm
Approx. dia. over armour mm
Approx. dia. under armour mm
Armour Galvanised Steel wire thickness
Minimum outer sheath thickness mm

Eil Notes

A 17-OCT-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3005 Rev.3 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 653 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
NUMERICAL RELAY
B957-000-16-50-DS-5501
DATA SHEET Rev. No. A
Page 1 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Bina, Madhya Pradesh Job No. B957 Unit No. 000

PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C 48
2. Minimum Ambient Temperature °C 1.1
3. Design Ambient Temperature °C 45

4. Relative Humidity % 86

5. Altitude Above MSL m <1000

6. Environment Hot, humid & corrosive

B. RELAY SELECTION
1. RELAY FUNCTION
a Only Protection o
b Protection and metering o
c Protection and metering and control þ
d Ethernet communication þ
e Password protection
a. For write o
b. For both read and write þ
2 CONTRUCTION FEATURE
a Enclosure type IP5X
b Terminal size-sqmm for external wires 1.5 for Control, 4 for CT/PT
c Mounting Flush
d Drawout feature As per 6-51-0055
e Display type Alphanumeric/Graphical display as per 6-51-0055
3 SPECIAL REQUIREMENT IF ANY
a Applicable standards IEC
b Distance for cable capacitance for application where field
contacts are directly wired to relay e.g. Motor start/ stop, intertrip m upto 4000
4 INPUT POWER SUPPLY
a Site selectable feature þ
b Input supply V 110V +15/-10% DC

5 CT/ PT INPUT TO RELAY

a Current operated relays o
a1 Main CT input
a2 CT for sensitive EF or back up EF
b Voltage operated relays o
b1 PT input
c Comprehensive relay þ
c1 Main CT input 3CTs, 4 Wire

c2 PT input 3 Phase, 4 Wire

c3 CT for sensitive EF or back up EF 1 CT, 2 Wire for Incomer/Trafo feeder

d CT Secondary current 1

C RELAY PROTECTION/ METERING FUNCTIONS

1 CURRENT OPERATED RELAYS
a 3 phase O/C element (50, 51) * I> þ * I>> þ * I>>> þ
Characteristics as per IEC
* Inverse (normal, very, extremely, long) and definite time for I > and I >>

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-2055 Rev.0 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 654 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
NUMERICAL RELAY
B957-000-16-50-DS-5501
DATA SHEET Rev. No. A
Page 2 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Bina, Madhya Pradesh Job No. B957 Unit No. 000

* Definite time for I >>>

b E/F relay (50N, 51N, 51G) * I> þ * I>> þ * I>>> þ
Characteristics as per IEC
* Inverse (normal, very, extremely, long) and definite time for IO >, IO >>
* Definite time for IO>>>
c Metering/ event recording
3 phase/ line currents þ
Disturbance record þ
Breaker trip/ close status þ
Relay faults þ
Trip Values þ
2 VOLTAGE OPERATED RELAYS
a þ
3 phase O/V element with time delay (59+2) * OV> * OV>> þ
b 3 phase U/V element with time delay (27+2) * UV> þ * UV>> þ
Characteristics as per IEC
* Inverse (normal, very, extremely, long) and definite time for UV> ,UV>>
c Under/ Over Frequency element with time delay (81U/ 81O)
Settable under voltage restraint þ
df/dt element þ
Number of stages with u/f During Detail Engg.

Number of stages with df/dt During Detail Engg.

d Synchrocheck function þ
e Metering/ event recording
3 phase/ line Voltages þ
Disturbance record þ
Breaker trip/ close status þ
Relay faults þ
Trip Values þ
3 MOTOR PROTECTION RELAY
a Protection elements
Thermal overload (49) þ
OC protection with doubling feature (50) þ
EF protection (50N) þ
Locked Rotor protection þ
Maximum start time þ
Maximum number of starts þ
Negative phase sequence þ
Under voltage delayed trip þ
EF Through CBCT þ
Single phasing þ
b Metering/ events
3 phase/ line current þ
Hour run þ
KW, KWH, pf þ
Disturbance record þ
Plot start characteristic þ

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-2055 Rev.0 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 655 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
NUMERICAL RELAY
B957-000-16-50-DS-5501
DATA SHEET Rev. No. A
Page 3 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Bina, Madhya Pradesh Job No. B957 Unit No. 000

Trip values þ
Start time þ
Start current þ
c Control
Breaker close in test mode þ
Reacceleartion logic þ
Breaker trip þ
RTD/BTD input o
4 COMPREHENSIVE NUMERICAL RELAY
a Current op elements (51, 50, 51N, 50N, 51G) Required as per Hardware Datasheet
b Voltage op elements (59, 27, 2, 81U, 81O) Required as per Hardware Datasheet

c Control function
Breaker close/ trip from relay Required

Breaker close/ trip on serial Required

PLC logic function for control scheme Required

As per approved logic diagram with 20% spare
Digital I/P & Digital O/P:
Motor Feeder control function Required
5 SPECIAL PROTECTION RELAYS (Refer Job Spec)
Part of main relay o
Separate relay þ
a Differential relays þ
BUS Refer Job Specification / Hardware datasheet
Feeder Refer Job Specification / Hardware datasheet
Trafo Refer Job Specification / Hardware datasheet

Machine Refer Job Specification / Hardware datasheet

b Directional relays (67, 67N) þ

c Restricted EF (64R) þ
d Generator protection þ
e Distance protection o
f Reverse power relay þ
6 OTHER RELAY FEATURES
a Analog inputs 4-20mA
RTD/ BTD-GPR Not Required

WTI/ OTI-Trafo relay Not Required

WTI= Winding temperature indicator
OTI= Oil temperature indicator
b Out put relays
Number of relays As required

Contact rating 2A, 110V DC

Reset Hand reset

FUNCTIONS part of numerical relay

c Lock out function (86) o
d Trip circuit supervision(95)
þ
e Watch dog þ
f. Time stamp þ
g Modular construction for easy and quick replacement of faulty PCB/circuit þ
D ETHERNET COMMUNICATION AND RELAY INTEGRATION

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-2055 Rev.0 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 656 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
NUMERICAL RELAY
B957-000-16-50-DS-5501
DATA SHEET Rev. No. A
Page 4 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Bina, Madhya Pradesh Job No. B957 Unit No. 000

1 RELAY INTEGRATION
a Communication ports at Relay
Relay front RS 232/RJ45/USB as per 6-51-0055
Relay back Suitable for IEC61850 Interface
b Protocol of relay LAN IEC 61850
c Requirment of Integration
Integraton with DC o
Directly to MMI þ
d Topology As per Job Specification
e Data concentrators Not Required
2 REDUNDANCY
a Relay LAN / serial þ
Redundant (serial)
þ
Non redundant (star) þ
b. From DC to MMI o
Redundant o
Non redundant o
c From DC to ECS-RTU o
Redundant þ
Non redundant o
3 REDUNDANCY REQUIREMENT FOR DC/ETHERNET SWITCH/MMI
a Ports at STAR coupler
For each relay Non Redundant
For DC/Ethernet Switch Redundant

b Data concentrator / Ethernet Switch

Power supply card Redundant
Communication port for each relay LAN Redundant

Communication Processor Not Applicable

4 SERIAL COMMUNICATION FROM DC/ETHERNWT SWITCH ONWARDS
a DC/Ethernet Switch to MMI
Topology As per Specification

Protocol IEC 61850

b DC to DCS Not Applicable

c DC/Ethernet Switch to ECS-RTU IEC 61850

d Scan time As per Specification
5 OTHER REQUIREMENT
a Time synchronization þ
b Remote relay parameterization þ
c Annunciation at MMI þ
MANUFACTURER'S DATA

1. NUMERICAL RELAY TYPES

Relay Make/Model Serial Ports Analouge Inputs No of DI/DO Protocal Any Other Data Remarks
A Incomer

B Buscoupler

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-2055 Rev.0 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 657 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
NUMERICAL RELAY
B957-000-16-50-DS-5501
DATA SHEET Rev. No. A
Page 5 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Bina, Madhya Pradesh Job No. B957 Unit No. 000

C Generator

D Transformer

2 DATA CONCENTRATOR / ETHERNET SWITCH AND RELAY INTEGRATION

a Model no.
Make
b Input power supply
Voltage
Power reqt
c Redundancy
Power supply
Communication processor
Communication port
Relay LAN/ Serial communication
ECS-RTU interface
MMI interface
d Serial interface/ Relay LAN
Topology
Protocol
Nos of relay in each
Topology
Type of port
Cable type
e Serial interface- MMI
Topology
Protocol
Type of Port
Cable type
f Serial Interface -ECS-RTU
Topology
Protocol
Type of Port
Cable type
g Number of Digital Input/ Aanalog Input (4-20mA)
DI for substation eqpt
Spare DI
AI as per project data sht
Spare AI
h Maximum Scan Time
Status

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-2055 Rev.0 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 658 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
NUMERICAL RELAY
B957-000-16-50-DS-5501
DATA SHEET Rev. No. A
Page 6 of 6

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Common Location Bina, Madhya Pradesh Job No. B957 Unit No. 000

events
Data acqusition (analog)
Disturbance record download time
i Other features
Spare capacity for additional devices for relay LAN
Time synchronization options
Power walk in time
Restoration time of communication of DC with NR & MMI
3 STANDARD FEATURES OF RELAY / SYSTEM ARCHITECTURE

Notes
1

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-2055 Rev.0 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 659 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
Medium Voltage Squirrel Cage
B957-000-16-50-DS-6401
Induction Motor
Rev. No. D
Datasheet
Page Page 1 of 3

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Bulk Procurement Location Job No. B957 Unit No. 000

PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C48
2. Minimum Ambient Temperature °C1.1
3. Design Ambient Temperature °C 45
4. Relative Humidity % 86
5. Altitude mm <1000
6. Environment: Hot, humid & corrosive
B. Technical particulars
1. Motor Tag no.: Refer Job Spec
2. Driven Equipment name: Refer Job Spec
3. Voltage: V 415 +/- 10 %
4. Phase: Three
5. Frequency: Hz 50 +/- 5 %
6. Fault level: kA 65
7. Method of starting: D.O.L
8. Winding Connection: Delta
9. No of Terminals: 6
10. Cable size: mm² During Detailed Engg.
11. Cable type: Al./Cu. Cond, XLPE insulated
12. Temperature rise: °C 75
13. Cooling: IC411
14. Insulation class: F
15. Temperature rise Limited to insulation class B
16. Hazardous area classification: Refer Job Specification
17. Dust classification Refer Job Specification
18. Gas group: Refer Job Specification
19. Refer Job Specification
Dust Group
20. Type of explosion protection: Refer Job Specification
21. Prestart purging for Ex(n) motor Not Required
22. Type of ingress protection: IP 55
23. Color shade: Grass green shade no. 218
24. Thermisters: Not Required
25. RTD: Not Required

26. BTD: Not Required

27. RTD/BTD monitoring device: Not Required

28. Applicable specification: EIL Spec. 6-51-0064/IS 12615

29. Efficiency: IE3/IE4 (Refer Note-7)

DRIVEN EQUIPMENT MANUFACTURER's DATA

1. Suggested motor rating: kW

2. Manufacturer:
3. BkW at Full load: kW
4. kW:at end of Curve kW

D 19-FEB-2025 ISSUED WITH MR/TENDER KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

C 23-JAN-2025 ISSUED WITH MR/TENDER SONALI KANU RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

B 30-OCT-2024 ISSUED WITH MR/TENDER KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3054 Rev.2 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 660 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
Medium Voltage Squirrel Cage
B957-000-16-50-DS-6401
Induction Motor
Rev. No. D
Datasheet
Page Page 2 of 3

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Bulk Procurement Location Job No. B957 Unit No. 000

5. Speed: RPM
6. Rotation of eqpt. from coupling end:
7. Driven equipment:
8. Coupling type:
9. Torque required starting mkg
Torque required Maximum mkg
10. GD2 of eqpt including flywheel kgm²

excluding flywheel: kgm²

11. thrust Up: kg

thrust Down: kg
12. Starting condition:

MOTOR MANUFACTURER's DATA

1. Rating: kW
2. Manufacturer:
3. No. of poles:
4. Frame designation:
5. Full load speed: RPM
6. Mounting:
7. Full load torque (FLT): mkg
8. Starting torque: % of FLT
9. Break down or pull out torque: % of FLT
10. Full load current (FLC): A
11. Starting current at 100% voltage: % of FLC
12. Rotation viewed from coupling end:
13. Starting time at 75% voltage: sec.
100% voltage: sec.
14. Locked rotor withstand time (cold/hot) at,
75% voltage sec.
100% voltage: sec.
15. Time (Te) for Increased Safety Motor at 100% Voltag sec.
16. Heating/Cooling Time Const. (min.) min
17. Space heater - voltage & power:
18. Efficiency at 75% Load: %
100% Load: voltage: %
19. Power factor at 75%/ Load:
100% Load:
starting
20. Moment of inertia, GD2: kgm²
21. NDE bearing type & no
22. DE bearing type & no.:

23. Type of lubrication:

24. Weight of motor: kg

D 19-FEB-2025 ISSUED WITH MR/TENDER KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

C 23-JAN-2025 ISSUED WITH MR/TENDER SONALI KANU RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

B 30-OCT-2024 ISSUED WITH MR/TENDER KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3054 Rev.2 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 661 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
Medium Voltage Squirrel Cage
B957-000-16-50-DS-6401
Induction Motor
Rev. No. D
Datasheet
Page Page 3 of 3

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Bulk Procurement Location Job No. B957 Unit No. 000

25. Thermisters, quantity no.

make: type:
26. RTD, quantity: no.
make: type:

27. BTD, quantity no.

make: type:

28. Shaft voltage: V

29. Critical speed, 1st/2nd stage: RPM
30. Canopy:

Notes

1 Recommended list of maintenance spares for two years operation shall include the following as minimum: (a) Bearing DE/NDE one set, (b) Terminal box
coverwith screws, (c) Fan, (d) Terminal block
2 Cable glands to be supplied with motors shall meet all requirements as pe IS/IEC-60079.
3 FRP canopy shall be provided for all outdoor motors.
4 For Approved makes of motors refer else where in the MR..
5 Starting time calculations shall be based on operating conditions specified on Material Requisition eg. open valve ccondition/closed valve condition, at no
load/full load, as applicable.
6 Anti-condensation heater to be provided for motors rated 30KW & above.
7 Efficiency class for MV motors shall be as per the following:
- MV Motors (Safe Area) - IE4
- MV Motors (Hazardous Area motors Ex-d) -IE3

D 19-FEB-2025 ISSUED WITH MR/TENDER KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

C 23-JAN-2025 ISSUED WITH MR/TENDER SONALI KANU RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

B 30-OCT-2024 ISSUED WITH MR/TENDER KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

A 13-SEP-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3054 Rev.2 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 662 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way
permitted by a written consent given by the lender to the borrower for the intended use.EIL-1650-1281, Rev 3 A3-410 X 297

ELECTRICAL LOAD DATA

B 07.01.2025 REVISED AND RE-ISSUED WITH TENDER MKM MKM RSR

A 13.09.2024 ISSUED WITH TENDER MKM MKM RSR
REV. DATE PURPOSE PREPARED BY CHECKED BY APPROVED BY
Plant : BPREP DOCUMENT NO. REV.
Location : BINA REFINERY, BINA. ELECTRICAL LOAD DATA
B957-000-16-50-9901 B
Client : M/S BPCL

Format No.: EIL-1650-1281 Rev. 3 Copyright EIL - All rights reserved .

Page 663 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A
 The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way
permitted by a written consent given by the lender to the borrower for the intended use.EIL-1650-1281, Rev 3 A3-410 X 297
Motor Motor
Normal / End of Manufacturer
Type of Working / Equipment Motor Direction of Design Rated Drive
Tag No. Tag Description Emergency curve/ of driven Requisition No Mounting Type Remarks
Equipment Standby Status Rated kW Rotation Shaft kW speed arrgmt.
Power max kW equipment
from NDE (r.p.m.)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Format No.: EIL-1650-1281 Rev. 3 Copyright EIL - All rights reserved .

Page 664 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A
 Document No.
HV / MV Cable B957-000-16-50-DS-5102
DATA SHEET Rev. No. B
Page 1 of 2

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Bulk Procurement Location Job No. B957 Unit No. 000

PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C 48
2. Minimum Ambient Temperature °C 1.1
3. Design Ambient Temperature °C 45
4. Relative Humidity % 86
5. Altitude Above MSL mm <1000
6. Environment Hot, humid & corrosive
B. Technical particulars
1. System Voltage
Nominal 415 V

Highest 500 V

Voltage grade 650/1100V

2. Frequency Hz 50 +/- 5 %
3. Conductor material
HV Power cable Not Applicable

MV Power cable Copper & Aluminium

MV control cable Not Applicable

4. Installation under DGMS jurisdiction (See Note) No
5. Applicable spec. EIL spec 6-51-0051

6. Insulation XLPE
7. PVC compound type As per specification 6-51-0051
8. Type of conductor Stranded
9. Conductor class As per IS
10. Types of cable As per spec.
11. Armour
Type As per spec

Size of armour As per spec

12. Type of drum Steel

MANUFACTURER'S DATA
A. Technical particulars
1. Name of manufacturer
2. MR/PR item no.
3. Cable type/ code
4. Conductor material
5 Conductor semiconducting screen (HV cables)
Material
Thickness mm
6. Insulation
Type of compound
Thickness mm

7. Insulation semiconducting screen (HV cables)

Material

B 30-JAN-2025 ISSUED WITH MR SONALI KANU KANUGUTTA SUMITH RASHMI SINGH RATHAUR

A 01-OCT-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3054 Rev.2 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 665 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 Document No.
HV / MV Cable B957-000-16-50-DS-5102
DATA SHEET Rev. No. B
Page 2 of 2

Project Overall Project Management as MPMC and PMC/EPCM Services for Client BPCL
Ethylene Cracker Unit and U&O for BPREP

Unit Bulk Procurement Location Job No. B957 Unit No. 000

Thickness mm
8. Copper tape
Thickness mm
9. Inner sheath
Type of compound
Thickness mm
10. Nominal dia under armour mm
11. Calculated dia under armour mm
12. Armour
Material
Type
Size
13. Nominal dia under outersheath mm
14. Calculated dia under outersheath mm
15. Outersheath
Type of compound
Thickness mm

16. Nominal outer dia of cable mm

17. Tolerance on outer dia %

18. Weight of cable per km kg
19. Maximum drum length mtr.
20. Maximum DC resistance of conductor at 20 °C
21. AC resistance at 90 °C
22. Reactance of cable at 50 Hz
23. Capacitance of cable
24. Zero sequence impedance of cable
25. Capacitive charging current per km

Notes
1

B 30-JAN-2025 ISSUED WITH MR SONALI KANU KANUGUTTA SUMITH RASHMI SINGH RATHAUR

A 01-OCT-2024 ISSUED WITH MR KANUGUTTA SUMITH RASHMI SINGH RATHAUR RASHMI SINGH RATHAUR

Rev. No. Date Purpose Prepared By Reviewed By Approved By

Format No: EIL 1650-3054 Rev.2 Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)

Page 666 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 COMPLETENESS OF FINAL
DOCUMENTATION
Page 1 of 2

COMPLETENESS OF FINAL DOCUMENTATION

Name of Supplier/Contractor :
Customer :
Project :
EIL’s Job No. :
Purchase Order No./ :
Contract No.

Purchase Requisition No./ :

Tender No. Rev. No. :

Name of the Work/ Equipment :

Tag. No. :
Supplier’s / Contractor’s Works :
Order No.

Certified that the Engineering Documents / Manufacturing & Test Certificates submitted by the
supplier (as per Index sheet mentioned in Annexure-1) are complete in accordance with the Vendor
Data Requirements of Purchase Requisition / Tender.

Signature : ………………………………. Signature : ……………………………….

Date : ………………………………. Date : ……………………………….
Name : …………………………….. Name : ……………………………..
Designation : ……………………………… Designation : ………………………………
Department : ……………………………… Department : ………………………………

Supplier / Contractor EIL / TPIA

Format No. 3-78-0004, Rev. 2/ 12.06.2020 Copyright EIL – All rights reserved

Page 667 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 COMPLETENESS OF FINAL
DOCUMENTATION
Page 2 of 2

Annexure-1

Final Documentation Index Sheet

PR/PO/Tender Rev. No.
No.

Serial No. Document Title Page/ No. of Pages

Folder No.

Signature : ………………………………. Signature : ……………………………….

Date : ………………………………. Date : ……………………………….
Name : …………………………….. Name : ……………………………..
Designation : ……………………………… Designation : ………………………………
Department : ……………………………… Department : ………………………………

Supplier / Contractor EIL / TPIA

Format No. 3-78-0004, Rev. 2/ 12.06.2020 Copyright EIL – All rights reserved

Page 668 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
f`-fl it (ft,ENGINEERS FOR
51gez kilfWft W INDIA LIMITED 6-43-0040 Rev. 3
WPM etiioaz 1013011.11 IA Gout of Inds Undertaking) DIESEL ENGINE & DG SET Page 1 of 22

grama Kr4 g)olei *oici API

itr4RT
STANDARD SPECIFICATION
FOR
DIESEL ENGINE AND DG SET

3 21.01.22 Revised & Issued as Standard Specification

ees;
JSD/1K
t-41;04
,_
NK • SM
Renamed, Revised & Issued as Standard
2 27.08.14 RM NK DB/ AKN SC
Specification
1 13.05.08 Reaffirmed & Issued as Standard Specification JSD NK VKM VC
Issued as Standard Specification
0 16.09.03 SM KDS RK SKG
(Superseding EIL Spec. 6-41-0040 Rev.1)
Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL—All rights reserved

Page 669 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS FOR 6-43-0040 Rev. 3
ligar Efies J INDIA LIMITED
1.177T MOVE 031.301570
(A Govt al India undertaking) DIESEL ENGINE & DG SET Page 2 of 22

Abbreviations:

ASME American Society of Mechanical Engineers

BMEP Brake Mean Effective Pressure
COP Continuous Power
CPCB Central Pollution Control Board
DG Set Diesel Engine Generating Set
eDMS Electronic Documents Management System
EEMUA Engineering Equipment & Material User's Association
EC Experience Criteria
ECP Engine Control Panel
FM Factory Mutual
IC Internal Combustion
ISO International Organization for Standardization
OEM Original Equipment Manufacturer
PTR Proven Track Record
PRP Prime Rated Power
SFC Specific Fuel Consumption
UL Underwriter's Laboratories Inc.
UHC Unburnt Hydro-Carbon
VDR Vendor Data Requirement
VDOCS Vendor Document Management System
VDM Vendor Data Management

Rotating Equipment Standards Committee

Convenor: Mr. Nalin Kumar

Members: Mr. Tarun Kumar

Mr. Anukul Mandal
Mr. J S Duggal
Mr. Abhay Kumar
Mr. Mahesh Easwaran
Mr. Ayush Mathur (Projects)

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 670 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ENONEERS FOR 6-43-0040 Rev. 3
stn IdOleglidiVINDIA LIMITED DIESEL ENGINE & DG SET
mom (A Govt Wu Underialargi Page 3 of 22

CONTENTS
Page No.

SECTION 1 - GENERAL 4
1.1 SCOPE 4
1.2 CONFLICTING REQUIREMENTS 4
1.3 DEFINITION OF TERMS 4
1.4 REFERENCED PUBLICATIONS 5
1.5 EXPERIENCE CRITERIA (EC) 6
SECTION 2 - BASIC DESIGN 7
2.1 GENERAL 7
2.2 RATED POWER OUTPUT AND SPECIFIC FUEL CONSUMPTION (SFC) 7
2.3 ENGINE STARTING SYSTEM & LUBRICATION SYSTEM 8
2.4 ENGINE FUEL SYSTEM 10
2.5 ENGINE JACKET COOLING SYSTEM 10
2.6 COMBUSTION AIR INTAKE & ENGINE EXHAUST SYSTEM 11
2.7 GOVERNING 12
2.8 NOISE AND EXHAUST GAS EMISSION 12
2.9 NAME PLATE 12
SECTION 3 - ACCESSORIES 12
3.1 COUPLINGS AND GUARDS 12
3.2 BASE PLATE 13
3.3 SPECIAL TOOLS 13
3.4 INSTRUMENTATION 13
SECTION 4 - INSPECTION, TESTING AND PREPARATION FOR SHIPMENT 13
4.1 GENERAL 13
4.2 PREPARATION FOR SHIPMENT 14
SECTION 5 - VENDOR'S DATA 15
5.1 GENERAL 15
5.2 PROPOSALS 15
5.3 CONTRACT DATA 15

ANNE XURE S:

ANNEXURE-A: DERATION CALCULATION

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 671 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
loi 0ft
. - ENGINEERS FOR 6-43-0040 Rev. 3
*gen tilaegliii7 INDIA LIMITED DIESEL ENGINE & DG SET
(A God .1 WM Undertaking) Page 4 of 22

SECTION 1 - GENERAL

1.1 SCOPE

This specification together with the attendant Data Sheets and other specifications/
attachments to inquiry / order defines the minimum requirements for the Diesel engine/
Diesel engine Generator (DG) sets and their accessories/ auxiliaries for general industrial
purposes.

This specification includes diesel engines for the following applications:

-Generator packages
-Fire water pump packages
-Prime mover for rotating equipment

This specification does not cover the following applications:

-Diesel engine for marine application
-Two stroke diesel engine
-Dual fuel engine
-Crude/Gas engines

1.1.2 Vendor shall comply with the requirement of this specification and other
specifications/attachments to inquiry/order. No deviation or exception shall be permitted
without the written approval of the purchaser

1.1.3 Compliance with this specification shall not relieve the vendor of the responsibility of
furnishing equipment and accessories/auxiliaries of proper design, materials and
workmanship to meet the specified operating conditions.

1.2 CONFLICTING REQUIREMENTS

1.2.1 In case of conflict between this specification and the attendant data sheets, job
specifications (if any) and other attached specification the following order of precedence
shall govern:
1. Equipment Data Sheets
2. Job Specifications (if any)
3. This specification
4. Other referred codes and standards

The editions of referenced publication that are in effect at the time of inquiry or at a date
specified in the inquiry document shall be applicable.

In case of any ambiguity in the above documents, the vendor shall seek clarification from
the owner/purchaser -and the decision of the owner/purchaser shall be final and binding.

1.3 DEFINITION OF TERMS

1.3.1 All the definitions as indicated in ISO: 3046 shall apply for Diesel Engine.

1.3.2 All the definitions as indicated in ISO: 8528 shall apply for DG set.

1.3.3 DG set: A diesel generator (DG) (also known as diesel genset) is the combination of a
diesel engine with an electric generator (often an alternator) to generate electrical energy.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 672 of 910 : B957-999-MD-MR-5230-19-RFQ : Rev. A

 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
Offazie ENO NEERS FOR 6-43-0040 Rev. 3
tilAeg INDIA LIMIEFD DIESEL ENGINE & DG SET
laiv2R (A Goal of India Undertaking) Page 5 of 22

1.3.4 DG package: A DG set package which includes DG set(As per cl.no 1.3.3 above) and all
its associated auxiliaries such as cooling water system, air intake/exhaust system, fuel
system, lube oil system, starting system etc.

1.3.5 Diesel engine as mechanical drive applications are such as driver for fire water pumps,
driver for process pump & compressors etc.

1.4 REFERENCED PUBLICATIONS

ISO:3046-1 Reciprocating Internal Combustion Engines - Performance

Part 1: Standard reference conditions, declarations of power, fuel and
lubricating oil consumptions and test methods.

ISO:3046-3 Reciprocating Internal Combustion Engines - Performance

Part 3: Test measurements

ISO:3046-4 Reciprocating Internal Combustion Engines - Performance

Part 4: Speed governing

ISO:3046-5 Reciprocating Internal Combustion Engines - Performance

Part 5: Torsional vibrations

ISO:3046-6 Reciprocating Internal Combustion Engines - Performance

Part 6: Overspeed protection

IS0:8528-1 Reciprocating Internal combustion engine driven alternating current

generating sets; Part 1: Application, ratings and performance

ISO:8528-2 Reciprocating Internal combustion engine driven alternating current

generating sets; Part 2: Engines

ISO:8528-5 Reciprocating Internal combustion engine driven alternating current

generating sets; Part 5: Generating sets

ISO:8528-6 Reciprocating Internal combustion engine driven alternating current

generating sets; Part 6: Test methods

IS:5571 Guide for selection and installation of Electrical equipment for

hazardous area (other than mine)

IS:803 Code of practice for design, fabrication and erection of vertical mild
steel cylindrical welded oil storage tanks

ASME The American Society of Mechanical Engineering Boiler and Pressure

vessel code, Section VIII, Rules for Construction ,of Pressure vessels,
and Section IX, Welding and Brazing Qualifications.

IS0-15550 Internal combustion engines-Determination and method for the

measurement of engine power-General requirement

NPFA 20 Standard for the installation of stationary pumps for fire protection

ASME PTC 17 Performance test code-Reciprocating internal combustion engines

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ENONEERS FOR 6-43-0040 Rev. 3
Ogea laf5legW: INDIA LIMITED DIESEL ENGINE & DG SET
(WM FIRM WIWI, (A Govt d We Undertaking) Page 6 of 22

The editions of referenced publications that are in effect at the time of inquiry or at a date
specified in the inquiry documents shall be applicable.

1.5 EXPERIENCE CRITERIA (EC)

1.5.1 FOR DIESEL ENGINE

1.5.1.1 The vendor shall be a manufacturer of Diesel Engine and shall also be the manufacturer of
the proposed Diesel Engine having adequate design, engineering, manufacturing and
testing facilities for the same.

1.5.1.2 The Diesel Engine model offered shall be from the existing manufacturing range of the
vendor and already type tested at either manufacturer's works or outside. The Engine
model offered shall meet the following minimum service and manufacturing experience
requirements specified in clause 1.5.1.3 below.

1.5.1.3 The Diesel Engine proposed shall be identical in terms of Model no., Speed, ISO standard
Power rating and similar in terms of Fuel used, Type of Cooling arrangement, Materials,
Mechanical Design etc. as compared to at least ONE (1) unit of the proposed engine model
which have been designed, manufactured, tested and supplied from the proposed
manufacturing plant in the last TEN (10) years and shall have completed ONE (1) year of
operation at site as on bid due date

1.5.2 FOR DG SET

1.5.2.1 The DG set vendor shall either be the manufacturer of the offered diesel engine or an
authorised packager of the manufacturer of offered diesel engine OR their Authorized
Generator set OEM (GOEM)
Note: "OEM means Original Equipment Manufacturer of the proposed Diesel Engine"
"GOEM means Original Equipment Manufacturer of the proposed Diesel Engine Generator Set"

1.5.2.2 The Diesel Engine of the offered DG set shall meet the requirements as specified in clause
no. 1.5.1.1 to 1.5.1.2.

1.5.2.3 The DG set vendor shall have engineered, packaged, supplied, installed, commissioned
and tested, in the last Ten (10) years, at least One (1) Diesel engine driven Generator set
of similar (80% or higher) power rating as compared to the offered DG set and shall have
completed ONE (1) year of operation at site as on bid due date.

1.5.3 Proven Track Record (PTR)

The vendor shall furnish PTR for the offered Engine model/offered DG set in the
prescribed format attached with the inquiry document. Since this reference list will be used
for establishing provenness of proposed engine model/DG set for operating under specified
operating conditions, it is in vendor's own interest to select such references, where the
proposed engine model/DG set is supplied and operating at conditions similar to those
specified for item against which the proposed engine model/DG set is offered. In addition,
manufacturer's catalogue and general reference list shall also be furnished for the proposed
engine model/DG set.
'Vendor shall also furnish PTR for engine model/DG set packaging & unitization in the
prescribed format attached with the inquiry document.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
lafRei- ENGINEERS FOR 6-43-0040 Rev. 3
1.1101
tettaieg W INDIA LIMITED DIESEL ENGINE & DG SET
Govt. India Undertalonqi
Page 7 of 22

SECTION 2 - BASIC DESIGN

2.1 GENERAL

2.1.1 The Diesel Engine shall be vendor's standard model meeting the requirements as defined
in ISO:3046. It shall be 4 stroke cycles, water cooled, naturally aspirated/ turbocharged
(as per manufacturer standard) suitable for delivering the power requirement of the driven
equipment (alternator etc.) after taking into consideration the transmission losses, site de-
ration and power requirements of auxiliaries and other parasitic loads.
[Engine Manufacturer's de-ration calculations for the specified site conditions in duly completed
"Annexure-A or Annexure-B" shall be furnished along with the bid. As a minimum, the vendor
shall consider the de-ration due to ambient temperature, altitude, relative humidity, cooling water
temperature, inlet and exhaust losses etc. De-ration factor shall be worked out as per IS0:3046. In
case, there is no de-ration for the specified site conditions, the Engine Manufacturer's categorical
statement along with proper technical justification shall be furnished]

2.1.2 Standard reference conditions for diesel engine/ DG set shall be as defined in ISO: 3046-1/
ISO: 8528-1.

2.1.3 The generator/ alternator used in the proposed DG set shall meet the requirements as
specified in electrical specifications.

2.1.4 Diesel engine, including all auxiliaries, shall be designed and constructed for a minimum
service life of 20 years. Vendor shall specify in the proposal the minimum period of
uninterrupted operation.

2.1.5 Diesel engines shall be provided with removable cylinder liners.

2.1.6 Direction of rotation of the diesel engine shall be permanently marked on the engine in a
visible location

2.1.7 If recommended by vendor, barring device (manual/pneumatic/electric) shall be provided

2.1.8 Hot surfaces above 70 Deg C shall be provided with personnel protection either by suitable
insulation or screening.

2.1.9 The vendor shall provide emission data including NOx, CO, SOx and UHC for the
operating range

2.2 RATED POWER OUTPUT AND SPECIFIC FUEL CONSUMPTION (SFC)

2.2.1 The power rating of the DG setlGenset is the net exportable power output available at the
alternator terminals after deducting the electrical power consumed by the essential
independent auxiliaries.

2.2.2 For DG setlGenset used for intermittent, standby and emergency service, the power rating
category shall be Prime Power Rating (PRP) as per ISO 8528-1 provided the actual average
power output of genset over 24 hours of operation (excluding stop time) does not exceed
70% of the PRP or the permissible average power output confirmed by . engine
manufacturer, whichever is higher.

2.2.3 For DG set/Genset used for continuous service, the power rating category shall be
Continuous Power Rating (COP) as per ISO 8528-1. The genset shall be offered to have
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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
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their published COP rating equal or higher than the required rating. In case the COP rating
is not published, the genset shall be offered to meet the required rating with 70% of the
published PRP Rating.

2.2.4 Unless otherwise stated the power rating of the DG set/Genset is the power output
expressed in kilowatts at rated frequency and a power factor of 0.8 lagging. The genset
rating indicated by the manufacturer in the Equipment Data Sheet shall be with no negative
tolerance.

2.2.5 Sizing criteria for diesel engine for mechanical drive application as given below:

The net site power available after considering the de-ration due to site condition and power
losses, due to other parasitic loads and engine driven auxiliaries shall be higher of the
following two values:

a) 30 percent in excess of the maximum BKW required driving the pump at rated
condition.
b) Maximum BKW rated impeller as indicated by the manufacturer in the pump data
sheets.

10 percent overload capacity for 1 hour in 24 hours is also required. Additionally,

following shall be met for fire water pump diesel driver applications "The diesel engine
shall also be suitable for operating the pump at 150% of rated flow".

2.2.6 Specific fuel consumption shall be indicated with reference to the engine power required
for delivering the rated electrical power at alternator terminal i.e. 100% rating of the
genset plus the electrical power consumed by essential independent auxiliaries. The
tolerances shall be as per ISO: 3046-1.

2.2.7 The vendor shall furnish with his proposal, a list of engine auxiliaries, which require
electrical power. All such auxiliaries shall be further categorized on the basis of:
- If these are required to run continuously / intermittently.
- If these are required to run before engine starting, during starting or required to run
after start-up.
- If the above are required to be fed from engine developed power (In such a case,
feeding arrangement shall be in vendor's scope).
The vendor shall clearly identify those auxiliaries, which will be required to be fed by the
Purchaser.

2.3 ENGINE STARTING SYSTEM & LUBRICATION SYSTEM

2.3.1 Unless otherwise specified, the type of starting arrangement shall be battery starting for
1010 KVA or lesser rating of DG set. For more than 1010 kVA DG set, battery starting
system can be also specified based on availability in the market and subject to client's
approval.

2.3.2 Where the engine is specified/ offered with compressed air starting, the vendor shall
specify the starting air pressure required for cranking. Unless otherwise specified the
vendor shall also provide Two air compressors (one driven by a diesel engine and the
other by electric motor) and air receiver(s). The system shall be provided with necessary
instruments, controls and safety devices.
Starting air compressors and its diesel engine driver shall be as per manufacturer's
standard and shall be proven with adequate running experience. Vendor shall however

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
eit41+11ENGINEERS FOR 6-43-0040 Rev. 3
04111a5Eleg
,,.e,. INDIA LIMITED
eletER dAJWRI (A Gov( al incha UndenAkOng) DIESEL ENGINE & DG SET Page 9 of 22

furnish full technical details of air compressor unit and its instruments/ controls with the
bid.
The air receiver supplied by the Vendor shall be sized for at least six consecutive starts
without recharging. Air receivers shall meet ASME Section VIII & IX specifications and
be equipped with a safety valve, pressure gauge and drain valve.

In case both air compressors are proposed to be driven by electric motors(instead of one
diesel engine drive), the same can be accepted only if an additional DG set having suitable
capacity to start these air compressor motor(s) during black out condition is provided.

2.3.3 Engines shall be capable of starting without the use of cold starting aids for ambient
temperatures of 4°C and above.
The Vendor shall provide suitable cold starting aids with engines for quick starting at
ambient temperatures below 4°C and such aids shall be clearly detailed out in the offer.
Lubricating oil heaters shall not be used as a cold starting aid.

2.3.4 Where the engine is specified/ offered with battery starting arrangement, the starter shall
be suitable for the specified electrical area classification. Where the engine is specified to
be equipped with a dual starter, the synchronizing switch and the corresponding wiring/
connection with the starter shall be provided by the Vendor.

[Dual starter means any of the two starting system of the following: Hand Starting with
Starting Handle, Battery Starting, Air Starting through Pneumatic Motor, Air Starting
through Air Injection into Cylinders, Hydraulic Motor etc]

2.3.5 Where the engine is specified / required to start and/or stop automatically, the vendor shall
provide the necessary controls (Automatic-cum-manual) in the engine panel, the inter-
connecting wiring, piping/tubing from panel to the engine and the starting/stopping
equipment. A pilot lamp shall be provided in the starting equipment/control panel to
indicate that the controller is in automatic position. In the event the engine does not start
after three attempts the controller shall stop further cranking and operate the audio visual
alarm.

2.3.6 Pre-lubrication requirement:

a) For engines requiring pre-lubrication immediately before start-up, electric motor driven
pre-lubrication pump connected to an emergency power source with timer, suitably
interlocked with the starting system, shall be provided by the vendor. Unless otherwise
specified the emergency power source shall be furnished by the vendor.

b) For engines which do not require pre-lubrication immediately before start, but require
periodic pre-lubrication to keep engine lubricated for automatic start, an AC motor driven
pre-lubrication pump with automatic start-stop and timers, set for specific running time to
provide pre-lubrication after preset periods of intervals shall be provided by the vendor.
The logic to establish the pre-lubrication shall be provided & implemented by the vendor
in the engine control panel, supplied by them.

c)For engines, which have only manual starting/stopping, a vendor's standard manual pre-
lube pump shall be provided, unless vendor does not recommend the same and proposes
other means to be adopted for any pre-lubrication after prolonged shut down periods. Such
means shall be explained in the bid.

2.3.7 Pre-lubrication pump shall be provided with a discharge check valve.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
,e_AM-; ENGINEERS FOR 6-43-0040 Rev. 3
taPtegvir INDIA LIMITED DIESEL ENGINE & DG SET
larten eweere =Mem A Gad el India Undertaking) Page 10 of 22

2.3.8 Differential pressure indicator shall be provided for lubrication oil filters.

2.3.9 Oil side pressure of the lubrication cooler shall be higher than the water side pressure.

2.4 ENGINE FUEL SYSTEM

2.4.1 Fuel oil treatment system (if required) and fuel oil control system shall be supplied by the
vendor. Unless otherwise specified, this fuel treatment system shall be of vendor's
standard design proven for the specified type of fuel. If required to maintain fuel supply
temperature, a fuel cooler shall be provided in the return line to the fuel tank.

2.4.2 Unless otherwise specified, DG set rating i.e. less than 500 kVA (PRP Rating) & installed
in open to sky condition, a base frame mounted fuel tank with manufacturer standard
capacity can be acceptable. A separate fuel day tank(s) of 990 liters shall be provided for
each DG set of rating more than 500 kVA (PRP rating) & if they are installed in open to
sky condition.

Fuel Day tank(s) shall be located outside the room (if DG set is installed inside a room),
irrespective of the capacity/ size of the fuel day tank. Suitable weather protection with
fencing around shall be provided for fuel day tank which are located outside DG room.

2.4..3 The fuel day tank, if provided, shall be, as a minimum, equipped with vent piping with
flame arrester, shielded level gauge, strainer and a hand hole of not less than 150 mm
diameter, besides the required fuel connections and a drain valve. Unless otherwise
specified, manual operated portable pump with suitable capacity (1000 1ph as a minimum)
along with flexible hose and quick connects coupling shall be provided by FW main pump
supplier for filling of diesel in day tanks from diesel barrel/drum. Day tank shall be
metallic.

2.4.2.4 The height of installation of the day tank shall be indicated by the vendor in the general
arrangement drawing. In case, Fuel Day tank is mounted above engine fuel connection
level, a fuel float (surge) tank shall be provided along with its interconnecting piping/
hoses to ensure that the system does not permit gravity flow to the engine through fuel
supply line during engine shutdown.

2.4.2.5 The Fuel day tanks shall are of manufacturer's standard.

2.4.2.6 Unless otherwise specified, for fire water pump application and all other applications, the
capacity of the Fuel Day tank(s), as a minimum, shall be suitable for running of the engine
at full load for six hours. The size of a single fuel day tank shall be limited to maximum of
990 liters & desired capacity as per above can be arrived at by interconnecting multiple
tanks.

2.5 ENGINE JACKET COOLING SYSTEM

2.5.1 Engine jacket cooling system (primary circuit) shall be closed circuit liquid cooled type
including circulating pump, make up tank, heat exchanger, temperature regulating device,
engine outlet cooling water temperature high alarm & trip device etc. If required, jacket
water heater shall be provided.

2.5.2 The heat exchangers i.e. oil coolers and engine cooling water coolers can be of any one of
the following types as specified in the inquiry:
a) Water cooled shell and tube type.
b) Air cooled type i.e. Radiator type with engine driven or electric motor driven fan
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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
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5'gzuElf5tegMir
- INDIA LIMITED
m2/1 IO Go.(a Witt Unclestoktngt DIESEL ENGINE & DG SET Page 11 of 22

2.5.3 For radiator cooled engines with engine driven radiator fans, the radiator, temperature
control valve, expansion tank with level gauge, radiator guard and other necessary piping
and valves shall be mounted on the engine base.
For remote mounted radiator system, vendor shall supply electric motor driven radiator
fan and additional cooling water booster pump located in the engine return line. Height of
the expansion tank in the closed circuit cooling shall be at the highest level in the complete
circuit. Piping connections from cooling water outlet from the top of the Engine to the top
portion of the radiator shall be continuously sloping towards the engine without any
pockets.

2.5.4 Heat exchangers shall be of shell & tube type with secondary cooling medium (raw water/
or any other coolant specified in the inquiry) passing through the tubes. Heat exchanger
shall be of vendor's standard design and sized for heat rejection of at least 15% greater
than engine full load heat rejection.

2.6 COMBUSTION AIR INTAKE & ENGINE EXHAUST SYSTEM

2.6.1 The vendor shall prepare a layout drawing showing the layout and routing of air intake and
engine exhaust piping/ducting, and include in his scope complete piping/ducting, nozzles,
expansion joints and supports as required as per his layout and routing.

2.6.2 The type and location of air intake filter shall be vendor's standard and shall be suitable for
the climatic/environmental conditions applicable to the site of installation of the engine.

2.6.3 In case the filter is located outside the engine building/ engine enclosure, vendor shall
provide the following for the filter:
- Insect screen
- Rain hood
- Supporting structure with approach for maintenance.

Unless otherwise specified, coalescing filters shall be provided for high humidity
environment (60% Relative Humidity or higher).

2.6.4 Exhaust gas discharge shall be located away from inlet air and ventilation air intakes to
prevent re-entry of offensive fumes and also should not cause discomfort to personnel or
hazards to building or equipment.

2.6.6 Exhaust gas piping (as applicable) shall be provided with thermal Insulation & cladding for
personnel protection. The insulation thickness shall be adequate to limit the surface
temperature at cladding not exceeding 60 degC. The extent of insulation and cladding shall
be at least up to 3m of height from grade including complete length of exhaust piping
within engine room.

2.6.7 Unless otherwise specified, the height of the exhaust stack for DG set shall be as per
guidelines provided in "Environmental Regulations on Engines for Generator set
application and Generator sets" issued by Central Pollution Control Board (CPCB).

2.6.8 Unless otherwise specified, for the DG sets installed in a room, if a ventilation system is
required/ recommended, the same shall be included in vendor's scope of supply. Vendor
shall indicate the details of the ventilation system, if required, along with the proposed
installation arrangement in engine room. The vendor, while designing the ventilation
system, shall consider sufficient no. of air changes to maintain the temperature inside the
engine room equal to ambient temperature.
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2.6.9 DG sets not installed in room shall be supplied with enclosure for noise control and
weather protection. The enclosure shall be provided with vendor standard ventilation
system designed to maintain the temperature inside the engine room close to ambient
temperature.

2.6.10 Exhaust stack height shall be as per CPCB norms or state pollution norms, whichever is
stringent for the DG set. In case, DG sets are installed in open to sky condition (without
shed or room), height of nearest building shall be considered for arriving exhaust stack
height as per CPCB/State pollution norms.

2.6.11 Air inlet & exhaust gas shall be provided with silencers if required

2.7 GOVERNING

2.7.1 The governing class shall be selected by the vendor suitable for meeting the voltage and
frequency variations specified in Electrical specifications.

2.7.2 In case of parallel running generators (i.e. for generators required to run in
synchronization), the governor and fuel injection pumps provided shall have identical
characteristics.

2.8 NOISE AND EXHAUST GAS EMISSION

2.8.1 Unless otherwise specified, any applicable legislation/ statutory requirements relating to
the protection of environment and to the health and safety of personnel, with regard to
noise and exhaust gas emission, as applicable to the place of installation shall be fully
complied with by the Engine manufacturer.

2.9 NAME PLATE

A name plate of stainless steel or Monel shall be attached by pins of a similar material to
the Engine and to any other piece of major auxiliary equipment, in a location permitting
easy visibility. The purchaser's item number, the vendor's name, serial number, rating and
testing data appropriate to the unit shall appear on all name plates.

SECTION 3 - ACCESSORIES

3.1 COUPLINGS AND GUARDS

3.1.1 Couplings shall be sized for maximum continuous torque, which is based on the potential
maximum power of the diesel engine.

3.1.2 Couplings shall be of flexible type, however for generators up to 1010KVA, the coupling
may be accepted as per vendor standard based on their past field proved experience. The
coupling used shall be successfully proven for the service being used. The service factor
used shall be conservatively selected for the maximum horsepower rating of the engine
with a factor of not less than 1.7.

3.1.3 Non sparking guards are required over all moving parts. The guards shall be securely
attached to the base plate on foundation by means of bolts. The guard shall be sufficiently
rigid to withstand deflections as a result of bodily contact of nominally 100 kgs.
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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
latWieT ENGIA
NEERS FOR 6-43-0040 Rev. 3
51?eir fal5ieglaW INDI LIMITED
(nen elave (A Gout India UnderLaktng) DIESEL ENGINE & DG SET Page 13 of 22

3.2 BASE PLATE

3.2.1 Unless otherwise specified, a common baseplate for the complete unit (engine and the
alternator) shall be supplied by the vendor. A baseplate shall be a single fabricated steel
unit, unless the purchaser and the vendor mutually agree that it may be fabricated in
multiple sections.

3.2.2 When specified, the base plate shall be suitable for column mounting i.e. of sufficient
rigidity to be supported at specified points without continuous grouting under structural
members.

3.2.3 The base plate shall be provided with lifting lugs for a four point lift. Lifting the baseplate
complete with all equipment mounted shall not permanently distort or otherwise damage
the base plate or the machinery mounted on it.

3.2.4 The bottom of the base plate between structural members shall be open. When installed on
a concrete foundation, accessibility for grouting under all load carrying structural members
shall be provided.

3.3 SPECIAL TOOLS

When special tools and fixtures are required to disassemble, assemble or maintain the unit,
they shall be included in the quotation and furnished as part of the initial supply of the
machine. Standard tool kit for normal maintenance shall be provided for each diesel
engine/ DG set.

3.4 INSTRUMENTATION

The vendor shall supply instrumentation and control system as specified in the inquiry. If
in the opinion of the vendor, additional instruments, controls and safety devices are
required, the vendor shall include the same in his scope of supply.
Engine control panel (ECP) mounted on the diesel engine, containing essential safety
protection and control shall be provided. ECP shall be provided with communication
interface to the local control panel and the purchaser's control system for remote
operation and control, monitoring.

SECTION 4 - INSPECTION, TESTING AND PREPARATION FOR SHIPMENT

4.1 GENERAL

4.1.1 The Inspector representing Purchaser shall have entry to the plant while and wherever
work for the equipment is being performed.

4.1.2 The Vendor shall have the responsibility of providing Purchaser's Inspector with all
requisite facilities/ equipment for carrying out proper inspection and witnessing of test.

4.1.3 Engines of nominal rating up to 1000 kW shall be subjected to Engine Manufacturer's

routine shop test and the test certificates shall be submitted to the purchaser's inspector for
his review, provided the engine manufacturer is an ISO:9000 certified vendor.
Unless otherwise specified in the inquiry/ order, for all other cases, engines shall be
witness tested in accordance with the latest edition of ISO:3046.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
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tg-ar fagegWINDIA LIMITED
INIVer 0102112101JR1110 IA Govt Soda Undertaking) DIESEL ENGINE & DG SET Page 14 of 22

The routine load and fuel consumption test shall be of the following duration:
a) Part Loads (50% & 75%) - 1/2 hour each
b) Full Load (100%) - 4 hours
c) 10% Overload - 1 hour
After the specified tests have been completed satisfactorily, the fuel stop on the fuel
injection pump shall be set and sealed at the specified site rating including provision for 10
percent overload.

Loads (50%, 75%, 100% & 10% over load) specified above are for PRP rated DG set.
Same can be applied for COP rated DG set also (i.e. COP DG set can be load tested as
PRP rated DG set, however, 10% overload is not applicable).

4.1.4 The hydrostatic test certificates for the heat exchanger/intercooler, fuel tanks and other
pressure vessels shall be furnished to the Purchaser's inspector for his review at the time
of load testing of the diesel engine.

4.1.5 The engine control panel after assembly and wiring, shall be functionally tested at the sub-
vendor's works in the presence of the Purchaser's Inspector.

4.1.6 In addition to the inspection and tests specified in clause no. 4.1.3 to 4.1.5 above, the
genset shall be subject to Full Load Test for 4 hours & overload test of lhr @ 110% load
(if applicable) at DG set/genset vendor's shop & Job site. DG set site testing may be
allowed at available load in case full load is not available at job site. Unless otherwise
specified, load bank for job site testing is not required.

4.2 PREPARATION FOR SHIPMENT

4.2.1 Immediately upon completion of all tests and inspections, all exposed machined surfaces
shall be cleaned and coated with suitable rust preventive by the Vendor and the
unmachined surfaces shall be painted by at least two coats of red oxide primer.

4.2.2 DG set along with its auxiliaries/ accessories shall be transported in assembled condition as
far as possible.

4.2.3 All untapped openings shall be provided with 4 mm thick metal closures with full rubber
gaskets and bolted by not less than 4 bolts. All connections including those for
instruments, instrument leads, lubricating oil and the like shall be identified with securely
attached tags indicating the type of connection, the instrument or the line description as
applicable.

4.2.4 The equipment shall be crated for domestic/export shipment as specified in the data sheets
considering for storage at job site for atleast 12 months. If any extra precaution is to be
taken by the Purchaser for storage beyond 12 months the same shall be explicitly indicated
in the operation and maintenance manuals. Lifting load-cut, and handling instructions shall
be securely attached to the exterior of the largest packing in a well marked weather proof
container. Upright position lifting points, weight (including packing) and dimensions shall
be clearly identified with item nos., serial nos., package nos., and the names of the
equipment.

4.2.5 Two copies of the manufacturer's installation and instruction manual per clause 5.2.5.2
shall be packed and shipped with the equipment.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
401 ENGINEERS FOR 6-43-0040 Rev. 3
fal5iftw INDIA LIMITED
Iaaxn ) IA Gout A India Undeflaking) DIESEL ENGINE & DG SET Page 15 of 22

SECTION 5 - VENDOR'S DATA

5.1 GENERAL

The information to be furnished by the vendor is specified in 5.2 & 5.3 and purchaser's
Vendor Data Requirements as included in the inquiry document.
Vendor shall complete & forward a document "DOCUMENT CONTROL INDEX" to the
purchaser (Destination & contact person as per order).
No drawing shall be taken up for review till the DCI for inquiry/order is finalized by
vendor.

If specified, drawing review may be through VDM in soft as per the details provided
elsewhere in the inquiry document.

5.2 PROPOSALS

The vendor's proposals shall as a minimum include the documents specified in purchaser's
Vendor Data Requirements as included in the inquiry document.
All vendor data/drawings/documents shall be in English Language and in Metric
Systems.

The vendor's proposals shall as a minimum include the following:

(a) All data sheets, drawings and documents listed under "WITH BID" in the Vendor
Data Requirement (VDR) Form enclosed with the inquiry.
(b) Vendor's confirmation/ comments on post-order Vendor Data Requirements (Type of
Documents, no. of prints and date needed) indicated in Vendor Data Requirement
forms data sheets and specifications.
(c) List of recommended commissioning spares included in the offer.
(d) List of mandatory spares (where specified by the purchaser) included in the offer.
(e) List of spare parts for two years normal operation shall be made separately including
auxiliaries and drivers in the form of a table & shall show
i) Part name, description and number.
ii) Quantity installed in one unit.
iii) Quantity recommended per unit for 2 years normal operation.
iv) Quantity recommended for number of units of an item as specified in the
inquiry.
v) Quantity recommended as insurance for the number of units of an item
specified in the inquiry.
(0 An itemized list of special tools included in the offer.
(g) Any start-up, shutdown or operating restrictions required to protect the integrity of the
equipment. These spares to be included as commissioning spares.
(h) Any limitations of vendor's test-facility to carryout the specified tests.
(i) A specific compliance statement that the scope of supply, the offered equipment/
systems and all its components are in strict accordance with the data sheets, job
specifications, this specifications and all other attachments, except for specific
deviations as listed in the proposal.

5.3 CONTRACT DATA

5.3.1 General

5.1.1.1 Drawings and data as required after purchase order is specified in Vendor Data
Requirement. Vendor to note that the drawing/ document descriptions/ titles as given in
the Vendor Data Requirement are generic in nature. It is possible that • against one
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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ENIGINEERS FOR 6-43-0040 Rev. 3
oaeir acs
1.112P1010.12 CIAJWW1)
w INDIA LIMITED
Govt Incia Underl.kingi DIESEL ENGINE & DG SET Page 16 of 22

drawing/ document specified there are several drawings to be furnished by the vendor or
vice versa.

Vendor to note that, the submission of all post order drawing & documents shall be done
through EIL. Vendor Document Management System portal. Vendor shall complete &
forward the Document Control Index (DCI) to the purchaser (Destination & contact
person as per order) through above Vendor Document Management System portal.

This document shall list out in consolidated form all drawings and documents required by
purchaser vide VDR as included in the purchase requisition. Any other data, drawing/
document as specified in Data Sheets and Specifications shall also be included by the
vendor in the DCI. Against each drawing/document, vendor shall populate their list of
document indicating the vendor's drawing numbers, titles, Rev. No. and schedule of
submission.

This shall be the first document to be submitted by vendor within two weeks of DCI
approval.
No drawing shall be taken up for review till DCI for the inquiry/order is finalized by
vendor.

5.1.1.2 All transmittal letters (covers), drawings and data shall have a title block (in addition to
vendor's standard title block) which shall as a minimum contain the following contract
information:
(i) Purchaser's and Consultant's Corporate Name
(ii) Project Name.
(iii) Equipment Name and Item No.
(iv) Purchase Order No.
(v) Purchase Requisition No.
Title Block on drawings shall be placed on the lower right hand corner.

5.1.1.3 All vendor data/ drawings/ documents shall be in English Language and in Metric
Systems.

5.1.1.4 Data specified in the VDR is the minimum requirements of Purchaser. Any additional
document/ data required or requested by Purchaser for engineering or construction shall
also be made available by the vendor.

5.1.2 Co-ordination meeting

When specified, a co-ordination meeting shall be held at Purchaser's office or through web
online, preferably within 4 weeks of order.
An agenda shall be prepared for this meeting and would include the following points
related to technical aspects.
(a) Any clarifications required by the vendor on purchaser's order.
(b) Vendor Data Index & Schedule.
(c) Vendor Data Review/approval modalities.
(d) Sub-vendor lists proposed by vendor.
(e) Utility requirements.
(1) General Arrangement & layout drawings & purchaser's interface drawings.

5.1.3 Drawings

5.1.3.1 The timeframe within which the drawings are to be submitted by vendor are specified in
Purchaser's inquiry/order.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
•ft ENGINEERS FOR 6-43-0040 Rev. 3
Ofgar lafflegv*V INDIA LIMITED DIESEL ENGINE & DG SET
FIEW12 =MOM (A Govt of India Undertaking(
Page 17 of 22

5.1.3.2 The purchaser's review of the vendor's drawings shall not constitute permission to deviate
from any requirements in the purchase order/specifications unless specifically agreed upon
in writing. After the drawings have been reviewed, certified copies shall be submitted by
vendor as a part of final documents (Technical Data Manual/Mechanical catalogues) in the
specified quantity. All drawings must be clearly legible and shall be submitted A4 or A3
paper sizes (except overall layout/ Foundation/ GA drawings which shall be submitted in
A2 paper sizes). Documents in higher paper size shall be submitted in exceptional
circumstances or as indicated in the enquiry/ contract document(s).

5.1.3.3 Drawings/documents with following titles shall contain as a minimum the following
information:

a) General Arrangement Drawing

A general arrangement drawing shall indicate:
i) Outline dimensions (minimum three views) (All principal dimensions).
ii) Location (in all three planes), size, type, rating and identification of all
purchaser's interface connections including those of vents, drains, fuel,
cooling water & Electrical/ Instrumentation.
iii) Direction of rotation viewing from the driving end.
iv) Weight of each assembly/ component.
v) The weight & location of centre of gravity of the heaviest
assembly/components that must be handled for erection.
vi) Identification and weight, dimensions of the heaviest assembly / subassembly /
component required to be handled for maintenance.
vii) Maintenance clearances and dismantling clearances.
viii) Speed
ix) Layout of auxiliary equipment and operating platform.
x) Height of installation of the day tank (if applicable).
xi) Make, Type and Size of couplings and the location of guards.
xii) A list of reference drawings if any.
xiii) A list of any special weather-protection and climatic features.

b) Foundation Drawings
A foundation drawing shall indicate complete information required for foundation
design by purchaser including the following:
a) Foundation bolt sizes & pipe sleeve details and pocket sizes & locations.
b) Type of grout material, its recommended make & grade.
c) Grouting thickness and other necessary technical details.
d) Static weight of each independently grouted item (such as diesel engine, gear
box (if required), driven equipment, control panel etc.) and location of centre of
gravity of each of such items in all three planes.
e) Weight distribution for each bolt/subsole-plate location and total static weight.
f) Dynamic loads, if any, caused due to various items grouted independently. (The
cause of generation of such loads shall also be indicated).
g) The direction and magnitude of unbalance forces and moments (with their phase
angles) generated by the out of balance of the rotating / moving parts of the
machine at the relevant operating conditions. [These loads and their locations
are to be given in all three planes. These shall be utilised for computing the
amplitudes of vibration of the foundation].
h) GD2 value of each item resolved to driver speed.
i) Maximum permissible amplitude of vibration on the foundation at the base level.
(The location of the points on the foundation base where such amplitudes are not
to be exceeded shall be given in all three planes). The reference of relevant
code, if any, shall also be indicated.
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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
larazat4 ENGINEERS FOR 6-43-0040 Rev. 3
lagft W INDIA LIMiTED
owe, eieneznamosso IA Gat al India Undertaking) DIESEL ENGINE & DG SET Page 18 of 22

j) Total mass of rotating parts.

k) Total mass of reciprocating parts.
1) Suggested dynamic factor and ratio of weight of foundation to weight of
machine.
m) Short circuit loads caused in motor drivers.
n) Operating speed of the machine and the driving motor.
o) Scope of Supply of the Foundation Bolts (unless otherwise specified, by
vendor).
p) Maximum permissible magnitude of the unbalance forces and moments
generated by the out of balance of the rotating / moving parts of the machine as
allowed by the relevant codes, if any. (The reference of such code, if any, shall
also be indicated).
q) Recommended separation margin (if any), between the machine operating speeds
and the natural frequencies of the machine foundation system along with the
basis of such recommended separation margins.
[Note: Unless otherwise indicated by vendor, the dynamic forces as given in e)
& 1) above are considered as additional static loads for designing the foundations
statically. Such dynamic forces are not unbalance forces and therefore, these
shall not be utilised for computing the amplitudes of vibration.]

5.1.4 Data sheet

5.1.4.1 The Vendor shall provide completely filled in data sheets, first for "As Purchased" and
then for "As Built". This shall be done by the vendor correcting and filling out the data
sheets and submitting copies to the purchaser.

5.1.5 Technical Data Manual/Mechanical catalogues

5.1.5.1 Mechanical catalogue is a compilation of "As Built" drawings and data, manufacturing and
test records, installation, operating and maintenance instructions.

5.1.5.2 Not later than two weeks after successful completion of all specified tests, the vendor shall
furnish the required number of mechanical catalogues for the equipment, any auxiliaries
and instruments that the vendor is providing. The mechanical catalogue shall include the
following documents as a minimum:

i) All drawings and data as listed in the vendor data index & schedule. (For drawings,
where purchaser's approval is required, the final certified drawings shall be attached.)
Sections shall be organized in a manner that data & drawings related to one subject is
grouped together such as Mechanical, Electrical, Instrumentation etc.
ii) All manufacturing, inspection and test data and records.
iii) Installation and Instruction Manual
The vendor shall provide sufficient written instructions, including a cross-reference
list of all drawings, to enable the purchaser to correctly install the equipment and
prepare the equipment for start-up. It shall include any special information required
for proper installation that is not on the drawings, special alignment or grouting
procedures, utility specifications (including quantity) and all installation data.
iv) Operation and Maintenance Manual
This manual shall provide sufficient written instructions and data to enable purchaser
to correctly operate and maintain the equipment ordered. It shall include a section to
cover special instructions for operation at extreme environmental and/or extreme
operating conditions. The following shall be included in this manual:

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
law aft
. ENGINEERS FOR 6-43-0040 Rev. 3
51?eir faIWIegTOW INDIA LIMITED DIESEL ENGINE & DG SET
(462FT IA Gaol d Jodie Underlaiung) Page 19 of 22

a) Instructions covering start-up, normal shutdown, emergency shutdown,

operating limits and routine operational procedures.
b) A description of equipment construction features and the functioning of
component parts or systems (such as control, lubrication, etc.).
c) Outline and sectional drawings, schematics and illustrative sketches in
sufficient details to identify all parts and clearly show the operation of all
equipment and components and the methods of inspection and repair.
Standardised sectional drawings are acceptable only if they represent the
actual construction of the equipment.
v) Following information shall also be included in the Mechanical Catalogue:
1. Storage instructions for storing and preserving the equipment (including
auxiliary units) at the plant site before installation of the same.
2. Field test procedures and acceptance criterion.

5.1.5.3 Technical Data Manual/ Mechanical Catalogue shall be in Hard board folder(s) of size
265 mm x 315 mm (101/2" x 121/2") and shall not be more than 90 mm thickness; it may be
of several volumes and each volume shall have a volume number, index of volumes &
index of contents of that particular volume.

5.1.5.4 Title sheet (Top sheet) of each volume of mechanical catalogue shall contain the contract
information(s) as defined under 5.2.1.2 besides the volume number.

5.1.5.5 In case order contains more than one item, separate dedicated Technical Data Manual/
Mechanical Catalogues shall be submitted for each item.

5.2.5.6 Final / "As-Built" drawings / documents shall also be submitted as electronic files on
secondary storage media (CD-ROM / DVD-ROM disks) and in Vendor Document
Management System portal. The number of prints and/or reproducible required to be
submitted by vendor are as specified in Purchaser's inquiry/order.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ENIGNEER.S FOR 6-43-0040 Rev. 3
Ogeir EtPleg-W NDIA LIMIT1ED DIESEL ENGINE & DG SET
I•verr 2.12vINFOAJoevilt IA Govt at YIEia Utviettionoi Page 20 of 22

ANNEXURE-A
Deration Calculation for Diesel engine in genset application

1. ISO Standard Power (as per ISO 3046-1) of the engine, (obtained after deducting power loss
due to essential dependent auxiliaries) (Pm)
Piso kW

2. Deration on account of site conditions (refer datasheet for ambient conditions) as per ISO
3046-1
Temperature (around the engine and alternator) kW
Altitude (dl) kW
Humidity (d2) kW
CW temp (d3) kW
Inlet losses (d4) kW
Exhaust back press (d5) kW
Total Deration (Pdendion = dl+ d2+ d3+ d4+ d5) kW

3. Service Power (as per ISO 3046-1) of the Engine (i.e. at stated conditions)
Pservice = Piso - Pderaiion kW

4. Power Loss in the Alternator under stated conditions (Past)

Pak[i.e. KVA*pf(100-11a1t)/ lad kW

5. Power consumed by essential independent auxiliaries (Paux)

Paux kW

6. Any other Power Loss applicable to the offered genset (Pmisc)

Pew kW

7. Net output required for electrical consumption (Poutput) (Note-4)

(Poutput = kW (minimum)) kW

8. Actual Power Required from Engine (P2ctual)

Partin' = Poutput Pak Paux Pints
'c kW

Ensure that Pservice > PaIXUal and shall furnish calculations / supporting documents.

Note: As per Annex-A of 150-3046-1, the following describes the typical list of auxiliaries:

1. Essential dependent auxiliaries (as applicable)

a) engine-driven LO pressure pump;
b) engine-driven LO scavenge pump for dry-sump engines;
c) engine-driven engine-cooling water pump;
d) engine-driven raw-water pump;
e) engine-driven radiator-cooling fan;
0 engine-driven engine-cooling fan for air-cooled engines;
g) engine-driven gaseous fuel compressor;
h) engine-driven fuel-feed pump;
i) engine-driven fuel-pressure pump for common rail or servo-injection system;
j) engine-driven scavenge-air blower and/or charge-air blower;
•k) engine-driven generaior, air compressor or hydraulic pump supplying power to items in sl. Ni
2 below;
1) engine-driven cylinder lubricating pump;
m) air cleaner or air silencer (normal or special);
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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
ENONIEERS FOR 6-43-0040 Rev. 3
ligarAft,INDIA UMITED
MAW MOIR aelJeriwii (A Govt ol India Undertaking) DIESEL ENGINE & DG SET Page 21 of 22

n) exhaust silencer (normal or special).

2. Essential independent auxiliaries (as applicable)

a) separately driven auxiliaries as defined above from Sl. no. a) to 1).
b) governing or control system using power from an external source.

3. Non-essential dependent auxiliaries (as applicable)

a) engine-driven starting air compressor;
b) engine-driven generator, air compressor or hydraulic pump when supplying power to items not
shown in sl. No. 2 above;;
c) engine-driven bilge pump;
d) engine-driven fire pump;
e) engine-driven ventilation fan;
0 engine-driven fuel-transfer pump;

4. Cl.no 2.2.3 of this specification shall be referred for COP rated DG set

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 STANDARD SPECIFICATION STANDARD SPECIFICATION No.
Odaetel aft
"- - ENGINEERS FOR 6-43-0040 Rev. 3
Oaes kilf5legW INDIA LIMITED DIESEL ENGINE & DG SET
own mew aaJoosn) IA Govt of Inas Undertaking) Page 22 of 22

Deration Calculation for Diesel Engine in mechanical drive application

1. ISO Standard Power (as per ISO 3046-1) of the engine, (obtained after deducting power loss
due to essential dependent auxiliaries) (Piso)
Piso kW

2. Deration on account of site conditions (refer datasheet for ambient conditions) as per ISO
3046-1
Temperature (around the engine and alternator) kW
Altitude (dl) kW
Humidity (d2) kW
CW temp (d3) kW
Inlet losses (d4) kW
Exhaust back press (d5) kW
Total Deration (Pderation = dl + d2+ d3 + d4+ d5)
kW

3. Service Power (as per ISO 3046-1) of the Engine (i.e. at stated conditions)
P = Piso - Pderation kW

4. Transmission losses in gear-box (Nam)

P kW

5. Any other Power Loss applicable to the offered genset (Pnusc)

P kW

6. Net output required for Mechanical drive (Poutput)

(Poutptd = driver rating)
kW
[A- The driver rating shall be as calculated per respective speciation]

8. Actual Power Required from Engine (Pactuai)

Pactual Poutput Ptrans Pmisc kW

Ensure that Psmice > Pactual and shall furnish calculations / supporting documents.

Note: As per Annex-A of ISO-3046-1, the following describes the typical list of auxiliaries:

1. Essential dependent auxiliaries (as applicable)

a) engine-driven LO pressure pump;
b) engine-driven LO scavenge pump for dry-sump engines;
c) engine-driven engine-cooling water pump;
d) engine-driven raw-water pump;
e) engine-driven radiator-cooling fan;
f) engine-driven engine-cooling fan for air-cooled engines;
g) engine-driven gaseous fuel compressor;
h) engine-driven fuel-feed pump;
i) engine-driven fuel-pressure pump for common rail or servo-injection system;
j) engine-driven scavenge-air blower and/or charge-air blower;
k) engine-driven generkor, air compressor or hydraulic pump
1) engine-driven cylinder lubricating pump;
m) air cleaner or air silencer (normal or special);
n) exhaust silencer (normal or special).
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 RV

o T SPECIFICATION " STANDARD SPECIFICATION No.

T
SEMTE@ ENGINEERS FOR
gBa eleics &![“Qkfl-l{‘,"fl? MEDIUM VOLTAGE 6-51-0001 Rev. 8
SWITCHBOARDS Page 10115

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 SPECIFICATION
S5AGTET M ENGINEERS FOR STANDARD SPECIFICATION No.

@?',@_@afi@m&ym MEDIUM VOLTAGE 6-51-0001 Rev. 8

SWITCHBOARDS Page 2 of 16

Abbreviations:
A Ampere
AC Alternating Current
BIS Bureau of Indian Standards
BS British Standard
CNT Close-Neutral-Trip
CEA Central Electricity Authority
CPRI Central Power Research Institute
CRCA Cold Rolled Cold Annealed
CT Current Transformer
DC Direct Current
EPDM Ethylene Propylene Diene Monomer
FBT Fast Bus Transfer
FRP Fiber Reinforced Polyester
MV Medium Voltage
Hz Hertz
IAC Internal Arc Classification
TEC International Electro-Technical Commission
IEEE Institute of Electrical & Electronics Engineer
Jig Ingress Protection .
13% Kilo Volt
kW Kilo Watt
kWH Kilo Watt Hour
LED Light Emitting Diode
LOTO Lock-Out Tag-Out -
LsC Loss of Service Continuity
MCB Miniature Circuit Breaker
MCC Motor Control Center
MCCB Moulded Case Circuit Breaker
NEMA National Electrical Manufacturers Association
NO Normally Open Contact
NC Normally Close Contact
OTMS Online Temperature Monitoring System
PO Purchase Order
PT Potential Transformer
PU Polyurethane
pu. Per unit
PVC Poly Vinyl Chloride
RAL Reichs-Ausschuss fur Lieferbedingungen
SFs Sulphur Hexafluoride
SWG Standard Wire Gauge
VCB Vacuum Circuit Breaker
VDE Verband Deutscher Elektrotechniker
VFD Variable Frequency Drive
vT Voltage Transformer
XLPE Cross linked Poly Ethylene

Electrical Standards Committee

Convener: Mr. Harish Kumar

Members: Ms. Arvind NP Singh Mr. Raman Sood

Mr. Bishan Dass Mr. Rajiv Kumar Saha
Mr. Vijay Kumar Ms. Shirali Aggarwal
Ms. Rashmi Singh Rathaur Mr. Ayush Mathur (Projects)
Mr. Rajesh Sinha (PDD) Mr. G. Suresh (Inspection)

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 % ENGINEERS ron
SPECIFICATION STANDARD SPECIFICATION No.

. @!59 AN MEDIUM VOLTAGE 6-51-0001 Rev. 8

SWITCHBOARDS Page 3of 16

CONTENTS
1.0 SCOPE.
2.0 CODES AND STANDARD!
3.0 GENERAL REQUIREMENTS
4.0 STTE CONDITIONS. ........ovutiitmmeseeieeteiese
s e s5
5.0 DESIGN AND FABRICATION REQUIREMENTS.......................c........ S
6.0 SWITCHBOARD COMPONENTS.......ovoeeev.ooo oo 11
7.0 INSPECTION, TESTING AND ACCEPTANCE.
8.0 PACKING AND DESPATCH

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 ST @ ENGINEERS Eor
SPECIFICATION STANDARD SPECIFICATION No.

%fifi?fi@!bflfi_%? MEDIUM VOLTAGE 6-51-0001 Rev. 8

SWITCHBOARDS Page 4of 16
10 SCOPE
This specification covers the design, manufacture, testing, packing and supply of indoor,
drawout type Medium Voltage Switchboards >1 kV up to and including 33 kV, incorporating
Vacuum or SF circuit breakers.

2.0 CODES AND STANDARDS

21 The equipment shall comply with the requirements of latest revision of the following standards
issued by BIS, unless otherwise specified:
18: 1248 Direct acting indicating analogue electrical measuring instruments and their
accessories
18: 2071 High Voltage Test Technique
IS: 2544 Porcelain post-insulators for systems with nominal voltage greater than1000V
18: 2705-1 Current transformers specification: Part 1 General Requirements
IS: 3618 Specification for phosphaie treatment of iron and steel for protection against
corrosion
1S: 5082 Wrought aluminium and aluminium alloy bars, rods, tubes, sections, plates
and sheets for electrical applications
18: 5578 Guide for marking of insulated conductors
IS: 6005 Code of practice for phosphating of iron and steel
18: 16227 Instrument transformers
IS: 11353/
TEC 60445 Basic and safety principles for man-machine interface marking and
identification - identification of equipment terminals conductor terminations
and conductors
I8:13703-4 Specification for low - voltage fuses for voltages not exceeding 1000V AC or
1500V DC : supplementary requirements for fuse links for the protection of
semiconductor devices
IEC 60282-1 High voltage fuses — Current Limiting fuses
IS/IEC 60168 Tests on indoor and outdoor post insulators of ceramic material or glass for
systems with nominal voltages greater than 1000’V
18/1EC 60529 Degree of Protection provided by Enclosure
IS/IEC 62271 High Voltage Switchgear and Controlgear
(Part 1, 100, 102, 103, 105, 106, 200, 201, 301) ’
1EC 62271 High Voltage Switchgear and Controlgear
22 In case of imported equipment, standards of the country of origin shall be applicable, if these
standards are equivalent or stringent than the applicable Indian standards.
2.3 The equipment shall also conform to the provisions of CEA Regulations with latest
amendments and other statutory regulations currently in force in the country.
2.4 In case Indian standards are not available for any equipment, standards issued by
1EC/BS/VDE/IEEE/NEMA or equivalent agency shall be applicable.
2.5 In case of any contradiction between various referred standards/specifications/data sheet and
statutory regulations, most stringent requirement shall govern and decision of Owner/ EIL in
this regard shall be final and binding.
3.0 GENERAL REQUIREMENTS
31 The offered equipment shall be brand new with state of art technology and proven track record
of the manufacturer of similar product. No equipment without mandatory type test shall be
offered.
32 Vendor shall ensure availability of spare parts and maintenance support services for the
offered equipment for at Jeast 10 years from the date of supply.

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 SPECIFICATION
LN
STANDARD SPECIFICATION No.
R est0001 o
35iGeres @@ ENGINEERS FOR

SWITCHBOARDS Page 5 of 16

33 Vendor shall give a notice of at least one year to the end user of equipment and EIL before
phasing out the product/spares to enable the end user for placement of order for spares and
services.
4.0 SITE CONDITIONS
4.1 The switchboards shall be suitable for installation and satisfactory operation in an air
conditioned/ pressurised sub-station or in a substation with restricted natural air ventilation or
in a covered shed/ enclosed electrical room (e-room) in a tropical. humid and corrosive
atmosphere.
4.2 The switchboards shall be designed to operate under site conditions as specified in the data
sheets. If not specifically mentioned thersin, a design ambient temperature of 40°C and an
altitude not exceeding 1000 metres above mean sea level shall be considered.
4.3 All equipments described in this specification are intended for continuous duty operation, as
per nameplate rating under the specified ambient conditions, unless indicated otherwise.
5.0 DESIGN AND FABRICATION REQUIEMENTS
5.1 Enclosure and Protection
511 The Medium Voltage Switchboard shall be metal-enclosed and shall comprise of standard pre-
fabricated, cold-rolled, sheet steel units, assembled to form a rigid, freestanding, dead-front
structure. As a minimum, 2mm (14 SWG) CRCA sheet steel shall be used for all front and rear
doors and covers, and 1.6mm (16 SWG) CRCA sheet steel for inter-panel partitions. Wherever
required, stiffeners shall be provided to increase stiffness of large size doors and covers.
As an alternative to CRCA, Aluzinc/pre-galvanised sheet steel can also be provided for
internal inter-panel partitions only. However, all external surface shall be of CRCA with
specified paint shade.
5.1.2 Vertical panels shall be assembled to form a continuous line-up of uniform height both for HV
chamber as well as control chamber. Rear extension panels shall also be of full height.
However, HV chamber height can be different from control chamber height.

The switchboards shall be totally enclosed and vermin-proof. If necessary, openiugs for
natural ventilation shall be provided. These shall be louvered and provided with wire mesh
having opening less than 1mm. Design of louvers/ opening shall be such that the arc does not
come out in case of internal arc. The same shall be type tested for internal arc, as specified.
The enclosure shall have complete protection against approach to live parts or contact with
internal moving parts (IP-4X) as per IS/IEC: 60529,
All openings, covers and doors shall be provided with suitable Neoprene/ XLPE/ EPDM
gaskets around the perimeter to make the switchboard dust and vermin proof.
515 Each unit of the switchgear shall have necessary internal sheet metal barriers to form separate
compartments for circuit breaker, busbars, instruments and relays, cable connections etc.
Compartments for cable connections shall allow cable termination and connection work with
the switchgear encrgised. Suitable interlock shall be provided such that cable compartment can
be opened only when earth switch is ON or Earthing truck is inserted.
The panel shall be internal arc tested as per IS/IEC 62271-200 requirements for full short
circuit current and for a duration of 0.5 second (minimum) unless specified otherwise in job
specification/ datasheet and shall be qualified to comply with all the 5 criteria as per IS/IEC
62271-200. Independent pressure relief devices shall be provided for all HV compartments,
ie. bus bar, cable and breaker compartments and each compartment shall have type test
certificate for internal arc classification (IAC) as per IS/IEC 62271-200 for the short circuit
current and duration as specified. [AC test shall be conducted on the offered panel variants
such as smallest width panel, panel with louvers, panel with thermography window and any
other variants (as applicable) as per job requirements. The panel shall also be AFLR tested as
per IS/IEC 62271-200 requirements.

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For panels having busduct entry in place of cable entry, busduct interface with panel shall be
such that it does not interfere with the IAC type tested design of panel. Separate rear extension
panel shall be provided for the Busduct entry. Wall through bushings shall be provided at
interface point between busduct and panel.

In case vendor has considered pressure relief/ gas duct above switchboard for release of gases
due to internal arc; vendor shall preferably provide suitable absorbers in the switchboard to
prevent the release of harmful gases in the switchgear hall. Alternatively, duct including all
accessories/supporting arrangement/sealing material/bends/installation material etc. shall be
provided for evacuating harmful gases. The offered arrangement of pressure relief/ gas duct
shall be as per type tested design.
517 All identical equipment and corresponding parts shall be fully interchangeable.
5.1.8 Safety barriers / shutters shall be provided to permit personnel to work safely within an empty
compartment with the bus bars energised. Loss of Service Continuity (LSC) category of the
switchgear shall be LSC2B as per IS/IEC-62271-200.
It shall be possible to extend the switchgear in either direction at a later date. Ends of bus bars
shall be suitably drilled for this purpose. Panels dt extreme ends shall have openings, which
shall be covered with plates screwed to the panel. Details of drilled holes in bus bar and
openings in the panels, provided for future extension shall be clearly shown in the vendor
drawings.
5.1.10 The drawout carriage on the switchboard shall have three positions: "Service", "Test" and
"Drawout" viz:
- "Full in" or "Service" position - In this position both power and control circuits shall
be connected. This shall be the normal operating position of the circuit breaker.
- "Test" position - The power contacts shall be disconnected in this position but the
control connections shall not be disturbed, it shall be possible to close and trip the
breakers in this position.
- "Draw out" Position - both power and control circuits shall be disconnected in this
position. Alternatively, “Test Position” with the secondary control circuit disconnected
may be provided in lieu of “Draw out Position™
Circuit breaker operation shall be possible only in “Service” and “Test” positions. The circuit
breaker shall be lockable in "Test" / “Draw-out” positions. Automatic safety shutters shall be
provided to ensure the inaccessibility of all live parts after the carriage is drawn out.
There shall be a distinct overall door for the breaker compartment, which can be closed with
the carriage in drawout position and it shall be lockable type.
5.1.11 All circuit breaker modules of the same rating shall be inter-changeable. Suitable interlocks
shall be provided to prevent the following operations:
- "Plugging in" or "drawing out" of a closed breaker.
- "Plugging in" a breaker with the earthing isolator closed.
- "Closing" of the earthing isolator with the breaker "plugged in".
- Pulling out the auxiliary circuit plug with the breaker in the service position. Pushing
in the breaker to the service position, with the auxiliary circuit plug not in position.
Additionally, the following shall also be provided:
- All operations such as breaker rack-in, breaker rack-out, breaker On/Off, spring
charging, earth switch On/Oft etc. shall be possible only vith panel door closed.
- Pad locking arrangement shall be provided for rack in operation of breaker as well as
for the panel door meeting LOTO requirements.

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LOTO arrangement shall include provision for the following:

a) Provision for hooking lockout devices by multiple lock arrangement to prevent
opening of panel door and racking-in of circuit breaker.
b) Provision for attaching tag-out device for wamning against energisation and to
provide information regarding date of isolation, agency working on the
equipment, etc.
©) Provision for Hasp such that the same shall be put-in and closed in the locking
arrangement of the breaker/switch and panel door.
5.1.12 All hardware shall be corrosion-resistant. All joints and connections of the panel members
shall be made by zinc-passivated high-quality Grade 8.8 or superior steel bolts, nuts and
washers, secured against loosening.

5113 Suitable eyebolts/ lifting clamps shall be provided for the lifting of the panel/shipping section.
The bolts, when removed shall not leave any opening in the pancls.
5.1.14 If specified in job specifications/datasheet/Tender, light/ arc/ pressure based sensors with
controller shall be provided to quickly detect internal arc and immediately initiate tripping
action.
5.1.15 Thermography window for infrared electrical inspection shall be provided if specified in job
specifications/datasheet/Tender . The switchgear with thermo-graphy window shal! be type
tested and certified for internal arc faults as per IS/IEC 62271-200 requirements. In case IAC
test report with thermography window is not available, IAC test report to be submitted for the
panel along with internal arc withstand capability report for the material used for
thermography window.
5.1.16 MV Switchgear shall be provided with online wireless temperature monitoring facility it
specified in job specifications/datasheet/Tender. The passive sensor shall be wireless, battery
less, dielectrically safe, robust to high voltage, high electromagnetic field, and harsh
environment. It shall take direct measurement of temperature from critical points. This facility
shall be interfaced with Substation Automation System/ ECS.
In case online temperature monitoring system (OTMS) for real time monitoring of temperature
is being provided for MV switchboards, thermography window is not required.
52 Accessibility
5.2.1 All relays, metering, and control components shall be mounted on the panel front only.
However, auxiliary contact multiplier relays with auto reset can be mounted inside the panel.
522 The switchgear shall be considered to be accessible to authorized persoinel having access all
around and shall be tested for following type of accessibility as per IS/IEC 62271-200:
Type of accessibility 2 AFLR
where
Accessibitity type A : Restricted to authorised personnel only
F : for front side
L : for lateral side
R : for rear side
523 Checking and removal of components shall be possible without disturbing adjacent equipment.
All equipment shall be easily accessible. It shall be possible to set all measuring relays and
instruments in-situ without de-energising the switchboard. All mounted equipment shall have
identification tags of self-sticking PVC tapes at the rear also. In addition, permanent
identification details shall be provided on the panel. Mounting of relays for a narticular
breaker feeder panel shall be limited to that particular feeder only.
524 All terminals shall be shrouded with plastic covers to prevent accidental contact.

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53 Bus Bar
5.3.1 The switchboard shall comprise of 3-phase bus bars which shall extend through all units of the
switchgear line-up. The main bus bars shall have uniform cross-section throughout their length
and shall be sized to carry continuously the rated current specified in the data sheet.
532 Bus bars shall be of high conductivity electrolytic aluminium or copper supported on
insulafors made of non-hygroscopic, non-inflammable material with tracking index equal to or
more than that defined in Indian standards. Self supporting busbars can also be accepted
provided the same is type tested design.
Bus bars shall be housed in a separate chamber and shall be accessible for inspection. Wire
guards /cover shall be provided inside the enclosure to avoid accidental contact when the cover
is removed.
Both bus bars and the supports shall be adequately sized and braced to withstand the specified
short-circuit current for 1 second. Dynamic stresses shall be calculated on the basis of the
specified peak short-circuit current. All bus bars supports shall be of non-carbonising material,
resistant to acids and alkalies.
Bus bars shall be insulated by using heat-shrinkable sleeves or glass fibre tubes suitable for
withstanding heat under worst operating condition as per type tested design. The sleeves/ tubes
shall be rated to withstand the system line-to-line voltage for 1 minute. This shall be verified
by a type test in which the line voltage will be applied between the sleeved/ tubed main bus
bar and an aluminium foil wrapped closely around the insulation over a length of at least
500mm.
53.6 All bus bar joints and all tap-off connections from the main horizontal bus bars shall be
provided with removable FRP/PU/PVC/EPDM/Nylon shrouds. The material of the shrouds
shall be flame retardant (FR).
Bus bars shall be prominently marked with Red, Yellow and Blue colour rings/ stickers for
easy phase identification at regular interval and at every power tap off point.
538 The thermal design of the bus bars shall be based on installation of the switchgear in poorly
ventilated conditions. The cooling air volume shall take into account only the bus bar
enclosure.
539 The hot spot temperature of busbars, including joints, at design ambient temperature shall not
exceed 100°C under normal operating conditions while for silver plated joints, the allowable
maximum temperature shall be 115°C in line with IS/IEC-62271-1.
5.3.10 Only zinc passivated high tensile strength high-quality Grade 8.8 or superior steel bolts, nuts
and washers shall be used for all busbar joints and supports. Also, instruction label for torque
tightening of busbar coupling shall be provided on switchboard.
53.11 The current rating as defined for switchboard and components in data sheet/job specification
are for design ambient temperature at site conditions and for being inside the cubicle at fully
loaded condition. The vendor shall suitably derate the nominal rating to suit the above
condition.
5.4 HYV Power Connections
54.1 The incoming power connection shall be through XLPE cables / busduct and outgoing power
connection shall be through XLPE cables/ busduct, as indicated in the data sheet. Ampie space
for connection of these cables shall be provided at the rear of the switchboards. In order to
avoid accidental contact in the cable compartment while carrying out inspection by opening
the rear cover, a removable expanded metal barrier/ wire mesh shall be provided in the cable
compartment. In order to facilitate infra-red electrical inspection through thermography
window, metal barrier/ wire mesh may not be provided. Non-magnetic cable gland plates shall
be provided for feeders wherever single core cables are used.

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542 The switchboard shall be supplied complete with supports for clamping -outgoing and
incoming cables. The head-room available between cable gland plate and terminal
. lugs shall
not be less than 600 mm for switchgear up to 11 kV, and 900 mm for 22 and 33 kV cables.
543 In case, the standard panel depth cannot accommodate the specified number of cables, a rear
extension panel of full height shall be provided. An earth strip shall also be brought to this
extension panel.”
54.4 Unless otherwise specified, all power cables shall enter the switchboard from the bottom.
5.5 Auxiliary Wiring and Terminals
5.5.1 Inside the cubicles, the wiring for control, signalling, protection and instrument circuits shall
be done with BIS approved, PVC/XLPE insulated, flame retardant low smoke (FRLS) type,
copper conductor wire. The insulation grade shall be 660 V. FRLS shall be embossed on the
inter-panel wires.
The wiring shall preferably be enclosed in FRLS plastic channels or neatly bunched together.
Wiring between HV breakers or cable compartments to relay and metering compartments shall
be routed through FRLS flexible conduits. FRLS shall also be embossed on the plastic
channels/ flexible conduits. However, as an alternative to FRLS embossing, manufacturer
compiiance for FRLS plastic channels/ flexible conduits in form of certification can also be
accepted.

5.5.2 A minimum of 10% spare tcrminals shall be provided on each terminal block. Conductors
shall be terminated with adequately sized compression-type lugs for connection to equipment
terminals and strips. Stranded conductors shall be soldered at the ends/ crimped with suitable
lugs before connections are made to the terminals. Sufficient terminals shall be provided on
each terminal block to ensure that not more than one outgoing wire is connected per terminal.
Terminal strips shall preferably be separated from power circuits by metal barriers or
enclosures. All spare contacts of auxiliary relays, timers, etc shall be wired up to the terminals.
553 Each wire shall be identified at both ends by correctly sized PVC ferrules. Shorting links shall
be provided for all CT terminals.
554 XLPE/ PVC insulated copper conductor of cross section 1.5 mm’ may normally be used
provided the control fuse rating is 10A or less. For 16A control fuse circuit 2.5 mm’ copper
conductors shall be used. Each wire shall be terminated at a separate terminal. CT Circuit
wiring shall be done with 2.5 mm’ copper conductors. Shorting links / suitable shorting
arrangement for shorting CT secondary shall be provided.
555 Unless otherwise specified, all control cables shall enter the switchboard from the bottoni.
556 Supporting facilities shall be provided for clamping the control cables.
55.7 All inter-panel control wiring within each shipping section shall be by switchgear vendor. The
inter-panel wiring shall be taken through PVC sleeves or suitable grommets. For inter-panel
wiring between the shipping sections, wires in rolls of the required length, connected at one
point, shall be supplied with the panel for connection at site.
5.6 Control and Indication
5.6.1 Breaker tripping, closing and spring charging devices shall be fed with DC control power
supply. The rated DC voltage shall be as specified in the data sheet. The power supply for
breaker opening, closing and indication devices shall be arranged as follows:
a. One DC feeder shall be provided for each bus section. The bus coupler panel may be
fed trom any of the two supplies.
b. One separate, single-phase power supply shall be provided for each bus section for
feeding space heaters, etc. Supply voltage shall be 240 V AC, unless otherwise
specified.

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Provision to receive DC and AC control supply shail preferably be provided in bus-coupler
panel / bus PT panel.
Breaker positions (CLOSE, OPEN, spring-charged, test position, service position) shall be
indicated mechanically. Test & service position viewed through viewing window is also
acceptable. Electrical indications, with colours as given below, shall also be provided:
Breaker ‘CLOSED’ : Red lamp
Breaker ‘OPEN’ : Green lamp
Breaker ‘Auto-trip’ : Amber lamp
Trip circuit healthy B ‘White lamp
Spring charging : Blue lamp
A comimon DC control supply fail indication shall be provided for each bus section with a blue
coloured lamp.
Earthing Connections
All cubicles shall be connected to an earth bus bar running throughout the length of the
switchboard. The minimum earth bus bar size shall be 30 x 6 mm? copper up to short-circuit
withstand capacity of 31.5 kA and 50 x 6 mm’ copper for a short-circuit withstand capacity
above 31.5 kA and upto 40 kA. All doors and movable parts shall be connected to the earth
bus with flexible copper connections. Provision shall be made to connect the carthing bus bar
fo the plant earthing grid at two ends. All non current-carrying metallic parts of the equipment
and components shall be carthed. The earth bus shall be brought back to the cable
compartment, and earthing holts shall be provided to ground cable armour. The mating
surfaces of all bolted parts shall be zinc passivated to ensure continuity between them.
5.8 Space Heaters
The panels shall be provided with space heaters to prevent moisture condensation, and
maintain cubicle temperature 5°C above the ambient. The space heaters shall be located at the
bottom of the panel, and shall be controlled through a double pole MCB and a thermostat with
an adjustable seiting range of 30 to 70°C. The thermostat shall preferably be located in the
metering or relay chamber. Space heaters shall be supplied from 240V AC auxiliary bus for
space heater.
59 Panel Supporting Frame
The panels shall be suitable for installation on panel supporting frame, to be supplied by
others. The panels shall be suitable for tack welding, directly to this frame.
5.10 Nameplates
5.10.1 The switchgear shall be provided with durable and clearly legible nameplate in accordance
with Table-1 of IS/IEC 62271-200 requirements.
5.10.2 A nameplate with the switchboard designation shall be fixed at the top of the central panel.
A separate nameplate giving details for each feeder compartment of all panels shall be
provided. Danger plate (Red) shall be provided at the front and rear for each panel.
5.103 The nameplates for feeder compartments shall be in two parts. One part shall have necessary
details pertaining to the compartment’s number of vertical panel of the switchboards. The
other parts shall be removable and shall contain all details regarding the feeder number for
drives/equipment controlled by the particular module as per approved single line diagram.
5.104 Blank nameplates shall be provided for all spare and vacant modules.
5.105 Nameplate or polyester adhesive stickers shall be provided for each equipment mounted inside
the switchboard. Special warning plates shall be provided on removable covers or doors giving
access to cable terminals and bus bars.

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 SPECIFICATION STANDARD SPECIFICATION No.
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Undorsing) MEDIUM VOLTAGE 6-51-0001 Rev. 8
SWITCHBOARDS Page 11 of 18

5.10.6 Special warning labels shall be provided inside the switchboards also, wherever considered
necessary. Identification tags shall be provided inside the panels matching with those shown
on the circuit diagram.
5.10.7 Engraved nameplates shall preferably be of 3- ply (Black-White-Black) lamicoid sheets or
anodised aluminium. However back cngraved perspex sheet nameplates may also be
acceptable. Nameplates shall be fastened by screws and not by adhesives.
5.11 Painting i
5.11.1 All metal surfaces shall be thoroughly cleaned and degreased to remove mill scale, rust, grease
and dirt. Fabricated structures shall be pickled and then rinsed to remove any trace of acid. The
under surface shall be prepared by applying a coat of phosphate paint and a coat of yellow zinc
chromate primer. Alternately, supplier’s standard paint procedure as per their ISO standard is
also acceptable. The under surface shall be made free from all imperfections before
undertaking the finishing coat.
5.11.2 After preparation of the under surface, the switchboard shall be spray painted with two coats
of epoxy based final paint or shall be powder coated.
5.11.3 Colour shade of final paint shall be as RAL 7032 unless specified otherwise.
5114 The finished panels shall be dried in stoving ovens in dust free atmosphere. Panei finish shall
be free from imperfections like pinholes, orange peels, runoff paint etc. Vendor shall supply
final paint (1 litre per switchboard) in non-returnable cortainer for final touch up at site.
5115 All unpainted steel parts shall be Zinc passivated or suitably treated to prevent rust formation.
If these parts are moving clements then they shall be greased. Aluzinc/ pre-galvanised sheet,
wherever provided, need not be painted.
6.0 SWITCHBOARD COMPONENTS
6.1 Circuit Breakers
6.1.1 Vacuum or SF circuit breakers shall be used in the switchboard. The exact type and rating of
breakers shall be as indicated in the data sheet. Breaker transport trolleys required for cassette-
mounted breakers shall be provided for each switchboard. Number of trolleys to be provided
shall be as per data sheet.
Vacuum circuit breakers shall be designed to have low switching-over voltage levels and with
a long switching life. The interrupter shall be leak-free. The VCB shall be type tested with the
offered make & model of vacuum interrupter.
In case of SFs circuit breaker, each pole shall be provided with a pressure switch to monitor
the gas pressure with local indication / lockout, and remote annunciation in the event of SFe
gas leakage.

The breakers shall have at least 6 normally open (NO) and 6 normally closed (NC) spare
auxiliary contacts for purchaser’s use. If these are not available, auxiliary relays shall be used
to multiply the auxiliary contacts of the breakers.
The breakers shall have a motor-operated, spring-charging mechanism. It shall also be possible
to charge the springs manually. The closing spring shall get re-charged (for subsequent
closing) soon after a closing shot and prior to breaker tripping. In case the limit switch fails to
cut out the spring-charging motor with the springs fully charged, the motor shall be
automatically de-coupled or else positive isolation (at both ends) of power supply to spring
charging motor shall be ensured. The control circuit shall be suitable for local as well as
remote control. Breakers shall be trip-frec and shall have an anti-pumping device. The breaker
operating duty shall be O-3min.-CO-3min.-CO, unless otherwise agreed.

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6.1.6 Operating Mechanism
a) Electric power operating mechanism shall be motor wound spring charged stored
energy type. However, manual-operating mechanism may be of the spring charging
stored energy type or spring assisted type. For circuit breakers with electrical power
operating mechanism, provision shall also be made for manual spring charging.
Closing time of circuit breakers with manual operating mechanism shall be
independent of the speed of the operating handle.
b) All stored energy operating mechanisms shall be equipped with the following features:
i) Failure of springs, vibrations or shocks shall not cause unintended operation
of breaker or prevent intended tripping operation.
if) Closing of circuit breakers shall be prevented unless the spring is fully
charged.
c) All electrical power operating mechanisms shall be suitable for remote operation and
shall be equipped with following features:
i) Provided with motors operable on AC or DC control supplies as specified.
if) Provided with emergency manual charging facility. The motor shall be
automatically, decoupled (mechanically) once the manual-charging handle is
inserted.
iif) Closing operation of circuit breaker shall automatically initiate charging ofthe
spring for the next closing operation without waiting for tripping of cirouit
breaker.
iv) Closing operation shall be completed once the closing impulse is given and
the first device in the control scheme has responded even though the control
switch / Push Button is released, provided no counter trip impulse is present.
Circuit breaker trip and closing coils, in case of electrically operated breakers, and trip coil in
case of mechanically operated breakers and circuit breaker indication shall be suitable for
satisfactory operation on a control supply system indicated in data sheets/job specification.
Additional second shunt trip coil (operating on different control voltage supply) shall also be
provided if specified in job specifications/datasheet/Tender.

All circuit breakers shall be provided with mechanically operated emergency trip device. This
device shall be available on the front of the panel. Mechanically operated ‘closing’ device
shall be provided for all breakers. However mechanical closing shall be inhibited for all circuit
breakers in service position.

6.1.9 The breakers shall be provided with anti pumping & trip free feature. Each breaker shall be
also provided with an operation counter.

6.1.10 For all HV VFD outgoing feeders, breaker shall be provided with one no. shunt trip coil and
with undervoltage release. As an alternative, two shunt trip coils can be also provided. One
shunt trip coil shall be suitable for switchgear DC control supply while second shunt trip coil
shall be suitable for external AC control supply. The control supply voltage level shall be as
specified in data sheet.

6.1.11 Metal Oxide surge suppressors shall be provided on all outgoing vacuum circuit breakers to
limit the over voltage to a maximum of 2.2 p.u. rated peak line to earth voltage. Sizing
calculations for surge suppressor shall be provided post order.

5.1.12 Line PT shall be mounted in a separate drawout carriage having separate arrangement for rack-
in/rack-out which will be independent of breaker. For cassette type breaker, line PT can be
housed in the same vertical panel housing breaker. In case of truck mounted breaker, line PT

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shall be provided in a separate panel. Further, bus PT and line PT shall not be mounted in the
same vertical panel.
6.1.13 The complete breaker assembly should have inter-changeability with breakers of identical
ratings.
6.1.14 The switchgear shall be supplied in single tier arrangement i.e. one circuit breaker in one
vertical panel. For switchgears specified with double tier circuit breaker arrangement, the
outgoing feeder breakers shall have double tier arrangement and incomer breakers with
Line/bus PT shall be housed in one vertical panel. In double tier arrangement, sheet steel
partitions shall be provided for each compartment. Compartmentalization shall be such that
maintenance of one breaker is possible without disturbing the adjacent breaker compariment.
Suitable trolley(s) shall be supplied for drawing out the breakers in upper tier. The maximum
height of the operating handle/switches/reset knobs/pushbuttons shall not exceed 1900 mm
and minimum height shall not be below 300 mm.
6.1.15 An integral earthing system, or a separate earthing carriage/truck, shall be provided. In case of
a separate earthing carriage, the necessary trolleys for bus-side and cable-side earthing shall be
supplied. After withdrawing the circuit breaker, this can be inserted to facilitate earthing of
cables and bus bars. Earthing truck shall be complete with the PT and voltmeter giving audio-
visual indication and solenoid interlock to prevent closing of bus side earthing truck on live
busbars. In case voltmeter cannot be provided suitable voltage detecting system shall be
provided. Suitable interlock shall also be provided for Earthing switch. Earthing truck/
earthing switch operation shall be only with door closed.
Integral earthing switch shall be suitable for short time withstand current and peak withstand
current rating equal to the corresponding breaker withstand rating,
6.1.16 Number and type of carthing trucks shall be as specified elsewhere.
6.1.17 Circuit breaker electrical endurance shall be class E2 and mechanical endurance shall be class
M2 as per IS/IEC-62271-100. Probability of restrike during capacitive current breaking shall
be of class C1 as per IS/IEC-62271-100 except for capacitor feeders which shall be of class C2
as per IS/TIEC-62271-100.
6.2 Fuse Contactor Units
For outgoing feeders requiring fuse contactor (as specified in job specification/ datasheet),
. following shall be complied with:
Fuse contactors shall be fully drawable type.

Contactors shall comply with IS/IEC-60470 and shall be suitable for intermittent duty class
0.1 as well as for uninterrupted duties.
The minimum short circuit breaking capacity of the contactor shall be at least 6 kA at rated
voltage.

Anti-pumping device (APD) shall be included to prevent “pumping actions” of mechanisms.

Overvoltage surge diverters shall be installed if required to keep high over-voltages during
operating conditions within acceptable values.

Contactors for motor starters and capacitor Bank feeders shall be of the latched type. The
tripping supply shall be obtained from the DC tripping and closing supply. Motor contactor
panels shall be provided with restarting facilities as specified in job specification/ datasheet.

Fusc links shall be in accordance with IEC 60282-1 and shall have high rupturing capacity.
They shall be short circuit current limiting type. Fuses shall be provided with striker pin
arrangement tripping the contactor.

Fuses for motor starters shall have a time-current characteristic suitable for the method of
starting.

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 SPECIFICATION STANDARD SPECIFICATION No.
SGMfEITS @ ENGINEERS FOR
B3 elirics S/NDA LMITED MEDIUM VOLTAGE 6-51-0001 Rev. 8
SWITCHBOARDS Page 14 of 16

Correct discrimination shall be established between fuse characteristics and contactor breaking
capacities. This shall ensure that overload and fault currents are safely interrupted by the
appropriate devices avoiding any risk of welding or other damage to the contactor.

6.3 Instrument Transformers

Current and voltage transformers shall be cast-resin insulated. The primary and secondary
terminals shall be marked indelibly and easily approachable for termination and testing etc.
Current transformer
i) Current transformers shall conform to IS: 2705 Part-1 and 1S:16227 Part-1 & 2. The
short-time current rating shall be equal to that of the switchboard. They shall be
mounted on the stationary part of the switchboard. The CT ratings shall be as shown in
the data sheet. Protective CTs shall have an accuracy class of 5P and an accuracy limit
factor greater than 10. CTs for instruments shall have an accuracy class of 1.0 and an
accuracy limit factor less than 5.0. For numerical relays having protection and
metering functions, dual rated CT shall be provided suitable for protection class and
meiering class. One leg of the CTs shall be earthed. Separate CTs shall be provided
for each of Differential protections such as transformer, line, bus, motor, Restricted
Earth fault protection, etc. However, common CT having separate cores for any
differentiai and Restricted Earth fault protection is acceptable.
ii) All CTs shall be star connected. Interposing CT (ICT) shall be provided (if required)
for differential protection of transformers having star-delta connection.
iif) Proper access to each set of CTs shall be provided for repair / maintenance.
iv) Core Balance Current Transformer shall be provided in motor feeders for seusitive
earth fault protection, if specified in job specifications/datasheet/Tender.
6.3.2 Potential transformer
i) The potential transformers shall conform to1S: 16227-1 & 16227-3. The potential
transformers shall be of drawout-type, and shall be provided with 4 pole miniature
circuit breakers with auxiliary contacts on the secondary side.
ii) The drawout mechanism shall discomnect the PT from the busbars. The primary
connection shall be disconnected before the PT becomes accessible. Neutral point of
the star connected PTs both on the primary and secondary sides shall be earthed.
iif) The PTs shall have an over-voltage factor of 1.2 continuous and 1.9 for 30 seconds,
and an accuracy class of 1.0 from 10% to 120% of normal voltage. PT selected shall
be compatible with system grounding. Also precaution shall be provided to mitigate
the problem of ferroresonance.
iv) The primary rated voltage shall be equal to the rated voltage V of the system, or VA3,
if the PT is connected between phase and neutral.
V) If not otherwise specified, the secondary voltage shall be 110 V, or 110A3 V. The
burden and class of accuracy shall be as specified in data sheets. For directional relays,
either a 3-phase 5-limb PT, or 3 single-phase PTs with secondary windings connected
in open delta shall be provided.
6.4 Measuring Instruments
All analogue instruments shail be of square pattern, 96 x 96 mm, flush-mounted tvpe.
Measuring instruments shall be provided, as specified in the data sheet. All required auxiliary
equipment such as shunts, transducers, CTs, PTs, etc, shall be included in the scope of ihe
switchboard supplier. The accuracy class for all instruments shall be 1.0 as perIS: 1248.

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 % ENGINEERS vt
SPECIFICATION STANDARD SPECIFICATION No.

Wm.m@m’:‘m%? MEDIUM VOLTAGE 6-51-0001 Rev. 8

SWITCHBOARDS Page 15 of 16
Digital instruments shall also be acceptable, provided specific approval of EIL/Owner for
make and model is obtained.
6.4.1 Ammeters and voltmeters
Analogue meters shall be of moving-iron type. The range shall be as indicated on the
drawings. Ammeters for motor feeders shall have a non-linear compressed scale above rated
current to indicate motor starting current,
6.4.2 kW /kWh meters
The kW / kWh meters shall be suitable to measure unbalanced loads on a 3-phase, 3-wire
system. The kW meters shall operate on a PT secondary voltage of 110 V.
6.4.3 Frequency meters
These shall be of direct-reading or digital type and shall operate on a PT secondary voltage of
110V. The standard range shall be 45-50-55 Hz.
6.4.4 Power factor meters
Power factor meters shall operate on a PT secondary voltage of 110 V. The CT secondary
current shall be as shown on the relevant drawings. The standard range shall be 0.5 lead-1.0-
0.5 lag.
6.4.5 Digital meters shall be provided, if specified in job specifications/datasheet/Tender. All digital
meters shall be highly reliable, accurate & compact. Digital meter data shall be retained &
retrievable even in case of power failure. Field programming from front of the meter shall be
possible and shall have RS232/485 port in case specified in the job specification/data sheet.
6.5 Relays
6.5.1 Type of relay i.e. electromechanical, static or numerical shall be as defined in data sheet / job
specification.
6.5.2 All electromechanical protective relays shall be back-connected, of drawout type, suitable for
flush mounting, and fitted with dust-tight covers. Alternatively, "plug-in" type relays will also
be acceptable. Auxiliary relays are acceptable in fixed execution.
The protective relay cases shall have a provision for insertion of a test plug at the front for
testing and calibration using an external power supply without disconnecting the permanent
wiring. The insertions of the test plug shall automatically short circuit the CTs and permit
extension of external power supply to the relay.
6.5.4 All protective relays shall have hand reset facility and clear operating indication, e.g. flags for
electro-mechanical type relays or light emitting diodes for static/numerical type relays. It shall
be possible to reset the flag without opening the relay case.
6.5.5 All tripping relays (electrical fault trip) shall be of lockout type with hand-reset contacts, and
shall be suitable to operate on the specitied voltage. These relays shall have self coil cut off
contacts, and shall be provided with hand-reset operation indicators. However, for process trip,
the lock out relay shall be self reset type Tripping relays will be acceptable in non-drawout
cases.
6.5.6 The tripping relay shall be suitable for satisfactory operation from 50% to 110% of the
specified control supply voltage.
Motor protection relay provided shall have terminals for CBCT input and feature for detecting
sensitive earth fault, if CBCT is provided as specified in datasheet.
6.5.8 Fast Bus Transfer (FBT) relay shall be provided, if specified in job
specifications/datasheet/Tender.

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 SPECIFICATION STANDARD SPECIFICATION No.
STAAZET @ ENGINEERS, FOR
W@E@Wfiflm‘"g MEDIUM VOLTAGE 6-51-0001 Rev. 8
SWITCHBOARDS Page 16 of 16

6.6 Auxiliary Equipment

6.6.1 Auxiliary relays and contactors:
Aucxiliary relays and contactors shall generally be used for inter-locking and multiplyi
ng
contacts. Auxiliary contacts shall be capable of carrying the maximum anticipated current.
6.6.2 Control Switches:
i) All control switches shall be rotary type, having a cam-operated contact mechani
sm
otherwise stated. Circuit breaker control switches shall be 3-position CNT, spring return
to neutral from’both Close and Trip positions. They shall have pistol-grip handles and
shall be lockable.
ii) Ammeter selector switches shall have a make-before-break feature on its contacts.
The
selector switch shall generally have four positions, three positions for reading 3-phase
currents and the fourth position for OFF. The voltmeter selector switch shall aiso have
four positions, three positions shall be used to measure phase-to-phase voltages and
the
fourth position shall be for OFF.
6.6.3 Timers:
For re-acceleration duty, timers unless otherwise stated, shall be pneumatic type and shall
have
adjustable time setting of 0-60 seconds. Alternatively static timer may be considered. The
time
settings, where specified, shall be accurately set before despatch of the switchboard. Timer
provided for control of capacitor feeder shall have minimum setting of 0-5 minutes. Timer as.
part of numerical relay is also acceptable.
6.6.4 Indicating Lamps:
Clustered LED type indicating light with minimum 8mm diameter size shall be provided
for
indications. The LED shall have a low glow voltage protection and shall not glow on voltage
leakage.
7.0 INSPECTION, TESTING AND ACCEPTANCE
7.1 During fabrication, the switchboard shall be subject to inspection by EIL / Owner, or
by an
agency authorised by the Owner, to assess the progress of work, as well as to ascertain that
cnly quality raw material is used. The manufacturer shall furnish all necessary information
concerning the supply to EIL/ Owner's inspectors.
72 For testing requirements refer Inspection & Test Plan No. 6-81-1001.
8.0 PACKING AND DESPATCH
The switchboard shall be divided into several shipping sections for protection and ease of
handling during transportation. All outgoing feeders shall be packed as separate shipping
sections. The equipment shall be properly packed for selected mode of transportation i.e.
ship/rail or trailer. The panels shall be wrapped in polyethylene sheets before being placed in
wooden crates/cases to prevent damage to the finish. Crates/cases shall have skid bottoms
for
handling. Special notations such as ‘Fragile’, “This side up’, ‘Weight’, *Owner’s particulars’,
‘PO number.” etc., shall be clearly marked on the package together with other details as per
purchase order.
The equipment may be stored outdoors for long periods before installation. The packing
should also be suitable for outdoor storage in areas with heavy rains and high ambient
temperature unless otherwise agreed.

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS FOR
INDIA LIMITED 6-51-0004 Rev. 6
erst (A Govt of India Undertaking) RELAY & CONTROL PANELS Page 1 of 16

fKA. .ffErt StiMI

fa7
feitvt
SPECIFICATION
FOR
RELAY & CONTROL PANELS

REVISED & ISSUED AS STANDARD

6 12.07.21
SPECIFICATION
PG.
REVISED & ISSUED AS STANDARD
5 31.05.16 BRB RN
SPECIFICATION
REVISED & ISSUED AS STANDARD
4 07.04.11 RKS SA UAP/JMS DM
SPECIFICATION
REVISED & ISSUED AS STANDARD
3 21.04.06 AK NS JMS VJN
SPECIFICATION
REVISED & ISSUED AS STANDARD
2 27.11.02 AK RPG/AAN VPS GRR
SPECIFICATION.
REVISED & ISSUED AS STANDARD
1 22.04.97 AIVAAN VPS SG AS
SPECIFICATION.
Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by

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 SPECIFICATION STANDARD SPECIFICATION No.
k311tofe/t± ENGINEERS
$1?-ar idigteg INDIA LIMITED FOR 6-51-0004 Rev. 6
1.11VP1 ORLI512 ,111,3PGRA) IA Govt of India Undertaking)
RELAY & CONTROL PANELS Page 2 of 16

Abbreviations:

AC Alternating Current
AVR Automatic Voltage Regulator
BIS Bureau of Indian Standards
CEA Central Electricity Authority
CRCA Cold Rolled Cold Annealed
CT Current Transformer
DC Direct Current
EIL Engineers India Limited
EPDM Ethylene Propylene Diene Monomer
FRLS Flame Retardant Low Smoke
HDPE High Density Poly Ethylene
HRC High Rupture Capacity
IEC International Electrotechnical Commission
IP Ingress Protection
IS Indian Standards
ISA Instrument Society of America
LED Light Emitting Diode
LIU Light Interface Unit
MCB Miniature Circuit Breaker
MSL Mean Sea Level
PCB Printed Circuit Board
PF Power Factor
PVC Poly Vinyl Chloride
SWG Standard Wire Gauge
VT Voltage Transformer
XLPE Cross Linked Poly Ethylene

Electrical Standards Committee

Convener: Mr. Parag Gupta

Members: Mr. M. K. Sahu
Ms. Arvind NP Singh
Mr. Harish Kumar
Ms. Shalini Verma
Mr. Raman Sood
Mr. V.K. Jain
Ms. Shirali Aggarwal
Mr. Ayush Mathur (Projects)
Mr. Rajesh Sinha (Inspection)

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 SPECIFICATION STANDARD SPECIFICATION No.
445il(ei&Ift ENGINEERS
EfOleg W INDIA LIMITED FOR 6-51-0004 Rev. 6
IA Govt of India Undertaking)
RELAY & CONTROL PANELS Page 3 of 16

CONTENTS

1.0 SCOPE '4

2.0 CODES AND STANDARDS 4
3.0 SITE CONDITIONS 5
4.0 GENERAL REQUIREMENTS 5
5.0 TECHNICAL REQUIREMENTS 5
6.0 INSPECTION, TESTING AND ACCEPTANCE 16
7.0 PACKING AND DESPATCH 16

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 SPECIFICATION STANDARD SPECIFICATION No.
k31 ENGINEERS
FOR
ia5tes INDIA LIMITED 6-51-0004 Rev. 6
ele.T,17 3,1?1,A) A Govt of India Undertaking)
RELAY & CONTROL PANELS Page 4 of 16

1.0 SCOPE

The scope of this specification is to define the requirements of design, engineering,

manufacture, testing, packing and supply of relay and control panels.

2.0 CODES AND STANDARDS

2.1 The equipment shall comply with the requirements of latest revision of following standards
issued by BIS & IEC, unless otherwise specified.
IS: 5 • Colours for Ready Mixed Paints & Enamels.
IS: 694 • PVC Insulated Cables for Working Voltages upto & including 1100V
IS: 1248 Direct Acting Electrical Indicating Instruments.
IS: 2419 Dimensions for Panel Mounted Indicating and Recording Electrical
Instruments.
IS: 2705 Current Transformers.
IS: 3156 Voltage Transformers.
IS: 3842 :. Application Guide for Electrical Relays for AC Systems.
IS: 4794 :. Push Button Switches: General Requirements and Tests.
IS: 5578 :. Marking of Insulated Conductors.
IS: 5786 .• Fixed resistors, general purpose low power.
IS: 5834 .• Electrical Timer Relays for Industrial Purposes.
IS: 6236 .• Direct Recording Electrical Measuring Instruments.
IS: 8686 .• Static Protective Relays.
IS: 9124 :. Guide for Maintenance and Field Testing of Electrical Relays.
IS: 9347 .• Charts for Recording Instruments.
IS: 11353 Uniform System of Marking and Identification of Conductors and
Apparatus Terminals.
IS: 11954 .• Guide for Colour Coding of Electrical Mimic Diagrams.
IS: 12021 :. Specifications for Control Transformers for Switchgear and Control
gear for Voltages not exceeding 1000V AC.
IS: 13010 .• AC Watt-hour Meters, Class 0.5,1 and 2
IS: 13703 .• Low Voltage Fuses.
IS: 13779 AC Static Watt-hour Meters, Class 1 and 2
IS: 14372 :. Volt-Ampere-Hour Meters for Full Power Factor Range.
IS: 14415 :. Volt-Ampere-Hour Meters for Restricted Power Factor Range.
IS: 14901 .• Semiconductor Devices: Discrete Devices & Integrated Circuits.
IS/IEC: 60529 : Degrees of Protection Provided by Enclosures (IP Code).
IS/IEC: 60947 : LV Switchgear and Control gear.
IEC: 60255 :. Measuring relays and protection equipment.
IEC: 60688 :. Electrical measuring transducers for converting AC and DC
electrical quantities to analogue or digital signals.

2.2 In case of imported equipment, standards followed in the country of origin shall be
applicable if these standards are equivalent or more stringent than the applicable Indian
Standards.

2.3 The equipment shall also conform to the provisions of CEA regulations and other statutory
regulations currently in force in the country.

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
$1g-ar fdfdleg INDIA LIMITED FOR 6-51-0004 Rev. 6
1.IWR A51,3ACFAI I A Govt of India Undertaking)
RELAY & CONTROL PANELS Page 5 of 16

2.4 In case Indian standards are not available for any equipment, standards issued by IEC or
equivalent agency shall be applicable.

2.5 In case of any conflict between various referred standards/specifications/data sheets and
statutory regulations, the most stringent requirement shall govern and the decision of
Owner/EIL in this regard shall be final and binding.

3.0 SITE CONDITIONS

The relay & control panels shall be suitable for installation in a closed room with restricted
natural air ventilation in tropical, humid and corrosive atmosphere. The equipment shall be
designed to operate under site conditions as specified in the data sheet. If not specifically
indicated, design ambient temperature of 40° C and altitude not exceeding 1000m above
MSL shall be considered.

4.0 GENERAL REQUIREMENTS

4.1 The offered equipment shall be brand new with state of art technology and proven field
track record. No prototype equipment shall be offered.

4.2 Vendor shall ensure availability of spare parts and maintenance support services for the
offered equipment for at least 10 years from the date of supply.

4.3 Vendor shall give a notice of at least one year to the end user of equipment and EIL before
phasing out the product / spares to enable the end user for placement of order for spares
and services.

5.0 TECHNICAL REQUIREMENTS

5.1 Constructional Features

5.1.1 The panels shall be Simplex, Duplex, Control Desk or Console type as specified in data
sheet.

5.1.2 The panels shall be sheet steel enclosed, dust and vermin proof having minimum degree of
protection as IP-41. The panels shall be floor mounting, free standing type mounted on a
supporting structure so as to form a rigid enclosure suitable for the application. The frames
shall be fabricated by using minimum 2 mm thick CRCA sheet steel while the doors and
covers shall be made from 1.6 mm thick CRCA sheet steel. Wherever, required suitable
stiffeners shall be provided. All openings, covers and doors shall be provided with gaskets
of Neoprene/HDPE/EPDM or equivalent around the perimeter to make the panel dust and
vermin proof. Hinged doors shall be complete with door handles, lock and latching facility.
Ventilating covers, if provided shall have screens and filters.

5.1.3 The panels shall be provided with integral base frame, suitable for tack welding to floor
embedded insert plate/flat/channel.

5.1.4 The height of control panels shall not exceed 2400 mm. In case more than one panel is
used, all the panels shall be arranged to form a continuous line up of uniform height and
depth.

5.1.5 The bottom of all panels shall have a 100 mm kick plate all around.

5.1.6 Cable entry shall be from bottom unless specified otherwise. A suitable removable
undrilled gland plate shall be provided for cable entry.

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
q..1
Ifgar taPeg INDIA LIMITED FOR 6-51-0004 Rev. 6
irtrert ekvcotediedearti) IA Govt 01 India Undertaking)
RELAY & CONTROL PANELS Page 6 of 16

5.1.7 Suitable hooks shall be provided for lifting the panels.

5.2 Types of Panels

5.2.1 Simplex Panel

Simplex type panels shall be with equipment mounted on the vertical front and access door
to wiring from the rear. Further, Simplex panels with swing frame and protective full glass
door in front can also be provided.

5.2.2 Duplex Panel

Duplex panel shall consist of a front and a rear panel connected back to back with a 750
mm (minimum) walk way in central corridor. There shall be complete access through the
corridor to terminal blocks, internal wiring and components mounted on the panel.
Separate cable entries shall be provided for front and rear panels. Interconnection between
front and rear panels shall be by interpanel wiring (through the corridor) at the top, inside
the panel. Adequately sized hinged type access doors shall be provided at both ends of
panel line up.

5.2.3 Control Desk

Control desk shall consist of an enclosure having inclined horizontal surface. The
horizontal surface shall have a minimum height of 800 mm. The layout shall be such that
various control devices are within convenient reach of the operator. All necessary switches,
push buttons and indicating lamps etc. shall be mounted on the horizontal inclined surface.
Control desk shall have a removable front cover and rear hinged door.

5.2.4 Control Desk Console

Control desk console shall have one horizontal inclined surface and one vertical inclined
surface. The horizontal inclined surface shall have a minimum height of 800 mm. The
height of vertical surface shall be limited to 1500 mm. Control switches, push buttons and
indicating lamps etc. shall be mounted on horizontal face and all instruments shall be on
vertical face, all within the full view of the operator. The Control desk Console shall have a
removable front door and rear hinged door.

5.3 Mounting of Components

5.3.1 All controls, indications, meters, annunciations, mimic diagram, protective relays having
flags/operations indicators and lock out relays requiring hand reset shall be mounted on
panel front without overcrowding & cramping. The auxiliary relays can be mounted inside.
In case of duplex panels, controls, indications, meters, annunciations and mimic diagram
shall be mounted on the front panel and the relays shall be mounted on the rear panel.

Ethernet switch and LIU shall be mounted inside the panel for numerical relays.

All equipment mounted on front/rear panels shall be flush mounting type. All
meters/components shall be suitable for vertical/horizontal mounting position in which they
are to be installed. Test blocks for devices as required shall be provided.

5.3.2 The centre line of switches, push buttons etc. shall be not less than 750 mm & shall not be
more than 1800 mm from the bottom of the panel. Centre line of relays, meters, recorders
etc. shall be not less than 450 mm from the panel bottom. Alarm facia shall be located at a
minimum height of 900 mm from panel bottom.

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 SPECIFICATION STANDARD SPECIFICATION No.
401 ENGINEERS
FOR
faVe5 INDIA LIMITED 6-51-0004 Rev. 6
eitcnfl nJ ..1) IA Goo of India Undertaking) RELAY & CONTROL PANELS Page 7 of 16

The centre line of switches, push buttons & indicating lamps shall be matched to give a
neat & uniform appearance. Likewise the top of all meters, relays & recorders etc. shall be
in one line.

5.3.3 Provisions for cut-outs and their wiring for items to be supplied by Purchaser shall be as
per respective manufacturer's drawings. Cut-outs for equipments that are to be mounted in
future shall be blanked.

5.3.4 Checking, removal & replacement of individual components shall be possible without
disturbing the adjacent equipment. It shall be possible to test all the protective relays in-
situ'. The internally mounted components, auxiliary equipment such as transducers,
interposing CTs etc. shall be mounted in such a way as to be readily accessible, without
impeding the access to internal wiring and other components.

5.4 Wiring & Terminals

5.4.1 All wiring inside the panel shall be done with adequately sized, BIS approved, XLPE/PVC
insulated, FRLS type, 660V grade, single-core, stranded, annealed copper conductor wires.
For CT circuits the cross section of the wires shall be 2.5-mm2 minimum.

5.4.2 Each wire shall be identified at both ends with wire numbers by means of PVC ferrules.

5.4.3 All external connections shall be through terminal block. The terminal blocks shall be
mounted minimum 300 mm above the gland plate. Each wire shall be terminated at a
separate terminal. Shorting links shall be provided for all CT terminals and wherever
necessary.

5.4.4 All spare contacts of relays, timers, etc shall be wired up to the terminal block.

5.4.5 Terminal block shall be moulded piece made of non-inflammable plastic and complete with
insulating barriers, stud type terminals, washers, nuts, lock nuts, inserts etc. Marking on the
terminal strip shall correspond to wire number and terminal numbers on the wiring
diagram. Minimum 20 % spare terminals shall be provided in each terminal block.

5.4.6 Clamp type terminals suitable for termination of crimped type lugs shall be provided for all
control cable connections. Suitable power terminals shall be provided for incoming power
cables.

5.4.7 All terminals shall be properly shrouded against accidental contact.

5.4.8 Wiring between panels shall be routed through PVC sleeves or rubber grommets. All inter
panel wiring within each shipping section shall be done at Vendor's works. For wiring
between shipping section, Vendor shall provide terminal blocks on adjacent shipping
sections and supply suitable jumpering wires. Alternatively, rolled up wires with necessary
ferruling for inter panel wiring shall be provided.

5.5 Earthing

5.5.1 All panels shall be connected to an earth bus bar of suitable size having continuity
throughout the length of the panel line-up. All doors and movable parts shall be connected
to the earth bus with flexible copper connections. Provision shall be made to connect the
earthing bus bar to the plant earthing grid at two ends. All non current carrying metallic
parts of the equipment and components shall be earthed.

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
$1g-ar idtg4-ag INDIA LIMITED FOR 6-51-0004 Rev. 6
Raker efraxe IA Govt of nda Undertaking)
RELAY & CONTROL PANELS Page 8 of 16

5.6 Panel Illumination and Space Heaters

5.6.1 LED lamps working on 240 V AC, operated by door switches shall be provided for internal
panel illumination of each panel and corridor.

5.6.2 A 240 V, single phase, 5 A, 3 pin socket shall be provided in the panel corridor or interior
of each cubicle with on-off switch for connection of hand lamps.

5.6.3 The panels shall be provided with space heaters, controlled through MCB and thermostat
with an adjustable setting.

5.7 Painting

5.7.1 All metal surfaces shall undergo manufacturer's standard cleaning/painting cycle.

5.7.2 After preparation of the under surface, the panels shall be painted with two coats of epoxy
based final paint or epoxy powder coated. Colour shade of final paint shall be RAL-7032
unless specified otherwise.

5.7.3 All unpainted steel parts shall be suitably treated to prevent rust formation/corrosion. If
these parts are moving elements then they shall be greased.

5.8 Mimic
5.8.1 Mimic diagram shall be provided on panels when specified in data sheet. Mimic diagram
shall be screwed on to the panels and shall be made of anodised aluminium or plastic of
approved fast colour. The mimic shall be 10 mm wide for horizontal run and 5 mm wide
for vertical run.

5.8.2 When semaphore indicators are used for indicating isolator/ breaker position, they shall be
automatic type and shall be so mounted in the mimic such that isolator (or breaker) closed
position shall complete the continuity of the mimic. The mimic diagram shall incorporate
red and green lamps for position indication and controlling switches for breakers.
Alternatively if specified in data sheet, discrepancy switches having built in hand operated
semaphore and position indicating lamps for breaker control & indication shall be
provided. The discrepancy switch shall perform the following functions:

a) The breaker on-off control shall be through this switch.

b) The lamp will remain steady when the semaphore position corresponds with the
breaker position.
c) The lamp shall flicker if the semaphore position does not correspond with the
breaker position.

5.8.3 The colour code for various voltages in the mimic diagram shall be as per IS: 11954 as
detailed below:

Voltage Level Mimic Colour Shade as per IS: 5

400 KV AC Signal Red 537

220 KV AC Light Orange 557

132 KV AC or 110 KV AC Lemon 355

66 KV AC Golden Brown 414

33 KV AC or 22 KV AC Olive Green 220

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 SPECIFICATION STANDARD SPECIFICATION No.
'e--1 ENGINEERS
Ofsral Vt154cg INDIA LIMITED FOR 6-51-0004 Rev. 6
IA Govt of India Undertaking)
RELAY & CONTROL PANELS Page 9 of 16

Voltage Level Mimic Colour Shade as per IS: 5

11 KV AC Sea Green 217

6.6 KV AC Air Craft Blue 108

3.3 KV AC Sky Blue 101

415 V AC or 240 V AC Dark Violet 796

220 V DC or 110 V DC Black -

5.8.4 In general all colours shall be so chosen as to be distinguishable from others appearing in
the mimic diagram. These shall be subject to review by Owner/EIL during detailed
engineering.

5.8.5 Actual value of voltage, Bus Number and other details shall be indicated in alpha-numeric
characters, suitably on the mimic.

5.9 Equipment Specifications

5.9.1 Instruments

All instruments shall be switchboard type, flush mounted, dust tight and tropicalised. The
instruments shall be digital/analogue type. The analogue indicating meters shall be in
square shape of size 96x96 mm2. These shall be taut band type having a scale covering 0-
240°. The instruments shall have minimum accuracy class of 1.0.

Zero adjustment for pointers shall be accessible from the front of the instruments. All
auxiliary equipment such as shunts and transducers etc as required shall be provided.

5.9.1.1 Frequency Meters

These shall be of direct-reading or digital type, and shall operate on a VT secondary

voltage of 110V. The standard range shall be 45-50-55 Hz.

5.9.1.2 Ammeters, Voltmeters, kW/kVA/kVAR meters, kWh/kVAh/kVARh meters

Meters shall be suitable for the specified CT ratios and VT secondary voltage of 110V or
directly from 415/240V circuit, as the case may be. The kW/kVA/kVAR meters and
kWh/kVAh/kVARh meters shall be suitable for measuring unbalanced loads on a 3-phase,
3 wire system. If specified, bi-directional type kW/kVA/kVAR meters shall be provided.

5.9.1.3 Power Factor Meters

The range of PF meters shall be 0.5 lag - 1.0 - 0.5 lead. If specified, four-quadrant type
power factor meters shall be provided, suitable for bi-directional flow of power. The. PF
meters shall be suitable for 110V VT secondary.

5.9.1.4 Recording Instruments

The recording instruments shall be continuous recording type. These shall be suitable for
the Current / Voltage signals as applicable for the specified parameters to be recorded. The
recording instrument shall be complete with automatic chart feed control mechanism,
isolating switch for chart drive, necessary transducers etc. as required. Each recorder shall
be supplied with chart rolls and inking system for minimum 6 months continuous
operation.
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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
51zgar eleOa& INDIA LIMITED FOR 6-51-0004 Rev. 6
,01e 3,121.4,
In Govt of India Undertaking)
RELAY & CONTROL PANELS Page 10 of 16

5.9.2 Indicating Lamps

The indicating lamps shall be of cluster LED type having minimum outer dia of 10 mm.
All lamps shall be interchangeable, panel mounting type with rear terminal connection and
shall afford easy replacement from front of the panel. The lamp cover shall be screwed
type, unbreakable.

5.9.3 Control Switches

All control switches shall be rotary type. Circuit breaker control switches shall be 3-
position Close-Neutral-Trip, spring return to neutral from both Close and Trip positions.
They shall have pistol-grip handles. Minimum one spare way shall be provided on these
switches for each position.

Ammeter selector switches shall have a make-before-break feature on its contacts. The
selector switch shall generally have four positions: three for reading 3-phase currents and
the fourth for the OFF position. The voltmeter selector switch shall also have four
positions: three shall be used to measure phase-to-phase voltages, and the fourth shall be
for the OFF position.

5.9.4 Control Fuses

All control fuses shall be of HRC cartridge link type, BIS approved.

5.9.5 Annunciator / Annunciation Scheme

5.9.5.1 Facia window type annunciators shall be provided on the control panels. These shall be of
solid state type, with modular construction.

5.9.5.2 Visual indication shall be flush mounted, back lighted type, consisting of translucent facia
of unbreakable acrylic material. Trip and non-trip alarms shall be segregated. The colour of
windows shall be 'Red' for trip alarms and 'White' for all other alarms.

5.9.5.3 Annunciation facia shall be suitable for accommodating at least 15 standard capital size
letters / numerals in Gothic form per line with 4 lines. Minimum size of the letter shall be 4
mm. Spacing between the 2 lines shall be minimum 2 mm. The facia window shall have a
minimum display area of 1500 mm2.

5.9.5.4 Each facia window shall be provided with at least two sets of super bright cluster LEDs in
parallel to ensure highly reliable visual annunciation of adequate light intensity.

5.9.5.5 On occurrence of fault (s) one of the alarm sequences, as per Figure A (Sequence M of ISA
S 18.1) or as per Figure B (Sequence F2M-1 of ISA S 18.1) shall be provided, as stated in
the data sheet. If not specified therein, sequence as Figure A (Sequence M of ISA S 18.1)
shall be provided.

5.9.5.6 Static control circuits shall be used for alarm logics incorporating audible and visual
alarms. These shall be mounted on PCBs. The PCBs for identical logic units shall be
interchangeable

5.9.5.7 All requisite accessories including separate push buttons for ACKNOWLEDGE/ ACCEPT,
RESET, SILENCE, and TEST functions shall be provided common for all annunciator
windows. These shall be located on front of the panel.

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 SPECIFICATION STANDARD SPECIFICATION No.
401 el ENGINEERS
fel5leg INDIA LIMITED FOR 6-51-0004 Rev. 6
IA Govt of Indio Undertaking)
RELAY & CONTROL PANELS Page 11 of 16

5.9.5.8 Annunciator shall be designed to lock in even during TEST mode if the field contacts get
actuated at that instant.

5.9.5.9 The annunciator circuit design shall ensure that momentary short circuits in lamp circuit do
not affect it. Visual and audible alarm circuits shall be independent i.e. the failure of one
shall not affect the other.

5.9.5.10 The annunciators shall be suitable for operation with normally open fault contact which
closes on a fault. It shall be possible to make them suitable for normally closed fault
contact by field modification.

5.9.5.11 Annunciator shall be able to lock in for momentary actuation of field contacts.

5.9.5.12 The system shall have protection against malfunctioning due to voltage spikes.

5.9.5.13 DC Control supply, at the specified voltage, shall be provided by the Purchaser, as
indicated in the data sheet. Necessary power supply module(s), if required, to generate
different voltages for various annunciator elements shall be included in Vendor's scope.
DC supply failure indication shall be provided separately with DC under voltage relays. On
failure of DC supply to the panel, a lamp and an audio buzzer fed from AC supply shall
operate. There shall be provision for silencing / acknowledging the buzzer. The buzzer
shall have distinctly separate tone from other audible alarms.

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
OgeirfEtWeg INDIA LIMITED FOR 6-51-0004 Rev. 6
r/ra3reasr.370.1,
raireM A Govt of India Undertaking)
RELAY & CONTROL PANELS Page 12 of 16

FIGURE A: SEQUENCE-M, MANUAL RESET

SEQUENCE DIAGRAM

PROCESS NORMAL
SEQUENCE NORMAL
VISUAL OFF
AUDIBLE SILENT

RESET
WHILE NORMAL

PROCESS ABNORMAL ABNORMAL OR

PROCESS
NORMAL
SEQUENCE ACKNOWLEDGED SEQUENCE ALARM
VISUAL ON ACKNOWLEDGE VISUAL FLASHING
AUDIBLE SILENT AUDIBLE AUDIBLE

SEQUENCE TABLE

PROCESS ALARM
PUSHBUTTON SEQUENCE VISUAL
LINE AUDIBLE REMARKS
CONDITION OPERATION STATE DISPLAY
DEVICE
1 NORMAL - NORMAL OFF SILENT
2 ABNORMAL - ALARM FLASHING AUDIBLE LOCK-IN
ABNORMAL MANUAL
3 OR ACKNOWLEDGE ACKNOWLEDGED ON SILENT RESET
NORMAL REQUIRED
4A ABNORMAL TO LINE 3
RESET MANUAL
4B NORMAL NORMAL OFF SILENT
RESET

SEQUENCE FEATURES :

1. ACKNOWLEDGE, RESET AND TEST PUSHBUTTONS.

2. ALARM AUDIBLE DEVICE.
3. LOCK-IN OF MOMENTARY ALARMS UNTIL ACKNOWLEDGED.
4. THE AUDIBLE DEVICE IS SILENCED & FLASHING STOPS WHEN ACKNOWLEDGED.
5. MANUAL RESET OF ACKNOWLEDGED ALARM INDICATIONS AFTER PROCESS
CONDITIONS RETURN TO NORMAL.
6. OPERATIONAL TEST.

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
INDIA LIMITED FOR 6-51-0004 Rev. 6
1.11V411 1451 ) IA Govt of India UnOeltalongt
RELAY & CONTROL PANELS Page 13 of 16

FIGURE B: SEQUENCE-F2M 1, MANUAL RESET FIRST OUT WITH NO

SUBSEQUENT ALARM FLASHING AND SILENCE PUSH BUTTON

SEQUENCE DIAGRAM
PROCESS NORMAL
SEQUENCE NORMAL
VISUAL OFF
AUDIBLE SILENT

SUBSEQUENT FIRST TO
RESET WHILE TO ABNORMAL ABNORMAL
NORMAL
•
ABNORMAL
ABNORMAL
PROCESS ABNORMAL OR SILENCE PROCESS OR PROCESS
OR NORMAL
NORMAL NORMAL
SEQUENCE ACKNOWLEDGED SEQUENCE SUB.ALARM SEQUENCE FIRST ALARM
VISUAL ON ACKNOWLEDGE VISUAL ON VISUAL FLASHING
AUDIBLE SILENT AUDIBLE AUDIBLE AUDIBLE AUDIBLE

ACKNOWLEDGE ACKNOWLEDGE

/
(FIRST OUT RESET) (FIRST OUT RESET)

SILENCE
ABNORMAL OR
PROCESS
NORMAL
SEQUENCE FIRST SILENCED
VISUAL FLASHING
AUDIBLE SILENT

SEQUENCE TABLE
ALARM
PUSHBUTTON VISUAL
LINE PROCESS CONDITION SEQUENCE STATE AUDIBLE REMARKS
OPERATION DISPLAY
DEVICE
I NORMAL - NORMAL OFF SILENT
2 FIRST FIRST ALARM FLASHING AUDIBLE LOCK-IN
ABNORMAL -
3 SUB SUB ALARM ON AUDIBLE LOCK-IN
ABNORMAL FIRST OUT
4 FIRST
OR NORMAL ACKNOWLEDGE RESET
TO LINE-7
ABNORMAL BEFORE SILENCE
5 SUB
OR NORMAL
ABNORMAL
6 FIRST FIRST SILENCED FLASHING SILENT
OR NORMAL
SILENCE MANUAL
ABNORMAL
7 SUB ACKNOWLEDGED ON SILENT RESET
OR NORMAL
REQUIRED
ABNORMAL ACKNOWLEDGE FIRST OUT
8 FIRST TO LINE-7
OR NORMAL AFTER SILENCE RESET
MANUAL
9 NORMAL RESET NORMAL OFF SILENT
RESET

SEQUENCE FEATURES:
1. SILENCE, ACKNOWLEDGE, RESET AND TEST PUSHBUTTONS.
2. ALARM AUDIBLE DEVICE.
3. LOCK-IN OF MOMENTARY ALARMS UNTIL ACKNOWLEDGED.
4. OPTION-1: SILENCE PUSHBUTTON TO SILENCE THE ALARM AUDIBLE DEVICE WHILE
RETAINING FIRST OUT FLASHING INDICATION.
5. FLASHING INDICATION FOR FIRST ALARMS ONLY. NEW SUBSEQUENT ALARMS HAVE
THE SAME VISUAL INDICATION AS ACKNOWLEDGED ALARMS.
6. FIRST OUT INDICATION IS RESET WHEN ACKNOWLEDGED.
7. MANUAL RESET OF ACKNOWLEDGED ALARM INDICATIONS AFTER PROCESS
CONDITIONS RETURN TO NORMAL.
8. OPERATIONAL TEST.

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
Ogeir tateg INDIA LIMITED FOR 6-51-0004 Rev. 6
IMW 4151390,
A) In Govt of India Undertaiongt
RELAY & CONTROL PANELS Page 14 of 16

5.9.6 Relays

5.9.6.1 Protective Relays

i) Type of relay i.e. electromechanical, static or numerical shall be as defined in data

sheet/ job specification.
ii) All electromagnetic protective relays shall be back-connected, of drawout type,
suitable for flush mounting, and fitted with dust-tight covers. Auxiliary relays and
tripping relays are acceptable in fixed execution.
iii) Numerical relays shall comply with EIL standard specification no. 6-51-0055.
Numerical relays shall be equipped with communication port to work as an
integrated part of the automation system. Multifunctional device (bay control and
protection unit) shall be with control, indication, metering, protection, mimic, and
communication / interface functions.
iv) The relay cases shall have a provision for insertion of a test plug at the front for
testing and calibration using an external power supply without disconnecting the
permanent wiring. The insertion of the test plug shall automatically short circuit the
CTs and permit extension of external power supply to the relay.
v) All protective relays shall have hand reset facility and clear operating indication,
e.g. flags for mechanical type relays or light emitting diodes for static/numerical
type relays. It shall be possible to reset the flag without opening the relay case.
vi) All tripping relays shall be of lockout type with hand-reset contacts, and shall be
suitable to operate on the specified voltage. These relays shall have self coil cut off
contacts, and shall be provided with hand-reset operation indicators.
vii) The tripping relay shall be suitable for satisfactory operation from 50% to 110% of
the specified control supply voltage.
viii) Stabilising resistors, interposing CTs /VTs, metrosils etc., wherever required, shall
be part of the relay.

5.9.6.2 Auxiliary relays and contactors

Auxiliary relays and contactors shall generally be used for inter-locking and multiplying
contacts. Auxiliary contacts shall be capable of carrying the maximum anticipated current.

5.9.7 Clock

5.9.7.1 An electronic digital clock having 7 segment LED display (Red Colour) shall be provided
on the top of the panel line up. The display shall have date, hour and minute display with
blinking dots. The AM/PM or 24 hour mode shall be field selectable. The display shall be
visible from a distance of 7 metre arc covering an angle of 120°. The numeral height of the
digit shall be minimum 5 cm. The intensity of the display shall be sufficient to view in
broad day light. The accuracy of the clock shall be better than + 10 sec. per month.

5.9.7.2 Power supply for the clock shall be derived from the incoming main supply to the panel
and shall be backed by lithium batteries.

5.9.8 Transducers

Transducers designed for 4-20 mA output signal shall be provided as specified in data
sheets/as per requirements of approved schemes. Transducers shall be suitable for accuracy
class 0.5 (max.). Galvanic isolation shall be provided between input and output circuits.
The isolation insulation shall withstand minimum 2 kV, 50 Hz for 1 minute. The
transducers shall be protected against input and output voltage surges. The transducers
shall be suitable for driving 600 ohms load impedance located min. 500 m away and

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 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
fae..ir Rites INDIA LIMITED FOR 6-51-0004 Rev. 6
,14F-er riecnre Jgdm) IA Gout of India Undertaking)
RELAY & CONTROL PANELS Page 15 of 16

connected through 0.5 mm2 copper conductor cables. The transducers shall be suitable for
minimum 125 % continuous overload in input voltage/ current parameters.

The transducer characteristics shall be linear throughout the measuring range and its output
shall be load independent. The transducer shall also have a low AC ripple on output less
than the 1%.

5.9.9 Nameplates

5.9.9.1 Engraved nameplates indicating the panel designation shall be provided at the top (on front
and back) of each panel. These shall be fixed in such a way that these can be removed and
refitted when desired.

5.9.9.2 Nameplate or polyester adhesive 'identification tags' shall be fixed on each panel mounted
equipment inside the panel and shall be provided on panel walls, to indicate permanent
location of the components. Labels shall be provided for every component on the cards,
connecting wires, as well as, for the terminals in the terminal strip inside the panel.

5.9.9.3 Nameplates shall also be fixed on the exterior of the panels at appropriate places to
indicate the description/function of various relays, meters, control switches, push buttons,
lamps and other equipment.

5.9.9.4 Special warning plates shall be provided on all removable covers or doors giving access to
energised metallic parts above 24 volts.

5.9.9.5 Engraved nameplates shall preferably be of 3- ply (Black-White- Black) lamicoid sheets or
anodised aluminium. However back engraved perspex sheet nameplates may also be
acceptable. Nameplates shall be fastened by screws and not by adhesives

5.9.10 Auxiliary VTs and CTs

Necessary auxiliary voltage transformers for open delta and auxiliary current transformers,
wherever required, shall be included in Vendor's scope of supply.

Auxiliary CT required for summation of two or more feeders and auxiliary VT's required
for galvanic isolation of different synchronising inputs shall be included in Vendor's scope
of supply.

5.9.11 Tariff Metering

Wherever called for, integrating meters of the trivector or equivalent types capable of
indicating kWh, kVARh and kVAh directly, along with maximum kVA and kW demand
shall be provided.

These shall be suitable for 3 phase, 3 wire with unbalanced loading and with two sets of
elements connected to current and potential transformers of specified ratio, and shall be
fitted with reverse stop and impulse contacts to operate printo-maxigraphs where required.
The printomaxigraph shall be operated from the impulses received from the Trivector
meter and shall print the maximum demand in figures as well as record the shape of the
load curve. The recording shall be inkless type.

5.10 Synchronisation Panel/ Trolley

Whenever called for, swinging type synchronising panel / synchronisation trolley complete
with running and incoming voltmeters, running and incoming frequency meters,
synchroscope, synchronising check and guard relays, synchronising switches, lamps etc.

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 5,ga veta& ENGINEERS
INDIA LIMITED
SPECIFICATION
FOR
STANDARD SPECIFICATION No.

6-61-0004 Rev. 6
.atre'rt evasr, asI,Taastit (A Gov! at India Undettatung)
RELAY & CONTROL PANELS Page 16 of 16

shall be provided. Automatic synchronsing device with inputs to governor control and
excitation panel shall be provided if specifically asked for. The synchronising switches
shall be lockable type. One common key shall be provided for all synchronising switches
to ensure that only one incoming source (from only one synchronising switch) is selected
at a time.

The swing type panel shall be mounted on one side of the main panel with hinges and shall
be so located as to enable easy operation of all breakers provided with synchronisation
facility. Synchronising trolley shall be on wheels and shall be complete with multipin plug
and flexible lead. Matching sockets shall be provided on main panels wherever required for
synchronising.

5.11 Mounting of Loose Equipment/Components

Purchaser may buy loose equipment to be mounted on the control panel from different
Vendors, e.g. On Load Tap-Changer controls, AVR equipment, transformer fan and
temperature control, special relays etc. as specified in data sheets. The cutout and wiring
details for such items shall be supplied to the successful Vendor. The panels shall be
supplied duly drilled, wired etc. for mounting & wiring of the loose items.

6.0 INSPECTION, TESTING AND ACCEPTANCE

6.1 During fabrication, the panels shall be subject to inspection by EIL / Owner, or by an
agency authorised by the Owner, to assess the progress of work, as well as to ascertain that
only quality raw material is used. The manufacturer shall furnish all necessary information
concerning the supply to EIL / Owner's inspectors.

6.2 For testing requirements, refer Inspection & Test Plan No. 6-81-1004. Prior notice of
minimum 4 weeks shall be given to EIL/owner for witnessing the final testing of panel to
ensure satisfactory operation of all components. Tests shall be carried out at manufacturer's
works under his care and expense.

6.3 Test certificates of bought out components shall be submitted to the inspection agency, as
per Inspection and Test Plan no. 6-81-1004.

7.0 PACKING AND DESPATCH

All equipment shall be divided into several sections for protection and ease of handling
during transportation. The equipment shall be properly packed for transportation by
selected mode i.e. by ship / rail or trailer. The equipment shall be wrapped in polythene
sheets, before being placed in the crates / cases to prevent damage to finish. Crates / cases
shall have skid bottom for handling. Special notations such as 'Fragile', 'This side up'
`Centre of Gravity', 'Weight', 'Owner's particulars', PO nos. etc. shall be clearly marked
on the package together with other details as per purchase order.

The equipment may be stored outdoors for long periods before erection. The packing shall
be completely suitable for outdoor storage in areas with heavy rains / high ambient
temperature, unless otherwise agreed. A set of instruction manuals for installation, testing
and commissioning, a set of operation & maintenance manuals and a set of final drawing
shall be enclosed in a waterproof cover along with the shipment.

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