SHINMEIGIKOU CO.
, LTD
METHOD
INFORMATION
THE ALL CASING METHOD
This is a method of injecting a casing tube into the ground with a hydraulic jack while
repeatedly rotating it with a vibrating device, and excavating earth and sand with a hammer
grab.
LOW NOISE AND LOW VIBRATION
ALL-PURPOSE METHOD
The all casing method is the method of bored piles method with high reliability.
Not only widely used with many types of geology and also environmentally
friendly due to low noise and low vibration
REVOLVING METHOD Revolving method
THE METHOD MAXIMIZES ITS POTENTIAL FOR HARD GROUND
All Casing Method The carbide bit installed onto the tip and the revolving excavation
method enables the construction work free from ground collapse. And also, the high- ‐
‐
Large bore and great
precision verticality makes construction of large bore or great depth with low depth
vibration and noise available. STRONG POINTS Low noise and low
vibration
Suitable to hard ground
CONSTRUCTION DIAGRAM
CONSTRUCTION SYSTEM DIAGRAM CONSTRUCTION EQUIPMENT
Equipment Function
Crawler crane Excavation, support work
Hammer grab Excavation
Tubing device Excavation
Counterweight To balanced counter force
Casing tube Excavation
Tremie pipe Injection of fresh concrete
Slope of cement Injection of fresh concrete
mixer truck
Diesel Power supply
generator
High pressure Washing
washer
Sludge tank Sludge treatment
ENLARGED
METHOD
BOTTOM PILE CONSTRUCTION
IT IS APPLICABLE TO ANY REVOLVING TUBING MACHINE
When a bottom-enlarged drilling machine is used in the full circle slewing enlarged
bottom pile method, it is applicable to any revolving tubing machine, and the bottom
diameter of the shaft portion diameter of +200 mm to +1000 mm is defined as the
scope of enlarged bottom pile construction.
SG bottom-enlarged machine
SG BOTTOM-ENLARGED MACHINE
GENERAL CONSTRUCTION DIAGRAM
Sludge tank/ Submersible pump
Gripper
Gripper
Drilling claw
(
SKS METHOD
LOW NOISE AND VIBRATION METHOD)
NO HYDRAULIC OIL SO DO NOT POLLUTE GROUNDWATER
As its main material, high-strength wear-proof special steel CHARACTERISTICS OF CLAMSHELL GRAB
(1200kg/cm2) to be applicable to cast-in-place pile with large
diameter ranging from 1000mm to 2000mm. And it is using Full Open Applicab Diameter Grab
the opening and closing method as hammerer grab. capacity
( )
Weight Length width le casing of casing
Model (kg) (mm) (mm) (mm) (mm) m3
Which can solve the both of two problems of "noise and
vibration" especially at downtown and residential zones. Also
SKS-20Ⅱ 3910 3685 1840 1980 1890 0.89
you can use this instead of conventional hammer grab for main SKS-18Ⅱ 3570 3576 1640 1780 1690 0.62
excavation and obstacle-removal tasks in the conventional All SKS-15Ⅱ 3270 3408 1340 1480 1390 0.32
SKS-13Ⅱ
Casing(BENOTO) method.
1720 2580 1140 1280 1190 0.25
LOW NOISE SKS-12Ⅱ 1620 2545 1040 1180 1090 0.20
By removing crown and crown head which were the noise SKS-10Ⅱ 1520 2434 840 980 890 0.11
source of conventional hammer grab, excavation work with
low noise is achieved. Newly
Conventional developed Hydraulic
LOW VIBRATION hammer hammer hammer
With conventional hammer grabs, we have needed to drop a grabs grabs grabs
hammer from a height of a certain degree to do excavation Low noise △ ◎ ○
works.
◎
Low
When it is fallen by its own weight, vibration occurred. But, vibration ○ ○
◎
our newly developed hammer grab does not require height Excavation
for falling to do excavation work. speed ○ △
◎
Underwater
drilling ○ △
The biggest advantage of clamshell grab is its low vibration
and noise at the time of excavation work compared to those Maintenance ○ ◎ △
caused by conventional hammer grabs.
Machine's
weight Fix Adjustable Fix
If you need to change the machine's weight for underwater
drilling or as required, you can easily change the weight. Price ○ ◎ ○
AC METHOD
THIS IS HAMMER GRAB SOIL REMOVING METHOD
CONVENTIONAL HAMMER GRAB
USING ALL CASING METHOD
It is a hammer grab excavation discharge. Suitable for cast-in-place piling method
(all casing construction)
NETIS QS-130012-A
Registration
No.
Novelty and ①What kind of novelty does it have? (What was improved compared to conventional
expected technology?)
benefits 1. By installing shell's opening and closing device at the external side of the main body,
the volume of the excavated soil in its container was expanded. AC HAMMER GRAB
2. By increasing the weight of the main body, its excavating power was improved.
3. Enabled the attachment of removable counterweight.
② What are its expected benefits? (What are the advantages of using its new technology?)
1. By expanding the volume of the excavated soil in its container and increasing the
weight of the main body, the volume of the excavated and removed per cycle soil
will increased.
2. By increasing and decreasing the counterweight, effective handling will be enabled
according to ground condition (soil property, retained water in the casing and so on)
3. By improved construction efficiency, the reduction of construction expenses and
time is achieved.
Applicable ① Applicable ranges
ranges 1. Soil property: visicosity soil/ clay soil, sand and sandy soil, rudaceous soil, round
stones, soft rock (I) (Has been applied to N value 50 of Soft Rock Type I or the like)
2. Applicable diameters: φ1000, φ1200, φ1500 and φ 2000mm
3. Digging length: Max. 50 m (Our longest record is 54.6 m)
② Applicable ranges, which are especially effective
1. Soft ground
2. Excavation of underwater
3. Site which requires a reduction of construction time
③ Non applicable range
1. Soft rock (II), medium-hard rock, hard rock
Points of In construction
concern 1. When the level of the water retained in the casing is high, or when there are any hard
soil in the middle of the casing, to Adjust the counterweight.
2. Since the weight is increased, operating radius of crawler crane and other points
should be reviewed.
BKF
(
METHOD
LOW NOISE AND VIBRATION METHOD)
ADAPT TO DRILLING IN VARIOUS ENVIRONMENTS
BKF method is a method of hammer grab method using
hydraulic transmission system. It has low vibration and
noise and it replaced a conventional excavation method
using hammer grab which has big vibration and noise using
all casing methods such as shaking type and full rotary type.
Hydraulic pressure source and high AL BL ΦC ΦD Weight Output
pressure hose are not required. Φ1000 3580 3470 Φ830 Φ844 2.3t 8.9t
STRONG POINTS By its low noise and vibration, the Φ1200 3700 3600 Φ1030 Φ1014 2.9t 11.2t
influence on surrounding environment is Φ1500 3920 3780 Φ1330 Φ1312 4.8t 10.4t
lessened. Φ1800 4180 4000 Φ1630 Φ1330 5.5t 13.0t
Power generator or unit is not required. Φ2000 4200 4180 Φ1830 Φ1530 6.0t 13.8t
ADAPTABLE ENVIRONMENT
Since it has low noise and vibration, it can
be adopted to the excavations under the Adjacent to medical facilities. Close to a railroad. Adjacent to residential area.
following environments.
Adjacent to schools or other Adjacent to farms the likes.
AK METHOD educational institutions.
CASING INSIDE ROTARY-TYPE HYDRAULIC HAMMER GRAB
(AK HYDRAULIC CATCHER) NETIS KK-120056-A
Registration No.
AK method does not use conventional hammer grab Characteristics 1. ‐
Environment friendly
method which excavates using the impact of free fall. Rotates the catcher in the casing using the force of the all-round rotation
excavator.
Instead of it, after gently putting AK hydraulic catcher Excavation with "low vibration and noise" is available.
at the bottom of the casing, it excavates using the 2. Consident safety
rotation and pushing force of all-round rotation By its excavation which done by rotating its catcher at the lowest position of
the casing, safe construction is achieved.
excavator. So it has low level of noise and vibration. 3. Massive excavation
By utilizing torque and pushing force of the all-round rotation excavator,
All hydraulic cylinders which are used for pressure "certain" and "massive" excavation is achieved.
4. No problem with water level
bonding for the main body and the casing and used for Not like free-fall style hammer, there is almost no problem on water
opening and closing the shell are driven by wire. resistance even when it was used with high water level.
Because of this, the method does not require any 5. Applicable to any soil properties
Since it has wide opening of its shell in the catcher, it is suited with any soil
hydraulic hoses or units, it is a type of hydraulic properties.
hammer though. 6. Applicable by using wire
Since it does not use hydraulic hose or unit, and its main body is operated
only by "wire", there is no risk of oil leakage.
Also it is economical because its cycle time is close to conventional hammer.
Comparison of construction methods
Conventional methods AK Hydraulic Catcher
Hammer grab (wire hammer)
1. Free fall of hammer grab in the casing 1. Gently put a catcher in the casing ...Low vibration
Shell is intrusivelly into the ground with its 2. After the landing, tension the wire a little. Device will
collision...High vibration and noise be fixed to the casing in this place.
2. When the water level is high, the hammer is affected 3. Rotate/ push-in the casing ...No noise from hammer.
by resistance of the water, so its excavation power 4. Stop the casing and loosen the 1st wire and detach the
declines. extension devise from the casing.
3. Big noise at the time of soil removal (Noise due to 5. Pull the second wire and close the shell with a
Crown) cylinder and remove the soil.
AK Hydraulic Catcher 6. Pull the first and second wires at the same time to pull
up the main body.
7. Soil will be removed only by putting the machine on
the ground ...No noise at the time of soil removal.
THE EXISTING PILE
EXTRACTING METHOD
We use methods for pulling out existing piles, such as “Rotary Multiple Pulley System” that
uses a hydraulic auger in combination with a rotary multiple pulleys for pulling out a pile,
and “Avolon Casing Auger Construction Method” that drills and extracts the circumference
of the pile.
THE EXISTING PILE HAS BECOME AN OBSTACLE IN THE
GROUND TO EXTRACTED CONSTRUCTION
The existing pile extracted constrution is the use of casing to drill down through the pile
head 1m, combined using a auger outside the casing and pumping slurry into. then use a
crane or specialized equipment to extracted the pile
There are many construction methods. At SHINMEIGIKOU company, we use methods,
Rotary multiple pulleys method and Avolon casing auger method
Because drilling to the top of the pile can
Strong point easily to extracted its
After extracting the pile, you can quickly
move to another pile for construction
ROTARY MULTIPLE PULLEYS METHOD
Using 75T and 55T telescopic boom crawler cranes as its base machine, in this method, rotary
multiple pulleys for pulling-out piles and hydraulic auger are simultaneously used to pull out piles.
Advantage The multiple pulleys of pulling-out piles
system work together on one crawler crane.
So it is effectively used at narrow or
confined spaces.
Disadvantage Since its main target is construction works at
narrow or confined spaces, it take a long
construction period, including a large number
of preparation work, compared to other
methods.
AVOLON CASING AUGER CONSTRUCTION METHOD
In this method, from the rough terrain crane or crawler base are installed the leader
shaft, then from this leader shaft to install the auger and casing in set. This is most
popular and common method, and frequently adopted at many general construction
sites.
Also it is applicable for various construction site conditions such as wide, confined,
narrow sites or for cases where the pile head is deeply buried.
EARTH DRILL METHOD
In this method, when constructing a pile, a surface casing tube is used to protect the hole wall,
a stabilizer mainly composed of bentonite is used to protect it, and a drilling bucket is used to
drill and discharge soil.
ITS POTENTIAL FOR DRILLING FOR LARGE DIAMETER
OR DEEP DEPTH HOLE WAS MAXIMIZED
The earth drill machine can make low noise and vibration. Because due to high
mobility and high construction productivity can available for construction in
narrow spaces onsite the city.
Moreover, the diameter of excavation can be changed easily, so it can be
constructed with large diameter piles and large depths
It has a bucket which is selectable according to site
characteristics and soil property. By its low noise and
STRONG POINTS vibration, the influence on surrounding environt us lessened.
Since it offers a large amount of discharged earth and sand per
bucket, per 1 time, a very high drilling speed is available.
Available for construction in narrow spaces.
CONSTRUCTION DIAGRAM
SHINMEIGIKOU CO., LTD
Head Office 〒 818-0114
868-17, Oaza Kitadani, Dazaifu City, Fukuoka Prefecture, Japan
TEL: +81 (92) 408-4108 FAX: +81 92 (408) 4109
Tokyo Office 〒 135-0016
2F, 3-27-30, Toyo, Koto-Ku, Tokyo, Japan
TEL: +81 (3) 6666-7063 FAX: +81 (3) 6666-7073