Piesa003 2
Piesa003 2
1. Copyright
This standard is available to staff members of companies that have subscribed to the
complete collection of SANS standards in accordance with a formal copyright
agreement. This document may reside on a CENTRAL FILE SERVER or INTRANET
SYSTEM only. Unless specific permission has been granted, this document MAY NOT
be sent or given to staff members from other companies or organizations. Doing so
would constitute a VIOLATION of SABS copyright rules.
2. Indemnity
The South African Bureau of Standards accepts no liability for any damage whatsoever
than may result from the use of this material or the information contain therein,
irrespective of the cause and quantum thereof.
ICS 29.060.20;29.240.99
PIESA 003-2:2002
First edition
SPECIFICATION
Part 2: Accessories
This specification is
issued by the NRS PMA
on behalf of the
PIESA Board
and is not a standard as contemplated in the South African Standards Act, 1993 (Act 29 of 1993).
COPYRIGHT RESERVED
1 PIESA 003-1:2002
Contents
Page
Foreword .............................................................................................................................. 2
Introduction ........................................................................................................................... 3
1 Scope ............................................................................................................................... 5
4 Requirements .................................................................................................................. 6
5 Tests ......................................................................................................................... 16
6.1 Packaging.................................................................................................................. 17
6.2 Marking .................................................................................................................... 18
6.3 Documentation ........................................................................................................ 18
6.4 Storage .................................................................................................................... 19
Annexes
PIESA 003-2:2002 2
Foreword
The Power Institute for East and Southern Africa (PIESA) is a regional power utility association
established in 1998 to co-ordinate information, technology and resource sharing in the
specialized areas of:
b) applied research;
c) standardization;
The PIESA primarily aims to develop technological capacity in the region’s distribution network
by promoting a spirit of resource sharing. Membership of the PIESA is open to national electric
power utilities in East and Southern Africa that wish to participate in the sustainable
development of power systems in these areas.
This part of PIESA 003 has been prepared on behalf of the Standardization Working Group of
the PIESA and approved by the Board of the PIESA for use by supply authorities in the East
and Southern African region.
This part of PIESA 003 was prepared by a Task Force comprising the following members:
The Task Force was appointed by the PIESA Standardization Working Group, which
comprised the following members:
3 PIESA 003-2:2002
This part of PIESA 003 was approved by the PIESA Board, which at the time of approval of
this part of PIESA 003, comprised the following members:
The PIESA Board resolved that the specifications that conflict with this part of PIESA 003 will
be withdrawn not later than 6 months after the publication of this specification.
Part 1: Cables
Part 2: Accessories
Part 3: Application guide
Introduction
This specification was prepared to establish and promote uniform requirements for low-voltage
cables for underground electrical distribution to enable purchasers to acquire the specified
equipment without the need for detailed and extensive contract documents.
The PIESA Board expresses the wish that, in the common interest of electricity utilities in the
East and Southern African region, all purchasers adopt the recommendations of this part of
PIESA 003 insofar as their particular conditions will permit. Any differences between the
requirements of this specification and the corresponding purchaser’s requirements should, as
far as possible, be clearly indicated in technical schedules in his enquiry document. The
technical schedules can be compiled using the draft schedules set out in annex B attached to
this specification and should, where appropriate, be submitted to the PIESA for the details to
be considered for inclusion in future revisions of this specification.
Key words
Armour; Cables; Distribution; Electricity distribution; Ferrules; Glands; Insulation; Joints; Low-
voltage; Lugs; PVC; Specification; Terminations; Testing.
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
PIESA 003-2:2002 4
5 PIESA 003-2:2002
SPECIFICATION
Part 2: Accessories
1 Scope
This part of PIESA 003 specifies the requirements for the materials, construction and testing of
the following low-voltage accessories that are used with cables for underground electrical
distribution:
a) cable joints;
b) outdoor terminations;
c) indoor terminations;
d) cable glands; and
e) lugs and ferrules.
Requirements for cables for underground electrical distribution are given in Part 1 of
PIESA 003 and the selection, handling and installation of cable and accessories is covered in
Part 3.
NOTE Cables and accessories for special applications such as petrochemical plants, power stations and
underground mines are not covered by this standard.
2 Normative references
The following documents contain provisions that, through reference in this text, constitute
provisions of this part of PIESA 003. At the time of publication, the editions indicated were
valid. All standards and specifications are subject to revision, and parties to purchase
agreements based on this part of PIESA 003 are encouraged to investigate the possibility of
applying the most recent editions of the documents listed below. Information on currently valid
national and international standards and specifications can be obtained from the appropriate
national standards organization.
Where there is no appropriate international standard, or where reference to relevant
international standards would result in undue complexity, it has been agreed to reference
appropriate national standards that are already applied in some countries in the region.
BS 6121: 1989, Mechanical cable glands. — Part 1: Specification for metallic glands.
BS 6346: 1997, 600/1 000 V and 1 900/3 300 V armoured electric cables having PVC
insulation
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
PIESA 003-2:2002 6
BS 6910: 1988, Cold pour resin compound and heat-shrink cable joints in the voltage range up
to 1 000 V a.c. and 1 500 V d.c. — Part 1: Specification for materials
SABS 1213: 2000, Mechanical cable glands.
SABS 1507: 1990, Electric cables with extruded solid dielectric insulation for fixed installations
(300/500 V to 1 900/3 300 V)
SABS 1803: 2001, Lugs and ferrules for insulated electric cables. — Part 1: Copper
conductors.
3.1 ferrule: A metallic device for connecting two consecutive lengths of conductor. [IEV]
3.2 joint: An accessory making a connection between two cables to form a continuous
circuit. [IEV]
3.3 lug: A metallic device to connect a cable conductor to other electrical equipment. [IEV]
3.4 mechanical cable gland: A metallic device providing mechanical support for a cable
and an electrical connection to the armour wires.
3.5 termination: A device fitted to the end of a cable to ensure electrical connection with
other parts of the system and to maintain the insulation up to the point of connection. [IEV]
4 Requirements
Where it is necessary to make a joint in a cable covered by this specification, the joint shall be
the cold pour resin (cast resin) or heat shrink type, to BS 6910-1. As most joints of this type
are designed to cover a range of cable sizes, the joint kit should be ordered without conductor
ferrules.
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
7 PIESA 003-2:2002
Bedding
Conductor ferrule
Cables of all sizes using armour clamps and earthing braid for earth continuity
PIESA 003-2:2002 10
NOTE The volume of resin supplied, shall be sufficient to fill the shell when used with the smallest cable that
the shell is designed to accommodate. For cables of 120 mm2 and larger, the resin and hardener shall be
supplied in tins, not in multiple small packets, and a disposable plastic spatula shall be provided for mixing the
components.
As joint kits normally cover a range of cable sizes, conductor ferrules should be purchased separately as stock
items. Where specified for cables up to and including 16 mm2, four suitably sized ferrules for connecting the
armour wires across the joint will also be required. See PIESA 003-3 for further details.
The minimum dimensions of the mould and the minimum size of earthing braid are given in
table 1.
Table 1 — Minimum dimensions of mould and size of earthing braid
1 2 3 4 5 6
Conductor Minimum dimensions of mould Minimum size
earthing braid
size Single core Multicore
mm2 Length mm Diameter mm Length mm Diameter mm mm2
4 to 10 270 44 16
16 400 68 16
25 400 68 16
35 430 85 16
50 190 35 430 85 16
70 190 35 520 100 35
95 190 35 520 100 35
120 275 45 660 140 50
150 275 45 660 140 50
185 360 50 660 140 50
240 360 50 660 140 50
300 360 50 860 140 50
Filler
11
PIESA 003-2:2002 12
4.2.1 General
Outdoor terminations shall provide protection from both moisture and solar radiation. A boot
shall be provided to prevent the ingress of moisture at the point where the cores are
separated, and the ends of each core shall be sealed to prevent moisture entering through the
lug sealing sleeve.
The coloured PVC insulation on the cores is not normally UV stabilized and will rapidly
deteriorate when exposed to the rays of the sun. Some form of UV stabilized sleeving shall be
provided over each core.
Where a connection has to be made to the cable armouring, the termination shall include an
armour clamp and earthing lead or braid.
c) insulating tubing to provide a waterproof seal over the bedding, armour and outer sheath
when an earthing connection is required;
d) coloured UV stabilized tubing to provide UV protection for the exposed cable cores;
g) termination instructions.
In addition to the materials supplied with the kit lugs shall be provided for terminating the
conductors and for the earthing lead or braid if required.
d) UV stabilized tubing.
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
13 PIESA 003-2:2002
Two, three or four lengths as required, of UV stabilized tubing, the same colours as the cores
being protected, each with a minimum length of 1,5 m shall be supplied;
e) Sealing boot (breakout), insulating tubing (where required) and sealing sleeves.
These shall be coated on the inside with a hot melt adhesive to ensure an adequate moisture
seal to underlying components; and
Where required, some type of mastic compound or tape shall be included to effect a watertight
seal at the point where the earthing lead or braid leaves the termination.
Lug
Sealing sleeve
UV resistant tubing
Cable bedding
Armour
PIESA 003-2:2002 14
Lug
Sealing sleeve
UV resistant tubing
Insulating tubing
4.3.1 General
Where cables are terminated indoors, there is no need to take special precautions to protect
the cable or termination from moisture ingress or UV radiation. All that is required is a suitable
cable gland and a set of lugs. A typical indoor termination is shown in figure 4. The term
"indoor termination" applies also to terminations outdoors in weatherproof enclosures.
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
15 PIESA 003-2:2002
Lug
Gland Shroud
4.4.1 General
Cable glands shall fully meet the requirements of BS 6121-1 and SABS 1213.
4.4.2 Sizes
The recommended gland sizes are given in table 2. These are based on the cable dimensions
given in tables 9 to 12 of PIESA 003-1.
PIESA 003-2:2002 16
1 2 3 4 5
Conductor size PVC/AWA/PVC PVC/SWA/PVC
mm2 Single-core 2-core 3-core 4-core
4 - 0-20s 0-20s 1-20
6 - 1-20 1-20 2-25
10 - 2-25 2-25 2-25
16 - 2-25 2-25 2-25
25 - 2-25 2-25 3-32
35 - 2-25 3-32 3-32
50 2-25 3-32 3-32 4-40
70 2-25 3-32 4-40 4-40
95 2-25 4-40 4-40 5-50
120 2-25 4-40 5-50 5-50
150 3-32 5-50 5-50 6-63
185 3-32 5-50 6-63 6-63
240 4-40 6-63 6-63 6-63
300 4-40 6-63 6-63 7-75
400 5-50 - - -
500 5-50 - - -
Unless it is known that the lugs and ferrules are to be used on a compacted circular conductor,
the connectors designed for use with an uncompacted conductor shall be specified.
5 Tests
17 PIESA 003-2:2002
1 2 3
Cable conductor size Size of earth braid 1 s earth fault rating
mm2 mm2 kA
up to 50 16 2,3
70/95 35 5,1
120 and larger 50 7,4
The Type Approval Test shall have been carried out by an accredited testing laboratory, or
witnessed and approved by a representative of such a testing laboratory.
1 2 3
Cable conductor size Size of earth braid 1 s earth fault rating
mm2 mm2 kA
25/35/50 16 2,3
70/95 35 5,1
120 and larger 50 7,4
6.1 Packaging
Any joint or termination kit manufactured in accordance with this part of PIESA 003, shall be
packed in a strong cardboard container to protect it from mechanical damage. Individual
components shall be packed in strong, sealed plastic bags, to prevent corrosion.
Each kit shall include:
a) detailed installation instructions;
b) all necessary components and consumables required to complete the installation in
accordance with the instructions; and
c) a bill of materials referenced according to the component part numbers.
Packaging shall be such as to permit easy identification of individual components without their
removal from the packaging.
6.2 Marking
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
PIESA 003-2:2002 18
The cardboard container in which the joint or termination kit is packed shall be clearly and
indelibly marked with the following information:
1) The manufacturer's name or trade mark or both.
2) A reference or catalogue number and a batch number, that shall be indelibly marked on the
accessory.
3) Where the kit can be used on a range of cable sizes, the range covered by the kit shall be
given.
4) All components or consumable items, that have a shelf life limitation, shall be individually
packed and shall have the expiry date prominently and permanently shown on the packaging.
6.3 Documentation
6.3.1 Installation instructions
6.4 Storage
All component parts included in a joint or termination kit shall be capable of being stored
without deterioration within the temperature range 10 oC to 45 oC for a minimum period of
12 months.
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
19 PIESA 003-2:2002
Annex A
(informative)
A.1 General
A model form is given in annex B to provide the purchaser with a convenient aid to purchasing.
The use of the model form is intended to obviate the need for preparing a detailed technical
specification.
The purchaser need only specify compliance with PIESA 003-2 and provide the tenderers with
details of his particular requirements, and set out the information he requires the tenderer to
provide, as indicated below.
A.2 Schedules
The model form in annex B provides the purchaser with examples of a schedule A and a
schedule B.
In his enquiry, the purchaser should provide his own schedule A and schedule B, based on
these examples.
NOTE It may be necessary to provide a separate model form for each of the sizes or types of cables required.
A.2.1 Schedule A
Schedule A lists the requirements to be specified by the purchaser in enquiries and orders.
These requirements include references to the relevant sub-clauses in the specification, to
assist in compiling the schedules.
Where the text of any referenced standards stipulates that the purchaser must indicate his
requirements, these requirements should also be specified in schedule A.
The purchaser should set out his particular requirements and choices in his own schedule A.
A.2.2 Schedule B
The purchaser will draw up his own schedule B (based on the schedule B in the model form),
and require the tenderer to fill in the schedule. By doing this, the tenderer will state compliance
with this part of PIESA 003 and provide the information the purchaser has requested.
It is recommended that the purchaser states that all drawings, transparencies and samples
submitted by tenderers shall become the property of the purchaser.
This standard may only be used and printed by approved subscription and freemailing clients of the SABS.
PIESA 003-2:2002 20
Annex A
(concluded)
A.5 Testing
Attention should be paid to the subject of testing and the related costs. Tests should be carried
out by a competent party and tenderers should be requested to provide assurances on this
point. Price schedules should be so drawn up and covering letters so worded that the costs of
all services such as tests, delivery and spares are declared and allowed for in the tender.
Before type tests and routine tests are carried out on samples, the number of samples used
and the frequency of sampling should be agreed upon with the supplier.
21 PIESA 003-2:2002
Annex B
(informative)
PIESA 003-2:2002 22
Bibliography
The following document was a source of reference in the compilation of this specification.
Although it does not form an integral part of this specification, it is referenced for further
information: