About Us

Training Overview

Accreditation & Partnerships

CONTENT
Courses Offered

PLC – SIMATIC TIA Portal (SERV Series)

SIMATIC Programming – TIA Portal

TABLE OF

SCADA & HMI – SIMATIC WinCC Series

DCS – SIMATIC PCS 7

VFDs & Servo Systems – SINAMICS Drives

(V20, G120, S120)

SIMATIC Motion Control – TIA Portal

Electronics Troubleshooting & Circuit Analysis

Panel Designing – Industrial Control Panels

Automation Project Development & Testing

System Integration Training

Industrial Networking

Fee Structure

Contact Us
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ABOUT
COMPANY
Motion Control Engineering Services is a leader in technology skills transfer, registered since
2020. We empower professionals and organizations with hands-on training in industrial
automation, including PLCs, SCADA, VFDs, robotics, and motion control systems. Our new age
facility offers practical, industry-relevant courses designed to enhance productivity, efficiency,
and innovation.

Through partnerships with global technology leaders like Siemens, Mitsubishi, and Rockwell
Automation, we provide cutting-edge tools and methodologies. Our expert trainers combine
academic knowledge with real-world experience, ensuring participants gain actionable skills for
modern industrial challenges.

We also collaborate with TVET institutions, universities, and private sector organizations to
bridge the skills gap and improve employability. Our certifications are recognized by industry
bodies such as NITA making our programs a trusted choice for professional development.

With a focus on hands-on learning and tailored solutions, we help organizations optimize
resources, reduce downtime, and achieve operational excellence. Training with us is cost-
effective, with up to 70% reimbursement available through NITA.

Join us to unlock your potential and drive innovation in industrial automation.

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OUR
GOAL

At Motion Control Engineering Services, our primary goal is to empower individuals and
organizations with the technical expertise needed to thrive in today’s rapidly evolving industrial
landscape. We strive to achieve this through:

Enhancing Productivity and Efficiency : By

providing hands-on training in automation systems,
PLCs, SCADA, VFDs, motion control, and robotics,
we equip professionals to optimize processes and
reduce downtime.
Bridging Skills Gaps : Through partnerships with
TVET institutions, universities, and private sector
organizations, we ensure that students and
professionals are equipped with industry-relevant
skills to meet modern workforce demands.
Fostering Innovation and Sustainability : We aim to
drive innovation by integrating cutting-edge
technologies into training programs while helping
industries balance profitability with sustainable
practices.
Promoting Lifelong Learning : Our Train-the-Trainer
(ToT) programs enable educators and trainers to
pass on advanced technical knowledge, creating a
ripple effect of skill development across industries.
Delivering Excellence in Training : With state-of-
the-art facilities, expert trainers, and practical,
hands-on learning experiences, we ensure
participants gain actionable skills that translate
directly to real-world applications.
Supporting Organizational Growth : By offering
tailored training solutions, we help businesses
maximize their return on investment, improve
operational efficiency, and maintain a competitive
edge in high-tech industries.

Through these efforts, we are committed to shaping the future of industrial automation and
contributing to the success of individuals, organizations, and industries worldwide.
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At the heart of everything we do are our core values, which
guide our actions, decisions, and relationships with clients,
partners, and stakeholders. These principles define who we
are and what we stand for as an organization committed to
excellence in industrial automation and technical skills
development.
Excellence in Innovation
We strive to stay at the forefront of technological
advancements, continuously adopting cutting-edge tools
and methodologies to deliver training programs that meet
the evolving needs of modern industries.
Empowerment Through Education
We believe in the transformative power of education. By
THE COMPANY

providing hands-on, practical training, we empower

individuals and organizations with the skills and knowledge
needed to thrive in the field of industrial automation.
Quality and Integrity
We uphold the highest standards of quality in all aspects of
our work. From our ultramodern training facilities to our
VALUES

expert trainers, we ensure transparency, reliability, and

professionalism in every interaction.
Collaboration and Partnership
Collaboration is key to our success. We work closely with
leading technology manufacturers, academic institutions,
and private sector organizations to deliver comprehensive
solutions that address real-world challenges.
Customer-Centric Solutions
We prioritize the needs of our clients by offering tailored
training programs designed to meet their specific
requirements. Whether through in-house or open-house
training, we ensure every solution drives organizational
growth and efficiency.
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OUR
TRAINING PROGRAM
Overview
Motion Control Engineering Services is a premier provider of industrial automation training,
specializing in Siemens, Mitsubishi, Allen Bradley, ABB, Beckhoff, Schneider Electric, Rockwell
Automation, Honeywell, Emerson, Mitsubishi Electric, Omron automation technologies and modern
motion control systems. Our programs are meticulously designed to empower engineers,
technicians, and plant personnel with the skills necessary to excel in today's digitally integrated
manufacturing environments. We emphasize hands-on experience, industry-aligned standards, and
practical troubleshooting skills to ensure readiness for real-world challenges.

Training Scope
Our curriculum spans a wide array of automation domains, including but not limited to:
Programmable Logic Controllers (PLC) – foundational to advanced SIMATIC S7-1200 and S7-
1500 training, covering TIA Portal navigation, hardware configuration, diagnostics, and logic
programming (LAD, FBD, SCL, STL).
SIMATIC Programming – from basic to advanced, including structured programming, data block
management, GRAPH, and object-oriented design in TIA Portal.
SCADA & HMI Systems – comprehensive training in SIMATIC WinCC, from graphical design and
alarm management to web-based integration and system redundancy.
Distributed Control Systems (DCS) – SIMATIC PCS 7 training for engineering, configuration, and
commissioning in large-scale process industries.
VFDs and Servo Systems – multi-level training on Siemens SINAMICS V20, G120, and S120
drives, focusing on configuration, system integration, safety, and energy optimization.
Industrial Networking – architecture design, protocol implementation (PROFINET, EtherNet/IP,
OPC UA), and cybersecurity measures in industrial environments.
System Integration – bridging OT and IT systems through robust integration strategies,
middleware solutions, and Industry 4.0 readiness.
Electronics Troubleshooting & Circuit Analysis – practical training on diagnosing and resolving
electronic circuit issues, analyzing circuit behavior, and applying troubleshooting techniques for
efficient fault detection and repair.
.
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Automation Project Programming, Design, Execution & Testing – end-to-end training on
automation project lifecycle management, including programming best practices, system design
methodologies, execution planning, and rigorous testing procedures.
Panels Designing – comprehensive training on designing control panels, including layout
planning, component selection, wiring practices, thermal management, and compliance with
industry standards

Why Train with Motion Control Engineering Services?

At Motion Control Engineering Services, we bridge the gap between theoretical learning and
industrial application through world-class automation training. Our facilities are equipped with
advanced equipment across SCADA, PLCs, Drives, Industrial Networks, and Telemetry—ensuring
every learner experiences a hands-on, practical environment that simulates real manufacturing
and process systems.
We specialize in multi-tiered training programs tailored to evolving industry roles and
requirements. These three distinct levels provide a structured learning path:

Tier 1: Automation Apprentice

Focused on mastering the operation of complex mechatronic systems, basic troubleshooting, and
predictive maintenance.

Tier 2: Industrial Technician

Emphasizes systems management, technical analysis, and problem-solving within industrial
environments.

Tier 3: Automation Specialist

Advanced training that addresses complete system design, process integration, and motion control
optimization.

Target Audience
Automation Engineers
Maintenance Technicians
System Integrators
Plant Operators
Engineering Professionals
SCADA/HMI Developers
IT/OT Specialists

Hands-On Practical Training

Our training model prioritizes practical competence—75% of course time is dedicated to hands-on
exercises using industrial-grade training kits. Trainees simulate real-world challenges in a safe,
supervised setting, gaining confidence in areas such as:
Fault diagnosis and system troubleshooting
Preventive maintenance and optimization
PLC programming, HMI design, and SCADA configuration
Industrial communication and network integration
This real-world orientation not only accelerates learning but also enhances workforce readiness and
minimizes on-the-job training time for employers.

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Key Outcomes
Participants gain the ability to:
Design, implement, and troubleshoot advanced automation systems.
Configure and program PLCs, HMIs, SCADA, and VFD systems.
Integrate automation components across networks with enhanced security.
Apply best practices in system optimization, maintenance, and energy efficiency.
Develop and document solutions that align with international standards.

Customized Training Programs

Every business faces unique challenges—and our training reflects that. We offer customized
programs that address client-specific technologies, workflows, and skill gaps. Whether on-site or at
our training center, our flexible delivery ensures optimal learning outcomes for:
Maintenance teams
Engineering departments
System integrators
Project implementation teams

Accredited & Cost-Effective Solutions

Motion Control Engineering Services is recognized and endorsed by regulatory bodies, including
TVETA, NITA, and others. As a NITA-registered training provider, our clients can recover up to 70%
of training costs through available reimbursement schemes. We assist in all documentation and
compliance to simplify the process.

Accreditation

Industry Partnerships
To deliver cutting-edge training, we have formed strategic partnerships with leading automation
and control manufacturers, including Siemens, Mitsubishi Electric, ABB, Rockwell Automation,
Schneider Electric, Honeywell, Omron, and Emerson. These partnerships allow us to access the
latest technologies, certified tools, and product updates directly from the source.
Our instructors are certified professionals with extensive field experience and engineering
qualifications from top institutions. This ensures that all courses are aligned with current industry
practices and international standards.

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Supported Brands

Our Clients

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Our Value Promise

We are committed to delivering training that not only meets but exceeds industry expectations. Our
trainers are certified professionals with years of field experience, ensuring that participants receive
education that is both theoretically sound and practically applicable. We don’t just train engineers—
we ignite progress through engineering minds. Our mission is to empower technical professionals
with the capabilities to lead, innovate, and transform industries using modern automation
technologies.

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10

OUR
COURSES
PLC – Programmable Logic Controllers
(SIMATIC TIA Portal - SERV Series)

Course Overview
This hands-on course covers the configuration, operation, and troubleshooting of Siemens SIMATIC
S7-1200 and S7-1500 PLC systems using the Totally Integrated Automation (TIA) Portal. Divided into
three progressive levels (SERV1, SERV2, and SERV3), the program equips learners with essential to
advanced diagnostic and logic design skills to minimize downtime and increase efficiency in modern
industrial plants.

Target Audience
Maintenance Personnel
Plant Operators
Service Technicians
Automation Engineers

Duration
5 DAYS - (Level 1,2,3)

Prerequisites
Basic knowledge of sensors, actuators, and logic functions
Familiarity with Windows operating systems
For advanced levels: completion of previous levels or equivalent experience

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Course Content
Level 1 – TIA-SERV1 Level 2 – TIA-SERV2
SIMATIC S7 overview (S7-1500/1200) Diagnostic tools (buffers, error OBs)
TIA Portal interface and project creation Advanced block types (OBs, FBs, FCs, DBs)
Basic hardware setup and wiring Analog signal processing (4–20mA, 0–10V)
Introduction to FBD programming WinCC alarm configuration and HMI
(AND, OR, Timers) visualization
Module diagnostics and commissioning Introduction to Structured Control Language
HMI and SINAMICS G120 drive basics (SCL)
PROFINET IO setup Sequential programming (GRAPH) and
Hands-on exercises in troubleshooting and technology integration
fault simulation Complex fault resolution workshops

Level 3 – TIA-SERV3
Advanced diagnostics and error handling (OB80/82/86)
CPU-CPU communication via Industrial Ethernet
Multilanguage programming: LAD, FBD, SCL, STL
Network diagnostics and redundancy
Safety diagnostics and real-time error display on HMI
Motion control error detection (SINAMICS G120 integration)

Expected Outcomes Objectives

Participants will confidently: Configure and commission SIMATIC PLC hardware
Develop and test logic in FBD, LAD, and SCL Navigate and program using TIA Portal
Configure distributed IO and diagnose PROFINET Analyze and resolve both hardware and software
faults faults
Solve wiring, hardware, and programming errors Integrate HMI and drives for full system automation
Optimize diagnostics to reduce machine Interpret and optimize ladder and function block
downtime logic
Document and version control projects in TIA Implement structured and modular diagnostic
Portal programs

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PLC – Programmable Logic Controllers

SIMATIC Programming – TIA Portal (PRO Series)

Course Overview
This in-depth programming course series is focused on building professional-grade PLC programs
using Siemens’ TIA Portal. It guides learners through foundational logic development to advanced
object-oriented design and integration of real-time control systems. Perfect for programmers
seeking scalable, modular, and efficient code structures for industrial automation.

Target Audience
PLC Programmers
Automation Developers
Commissioning Engineers
Technical Trainers

Prerequisites

Basic knowledge of automation and logic gates

Familiarity with Windows OS and TIA Portal
basics
Completion of TIA-PRO1 required for advanced
levels

Course Content

Level 1 – TIA-PRO1:
Fundamentals
TIA Portal navigation and project creation
S7-1500 hardware configuration and IO addressing
Programming with FBD and LAD
Data block creation and management
Reusable blocks (FCs, FBs) and parameterization
Simulation, debugging, and commissioning practices
PROFINET IO setup and HMI integration

Duration
5 DAYS - (Level 1,2,3)

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Level 2 – TIA-PRO2:
Advanced Programming

Structured programming with nested and multi-instance

blocks
Analog value processing and signal troubleshooting
Use of Structured Control Language (SCL)
Sequential workflows using GRAPH
Error handling using OBs and alarm integration in WinCC
Cross-program data handling and optimization

Level 3 – TIA-PRO3:
System Optimization & OOP

Object-Oriented Programming with UDTs and libraries

Indirect addressing and dynamic structures (ARRAY, VARIANT)
ProDiag for system-wide diagnostics
PID and Motion Control integration
HMI optimization: trending, recipe management, and alarms
CPU-to-CPU communication and data sharing

Expected Outcomes
Participants will confidently:
Write efficient, structured programs across multiple languages
Configure and optimize PLC-HMI data exchange
Implement advanced diagnostic and control features
Document and maintain high-quality, scalable code
Reduce commissioning time through tested templates and
libraries

Objectives
Develop modular and reusable PLC code
Integrate analog and digital systems into control logic
Handle process faults with structured OBs and ProDiag
Manage data efficiently with advanced data blocks
Design and deploy object-oriented libraries for automation

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SCADA & HMI – SIMATIC WinCC Series

Course Overview
This comprehensive course series introduces participants to the design, configuration, and
deployment of SCADA and HMI solutions using Siemens WinCC systems. The training covers
everything from foundational HMI design with TP700/KTP700 panels to advanced scripting, web
integration, and multi-user SCADA environments. The course emphasizes user experience, operator
safety, and system efficiency.

Target Audience
SCADA Engineers
HMI Designers
Plant Operators
Automation Developers
Commissioning Engineers

Duration
5 DAYS - (Level 1,2,3)

Prerequisites
Basic automation knowledge (sensors, actuators, PLCs)
Familiarity with Windows OS
Optional: Knowledge of TIA Portal for WinCC integration

Course Content

WinCC Basic WinCC System (SCADA

(TP700/KTP700) Fundamentals)

Introduction to industrial HMI systems WinCC architecture and licensing

Graphic design philosophy and screen Dynamic graphics creation with faceplates
navigation Tag management (internal and external)
Tag creation, data linking, and screen layout Alarm logging and real-time fault displays
Alarm and event configuration User access control and audit trail setup
Trends, bar graphs, analog indicators Data logging and reporting
User administration and security Practical SCADA project setup with process
Hands-on: Create a complete HMI application simulation
with PLC link

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WinCC Advanced (Web & Multi-User

Systems)
Server-client configuration and redundancy
Web Navigator & WebUX for mobile/web access
Integration with SQL databases and Historian
OPC communication and cybersecurity best practices
Diagnostics tools, report generation, and backup
Hands-on: Configure a redundant SCADA system with web access

Visual Basic Script (VBS) in the SIMATIC World:

Customization and Automation for WinCC and PCS7
VBS scripting basics (syntax, logic, tags)
Automation of alarms, reports, data export
Integration with Excel and external applications
User interaction via custom dialogs
Practical: Script-based alarm handler and dynamic screen controls

Expected Outcomes Objectives

Participants will be able to: Develop high-performance, operator-friendly HMI
Build professional HMI and SCADA projects in screens
WinCC Configure and manage SCADA projects for real-
Deploy secure and responsive operator time control
interfaces Automate workflows and customize functionality
Integrate HMI with PLC and process databases using scripting
Automate screen behavior and reports using Enable web access and multi-user operation
VBS Integrate historical logging, alarms, and
Create mobile-access SCADA systems for diagnostics effectively
modern industrial control

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DCS – SIMATIC PCS 7 Basic, Engineering & Commissioning

Course Overview
This 10-day intensive course equips automation professionals with the skills to engineer, configure,
and commission complex process automation systems using Siemens PCS 7 Distributed Control
System (DCS). Tailored for process industries such as oil & gas, pharma, chemicals, and power, this
course delivers in-depth training in project engineering, control strategies, diagnostics, and operator
interface development.

Target Audience
Project Managers
Process Automation Engineers
DCS Configurators and Programmers
Commissioning Engineers

Duration
10 DAYS

Prerequisites
Working knowledge of STEP 7 and WinCC
Background in process control (PID loops, field instruments)
Experience in a process plant environment (recommended)

Course Content

SIMATIC PCS 7 Basic Engineering & Commissioning

PCS 7 Architecture & Components Control Configuration
Overview of ES, AS, OS station roles Continuous Function Charts (CFC) for PID loops
Power supplies, CPUs, and communication and analog control
modules Sequential Function Charts (SFC) for batch
PCS 7 software suite structure operations
Interlocks, mode management (Auto, Manual,
Engineering Station & Project Setup Emergency)
Creating and managing multi-projects in
SIMATIC Manager Graphics and Operator Station Setup
Hardware and software configuration (AS/OS) Picture design using Graphics Editor
Network and communication setup (Industrial Alarms, faceplates, and trends
Ethernet) Picture hierarchy and navigation design
User management and OS object configuration

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Advanced Engineering Tools Diagnostics, Testing, and Commissioning
Bulk engineering using Import/Export Assistant Fault diagnostics: I/O modules, CPU, and network
Process Object View (POV) and model-based Simulation and hardware replacement workflows
configuration Heartbeat monitoring and redundancy setup
Time synchronization and project licensing

Hands-On Exercises
Building and deploying a full PCS 7 project
Implementing PID loops and sequence control
Configuring OS pictures, faceplates, and alarms
Troubleshooting real-time scenarios

Expected Outcomes Objectives

Participants will be able to: Develop full-scale PCS 7 projects using best
Design and deploy DCS projects across engineering practices
multiproject environments Configure robust AS/OS systems with effective
Control batch and continuous processes via diagnostics
PCS 7 Use CFC and SFC for precise process control
Commission operator stations and enable plant logic
visualization Create intuitive operator interfaces with
Troubleshoot complex system faults across alarm/trend integration
AS/OS Manage project-wide data using bulk tools and
Apply PCS 7 architecture to real plant POV
conditions and expansions

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VFDs & Servo Systems – Siemens Drives (SINAMICS V20,

G120, S120)

Course Overview
This multi-level training series offers comprehensive, hands-on experience in configuring,
commissioning, and troubleshooting Siemens Variable Frequency Drives (VFDs) and Servo Motors.
Covering basic to advanced levels, participants will work with SINAMICS V20, G120, and S120 drives,
learning how to manage drive systems for speed control, energy optimization, and complex motion
applications across diverse industries.

Target Audience
Maintenance Technicians
Plant Engineers
Electrical Engineers
System Integrators
Control System Specialists

Prerequisites

Basic understanding of electrical systems

Familiarity with industrial equipment and automation
concepts
For Level 2 & 3: Completion of prior level or equivalent
experience

Course Content
Level 1 – Fundamentals of Duration
VFDs and Servo Motors 5 DAYS - (Level 1,2,3)

Introduction to VFDs and drive fundamentals

Hardware architecture: Power section, control section, HMI
Parameterization basics using onboard keypad and STARTER software
Operating modes: Local, remote, V/f control, sensorless vector
Drive start-up, commissioning, and diagnostics
Preventive maintenance: Environment, wiring, and cooling
Hands-on: Setup, parameter input, simple applications (fans, conveyors)

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Level 2: Advanced Level 3: System Integration
Configuration and Applications and Optimization

Designing multi-drive systems and load-

In-depth parameter interdependencies and tuning sharing strategies
Torque control, motor protection, and braking Sensorless vector control and cascaded
methods drive systems
Advanced applications: HVAC, pumps, SCADA/PLC integration via advanced
regenerative systems communication (Ethernet/IP, OPC)
Communication protocols (Modbus, PROFINET, Predictive maintenance with diagnostics
PROFIBUS) and waveform analysis
Integration with PLCs and HMI for remote control IoT connectivity, data logging, and analytics
Energy-saving strategies and fault history analysis integration
Hands-on: Configure drives for specific load Compliance with IEC safety and EMI/EMC
profiles, interface with PLC standards
Hands-on: Commissioning high-
performance drive networks, fault case
simulation

Expected Outcomes
Participants will be able to:
Commission and maintain SINAMICS drive Objectives
systems confidently Master drive parameterization and commissioning
Troubleshoot hardware/software faults in real- Select and configure drives for load-specific
time performance
Implement advanced control methods like Integrate VFDs and servo motors with PLC/HMI
regenerative braking and field weakening systems
Interface VFDs with automation systems using Optimize drive performance for energy savings
fieldbus or Ethernet protocols and reliability
Apply best practices for energy efficiency, Troubleshoot complex drive faults using
safety, and performance monitoring diagnostics tools

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SIMATIC Motion Control (TIA Portal – TIA-MC)

Course Overview
This focused course empowers automation professionals to implement precision motion control
solutions using SIMATIC S7-1200/1500 Technology CPUs and TIA Portal. Participants learn how to
program and optimize axes for velocity, positioning, and synchronized motion using Siemens
Technology Objects. It also covers closed-loop tuning, diagnostics, and safety functions – key skills
for advanced motion applications.

Target Audience
Automation Programmers
Motion Control Engineers
Commissioning Technicians
System Integrators
Personnel handling servo/motion
applications

Duration
5 DAYS

Prerequisites
Proficiency with TIA Portal programming
Knowledge of PLC logic (FBD, LAD, SCL)
Basic understanding of servo systems and drive integration

Course Content

SIMATIC Motion Control

Module 1: Motion Control Fundamentals Module 3: Motion Control Programming
Overview of motion control concepts Motion control instructions (e.g., MC_MoveAbsolute,
Introduction to Technology CPUs (S7-1500T) and MC_Home, MC_Stop)
integrated motion functions Axis control logic in LAD, FBD, and SCL
SINAMICS drives and compatible encoders Jogging, traversing, incremental movements
(incremental/absolute) Program sequencing for machine automation

Module 2: Technology Objects (TOs) Module 4: Closed-Loop Tuning and Optimization

SpeedAxis: Configuring and programming speed- PID parameter tuning for axis responsiveness
controlled axes Trace function for movement analysis
PositioningAxis: Absolute/relative movement Performance optimization techniques for precision
programming control
SynchronousAxis: Coordinated multi-axis motion Response tuning for varying load conditions
(electronic camming/gearing)
Homing and referencing strategies

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Module 5: Advanced Motion Features Module 6: Diagnostics and Safety Integration
Cam disc design and kinematics (2D Diagnostic buffers and error analysis for drives/axes
interpolation) Safety Integrated functions (Safe Stop, Safe Limited
Measuring inputs and high-speed position Speed)
capture PROFINET diagnostics and fault simulation
Motion monitoring via HMI Hands-on: Safety configuration in TIA Portal
Synchronization for multi-axis systems (e.g.,
conveyor sync, robotic arms)

Hands-On Activities:
Commissioning S7-1500T with SINAMICS drives
Axis tuning using Trace & PID settings
Motion simulation in TIA Portal
Fault testing: encoder loss, drive alarms,
emergency stop handling

Expected Outcomes Objectives

Participants will be able to: Program and configure motion control
Configure and commission motion systems applications using SIMATIC controllers
using Speed/Positioning/SynchronousAxis Optimize axis behavior through PID tuning and
Use motion control blocks to program dynamic diagnostics
movement logic Implement synchronization and camming for
Integrate motion systems into larger PLC- multi-axis systems
controlled environments Integrate HMI and safety for complete motion
Tune axes for smooth, stable, and safe automation
operation Troubleshoot common motion control errors with
Apply diagnostic and safety functions for TIA Portal tools
industrial-grade reliability

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Electronics Troubleshooting & Circuit Analysis

Course Overview
This course is designed to equip technical personnel with practical skills in diagnosing, analyzing,
and repairing electronic systems commonly found in industrial control environments. With a strong
focus on hands-on activities and real-world scenarios, participants will learn to read schematics, use
electronic testing instruments, and perform root-cause analysis on faulty circuits. The training is
ideal for maintenance professionals responsible for minimizing equipment downtime and enhancing
the reliability of automated systems.

Target Audience
Maintenance Technicians
Instrumentation Specialists
Field Service Engineers
Electrical and Electronics Engineers
Technical Support Personnel

Duration
5 DAYS

Prerequisites
Basic understanding of electronics (Ohm’s Law, voltage/current)
Familiarity with automation hardware (PLCs, sensors, actuators)

Course Content
Electronics Troubleshooting & Circuit Analysis

Module 1: Fundamentals of Industrial Electronics Module 3: Testing and Measurement Tools

Types of components: resistors, capacitors, Proper use of multimeters, oscilloscopes, and logic
diodes, transistors, ICs probes
Circuit behavior: series vs. parallel, signal paths Signal tracing and waveform capture
Power supply types and conversion (AC to DC, Continuity and resistance checks
regulated/unregulated)

Module 4: Troubleshooting Methodologies

Module 2: Interpreting Schematics and Technical Fault classification (open circuits, short circuits,
Documents overheating, component failure)
Reading ladder and wiring diagrams Step-by-step diagnosis: observation, isolation,
PCB and component layout interpretation verification
Identifying input/output modules, signal lines, and Common issues in relay boards, signal conditioners,
power buses and control modules

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Module 5: Circuit Analysis Techniques Module 7: Preventive Maintenance and Reliability
Voltage divider and bridge circuits Improvement
Transistor and op-amp-based control circuits Identifying wear-prone components
Timing and delay circuits (555 timer, RC Cleaning and securing circuit boards
networks) Documenting fault histories and repair logs
Module 6: Repair and Replacement Procedures Hands-On Activities:
Safe soldering and desoldering practices Diagnosing real-world faults using schematics and
Surface-mount vs. through-hole component meters
handling Replacing faulty resistors, transistors, relays
Replacing damaged connectors, relays, fuses, Building and testing sample timing circuits
and IGBTs Simulating voltage irregularities and analyzing their
effect on control systems

Expected Outcomes Objectives

Participants will be able to: Interpret industrial circuit diagrams and PCB
Quickly isolate and fix electronic failures in layouts
automation equipment Use diagnostic tools to identify faults and verify
Identify faulty components using precise repairs
measurement and analysis Analyze electronic circuits to trace logic and
Perform confident repairs on industrial PCBs power flow
and relay boards Apply preventive maintenance strategies to
Document diagnostic findings for future reduce breakdowns
preventive strategies Repair damaged circuit boards and replace key
Improve system reliability through targeted components
troubleshooting and inspection

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Panel Designing – Industrial Control Panels

Course Overview
This course focuses on the complete design process of industrial electrical panels—from schematic
development and component selection to layout planning and assembly. Participants will gain in-
depth knowledge of control panel standards, best wiring practices, enclosure selection, and
integration of PLCs, drives, HMIs, and power supplies. This course is essential for those involved in
building, maintaining, or upgrading automation control cabinets.

Target Audience
Control Panel Designers
Electrical Engineers
Panel Fabricators
Automation System
Integrators
Maintenance Planners

Duration
5 DAYS

Prerequisites
Understanding of basic electrical systems
Familiarity with control hardware such as PLCs, relays, and VFDs

Course Content
Panel Designing
Module 1: Introduction to Industrial Control Panels Module 3: Component Selection and Standards
Purpose and classification of control panels Choosing circuit breakers, contactors, timers, relays,
Differences between MCCs, PLC panels, relay VFDs
logic panels UL508A, IEC 60204, NFPA 79 panel design standards
Panel design life cycle: from concept to Derating, short-circuit protection, and safety
commissioning compliance
Module 2: Electrical Schematic Design Module 4: Enclosure Planning and Layout
Using CAD tools (e.g., AutoCAD Electrical, Determining panel size and enclosure material
EPLAN) (metallic/non-metallic)
Creating power, control, and field connection DIN rail layout, spacing, and segregation (power vs.
diagrams control wiring)
Terminal plans, wire numbers, and tag generation Cable routing, trunking, and ventilation design

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Module 5: Assembly and Wiring Techniques Module 6: Testing, Inspection, and Documentation
Proper stripping, crimping, and termination Pre-energization checks and continuity testing
methods Power-up and functional testing
Ferrule usage, color codes, and labeling Creating bill of materials (BOM), panel layout
Grounding and shielding practices for signal drawings, and as-built documentation
integrity
Module 7: Panel Upgrades and Troubleshooting
Retrofitting legacy panels with PLCs or drives
Identifying layout issues and thermal management
problems
Hands-on troubleshooting of incomplete or poorly
built panels

Hands-On Activities:
Create and print a full panel schematic using design
software
Assemble a live panel: install components, wire, and
test
Simulate typical issues (wrong terminal, wire break,
poor grounding)
Evaluate and optimize an existing panel layout

Objectives
Design and document complete control panel
projects
Select appropriate components based on
application and standards
Plan internal layout and wiring for performance
and serviceability
Apply safety standards and labeling requirements
Perform testing and quality checks before
deployment

Expected Outcomes
Participants will be able to:
Create full documentation packages
(schematics, layouts, BOMs)
Build reliable, standards-compliant industrial
panels
Troubleshoot electrical issues arising from
poor design or wiring
Upgrade existing panels with modern
automation hardware
Reduce commissioning time through best
practices in design and fabrication

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Automation Project Programming, Design, Execution &

Testing

Course Overview
This course offers a project-based approach to developing, managing, and executing complete
industrial automation solutions. It integrates programming techniques, system design principles,
commissioning workflows, and validation strategies using Siemens technologies (PLC, HMI, SCADA,
Drives). Participants will work through real-world project cycles—from concept and coding to
testing and documentation—ensuring they are prepared to deliver reliable, scalable automation
systems in field conditions.

Target Audience
Automation Engineers
Project Developers
Commissioning Technicians
System Integrators
Controls Team Leaders

Prerequisites

Practical experience with PLCs and HMIs

Knowledge of industrial control systems
Familiarity with software tools such as TIA
Portal and WinCC

Course Content

Automation Project Programming,

Design, Execution & Testing
Duration
5 DAYS - (Level 1,2,3)
Module 1: Project Lifecycle in Automation
From concept to commissioning
Stages: Planning, Development, Testing, Deployment,
Maintenance
Stakeholder involvement and scope management

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Module 2: Design Fundamentals
System architecture planning (PLC, HMI, SCADA, VFDs)
Network layout and component selection
Safety circuit design and panel integration

Module 3: Software Development & PLC Programming

Modular code design and reusability
Programming logic in LAD/FBD/SCL/GRAPH
Standards (IEC 61131-3) and structured commenting
practices

Module 4: HMI and SCADA Development

Designing intuitive interfaces using WinCC
Tag linking and alarm configuration
Screen hierarchy, navigation, and historical trending

Module 5: Testing, Commissioning & Validation

Factory Acceptance Testing (FAT) and Site Acceptance
Testing (SAT)
Signal simulation, IO validation, and commissioning best
practices
Performance tuning and failure mode testing

Module 6: Documentation & Handover

Generating electrical and software documentation
Backup procedures, operator manuals, and training
delivery
Version control and change management

Hands-On Exercises:
Create and test an automation project from scratch
Simulate a commissioning environment with fault scenarios
Develop project documentation and sign-off packages

Expected Outcomes Objectives

Participants will be able to: Develop structured, scalable automation
Execute full automation projects from design to programs
deployment Design integrated control systems from panel to
Develop high-quality, maintainable automation PLC/HMI
code Execute full testing and commissioning
Commission systems efficiently with minimal procedures
rework Deliver complete documentation and project
Collaborate cross-functionally in industrial handovers
project environments Minimize downtime through efficient debugging
Apply lifecycle management principles for strategies
continuous improvement

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System Integration Training

Course Overview
This course empowers engineers and integrators with the ability to unify diverse industrial systems
—including PLCs, SCADA, MES, HMIs, sensors, and IT systems—into a cohesive automation
architecture. Covering both OT and IT integration, participants gain practical skills in protocol
handling, data exchange, secure communication, and Industry 4.0 readiness.

Target Audience
System Integrators
Control Engineers
SCADA Developers
IT/OT Specialists
Digital Transformation Professionals

Duration
5 DAYS

Prerequisites
Basic understanding of industrial automation
Familiarity with PLCs and SCADA systems
Networking and data flow fundamentals

Course Content
System Integration Training
Module 1: Integration Principles and Frameworks Module 3: Application Layer Integration
System boundaries and ISA-95/Purdue models SCADA–MES–ERP integration
Role of middleware and APIs in automation RESTful APIs, SQL databases, and MQTT for IIoT
Architectural patterns: centralized, distributed, Service-oriented architectures in control systems
hybrid
Module 4: Security and Reliability
Module 2: Industrial Protocols & Communication OT cybersecurity best practices
Modbus TCP/RTU, EtherNet/IP, PROFINET, OPC Secure zones, firewalls, and encrypted data
UA exchange
Data mapping, time synchronization, and Redundancy and failover configuration
consistency
Bridging legacy systems with modern platforms

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Module 5: Implementation & Maintenance Hands-On Exercises:
Phased deployment strategies Integrate PLC, HMI, and SCADA via OPC UA
Validation, testing, and monitoring Connect SCADA to a database and visualize in
Lifecycle management and upgrade planning dashboard
Secure communication channels and simulate a data
breach scenario

Objectives Expected Outcomes

Build secure, scalable integration across control Participants will be able to:
layers Implement real-time integration of
Manage data exchange between field devices automation assets
and enterprise systems Handle diverse protocols and industrial data
Leverage protocols and APIs for interoperability flows
Apply best practices in cyber-secure Bridge legacy automation systems with
architecture IIoT/cloud platforms
Deploy and maintain integrated automation Maintain and secure interconnected
networks industrial environments
Deliver integration solutions aligned with
Industry 4.0 goals

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Industrial Networking

Course Overview
This advanced course covers the design, implementation, and maintenance of industrial Ethernet
and fieldbus networks. Participants will learn how to plan reliable, deterministic communication
systems for automation environments using protocols like PROFINET, EtherNet/IP, OPC UA, and
more—alongside best practices for segmentation, security, and diagnostics.

Target Audience Prerequisites

Automation Engineers Understanding of automation systems (PLC, SCADA, HMI)
Control Systems Engineers Familiarity with basic networking concepts and devices
Plant IT/OT Professionals
Maintenance Technicians
System Architects

Duration
Course Content
5 DAYS

Industrial Networking
Module 1: Industrial Networking Fundamentals Module 4: Security & Segmentation
Determinism vs. latency in automation networks DMZ, firewall, and secure remote access
Comparing industrial and commercial network VLANs and role-based access control
architectures Compliance with IEC 62443 cybersecurity
Environmental requirements and ruggedized standards
hardware Module 5: Monitoring & Troubleshooting
Module 2: Network Design & Topologies Network analyzers and protocol diagnostics
Star, ring, and mesh configurations Redundancy protocols: MRP, PRP, RSTP
VLANs, managed switches, and ISA-95 layers Recovery time testing and traffic simulations
Addressing schemes and subnetting strategies Hands-On Activities:
Module 3: Protocol Implementation Configure industrial switches with VLANs and QoS
Fieldbus: PROFIBUS DP/PA, AS-Interface, Build a live PROFINET/OPC UA test network
DeviceNet Simulate communication failures and perform
Industrial Ethernet: PROFINET, EtherNet/IP, diagnostics
EtherCAT Secure an automation network with firewall rules
OPC UA setup, information modeling, and and access control
secure access
Objectives
Expected Outcomes
Participants will be able to: Design high-performance industrial
Build robust automation networks that support real- communication networks
time operations Implement industrial protocols and validate
Connect PLCs, drives, HMIs, and servers using performance
Ethernet and fieldbus Secure networked systems against internal
Troubleshoot latency, jitter, and device errors in live and external threats
systems Use monitoring tools to detect and fix
Design cybersecurity-compliant infrastructures communication errors
Integrate industrial assets into enterprise and cloud Plan scalable network expansions for Industry
environments 4.0 systems

"Igniting Progress Through Engineering Minds"

"Igniting Progress Through Engineering Minds"
CONTACT
US

We are excited to partner with you on your journey toward technical excellence
and innovation in industrial automation.
For inquiries, customized training solutions, or more information about our
programs, please reach out to us:

Location:
Room F4, Ruaraka Square,
Opposite Safari Park Hotel, Thika Road, Nairobi, Kenya

Phone:
+254 75 712 3213

Email:
[email protected]

Website:
www.motioncontrol.co.ke

Let's Work Together

Whether you’re an organization seeking to upskill your teams, a professional aiming

to advance your career, or a partner looking to collaborate, we’re ready to support
you.
Ignite progress through engineering minds—start your journey with us today