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Formulas

The document provides a comprehensive set of formulas for engineering system design, covering various components such as motors, gears, shafts, bearings, chains, bolts, and springs. Each section includes specific equations and relationships necessary for calculating performance metrics and dimensions. The formulas are essential for engineers to design and analyze mechanical systems effectively.

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sandreasdeep
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23 views3 pages

Formulas

The document provides a comprehensive set of formulas for engineering system design, covering various components such as motors, gears, shafts, bearings, chains, bolts, and springs. Each section includes specific equations and relationships necessary for calculating performance metrics and dimensions. The formulas are essential for engineers to design and analyze mechanical systems effectively.

Uploaded by

sandreasdeep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Engineering System Design – Design Table Formulas

FORMULAS

Motor and Coupling

60
ܰ=ܸ×
ߨ‫ܦ‬
ܶ = ‫ ݎ × ܨ‬and ܶ௡௘௧ = (‫ܨ‬ଵ െ ‫ܨ‬ଶ ) × ‫ݎ‬
ଶగே்
ܲ= and ܲ = ‫ܸ × ܨ‬
଺଴

ܱ‫ݎ݁ݓ݋ܲ ݐݑ݌ݐݑ‬
ߟ= × 100%
‫ݎ݁ݓ݋ܲ ݐݑ݌݊ܫ‬

100 100
ܲ‫× ݐݑ݌ݐݑ݋ ݎ݁ݓ݋ܲ = ݐݑ݌݊݅ ݎ݁ݓ݋‬ × ×…
ߟଵ ߟଶ
ெಲ ெಲ/಼
ܶ௦ = ܶ × ( ) and ܶ஽௠௔௫ = 3 × ܶ஽ ‫ܶ ݎ݋‬஽ × ( )
ெಿ ெಿ

120݂
ܰ௠ =
‫݌‬

Gear and Gearbox

‫ܦ‬௕ = ‫׎ݏ݋ܿ × ܦ‬ ‫݊÷ܦ= ܯ‬

‫ܯߨ = ݌‬ ܽ=‫ܯ‬

ܾ = 1.25‫ܯ‬ ‫ܦ‬ை = ‫ ܦ‬+ 2ܽ = ݊‫ ܯ‬+ 2‫ ݊( = ܯ‬+ 2)‫ܯ‬

‫ܦ‬௥ = ‫ ܦ‬െ 2ܾ = (݊ െ 2.5)‫݄ ܯ‬௧ = ܽ + ܾ = 2.25‫ܯ‬

݄௞ = 2ܽ = 2‫ܯ‬ ‫ ܾ = ܥ‬െ ܽ = 0.25‫ܯ‬

‫ܦ‬௣ + ‫ܦ‬௪
‫( = ܦܥ‬ )
2
ேభ ௡మ ஽మ ேభ ௡మ ×௡ర ஽మ ×஽ర
ܸܴଵିଶ = = = ܸܴଵିସ = = =
ேమ ௡భ ஽భ ேర ௡భ ×௡య ஽భ ×஽య

்
‫ܨ‬௧ = ‫ܨ‬௦ = ‫ܨ‬௧ × ‫׎݊ܽݐ‬
௥

ி೟
‫ܨ‬௧௢௧ = ඥ(‫ܨ‬௧ଶ + ‫ܨ‬௦ଶ ) or ‫ܨ‬௧௢௧ =
௖௢௦‫׎‬

Wire rope
‫ܨ‬௧ = (ܹ௧ + ܹ)(݃ + ݂)

25EGSD_Designtablev01.Docx 4
Engineering System Design – Design Table Formulas

Shaft
ఙ೘ೌೣ ఛ೘ೌೣ
ߪ௔௟௟ = and ߬௔௟௟ =
ே ே

ߪ௔௟௟ > ߪ and ߬௔௟௟ > ߬

ଶ ଶ
‫ܯ‬௕ = ට‫ܯ‬௕௫ + ‫ܯ‬௕௬

૜ ଵ଺௞ ் ૜ ଷଶ௞ ெ
݀=ට ೟ Or ݀=ට ್
గఛ ೌ೗೗ గఙ ೌ೗೗

૜ 16
݀=ඨ ඥ(݇௕ ‫)ܯ‬ଶ + (݇௧ ܶ)ଶ
ߨ߬௔௟௟

Ball bearings (NHK)

ଶ + ܴଶ
ܴ௔ = ටܴ௔௫ ௔௬

ܲ = ܺ‫ܨ‬௥ + ܻ‫ܨ‬௔

஼ ଷ ଵ଴ల ஼ ଷଷ.ଷ ଵ/ଷ


‫ܮ‬ଵ଴௛ = ቀ ቁ × = 500݂௛ଷ ݂௛ = ݂௡ ݂௡ = ቀ ቁ
௉ ଺଴ே ௉ ே

‫ܮ‬௡௛ = ܽଵ ή ܽଶ ή ܽଷ ή ‫ܮ‬ଵ଴௛

Chain

ܵ‫ݐ݂݄ܽݏ ݎ݁ݐݏ݂ܽ ݂݋ ݀݁݁݌‬


ܴ݁‫= ݋݅ݐܽݎ ݀݁݁݌ݏ ݀݁ݎ݅ݑݍ‬
ܵ‫ݐ݂݄ܽݏ ݎ݁ݓ݋݈ݏ ݂݋ ݀݁݁݌‬

ܲ஽ = ܲ௜௡ × ݂ଵ × ݂ଶ

ܲ‫݄ܿݐ݅݌ ݄݊݅ܽܿ × ݎ݋ݐ݂ܿܽ ܦܥܲ = ܦܥ‬

݊௣ + ݊௪ 2‫ܥ‬ ݊௣ െ ݊௪ ଶ ‫݌‬
‫=ܮ‬ + +ቀ ቁ ×
2 ‫݌‬ 2ߨ ‫ܥ‬

‫݌‬ ଶ ߨ ଶ
‫=ܥ‬ ቈ൫2‫ ܮ‬െ ݊௪ െ ݊௣ ൯ + ට൫2‫ ܮ‬െ ݊௪ െ ݊௣ ൯ െ ൫݊௪ െ ݊௣ ൯ ቉
8 3.88

Bolts

ௐ ௐ
ߪ= and ߬ =
஺೟ ஺ೝ

‫ = ݐ‬0.8݀

25EGSD_Designtablev01.Docx 5
Engineering System Design – Design Table Formulas

Spring

஽ ௉
‫=ܥ‬ ݇=
ௗ ఋ

8ܲ‫ܦ‬ 8ܲ‫ܥ‬
߬=K ଷ
=ȥ ଶ
ߨ݀ ߨ݀
4‫ ܥ‬െ 1 0.615
ȥ= +
4‫ ܥ‬െ 4 ‫ܥ‬
8ܲ‫ܦ‬ଷ ܰ 8ܲ‫ ܥ‬ଷ ܰ
ߜ= =
݀ସ ‫ܩ‬ ݀‫ܩ‬
ܲ ݀ସ‫ܩ‬ ݀‫ܩ‬
݇= = =
ߜ 8‫ܦ‬ଷ ܰ 8‫ ܥ‬ଷ ܰ
ଵ
݇ = ݇ଵ + ݇ଶ + ݇ଷ or ݇ = భ భ భ
ା ା
ೖభ ೖమ ೖయ

ଵ
‫ ߜܲ = ܧ‬where E = strain energy stored in spring (N – mm)
ଶ

25EGSD_Designtablev01.Docx 6

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