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3-Itp For Cathodic Protection System

The document outlines the Inspection and Test Plan (ITP) for the Cathodic Protection System related to the Construction of TSE Network for the Green Riyadh Program - Group 5A. It details the responsibilities, specifications, and frequency of inspections required for various components of the cathodic protection system. The document is intended for use by the project management consultant, contractor, and subcontractor involved in the project.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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0% found this document useful (0 votes)
93 views22 pages

3-Itp For Cathodic Protection System

The document outlines the Inspection and Test Plan (ITP) for the Cathodic Protection System related to the Construction of TSE Network for the Green Riyadh Program - Group 5A. It details the responsibilities, specifications, and frequency of inspections required for various components of the cathodic protection system. The document is intended for use by the project management consultant, contractor, and subcontractor involved in the project.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

REFERENCE DOCUMENTS

DOCUMENT TITLE DOCUMENT NR

ITP FOR CATHODIC PROTECTION SYSTEM


KEY MAP

00 ISSUE FOR APPROVAL HBM


REV DATE ISSUE, SCOPE OF REVISION PREP. CHECKED APPR.
CLIENT:

ROYAL COMMISSION FOR RIYADH CITY


ENVIRONMENT & INFRASTRUCTURE PLANNING
DEPARTMENT
Roundabout No. 3, Al-Kindy Square, Diplomatic Quarter, Riyadh, Saudi Arabia
PROJECT:

Construction of TSE Network for Green


Riyadh Program – Group 5A

PROJECT MANAGEMENT CONSULTANT:

ILF CONSULTING ENGINEERS SAUDI ARABIA


PRINCE MUHAMMAD BIN ABDULAZIZ ROAD, OLAYA
DISTRICT, BUILDING NO. 3074 OLAYA TOWERS,
TOWER B, 11TH FLOOR. RIYADH 11433, SAUDI
ENGINEERING CONTRACTOR

Abdullah Ibrahim Al Sayegh & Sons for Trade & Contracting


Qadisiyah, Alyasmin, Riyadh 11564, Saudi Arabia

DOCUMENT TITLE:
ITP FOR CATHODIC PROTECTION SYSTEM

SCALE: PROJECT: DOCUMENT NUMBER: REV: SHEET


12021-G3 00 1 of 23

Specialized Oil and Gas Engineering


SUB-CONTRACTOR
Company
REV.00 1
Construction of TSE Network For Green Riyadh Program - Group 5A
ITP NO: REV NO: SUBMISSION DATE: APPROVAL DATE: DISCIPLINE:
INSPECTION & TEST PLAN For CATHODIC PROTECTION
00 11/07/2024 ELE

PROJECT TITLE & NUMBER: TYPE OF ITP CONTRACTOR/SUBCONTRACTOR:

GROUP 5A Vendor Fabrication SGC / SOGEC


Site
INSPECTION RESPONSIBILITY ASSIGNMENTS
PROJECT PHASE & ACTIVITY SPECIFICATION/
ACTIVITY NO. TASK / ACTIVITY FREQUENCY ACCEPTANCE CRITERIA QUALITY RECORD REMARKS
CODE DRAWING
CONTRACTOR
SOGEC THIRD PARTY ILF / GRP
(SGC)
1.0 Document Review

1.1 Work Permit N/A N/A N/A N/A N/A N/A N/A N/A R

CATHODIC
PROTECTION (13 47
13.13)/GRP-08- SECTION 13 47 13.13
1.2 Brazier Qualification Review One Time Approval N/A NA H NA R
TS000SGC-ELE-DWG-SD- &Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
1.3 MOS for CP system Review One Time Approval N/A NA H NA R/H
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08-
SECTION 13 47 13.13
1.4 Material Submittal/Specification Review TS000-SGC-ELE-DWGSD- One Time Approval N/A NA H NA R/H
&Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08-
SECTION 13 47 13.13
1.5 FAT Report Review TS000-SGC-ELE-DWGSD- One Time Approval N/A NA H NA R/H
&Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08-
SECTION 13 47 13.13
1.6 IFC/Shop Drawing Review TS000-SGC-ELE-DWGSD- One Time Approval N/A NA H NA R/H
&Applicable Codes
00003

2.0 Material Receiving for Temporary Cathodic Protection & Permanent Cathodic Protection

CATHODIC PROTECTION SECTION 13 47 13.13


2.1 Sacrificial Anode Inspection every inspection QCF-01 NA H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

SECTION 13 47 13.13
2.2 Reference Electrode Inspection CATHODIC PROTECTION every inspection QCF-02 NA H NA W
&Applicable Codes
(13 47 13.13)/GRP-08-
TS000-SGC-ELE-DWGSD-
00003

SECTION 13 47 13.13
2.3 Cable Inspection CATHODIC PROTECTION every inspection QCF-01 NA H NA W
&Applicable Codes
(13 47 13.13)/GRP-08-
TS000-SGC-ELE-DWGSD-
00003

2
Construction of TSE Network For Green Riyadh Program - Group 5A
ITP NO: REV NO: SUBMISSION DATE: APPROVAL DATE: DISCIPLINE:
INSPECTION & TEST PLAN For CATHODIC PROTECTION
00 11/07/2024 ELE

PROJECT TITLE & NUMBER: TYPE OF ITP CONTRACTOR/SUBCONTRACTOR:

GROUP 5A. Vendor Fabrication SGC / SOGEC


Site
INSPECTION RESPONSIBILITY ASSIGNMENTS

PROJECT PHASE & ACTIVITY SPECIFICATION/


ACTIVITY NO. TASK / ACTIVITY FREQUENCY ACCEPTANCE CRITERIA QUALITY RECORD REMARKS
CODE DRAWING CONTRACTOR
SOGEC (SGC) THIRD PARTY ILF / GRP

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
2.4 Bonding Box Inspection every inspection QCF-02 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
2.5 Potential Test Station Inspection every inspection QCF-01 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
2.6 Road Crossing Test Station Inspection every inspection QCF-02 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
2.7 Isolation Coupling Test Station Inspection every inspection QCF-02 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
2.8 PVC Pipe Inspection every inspection QCF-02 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
2.9 Melt Stick Epoxy Inspection every inspection QCF-02 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

3
Construction of TSE Network For Green Riyadh Program - Group 5A.
ITP NO: REV NO: 0 SUBMISSION DATE: APPROVAL DATE: DISCIPLINE:
INSPECTION & TEST PLAN for CATHODIC PROTECTION 11/07/2024
ELE
PROJECT TITLE & NUMBER: TYPE OF ITP CONTRACTOR/SUBCONTRACTOR:

GROUP 5A. Vendor Fabrication SGC / SOGEC


Site
INSPECTION RESPONSIBILITY ASSIGNMENTS
PROJECT PHASE & SPECIFICATION/
ACTIVITY NO. TASK / ACTIVITY FREQUENCY ACCEPTANCE CRITERIA QUALITY RECORD REMARKS
ACTIVITY CODE DRAWING CONTRACTOR
SOGEC THIRD PARTY ILF / GRP
(SGC)

CATHODIC PROTECTION SECTION 13 47 13.13


2.10. Duct seal Inspection (13 47 13.13)/GRP-08- every inspection N/A NA H NA W
&Applicable Codes
TS000-SGC-ELE-DWGSD-
00003
3.0 Material Receiving for Permanent Cathodic Protection

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
3.1 Cable Inspection every inspection QCF-02 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

SECTION 13 47 13.13
3.2 Reference Electrode Inspection CATHODIC PROTECTION every inspection QCF-02 NA H NA W
&Applicable Codes
(13 47 13.13)/GRP-08-
TS000-SGC-ELE-DWGSD-
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
3.3 Junction Box Inspection every inspection QCF-02 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC
PROTECTION (13 47
SECTION 13 47 13.13
3.4 Transformer Rectifier Inspection 13.13)/GRP-08- every inspection QCF-02 NA H NA W
&Applicable Codes
TS000SGC-ELE-DWG-SD-
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
3.5 Deep vertical anodes Inspection every inspection QCF-2 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
3.6 Bonding Box Inspection every inspection QCF-2 NA H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

4.0 Installation Inspection for Temporary Cathodic Protection & Permanent Cathodic Protection

CATHODIC PROTECTION SECTION 13 47 13.13


4.1 installation of Sacrificial anodes Inspection every inspection QCF-08 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

4
Construction of TSE Network For Green Riyadh Program - Group 5A.
ITP NO: REV NO: 00 SUBMISSION DATE: APPROVAL DATE: DISCIPLINE:

INSPECTION & TEST PLAN For CATHODIC PROTECTION


11/07/2024 ELE
PROJECT TITLE & NUMBER: TYPE OF ITP CONTRACTOR/SUBCONTRACTOR:

GROUP 5A. Vendor Fabrication SGC / SOGEC


Site
INSPECTION RESPONSIBILITY
ASSIGNMENTS
PROJECT PHASE & ACTIVITY SPECIFICATION/
ACTIVITY NO. TASK / ACTIVITY FREQUENCY ACCEPTANCE CRITERIA QUALITY RECORD REMARKS
CODE DRAWING
CONTRACTOR
SOGEC THIRD PARTY ILF / GRP
(SGC)
CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
4.2 Installation of cables Inspection every inspection QCF-07 H H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003
CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
4.3 Installation of Bonding box Inspection every inspection QCF-04 & QCF-12 H H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003
CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13 QCF-09, QCF-12 &
4.4 Installation of Test Station Inspection every inspection H H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes QCF-10
00003

Installation of Permanent CATHODIC PROTECTION SECTION 13 47 13.13


4.5 Inspection (13 47 13.13)/GRP-08- every inspection QCF-05 H H NA W
Reference electrode &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

CATHODIC PROTECTION SECTION 13 47 13.13


4.6 Installation of Pin Brazing Inspection every inspection QCF-06 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

5.0 Installation Inspection for Permanent Cathodic Protection

CATHODIC PROTECTION SECTION 13 47 13.13


5.1 Installation of Deep-well anodes Inspection every inspection QCF-011 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

CATHODIC PROTECTION SECTION 13 47 13.13


5.2 Installation of cables Inspection every inspection QCF-07 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

Installation of Trasnformer CATHODIC PROTECTION SECTION 13 47 13.13


5.3 Inspection every inspection QCF-03 H H NA W
Rectifier (13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

CATHODIC PROTECTION SECTION 13 47 13.13


5.4 Installation of Junction box Inspection every inspection QCF-04 & QCF-12 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

5
Construction of TSE Network For Green Riyadh Program - Group 5A.
ITP NO: REV NO: 00 SUBMISSION DATE: APPROVAL DATE: DISCIPLINE:
INSPECTION & TEST PLAN For CATHODIC PROTECTION 11/07/2024
ELE
PROJECT TITLE & NUMBER: TYPE OF ITP CONTRACTOR/SUBCONTRACTOR:

GROUP 5A. Vendor Fabrication SGC / SOGEC


Site
INSPECTION RESPONSIBILITY
ASSIGNMENTS
PROJECT PHASE & SPECIFICATION/
ACTIVITY NO. TASK / ACTIVITY FREQUENCY ACCEPTANCE CRITERIA QUALITY RECORD REMARKS
ACTIVITY CODE DRAWING
CONTRACTOR
SOGEC THIRD PARTY ILF / GRP
(SGC)
CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
5.5 Installation of Pin Brazing Inspection every inspection QCF-06 H H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

Installation of cable terminations CATHODIC PROTECTION


(13 47 13.13)/GRP-08- SECTION 13 47 13.13
5.6 in GR Pipeline and foreign Inspection every inspection QCF-04 & QCF-12 H H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
pipeline
00003
CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
5.7 Installation of Bondig box Inspection every inspection QCF-06 H H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

6.0 Testing and Commissioning


CATHODIC PROTECTION
(13 47 13.13)/GRP-08- SECTION 13 47 13.13
6.1 Pre commissioning Inspection Every WIR QCF-13 H H NA W
TS000-SGC-ELE-DWGSD- &Applicable Codes
00003
CATHODIC PROTECTION
Continuity checks between (13 47 13.13)/GRP-08- SECTION 13 47 13.13
6.2 Inspection Every WIR QCF-14 H H NA W
header cables TS000-SGC-ELE-DWGSD- &Applicable Codes
00003

CATHODIC PROTECTION SECTION 13 47 13.13


6.3 Native Potential of Pipeline Inspection Every WIR QCF-14 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

CATHODIC PROTECTION SECTION 13 47 13.13


6.4 Commissioning Inspection Every WIR QCF-13 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

CATHODIC PROTECTION SECTION 13 47 13.13


6.5 ON Potential of Pipeline Inspection Every WIR QCF-14 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

CATHODIC PROTECTION SECTION 13 47 13.13


6.6 Anode current measurement Inspection Every WIR QCF-08 H H NA W
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

6
Construction of TSE Network for Green Riyadh Program - Group 5A.
ITP NO: REV NO: 00 SUBMISSION DATE: APPROVAL DATE: DISCIPLINE:

INSPECTION & TEST PLAN For CATHODIC PROTECTION 11/07/2024


ELE
PROJECT TITLE & NUMBER: TYPE OF ITP CONTRACTOR/SUBCONTRACTOR:

GROUP 5A. Vendor Fabrication SGC / SOGEC


Site
INSPECTION RESPONSIBILITY
ASSIGNMENTS
PROJECT PHASE & SPECIFICATION/
ACTIVITY NO. TASK / ACTIVITY FREQUENCY ACCEPTANCE CRITERIA QUALITY RECORD REMARKS
ACTIVITY CODE DRAWING CONTRACTOR
SOGEC (SGC) THIRD PARTY ILF / GRP

7.0 Final Inspection & Documentation

Conduct final walkdown and CATHODIC PROTECTION SECTION 13 47 13.13


7.1 Inspection One Time NA H H NA R
compile punch list (13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003

CATHODIC PROTECTION SECTION 13 47 13.13


7.2 Close-out punch list items Inspection One Time NA H H NA R
(13 47 13.13)/GRP-08- &Applicable Codes
TS000-SGC-ELE-DWGSD-
00003
GENERAL NOTES
1 The first three Inspection or testing activity listed require 100 % participation by Consultant/Client. After this period, Consultant/Client may adjust the levels of Consultant/Client participation based upon the Contractor’s performance.

2 Surveillance: Client representative to monitor work in progress without notice from Construction Organization

3 Witness: Client representative shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC client representative is not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC client representative in attendance.

LEGEND
H 100% Hold Point for QC Inspection or Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents


S Surveillance I 100% Contractor Inspection/Test

N/A Not Applicable A Approval

7
5A

GROUP 5A

8
Construction of TSE Network For Green Riyadh Program - Group
5A.

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

QCF - 002 ELE


Material Receiving inspection of Permanent CP Materials

Project Title/Number: MIR No.: ITP No.:


GRP-08-TS000-SGCRS-ELE-ITP-00003
GROUP 5A.
Area: Location: Equipment No.:

Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number EC / PMCC / MCC NO.


3.1, 3.2 ,3.3, 3.4, 3.5, 2.6, 2.8, 2.9

ITEM No. Check Points PASS FAIL N/A Remarks

A REFERENCE ELECTRODE

Reference Electrode inspected with all compliance &


A1
test certificates
A2 RE type is CU/CU SO4 as per specification

A3 RE cables as per approved Materials Specification

B JUNCTION BOX
Bond boxes inspected with all compliance & test
B1 certificates
Junction box materials as per approved Materials
B2 specification

Junction box dimension as per approved installation


B3 drawing.

Junction box is supplied with yellow steel support for


B4 fixing.
Junction box Terminal inside as per approved
B5 installation drawing

C Deep Anode
C1 Deep Anode Material inspected with all compliance &
test certificates
Deep Anode cables as per approved Materials
C2 Specification
Deep Anode dimensions as per approved material
C3 specifications

D CP CABLES

D1 Cables inspected with all compliance & test certificates

D2 Cable type as per approved Materials Specification.

D3 Continuity test for the cables at both ends (optional)

E TRANSFORMER RECTIFIER

E1 Transformer rectifier test is completed at factory and


accepted.

E2 TR Enclosure as per approved Materials specification

TR supplied with Oil level indicator, drain valve and


E3 grounding terminal.

TR panel meter is matching the TR voltage and


E4 ampere output.

E5 TR Terminal are labeled for cable connections

TR supplied will conduit (1.5") , duct seal and hubs for


E6 fixing at site.

REV.00 9
E7 TR supplied with Oil drums (min 2 drums)

F Road Crossing Test Station

Construction of TSE Network For Green Riyadh Program -


Group 5A.

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

Material Receiving inspection of Permanent CP Materials QCF - 002 ELE

Project Title/Number: MIR No.: ITP No.:


GROUP 5A
Area: Location: Equipment No.:

Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number EC / PMCC / MCC NO.


3.1, 3.2 ,3.3, 3.4, 3.5, 2.6, 2.8, 2.9
ITEM No. Check Points PASS FAIL N/A Remarks

Test station inspected with all compliance & test


F1
certificates

Cover head quantity is matching with 3" galvanized steel,


F2
3" elbow and conduit extension.
Test station terminal is 5 terminal as per approved
F3 Installation drawing.

G pvc pipe

G1 Pvc pipe non slotted type

H Coating Repair

H1 Melt Stick Epoxy


REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 10
Construction of TSE Network For Green Riyadh Program -
Group 5A.

INSPECTION CHECKLIST
Activity: Checklist No.: Date Discipline:
Approved:
QCF-3 ELE
Visual inspection for Installation of Transformer Rectifier

WIR No.: ITP No.:


Project Title/Number:

GROUP 5A

Area: Location: Equipment


No.:
N/A
Activity Number 5.3 EC / PMCC NO. N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 / MC

ITEM No. Check Points PASS FAIL N/A Remarks

Has the location verified, accepted and ready


A1
for installation?

Has the Transformer inspected and


A2
accepted?

Has the concrete plinth constructed as per


A3
approved specification?

Has the TRU footing anchored to the


A4 concrete plinth using stainless steel stud
bolts

Has the grounding cable been installed


A5
(done by others)

Has the conduits for CP and AC been


A6
installed?

A7 Has the TRU nameplate Installed?

Has all cables pulled and terminated as per


A8
Drawing.

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

REV.00 11
Date

Construction of TSE Network For Green Riyadh Program -


Group 5A

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

Visual inspection for Installation of Bonding/Junction Boxes for


ELE
Temporary & Permanent Cathodic Protection
QCF-04
Project Title/Number: GROUP 5A.

Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number EC / PMCC / MC NO. N/A

4.3 & 5.4

ITEM No. Check Points PASS FAIL N/A Remarks

Has the location verified, accepted and ready for


A1
installation?

Has the concrete foundation constructed and


A2
approved?

A3 Has the conduit pipes installed?

Have all of the cables pulled and terminated as


A4
per installation drawing

Have all cables installed and terminated for


A5
GR Pipeline and foreign pipeline.

A6 Has the Junction box name plate installed?

A7 Has the all openings sealed for all JBs?

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 12
Construction of TSE Network For Green Riyadh Program -
Group 5A

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

Visual inspection for Installation of Permanent Reference QCF-05 ELE


Electrodes
WIR No.: ITP No.:
Project Title/Number:

GROUP 5A.

Area: Location: Equipment No.:

N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number 4.5 EC / PMCC / MCC NO. N/A

ITEM
Check Points PASS FAIL N/A Remarks
No.

Has the location verified, accepted and


A1
ready for installation?

Has the RE soaked in clean water for 20


A2
minutes.

Has Installation of the Reference Electrode


A3
is in correct depth.

Reference Electrode test confirmed and


A4
recorded in QF-11-01-70.

Has the Reference Electrode hole backfilled


A5
with sand. And poured with clean water.

Has the Reference electrode cable routed to


A6
the cable JB/TS?

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 13
GROUP 5A.

GROUP 5A

REV.00 14
Construction of TSE Network For Green Riyadh Program -
Group 5A

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

Visual inspection for Installation of cable in trench for QCF-07 ELE


permanent Cathodic Protection System

WIR No.: ITP No.: GRP-


Project Title/Number: 08-T

GROUP 5A.
S000-SGCRS-ELE-ITP-00003
Area: Location: Equipment No.:

N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number 5.2 EC / PMCC / MCC NO. N/A

ITEM
Check Points PASS FAIL N/A Remarks
No.

Has the location verified, accepted and


A1
ready for installation?

A2 Has the material inspected and accepted?

Has Installation of the cable is in correct


A3
depth.

Has all the cable laid in the excavated


A4
trench conforming the project drawings?

Has the cables installed free from any


A5
damages?

Has the excavated trench backfilled with


A6 the correct materials and properly
compacted?

Installation of cable termination at


A7
GR/foreign pipeline

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 15
Construction of TSE Network For Green Riyadh Program -
Group 5A.

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

Visual inspection Installation of Sacrificial Anode Installation QCF-08 ELE


(soil) for Temporary Cathodic Protection system

WIR No.: ITP No.: GRP-


Project Title/Number: 08-T

GROUP 5A.
S000-SGCRS-ELE-ITP-00003
Area: Location: Equipment No.:

N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number 4.1 EC / PMCC / MCC NO. N/A

ITEM No. Check Points PASS FAIL N/A Remarks

Has the location verified, accepted and


A1
ready for installation?

Have the anodes pre-wetted for minimum of


A2
4 hours?

A3 Has the anode installed and secure?

Has the anode installed in correct level as


A4 per mandated in the design drawings
documents?

Has the anode backfilled with the correct


A5
materials and properly compacted?

A6 Has the anode cable terminated?

A7 Anode Current measurement in mV.

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 16
Construction of TSE Network For Green Riyadh Program -
Group 5A

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

Visual inspection for Installation of Test Station for Temporary QCF-09 ELE
and Permanent Cathodic Protection System

WIR No.: ITP No.: GRP-


Project Title/Number: 08-T

GROUP 5A.
S000-SGCRS-ELE-ITP-00003
Area: Location: Equipment No.:

N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number 4.4 EC / PMCC / MCC NO. N/A

ITEM
Check Points PASS FAIL N/A Remarks
No.

Has the location verified, accepted and


A1
ready for installation?

A2 Has all the cable routed to the test station?

Has the concrete footing/foundation


A3
constructed with appropriate conduit?

Has the required excavation been dug for


A4 test station concrete foundation conform
the project drawings?

Has the excavated portion been backfilled


A5
and compacted?

A6 Has the all the cable routed and terminated?

A7 Has the test station head firmly secured?

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 17
Construction of TSE Network For Green Riyadh Program -
Group 5A.

INSPECTION CHECKLIST
Checklist No.: Date Approved: Discipline:

QCF-10 ELE
Visual inspection for Isolation coupling Test Station

WIR No.: ITP No.: GRP-


Project Title/Number: 08-T

GROUP 5A.
S000-SGCRS-ELE-ITP-00003
Area: Location: Equipment No.:

N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number 4.4 EC / PMCC / MCC NO. N/A

ITEM
Check Points PASS FAIL N/A Remarks
No.

Has the location verified, accepted and


A1
ready for installation?

A2 Has all the cable routed to the test station?

Has the concrete footing/foundation


A3
constructed with appropriate conduit?

Has the required excavation been dug for


A4 test station concrete foundation conform
the project drawings?

Has the excavated portion been backfilled


A5
and compacted?

A6 Has the all the cable routed and terminated?

A7 Has the test station head firmly secured?

REMARKS:

Signature Register Sub-Contrator SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 18
Construction of TSE Network For Green Riyadh Program -
Group 5A

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

QCF-11 ELE
Visual inspection for Deep vertical Anodes installation

WIR No.: ITP No.: GRP-


Project Title/Number: 08-T

GROUP 5A.
S000-SGCRS-ELE-ITP-00003
Area: Location: Equipment No.:

N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number 5.1 EC / PMCC / MC NO. N/A

ITEM
Check Points PASS FAIL N/A Remarks
No.

Has the location verified, accepted and


A1
ready for installation?

Has the anode hole been verified and


A2 approved for the location and the correct
depth?

Has the anode material with compliance and


A3
test certificates?

Has the casing pipe support installed and


A4
secured?

A5 Has the vent pipe installed and secured?

A6 Has the anode centralizer been installed?

A7 Has the TRU nameplate Installed?

Has the anode successfully lowered free of


A8
any damages?

Has the anode grounded resistance test


A9
verified and approved?

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 19
Construction of TSE Network For Green Riyadh Program -
Group 5A.

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

QCF-12 ELE
Visual inspection for Test Post Foundation Concrete

WIR No.: ITP No.: GRP-08-


Project Title/Number: T

GROUP 5A.
S000-SGCRS-ELE-ITP-00003
Area: Location: Equipment No.:

N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number EC / PMCC / MCC NO. N/A

4.3, 4.4, 5.4

ITEM No. Check Points PASS FAIL N/A Remarks

A1 Has the GI galvanize pipe fix as per the drawing

A2 Has the material inspected and accepted?

Has the concrete foundation constructed as per


A3
approved Drawing

Has the Test post connect properly with PVC


A4
Elbow

Has the Test post tightened properly.


A5

Immediately before concrete is placed, all forms


A6 shall be thoroughly cleaned.

Concrete shall not be placed prior to a recorded


pre-placement inspection and authorization to
A7 proceed by ILF/GRP. No pour shall commence
until the forms Work has been approved by the
Engineer.

During concreting, the forms and their supports


shall be constantly monitored for signs of
imminent failure. Skilled operatives shall be in
constant attendance during concreting who are
A8 qualified to make immediate adjustments to the
forms and false Work so that concreting can
satisfactorily be completed.

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / SGC

Name

Signature

Date

REV.00 20
Construction of TSE Network For Green Riyadh Program -
Group 5A.

INSPECTION CHECKLIST
Activity: Checklist No.: Date Approved: Discipline:

QCF-13 ELE
Pre-Commissioning and Commissioning of CP system

WIR No.: ITP No.: GRP-


Project Title/Number: 08-T

GROUP 5A.
S000-SGCRS-ELE-ITP-00003
Area: Location: Equipment No.:

N/A
Layout Drawing No: GRP-08-TS000-SGC-ELE-DWG-SD-00003 Activity Number EC / PMCC / MCC NO. N/A

6.1 & 6.2

ITEM No. Check Points PASS FAIL N/A Remarks

PRECOMMISSIONING:

A1 CP Equipment & Accessories Cleaning, Visual


Inspection & Test Prepartion

A2 All testing tools are calibrated (if applicable)

A3 All Temporary CP anodes are disconnected

Has Native potenrials of pipeline is recorded


A4
after 7 days of TCP disconnection.

Has the Reference Electrode hole backfilled with


A5 sand. And poured with clean water.

Has the TR set at the minimum settings


A6

COMMISSIONING:

A7 Check AC power avilability on TR Terminal.

Energize the TR from the breaker and adjust the


A8
CP system outpur to the design value

Reocrd CP system Data and potential at the


A9
testing location as per approved drawigns.

REMARKS:

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 21
Construction of TSE Network For Green Riyadh
Program - Group 5A.

INSPECTION CHECKLIST
Activity: Date Discipline:
Approved:

Testing & Commissioning Activity 6.2,6.3,6.5 ELE

Project Title/Number: GRP-08-TS000-SGC-ELE-DWG-SD-00003 ITP No.:


CP Installation Checklist QCF-
GROUP 5A. 14 GRP-0
8-TS000-SGCRS-ELE-ITP-00003

Layout Drawing No:

Continuity Approval
Contact Native Closed/On
Cable Cross Coating
Pipeline Description Resistance potential of PL potential of Remarks
Section mm2 Pipeline Repair
Ω in Volt V Yes No Accept/Reject

Signature Register Sub-Contractor SGC Construction SGC QC ILF / GRP

Name

Signature

Date

REV.00 22

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