Class Notes: Cooling of Synchronous Generators
1. Introduction
Synchronous generators generate heat due to electrical and mechanical losses. Efficient cooling is essential
to:
- Maintain temperature within design limits.
- Protect insulation.
- Ensure long life and reliable performance.
2. Sources of Heat in Generators
- Copper Losses: I²R losses in stator and rotor windings.
- Iron Losses: Hysteresis and eddy current losses in the core.
- Mechanical Losses: Friction and windage losses.
- Stray Losses: Minor losses due to leakage flux.
3. Cooling Methods
A. Air Cooling
- Open Air Cooling: Ambient air is blown through the generator. Simple but not suitable for large units.
- Closed Air Cooling: Air circulates inside a sealed enclosure. Heat removed via external air-to-water heat
exchanger.
B. Hydrogen Cooling
- Used for large turbo-generators.
- Hydrogen is circulated to absorb heat.
- Advantages:
* High thermal conductivity.
* Low density reduces windage losses.
* Better efficiency.
- Needs tight sealing to avoid hydrogen leakage.
C. Water Cooling
- Used in very large machines (e.g., above 300 MW).
- Deionized water is passed through hollow conductors in stator windings.
- Offers direct cooling with high efficiency.
4. Ventilation Techniques
- Axial Ventilation: Cooling air/hydrogen flows along the generator axis.
- Radial Ventilation: Flow is directed radially through ducts in the core.
- Combination: Some generators use both for better effectiveness.
5. Comparison Table
Cooling Medium | Used In | Pros | Cons
---------------|------------------|-----------------------------|---------------------------
Air | Small/medium | Simple, low cost | Low efficiency
Hydrogen | Large units | Efficient, reduces losses | Safety concerns
Water | Very large units | High cooling capacity | Complex system, maintenance
6. Summary
- Cooling is vital for safe and efficient generator operation.
- Method chosen depends on size, capacity, and application.
- Hydrogen and water cooling are preferred for high-output synchronous generators.