Blast Furnace Conveyor Safety Equipment Status
Date:-
Equipment Local/Remote Pull Cord Switch Belt Sway Switch Zero Speed Switch
Sr. No. Area Emergency Switch Illumination Status Remarks
Name Selector Switch Status Working Status Working Status Working Status
1 Stock House BFC-01
2 Stock House BFC-02
3 Stock House BFC-03
4 Stock House BFC-04
5 Stock House BFC-05
6 Stock House BFC-06
7 Stock House BFC-07
8 Stock House BFC-09
9 Stock House BFC-10
10 Stock House FOC1
11 Stock House FCC1
12 Stock House SHC1
13 Stock House SHC2
14 Stock House BFBC-02
15 Stock House BFBC-01
16 PCI PBC-01
17 PCI PBC-02
18 PCI PBC-03
19 PCI PBC-04
( Electrical) (Operation)
S. No. Check Item Status (OK/NOT OK)
1 Check for any unusual sounds/noise during operation
2 Inspect wire ropes for fraying, broken strands, or wear
3 Check condition of the hook (deformation/cracks)
4 Verify proper functioning of limit switches (up/down)
5 Inspect brakes (for hoisting, cross travel, and long travel)
6 Check oil levels in gearboxes (if applicable)
7 Check for any oil leakages
9 Check control pendant or remote control for proper operation
10 Emergency stop button functionality
12 Check the rail and track for any obstruction or damage
14 Inspect safety guards and covers
15 Test overload protection (if possible)
16 Check for proper lighting in crane operating area
17 Check working condition of hooter
18 Check if the Spotlight is in working condition or not
Maintenance Technician Shift Supervisor / Engineer
Remarks
Supervisor / Engineer
Date: ____________ Shift: ☐ A ☐ B ☐ C
Crane No.: ____________ Operator Name: ____________
S. No. Check Item Status (OK/NOT OK) Remarks
Check for any unusual noise or vibration during
1
operation
Verify hoist and trolley movement is smooth and
2
without obstruction
3 Check wire ropes for wear, frays, or broken strands
Ensure limit switches (up/down) are functioning
4
properly
Inspect the hook for deformation, cracks, or latch
5
failure
Test brakes for all motions (hoisting, trolley, bridge
6
travel)
7 Confirm operation of emergency stop button
Ensure control pendant/remote is functioning
8
properly
Check load indicator (if available) is working
9
correctly
10 Inspect for any oil leakage in gearbox or motors
11 Check alignment of rails and end stops for obstacles
12 Ensure audible/visual alarms are operational
13 Verify all safety guards and covers are in place
14 Confirm no loose objects are on crane structure
15 Ensure lighting is adequate in the working area
Crane Operator Signature Operation Incharge
A☐B☐C
e: ____________
Operator
Signature
tion Incharge
Date: ____________
Crane ID/No.: ____________
Inspected By: ____________
S. No. Mechanical Inspection Point Status (OK/NOT OK)
Check and lubricate wire ropes – no excessive wear or
1
broken strands
Inspect hook block – check for cracks, deformation, and
2
proper latch function
Verify alignment and wear in end carriages and wheel
3
assemblies
Check drive chains/belts of LT and CT mechanisms for
4
tension and wear
Examine brakes (hoist, CT, LT) – no slippage, full
5
engagement
6 Check gearboxes – oil level and signs of leakage
Inspect bearings and shafts – look for heat, noise, or
7
abnormal vibration
8 Ensure buffers and end stops are secure and undamaged
9 Inspect crane rails – wear, alignment, and obstructions
Check mechanical fasteners – tighten bolts, nuts, and
10
pins
Examine structural components (bridge/girders) for any
11
cracks or deformation
12 Check trolley and hoist wheels for wear or damage
Lubricate mechanical moving parts as per OEM
13
recommendation
Inspect hoist drum and sheaves – check alignment and
14
locking
15 Ensure smooth movement of all mechanical assemblies
Remarks
Date: ____________________ Inspected By: ____________________
Crane ID/No.: ____________________ Designation: ____________________
Location: ____________________
S. No. Inspection Item Status (OK/NOT OK)
Full visual inspection of crane structure – cracks,
1
corrosion, deformation, weld joints
Inspect and measure hook – check for wear, cracks,
2
throat opening, latch, and certification tag
Examine sheaves – grooves, alignment, axial
3
movement, wear
Measure wire rope diameter and inspect for wear,
4
corrosion, birdcaging, broken strands
Conduct NDT (Non-Destructive Testing) of hook, load
5
chain, critical welds (if applicable)
Inspect gearbox – oil change, check seals, gear wear,
6
bearing condition
Perform brake wear test – hoist, CT, LT, and emergency
7
brakes
Check and service bearing assemblies – noise, play,
8
overheating
9 Inspect and align end carriages, wheels, and axles
Inspect trolley and hoist travel mechanisms – wear,
10
chain/belt tension, smooth operation
Check drive coupling (flexible/gear type) – wear,
11
lubrication, alignment
Examine drum and rope anchoring – groove wear, rope
12
winding, drum shaft condition
Lubricate all mechanical parts as per the OEM
13
lubrication chart
Check and verify buffer mechanisms, end stops, and
14
limit switches
Ensure structural fasteners (bolts, rivets, nuts) are
15
torqued correctly
16 Check condition of rails, clips, and grouting
Perform rated load test with certified load – verify safe
17
hoisting and brake performance
18 Calibration of load cells / load indicators (if installed)
Review and renew all statutory records and
19
certifications (including annual third-party tests)
Update and archive maintenance logs, inspection
20
records, and modifications
Mechanical Incharge Safety Officer
y: ____________________
: ____________________
Remarks / Action Taken
HOD
