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M E C H A T R O N I C
S O L U T I O N S

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Translation of the original instructions

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ES 951

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Electrospindle

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Assembly instructions
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Edition.Revision 1.0
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H5801H0097 ENGLISH
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Serial number
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Code Issue Code of previous issue

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Revision Description of updates

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This manual has been prepared by the manufacturer to be used by customers only and it contains
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information protected by copyright. It must not be photocopied or reproduced in any form, either

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fully or in part, without the prior written consent of the manufacturer.

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Information about the publication

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Index

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Index
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Preliminaries

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1 Preliminary information

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Introduction ................................................................................................................. 13

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1.1 Scope of the manual ........................................................................................................ 13

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1.2 Symbols used in the manual ............................................................................................ 14

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1.3 Documents supplied with the product .............................................................................. 14

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EC Declaration of Conformity ..................................................................................... 15
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1.4 Identification of the product and manufacturer ................................................................. 16

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1.5 Orders and requests for information ................................................................................ 16

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1.6 Glossary ........................................................................................................................... 16

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1.7 Warranty ........................................................................................................................... 18

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2 Safety information

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2.1 c Safety regulations ............................................................................................................ 19

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2.2 Safety warnings for the fitting and use of tools ................................................................ 19
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2.3 Safety warnings for maintenance ..................................................................................... 20

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2.4 Risks associated with the use of the product ................................................................... 21
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2.4.1 Prohibitions and risks associated with improper handling and/or use ........................... 21
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2.4.2 Residual risks ................................................................................................................ 22

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2.5 Signs fixed to the product ................................................................................................. 23

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2.5.1 Danger signs ................................................................................................................. 23

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2.5.2 Obligation signs ............................................................................................................. 23

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Description
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3 Technical features and main parts

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3.1 General product description ............................................................................................. 27

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3.2 Workable materials .......................................................................................................... 27

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3.3 Applications ...................................................................................................................... 28

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3.4 General overview and main parts .................................................................................... 29

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3.4.1 ES951 with air cooling ................................................................................................... 29

3.4.2 ES951 with forced air cooling ........................................................................................ 30
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Index

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3.4.3 ES951 with liquid cooling .............................................................................................. 31

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3.5 Characteristics and performance ..................................................................................... 32
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Technical data sheet ES951 6kW .............................................................................. 32

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Equivalent network parameters ES951 6kW .............................................................. 33

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Technical data sheet ES951 8kW .............................................................................. 34
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Equivalent network parameters ES951 8kW .............................................................. 35

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Technical data sheet ES951 8kW 220/380V ..............................................................

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Equivalent network parameters ES951 8kW 220/380V ............................................. 37

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Technical data sheet ES951 8,5kW ........................................................................... 38

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Equivalent network parameters ES951 8,5kW ........................................................... 39

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Technical data sheet ES951L 10kW .......................................................................... 40

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Equivalent network parameters ES951L 10 kW .........................................................

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Technical data sheet ES951 11kW ............................................................................. 42

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Equivalent network parameters ES951 11kW ............................................................ 43

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Technical data sheet ES951L 16kW .......................................................................... 44

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Equivalent network parameters ES951L 16kW .......................................................... 45

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Technical data sheet ES951L HT 16kW .....................................................................

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Equivalent network parameters ES951L HT 16kW .................................................... 47

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4 Transport, packing, unpacking, storage

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4.1 Warnings .......................................................................................................................... 49

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4.2 Dimensions and weights .................................................................................................. 49

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4.3 Transport and packing .....................................................................................................
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Lifting .......................................................................................................................... 50

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4.4 Unpacking ........................................................................................................................ 50

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4.5 Storage ............................................................................................................................ 51

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5 Installation and commissioning

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5.1 Preliminary installation checks ......................................................................................... 53

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5.2 Preparing the factory services ......................................................................................... 53

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5.3 Work environmental requisites ......................................................................................... 53

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5.4 Mechanical connections ................................................................................................... 54

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5.4.1 Positioning the electrospindle (versions with electric fan) ............................................. 54

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5.4.2 Positioning the electrospindle (versions without electric fan, with forced air cooling) ... 55
Installation of the forced air cooling kit ....................................................................... 56
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5.4.3 Tool-change system ...................................................................................................... 56

5.4.4 Fitting the electrospindle ............................................................................................... 57
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5.5 Pneumatic connections .................................................................................................... 57

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5.5.1 Compressed air specifications for HSD products .......................................................... 58

5.5.2 Pneumatic connection points ........................................................................................ 59
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Pneumatic connection examples ............................................................................... 60

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5.5.3 Internal volume of the pneumatic cylinder ..................................................................... 61

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5.5.4 Internal pressurisation ................................................................................................... 61

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5.5.5 Tool holder cone cleaning ............................................................................................. 61

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Index

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5.6 Cooler specifications and hydraulic connections ............................................................. 62

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5.6.1 Cooling characteristics .................................................................................................. 62
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Type of water additives ............................................................................................... 62

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5.7 Electrical connections ...................................................................................................... 63

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5.7.1 Electric connectors ........................................................................................................ 63
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POWER connector diagram (fixed part) ..................................................................... 64

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SIGNAL connector diagram, CANopen version (fieldbus) ......................................... 64

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SIGNAL connector diagram, IO-Link version (fieldbus) ............................................. 65

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SIGNAL connector diagram, digital outputs version ................................................... 65

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ENCODER connector diagram (optional) ................................................................... 66

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5.7.2 Programmable supply terminal board 220/380 V (optional) .......................................... 67

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Connections diagram ................................................................................................. 67

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5.8 Dipswitch settings for CANopen field-bus ........................................................................ 68

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Baudrate setting ......................................................................................................... 68

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5.8.1 CANopen address setting ............................................................................................. 69

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DIPSWITCH ............................................................................................................... 69

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5.9 Dipswitch settings for IO-Link field-bus ............................................................................ 71

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IO-Link settings .......................................................................................................... 71

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5.10 Settings for digital outputs version ................................................................................... 72

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Description of the operating mode ............................................................................. 73

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6 General post-installation checks
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6.1 Pre start-up checks ..........................................................................................................
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6.1.1 Positioning ..................................................................................................................... 77

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6.1.2 Pneumatic connections ................................................................................................. 77

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6.1.3 Electrical connections ................................................................................................... 77

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6.1.4 Inverter programming .................................................................................................... 78

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6.2 Start-up checks ................................................................................................................ 78
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Interventions
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7 Use and adjustment

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7.1 Environmental conditions ................................................................................................. 81

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7.2 Running-in ........................................................................................................................ 81

7.3 Warm-up .......................................................................................................................... 81
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7.4 Electric fan ....................................................................................................................... 82

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7.4.1 Technical characteristics of the electric fan ................................................................... 82

7.5 Tool holder locking and ejection device ............................................................................ 82
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7.6 Tool holder cone .............................................................................................................. 83

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7.6.1 Installation of pull stud HSD 0804H0009 in the ISO30 DIN69871 cone ....................... 83
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7.6.2 General recommendations regarding tool holder cones ............................................... 84

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7.7 Tool .................................................................................................................................. 84

7.7.1 Speed limits ................................................................................................................... 85
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7.7.2 Maximum speed and form of the tool ............................................................................ 85

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Index

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7.7.3 Centre of gravity calculation for the tool+tool holder assembly ..................................... 86

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ES951 ISO30 ............................................................................................................. 90
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ES951 HSK F63 ......................................................................................................... 91

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ES951 HSK F63 and HSK E63 with motorisations HT .............................................. 92

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7.8 Procedure to follow if the tool becomes jammed in the piece being machined ............... 93
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7.9 Sensors ............................................................................................................................ 95

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7.9.1 Technical characteristics of sensors ............................................................................. 95

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7.9.2 Electrospindle statuses and corresponding outputs ...................................................... 95

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Sensor S1+S4: “Tool holder cone locked in the correct position” signal (fieldbus) .... 96

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Sensor S1+S4+S5: “Tool holder cone locked in the correct position” signal

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(digital outputs) ........................................................................................................ 96

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Sensor S2: “collet open” signal .................................................................................. 96

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Sensor S3: “Spindle speed” signal ............................................................................. 96

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Sensor S5: “Piston fully backwards” signal ................................................................ 96

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7.9.4 Use and technical characteristics of the thermal alarm ................................................. 97

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7.10 Checking and adjusting the ejection of the collet in HSK version .................................... 98
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7.11 Encoder (optional) ............................................................................................................ 98

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7.11.1 Lenord+Bauer Square Wave Encoder technical specifications .................................... 99

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Lenord+Bauer Square Wave Encoder Signals ........................................................... 99

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7.11.2 Technical characteristics of the Lenord+Bauer sine encoder ...................................... 100
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Lenord+Bauer sinusoidal encoder output ................................................................ 101

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8 Maintenance
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8.1 Scheduled maintenance ................................................................................................ 108

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8.1.1 Checking the cleanliness of the tool holder cone and tapered housing in the
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spindle shaft ................................................................................................................ 108

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8.1.2 Draining the pneumatic circuit filters ........................................................................... 109
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8.1.3 Protection of the tapered seating in the shaft-spindle .................................................. 110

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8.1.4 Tool holder cone cleaning ............................................................................................ 110

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8.1.5 HSK collet lubrication ................................................................................................... 110
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8.1.6 HSK collet function test ................................................................................................ 111

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8.1.7 Check the connections ................................................................................................. 111

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8.1.8 Replacement of the pneumatic circuit filters ................................................................ 111
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8.1.9 Bearings ....................................................................................................................... 111

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9 Replacing components
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9.1 Replacing the Electric fan ............................................................................................... 113

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9.2 Replacement shaft kits .................................................................................................... 116

9.3 Replacing the Piston assembly ....................................................................................... 118
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9.4 Replacing the Sensor unit .............................................................................................. 121

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9.5 Sensor calibration .......................................................................................................... 123

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9.5.1 Band calibration (field-bus) ......................................................................................... 123

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9.5.2 I/O verification (field-bus) ............................................................................................ 125

9.5.3 Variable sampling (field-bus) ....................................................................................... 126
9.6 Replacing the circuit board ............................................................................................ 127
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Index

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9.7 Gauges kit to adjust the tool sensor to lock it in the right position (S1+S4) ................... 129

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Appendices

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A Disposal

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B Spare parts

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C Assistance service

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C.1 Customer service ........................................................................................................... 137

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Index

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Preliminaries

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1 Preliminary information

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1 Preliminary information
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Introduction

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This document, with the technical data sheet and any enclosures, provides the proper information

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for a correct installation. The procedures described must only be carried out by suitably trained
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personnel.

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In order to prevent incorrect operation that could constitute a hazard for personnel and/or cause

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damage to the product, all the documents supplied must be read and fully understood. HSD (or its

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representative), from here on the manufacturer, cannot be held responsible or legally liable for
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any damage resulting from incorrect use of the documentation.

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The description or illustration of certain devices may differ slightly from the actual ones without in

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any way compromising their comprehension. Some devices indicated and described in this

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manual may not be present on the product.

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This document complies with the indications in Machinery Directive 2006/42/EC.

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1.1 Scope of the manual

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This manual is geared to the manufacturer, who will integrate this HSD product onto his own
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machinery or partly completed machinery, provides the necessary information for proper

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installation and maintenance of the unit in order to maintain it efficient and safe over time.
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The manual forms an integral part of the product and as such must accompany it at all times,
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otherwise the product will be lacking in one of its primary safety requirements.
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The manual must be well taken care of, distributed and made available to all personnel involved.
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The purpose of the warnings contained in the manual is to safeguard the health and safety of
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personnel exposed to residual risks.

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The manual provides information on the most appropriate behaviour to adopt for the correct use of
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the product as provided for by the manufacturer.

In the case where the information contained in the manual conflicts with health and safety
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standards, contact the manufacturer to request the necessary corrections and/or adaptations.
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The manual must be stored in an appropriate location and must always be readily available for
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consultation. The information contained in the manual is indispensable for using the product in a
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safe and correct manner for the purposes for which it has been designed.
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1 Preliminary information

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1.2 Symbols used in the manual

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The parts of the text requiring special attention are highlighted and preceded by the symbols

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illustrated and explained below.

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Danger

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Indicates a procedure, practice or similar action that could cause injury if not

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respected or carried out correctly.

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Caution

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Indicates an operating procedure, practice or similar action that could damage or

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completely destroy the product if not respected or carried out correctly.

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Information

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Highlights particularly important information of a general nature that must not be ignored.

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1.3 Documents supplied with the product
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The supplied documents must be stored in an appropriate location and must always be readily
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available for consultation.

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The following is a list of the documents supplied with the product (unless otherwise agreed with the
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customer).
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 Assembly instructions (this manual). It contains warnings and instructions for the transport,
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installation, use, maintenance and disposal of the product. To consult it you need Adobe®
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Reader® (www.adobe.com) as it is supplied on a CD ROM.

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 Test report. Contains the testing results performed on the unit.

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 EC Conformity Declaration. This certifies that the product complies with the directives
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indicated. It is only issued for machines sold in EEC and EFTA (European Free Trade
an
w.

-c
Association) countries.
e

Check that all the documents listed above are present on delivery of the product. If necessary,
el

h
w

further copies can be obtained on request from the manufacturer.

nt
ep
w

 Any enclosures. These contain additional information that completes and/or replaces the
.

information in the document with which they are enclosed.

ha
ww

-
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nt
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ep
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14 HSD S.p.A. © - h0101k00a.fm021213

cn
 w

e
m

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o

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c
1 Preliminary information

w
c.

e
m

w
w.
o
n
EC Declaration of Conformity

c
-c

w
.
The product is built in conformity with pertinent and applicable EU Directives at the time of market

m
release, as stated in the declaration of conformity for which the facsimile is attached.

w
c

o
t

n
DICHIARAZIONE DI CONFORMITÀ CE (2006/95/CE ALLEGATO III)

c
n

EC DECLARATION OF CONFORMITY (2006/95/EC ANNEX III)

c EG KONFORMITÄTSERKLÄRUNG (2006/95/EG ANHANG III)

.
a

DÉCLARATION DE CONFORMITÉ CE (2006/95/CE ANNEXE III)

,/

m
-
DECLARACIÓN DE CONFORMIDAD CE (2006/95/CE A DJUNTO III)

w
c
h

IL FABBRICANTE /
HSD S.p.A. registered office: via Della Meccanica, 16 - 61122 Pesaro (PU) Italy

o
t
THE MANUFACTURER /

0
factory headquarters: p.le Alfio De Simoni, s/n - 61122 Pesaro (PU) Italy

n
p

DER HERSTELLER /

, Tel.: (+39) 0721 205 211 - Fax: (+39) 0721 205 247
LE FABRICANT /

.c
n

EL FABRICANT:

6
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DICHIARA SOTTO LA PROPRIA RESPONSABILITÀ CHE IL MATERIALE ELETTRICO: ELETTROMANDRINO

a

DECLARES UNDER HIS OWN RESPONSIBILITY THAT THE ELECTRONIC EQUIPMENT: ELECTROSPINDLE

&
ERKLÄRT EIGENVERANTWORTLICH, DASS DAS ELEKTROMATERIAL: ELEKTROSPINDEL

m
-
DÉCLARE QUE LE MATÉRIEL ÉLECTRIQUE: ÉLECTROBROCHE

c
h

DECLARA BAJO SU RESPONSABILIDAD QUE EL MATERIAL ELÉCTRICO: ELECTROMANDRIL

o
Denominazione commerciale / Commercial name /
t
ES 951 Handelsbezeichnung / Nom commercial / Denominación comercial

) n
p

Modello / Model / Modell / Modèle / Modelo:

c
n

Ultime due cifre dell’anno in cui è stata apposta la marcatura CE / Last two numbers of the year in which the CE mark was attributed /

c
e

Letzte beide Ziffern des Jahrs, in dem die CE Kennzeichnung angebracht wurde /
Les deux derniers chiffres se réfèrent à l'année d'apposition de la marque CE / Dos últimos dígitos del año en que se ha colocado la marca CE: 13

.
ha

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-
l

È CONFORME ALLA DIRETTIVA

c
I x2006/95/CE

co
DEL PARLAMENTO EUROPEO E DEL CONSIGLIO del 12 dicembre 2006 concernente il ravvicinamento delle legislazioni
t
e

degli Stati membri relative al materiale elettrico destinato ad essere adoperato entro taluni limiti di tensione

n
p

E
n

CHE SONO STATE APPLICATE, PER LE PARTI PERTINENTI, LE NORME:

.

EN 60034-1:2010, EN 60204-1:2006.
c
le

.
a
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-
CONFORMS TO DIRECTIVES

c
h

GB x2006/95/EC OF THE EUROPEAN PARLIAMENT AND COUNCIL of 12th December 2006 concerning the harmonisation of the laws of
t
e

member states relating to electrical equipment designed for use within certain voltage limits

n
p

AND THAT, WHERE APPLICABLE, THE FOLLOWING STANDARDS HAVE BEEN APPLIED:
n
w.

EN 60034-1:2010, EN 60204-1:2006.
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-
MIT DEN FOLGENDEN RICHTLINIEN KONFORM IST

nc
h
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D x2006/95/EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 12. Dezember 2006 zur Angleichung der Rechtsvorschriften
t
e

der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen
p
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UND DASS FÜR DIE EINSCHLÄGIGEN TEILE FOLGENDE NORMEN ANGEWANDT WURDEN:
an
w.

EN 60034-1:2010, EN 60204-1:2006.
-c
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EST CONFORME AUX DIRECTIVES

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w

F x2006/95/CE
nt
DU PARLEMENT EUROPÉEN ET DU CONSEIL du 12 décembre 2006 sur le rapprochement des lois des états membres
relatives au matériel électrique devant être utilisé dans ces limites de tension
ep
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ET QUE LES NORMES SUIVANTES ONT ÉTÉ APPLIQUÉES:

.

EN 60034-1:2010, EN 60204-1:2006.
ha
ww

-
el

ES CONFORME A LAS DIRECTIVAS

E x2006/95/CE DEL PARLAMENTO EUROPEO Y DEL CONSEJO del 12 de diciembre de 2006, relativas al acercamiento de las legislaciones
nt
m

de los Estados miembros sobre el material eléctrico destinado a utilizarse con determinados límites de tensión
ep
w

Y QUE HAN SIDO APLICADAS, POR LAS PARTES PERTINENTES, LAS NORMAS:
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co

EN 60034-1:2010, EN 60204-1:2006.
ha
el

Data / Date / Datum / Date / Fecha:

ww

Procuratore Speciale FABRIZIO PIERINI

Special Attorney
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Pesaro, 30/07/2013 Sonderbevollmächtiger

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Fondé de pouvoir extraordinaire

w.
co

Mandatario Especial

M-SQ081_D Rev. 00 30/07/2013

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c.

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HSD S.p.A. © - h0101k00a.fm021213

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 w

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1 Preliminary information

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c.

e
m

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w.
o
n
1.4 Identification of the product and manufacturer

c
-c

w
.

m
The serial number represents the only means recognised by the manufacturer of identifying

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c
the product. The product user is responsible for ensuring that the serial number remains intact.

o
t
The position of the product serial number is shown in paragraph 3.4 “General overview and main

c
n

parts”.
c

.
a

m
-
An adhesive is applied to the product bearing the address of the registered offices of the

w
c
h

manufacturer.

o
t

n
p

.c
n

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1.5 Orders and requests for information

m
-

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h

o
t

n
When requesting additional copies of the documentation supplied with the product or further
p

c
n

information on the documentation, services, assistance or machine parts, please send the request,
c
e

specifying:

.
ha

m
-
l

 product model;

c
co
t
e

 name of dealer;

n
p

n
.

 specific information on any faults encountered;

c
le

.
a

 clear information on the machining operations to be carried out;

w

c
 periods of use.
h

t
e

n
p

n
w.

c
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1.6 Glossary
-
nc
h
w

t
e

ISO 30 Tool holder cone connection system,

w

an
w.

described in standard DIN 69871.

-c
e

The electrospindle carries a plate similar to

el

h
w

ISO30 DIN HSD the one shown alongside, indicating the

nt
69871 CONE SCREW type of connection.
ep
w

DOWEL
0804H0009
ha
ww

-
el

HSK Tool-holder cone connection system, described in

standard DIN 69893.
nt
m

ep
w

The electrospindle carries a plate similar to the one

w.
co

shown alongside, indicating the type of connection.

ha

HSK - DIN 69893

el

CONE
ww

Dynamic The balance quality of a rotating object according to standard ISO 1940/1,
m

ep

balance quality indicated by the letter G. Low G values indicate better balancing. G=0.4
w.
co

grade indicates maximum balancing precision.

G assumes discrete values in multiples of 2.5 (G=0.4 G=1 G=2.5 …).
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16 HSD S.p.A. © - h0101k00a.fm021213

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 w

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1 Preliminary information

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c.

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o
n

c
Rated voltage Maximum power supply voltage.
Rated frequency
-c
Minimum frequency at which the maximum power supply voltage is provided.

w
.

m
Rated The set of nominal values reached at rated frequency.

w
c
characteristics

o
t

n
Service type S1 Operation at constant load with a duration sufficient to ensure that the motor

c
n

reaches thermal equilibrium.

c
Abbreviated to S1.

.
a

m
-
(Standard CEI EN 60034-1)

w
c
h

Service type S6 A sequence of identical operating cycles, each consisting of a period of

o
t

n
operation at constant load and a period of operation with no load, with
p

.c
n

constant rpm and without any intermediate rest times.

c
le

Abbreviated to S6, followed by the percentage ratio between the period of

a

m
operation under load and the duration of one cycle.
-

c
h

For example: S6 40%

o
t
(40% operating time under load, 60% operating time without load)

n
p

(standard CEI EN 60034-1)

c
n

c
e

Torque and C = torque

.
( 60xW )-
ha

power C ( Nm ) = ---------------------- W = power

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-
l

2xπxrpm

c
rpm = revolutions per minute

co
t
e

n
The precise definition of torque and power is beyond the scope of this
p

n
.

manual. Nevertheless, it can be said that torque is the force with which the
c
le

tool bites into the work piece (and for the same torque, the force increases

.
a
w

as the diameter of the tool decreases). Power, instead, is proportional to the

-

c
h

torque and speed of rotation and, as such, determines the maximum

t
e

machining speed (in line with tool performance, characteristics of the

n
p

material being machined and the type of machining).

n
w.

c
le

Coolant Fluid, liquid or gas (including air) used to transfer heat from the spindle to the
a

environment.
-
nc
h
w

Scheduled A series of activities required to maintain the condition and operation of the
t
e

maintenance product the same as that provided for by the manufacturer at the moment of
p
w

its introduction onto the market. The maintenance is carried out by means of
an
w.

-c
e

programmed adjustments, repairs, part replacements, etc..

el

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w

nt
ep
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ha
ww

-
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HSD S.p.A. © - h0101k00a.fm021213

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 w

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1 Preliminary information

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1.7 Warranty

c
-c

w
.
HSD S.p.A. guarantees that the product has been inspected and tested at its works with positive

w
c
results.

o
t

n
The guarantee shall remain valid for a period of 12 months starting from the date of delivery unless

c
n

there is an agreement between HSD S.p.A. and the purchaser.

c

.
a

Repairs and/or replacements under guarantee are carried out free ex works HSD S.p.A.

m
-
upon agreement with HSD S.p.A., with transport paid by the customer. HSD S.p.A. will not

w
c
h

o
t
be held liable for damages resulting from production stoppages during the guarantee

n
p

period.

.c
n

c
le

Defects due to normal wear of parts which, by their nature, are subject to rapid and continuous
a

wear (e.g.: gaskets, belts, bearings, etc..) are not covered by warranty. In particular, HSD S.p.A.

m
-

c
does not guarantee the life of any fitted bearings, in that this depends on a number of factors such
h

o
t
as the balance quality grade of the tool, the types of machining carried out, impacts and/or

n
p

mechanical stresses exceeding the values indicated by the manufacturer.

c
n

c
e

HSD S.p.A. will not be held liable for any defects in the conformity of the product caused by non-

.
ha

m
compliance with the standards provided for by the Instruction Manual or caused by improper use
-
l

c
or mistreatment of the product. The buyer has the right to receive replacements for defective

co
t
e

parts, providing the defects in question are not the result of tampering, i.e. the fitting of

n
p

non-original HSD spare parts and/or the replacement of components not provided for or
n
.

authorised by this manual without the prior written consent of HSD S.p.A.
c
le

.
a
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-
Under no circumstances will HSD S.p.A. or its suppliers be held liable for damages

c
h

(including, and without limit, due to physical damage, damages due to loss of earnings,
t
e

interruption in production, loss of data or any other economic losses) deriving from the use

n
p

of HSD products, including in the case where HSD S.p.A. has been informed beforehand of
n
w.

c
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the possibility of said damages.

a

-
The guarantee will be rendered null and void if the buyer fails to inform HSD S.p.A. in writing and

nc
h
w

in detail, the nature of any conformity defects encountered in the product within 15 days of the
t
e

identification of said defect. In addition, warranty is voided if the customer does not allow the seller
p
w

an

to carry out any inspection required or if, the seller having made the request to return the defective
w.

-c
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part, the purchaser fails to return it within two weeks of the request.
el

Dimensional drawings and photographs are provided for illustrative purposes only as a reference
h
w

for easier understanding.

nt
ep
w

In the pursuit of a constant development and improvement policy, the company reserves the right
.

to modify both the functional and aesthetic characteristics, to make changes to the design of any
ha
ww

functional part or accessory, or to discontinue the production and supply, without committing itself
-
el

to give notice to anyone and without incurring any obligation. In addition, HSD S.p.A. reserves the
right to make any structural or functional modifications to the product, or to modify the supply of
nt
m

ep

spare parts and accessories, without prior notification and without any other obligations.
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w.
co

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The breaking or tampering of the seals applied to the product will void the warranty.
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18 HSD S.p.A. © - h0101k00a.fm021213

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2 Safety information

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2 Safety information
n

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-c

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.

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t

c
n

.
a

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c
The product will operate in safety if it is installed and used by qualified personnel in compliance
h

o
t
with the recommendations and instructions provided in this manual or supplied by HSD's technical

n
p

engineers at the time of installation.

.c
n

c
le

Tampering with the guards to perform unforeseen operation causes the onset of serious danger to
a

m
the operator.
-

c
h

o
The manufacturer will not be liable in any way for any damage to persons or property deriving from
t

n
p

the use of unqualified operators, unintended use or deliberately incorrect use of the products or

c
n

failure to comply with the safety requirements and recommendations listed below.
c
e

.
ha

m
-
l

c
co
t
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2.1 Safety regulations

n
p

n
.

c
le

.
a
w

 Read the instruction manual carefully for assembly and maintenance before starting up, using,
-
performing maintenance or any other operation on the product.

c
h

t
e

 Always comply strictly with the warning, danger and caution indications provided in the

n
p

manual, and with the safety signs affixed directly to the product.
n
w.

c
le

 Always use the personal protection devices foreseen by current regulations on safety at work.
a

-
 Never work in the dark; use all the available lights and make sure that they are efficient.

nc
h
w

t
e

 Pay all due attention to what you are doing and take the necessary precautions before doing
p
w

anything.
an
w.

-c
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 Be careful, during the electrical installation, to not invert the phases.

el

h
w

nt
ep
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2.2 Safety warnings for the fitting and use of tools

.

ha
ww

-
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 Never use deformed or cracked rotating tools.

nt
 Check the perfect equilibration of the rotating tools, their perfect sharpening and their
m

ep
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suitability for the work.

w.
co

 Never use tools beyond their speed limit, which is impressed on the surface of the tool or
ha

indicated in some way by the manufacturer.

el
ww

 Before installing any tool in its seat make sure that the guide and centring surfaces have no
m

dents and are perfectly clean.

ep
w.
co

 In each tool apply only the prescribed torque to screws, bolts, nuts and ring nuts.
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2 Safety information

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c.

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 Always make sure the tool rotation direction is the same as that of the spindle in which it is

c
mounted.
-c

w
.
 Never exceed the limits indicated in this manual or provided from other sources.

w
c
 Tools must always comply with the specifications contained in the instructions for the

o
t
assembly of the product on which they will be used.

c
n

.
a

m
-

w
c
2.3 Safety warnings for maintenance
h

o
t

n
p

.c
n

 In order to be able to work in complete safety on a product already installed on a machine,

c
le

refer to the machine's instruction manual.

a

m
-
 It is strictly forbidden to work with powered up parts.

c
h

o
Isolate the product from the mains power supply before proceeding with any maintenance
t

n
p

operations.

c
n

c
e

 Even though the product has been disconnected from the mains power supply, the rotating

.
ha

and mobile parts may still be in motion due to inertia. Therefore, prior to carrying out any

m
-
l

maintenance operations, make sure that the rotating and mobile parts of the product are

c
co
stationary.
t
e

n
p

 Maintenance must always be carried out by qualified personnel.

n
.

c
le

 Before carrying out any maintenance or lubrication operation, stop the machine by following

.
a
w

-
the procedures listed in the machine use manual and wait for the operating unit to cool down.

c
h

 Each time an operating unit must be fitted or removed, pay attention that it is correctly
t
e

n
p

supported
n
w.

c
le

 Transfer the load to suitable supports or stands immediately.

a

-
 Never use petrol (gasoline), solvents or other flammable fluids to clean machine components.

nc
h
w

Always use approved commercial detergents which are neither flammable nor toxic.
t
e

 Carry out all maintenance and repair works with caution, following the instructions provided in
w

an
w.

this manual.
-c
e

 Always use personal protective equipment (protective goggles with side shields, gloves,
el

protective footwear, etc...). Wear headsets or ear plugs to protect hearing.

h
w

nt
 Use electric tools that comply with current safety regulations.
ep
w

 Before starting the machine, make sure that nobody is carrying out maintenance work on it.
ha
ww

 Do not work under or near any kinematic systems that have not been appropriately supported
-
el

and locked in position.

nt
m

 Before removing any guard, stop the machine completely, disconnect the power supply and
ep
w

isolate it from electrical and pneumatic energy sources, checking to ensure that none of the
w.
co

parts are still moving.

ha

 The product must be used according to intended use.

el
ww

 The use of the product, and of the machine on which it is installed, must always be in
m

ep

compliance with safety regulations in force in each country.

w.
co

 At the end of all maintenance interventions, take care to replace all guards, fixing them into
place with the relevant mechanical locking devices.
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20 HSD S.p.A. © - h0115k00a.fm021213

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2 Safety information

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c.

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o
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 For any information concerning lubricants used, safety and fire prevention measures to adopt,

c
interventions regarding first aid or accidental spills, as well as handling and storage, refer to
-c

w
.
the instructions supplied by the manufacturer in the technical/toxicological data sheet of each

m
product.

w
c

o
t

c
n

2.4
c
Risks associated with the use of the product

.
a

m
-

w
c
h

o
t
HSD is not responsible for installations performed by persons who are unqualified and/or for

n
p

installations that do not comply with the conditions stated in this manual.

.c
n

c
le

The equipment must only be fitted on machinery. The manufacturer must perform the risk analysis
a

before putting the machine into service. This kind of analysis must take into account the whole

m
-

c
machine life cycle.
h

o
t

n
It is nevertheless the responsibility of the installer to ensure that there is adequate protection
p

c
n

against risks of accidental contact with moving parts.

c
e

.
ha

The installer and user must also take into account the possible presence of other types of risk, in

m
-
l

particular those deriving from the entrance of foreign bodies and the use of explosive, flammable,

c
co
toxic or hot gases.
t
e

n
p

Consideration should also be given to risks inherent to maintenance operations, which must be
.

c
le

carried out under conditions of maximum safety by ensuring that the product is isolated and at a

.
a
w

complete standstill.
-

c
h

t
e

n
p

n
w.

2.4.1 c Prohibitions and risks associated with improper

le

handling and/or use

-
nc
h
w

It is absolutely forbidden to bypass, remove, modify or render inoperative any safety devices,
t
e

controls or guards protecting individual parts or the product as a whole.

w

an
w.

-c
e

 Never place hands, arms or any other parts of the body near to moving parts.

 The product must not be used in environments where there is an explosion or fire risk.
el

h
w

 The elimination of faults or anomalies in the operation of the product or modifications to the
nt
ep

type of operation or installation must not be carried out by unauthorised personnel.

w

 All guards and safety devices must be maintained efficient and in perfect condition. Warning
ha
ww

and danger signs and symbols must be clearly legible and must never be removed.
-
el

 When performing troubleshooting operation on the product, take all the necessary precautions
nt
m

described in the Instruction Manual to prevent damage or injury.

ep
w
w.
co

 Remember to tighten all screws, nuts and ring nuts of each mechanical component that has
been adjusted or set-up.
ha
el

 Before starting the product, make sure that all the safety devices are installed and in perfect
ww

working order. If this is not the case, under no circumstances must the product be started,
m

ep

instead inform the works safety manager or the department head.

w.
co

 An incorrect electrical installation, such as the inversion of phases, represents an improper

use of the product and is therefore not allowed.
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 w

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2 Safety information

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c.

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m

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o
n
 It is not allowed to violate or avoid the prescriptions contained in this manual.

c
-c
 Any uses other than those intended by the manufacturer are not allowed.

w
.

m
 Installations, modifications or adjustments not described in this manual, or not authorised by

w
c
the manufacturer, are not allowed.

o
t

n
 Maintenance intervention modalities, other than those described in the Instructions, are not

c
n

allowed. c

.
a

 Installation, on spindles, of boring bits with an inverted or incorrect rotation direction, is not

m
-

w
c
allowed. Always pay the utmost attention to the rotation direction of the tools.
h

o
t
 The use of pressures greater than those expected, is not allowed.

n
p

.c
n

 Lifting the product, in a manner other than how it is described in this manual, or by using belts
c
le

in points other than those indicated, is not allowed.

a

m
-

c
h

o
t

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p

2.4.2 Residual risks

c
n

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e

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The product has been analysed in compliance with Directive 2006/42/EC in order to identify

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possible risk sources. The risks that remain (residual risks) and the relative countermeasures are

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highlighted in the relative sections of this manual.
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22 HSD S.p.A. © - h0115k00a.fm021213

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 w

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2 Safety information

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2.5 Signs fixed to the product

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 The signs fixed to the product must never be removed for any reason whatsoever.

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 The signs must be clearly legible.

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 Damaged signs should be replaced (request new ones from the manufacturer).

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Make sure that the signs are clearly legible. If this is not the case, replace them with

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new ones in the same positions.

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2.5.1 Danger signs

a

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The general danger signs are described below.

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DANGER OF ELECTROCUTION! Do not enter the area when the machine is

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energised. Before carrying out any operations on the electrical system, make
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sure that the power supply has been turned off.
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DANGER, HOT SURFACES! High temperature component, risk of burning. Wear

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suitable protective clothing.

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2.5.2 Obligation signs

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The general mandatory signs are described below.

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USER MANUAL! It is compulsory to read the whole user manual before

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performing any operations.
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HSD S.p.A. © - h0115k00a.fm021213

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HSD S.p.A. © - h0115k00a.fm021213

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3 Technical features and main parts

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3 Technical features and main parts
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This chapter provides information on the type of product, its main and optional parts, and the
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configurations available.

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Use of the product in conditions others than those described is not allowed.
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Some devices indicated and described in this manual may be optional features and

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therefore not present in the configuration.

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3.1 General product description

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The product is an electrospindle for processing centre, designed to carry out a wide range of
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.

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boring and milling operations. It is designed to be incorporated into machinery or partly completed

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machinery and cannot function independently. More detailed information about the parts that make
-
up the product is given in paragraph 3.4 “General overview and main parts”.

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3.2 Workable materials

a

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nc
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The following materials can be worked:

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 wood (solid wood, plywood, fibre panels, strip-board, multiply plywood, veneered sheets);
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 wood derivatives (chipboard, HDF, MDF, OSB);

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 the materials listed above, coated with plastic laminates or banding materials;
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 plastic and similar;
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 aluminium alloys.
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To machine different material, contact HSD Customer Service.
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Its use with other materials can pose a serious danger to the operator.
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Using the product to machine other materials could damage it.

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For the machining material treatment, always consider the product IP.
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HSD S.p.A. © - h0102k00a.fm021213

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 w

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3 Technical features and main parts

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3.3 Applications

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Some examples of intended applications are:

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 boring and milling;

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 other machining operations, milling/boring to produce doors and windows;

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For other applications, contact HSD Customer Service.

.
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28 HSD S.p.A. © - h0102k00a.fm021213

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 w

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3 Technical features and main parts

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3.4 General overview and main parts

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The electrospindle is made up of the following main components.

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3.4.1 ES951 with air cooling

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1

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16 8
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1 Flying electrical connectors 9 Pneumatic connectors

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2 Fixed electrical connectors 10 Motor rating plate (technical data sheet)

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3 EC plate 11 Serial number

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4 Casing 12 Pneumatic cylinder

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5 “Nose” 13 Support surface

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6 Shaft 14 Centring tab housing

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7 Tool coupling system 15 “T” slot for mounting

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8 Electric fan 16 Digital keyboard (for digital outputs version only)

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 w

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3 Technical features and main parts

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3.4.2 ES951 with forced air cooling

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1

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9 2

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14

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15

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1 Flying electrical connectors 9 Pneumatic connectors

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2 Fixed electrical connectors 10 Motor rating plate (technical data sheet)

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3 EC plate 11 Serial number

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4 Casing 12 Pneumatic cylinder
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5 “Nose” 13 Support surface

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6 Shaft 14 Centring tab housing

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7 Tool coupling system 15 “T” slot for mounting

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8 Cooling plate 16 Digital keyboard (for digital outputs version only)
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30 HSD S.p.A. © - h0102k00a.fm021213

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 w

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3 Technical features and main parts

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3.4.3 ES951 with liquid cooling

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1

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3 c 2

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16

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1 EC plate 10 Centring tab housing

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2 Motor rating plate (technical 11 Pneumatic cylinder

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data sheet)
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3 Fixed electrical connectors 12 Support surface

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4 Flying electrical connectors 13 “T” slot for mounting

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5 Serial number 14 “Nose”

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6 Pneumatic connectors 15 Shaft

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7 Coolant outlet 16 Tool coupling system

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8 Coolant inlet 17 Digital keyboard (for digital outputs version only)

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9 Casing
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3 Technical features and main parts

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3.5 Characteristics and performance

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.

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Technical data sheet ES951 6kW

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n

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h

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FNZ4100917 Rev.00 (SP.119.110.4B)

-
nc
h

Nominal voltage
w

V 380 380 380

t
e

(supplied by inverter)
p
w

Rated frequency Hz 200 600 800

an
w.

-c
e

Rated speed rpm 6000 18000 24000

Duty type S1 cont S6 60% S1 cont S6 60% S1 cont S6 60%
el

Rated power kW 6 7.2 6 7.2 4.5 5.4

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nt
Rated torque Nm 9.55 11.5 3.2 3.8 1.8 2.1
ep
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Rated current A 11 13.2 11.4 16.1 8.5 11.3

.

Rated efficiency η 0.8

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ww

Power factor cos ϕ

-
0.8
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Number of poles 4
nt
m

Insulation class F
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w.
co

Cooling type Electric fan

Weight kg ~
ha
el
ww

TOOL HOLDER COUPLING FRONT BEARINGS REAR BEARINGS MAXIMUM SPEED

m

ep

ISO30 CERAMIC CERAMIC 24000rpm

w.
co

HSK-F63 CERAMIC CERAMIC 24000rpm

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c.

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co

32 HSD S.p.A. © - h0102k00a.fm021213

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3 Technical features and main parts

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c.

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w.
o
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Equivalent network parameters ES951 6kW

c
-c

w
.

w
c
Unit of

o
t
Description measure- Value

n
ment

c
n

Nominal power (S1) c kW 6.0

.
a

m
-
Nominal current (S1) A 11.0

w
c
h

Nominal line voltage V 380

o
t

n
p

Nominal speed at nominal load rpm 5822

.c
n

c
le

Rated frequency Hz 200

a

m
No-load line voltage V 360
-

c
h

No-load current A 3.7

o
t

n
p

Stator resistance (20°C) W 0.51

c
n

Rotor resistance (20°C) c 0.44

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Stator dispersion reactance W 2.35

m
-
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c
Stator dispersion inductance mH 1.9

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Rotor dispersion reactance 0.3
p

W
n
.

Rotor dispersion inductance

c mH 0.3
le

.
a
w

Main field reactance W 60

-

c
h

Main field inductance mH 47.6

t
e

Saturation speed rpm 6000

n
p

n
w.

Field weakening start speed rpm 6000

c
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Maximum motor speed rpm 24000

-
Degree of saturation % 155

nc
h
w

t
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Reverse torque reduction factor %

p
w

an
w.

Power factor 0.91

-c
e

Rotor moment of inertia Kg m2

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Connection Y or D Y
h
w

nt
ep
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ha
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-
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HSD S.p.A. © - h0102k00a.fm021213

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 w

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c
3 Technical features and main parts

w
c.

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m

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w.
o
n
Technical data sheet ES951 8kW

c
-c

w
.

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c

o
t

c
n

.
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-

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c
h

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t

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-

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.
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FNZ4100919 Rev.00 (SP.119.110.49)

t
e

n
p

Nominal voltage
V 380 380 380
n
w.

(supplied by inverter)
c
le

Rated frequency Hz 400 734 800

a

-
Rated speed rpm 12000 22000 24000

nc
h
w

Duty type S1 cont S6 60% S1 cont S6 60% S1 cont S6 60%

t
e

p
w

Rated power kW 8 9.6 8 9.6 8 9.6

an
w.

Rated torque Nm 6.4 7.6 3.5 4.2 3.2 3.8

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e

Rated current A 15.3 18.1 13.9 16.8 13.9 16.8

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Rated efficiency η 0.8

h
w

nt
Power factor cos ϕ 0.8
ep
w

Number of poles 4
.

Insulation class F
ha
ww

Cooling type Electric fan

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Weight kg ~
nt
m

ep
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TOOL HOLDER COUPLING FRONT BEARINGS REAR BEARINGS MAXIMUM SPEED

w.
co

ISO30 CERAMIC CERAMIC 24000rpm

ha

HSK-F63 CERAMIC CERAMIC 24000rpm

el
ww
m

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co

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c.

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34 HSD S.p.A. © - h0102k00a.fm021213

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c
3 Technical features and main parts

w
c.

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m

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w.
o
n
Equivalent network parameters ES951 8kW

c
-c

w
.

w
c
Unit of

o
t
Description measure- Value

n
ment

c
n

Nominal power (S1) c kW 8.0

.
a

m
-
Nominal current (S1) A 15.3

w
c
h

Nominal line voltage V 380

o
t

n
p

Nominal speed at nominal load rpm 11879

.c
n

c
le

Rated frequency Hz 400

a

m
No-load line voltage V 360
-

c
h

No-load current A 5.1

o
t

n
p

Stator resistance (20°C) W 0.13

c
n

Rotor resistance (20°C) c 0.11

e

.
ha

Stator dispersion reactance W 2.86

m
-
l

c
Stator dispersion inductance mH 1.1

co
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n
Rotor dispersion reactance 0.4
p

W
n
.

Rotor dispersion inductance

c mH 0.2
le

.
a
w

Main field reactance W 44

-

c
h

Main field inductance mH 17.5

t
e

Saturation speed rpm 12000

n
p

n
w.

Field weakening start speed rpm 12000

c
le

Maximum motor speed rpm 24000

-
Degree of saturation % 141

nc
h
w

t
e

Reverse torque reduction factor %

p
w

an
w.

Power factor 0.87

-c
e

Rotor moment of inertia Kg m2

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Connection Y or D Y
h
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nt
ep
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ha
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HSD S.p.A. © - h0102k00a.fm021213

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 w

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o

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c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Technical data sheet ES951 8kW 220/380V

c
-c

w
.

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c

o
t

c
n

.
a

m
-

w
c
h

o
t

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p

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-

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h

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.

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.
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FNZ4100985 Rev.00 (SP.119.110.48)

t
e

n
p

Nominal voltage
V 380 380 380 220 220 220
n
w.

(supplied by inverter)
c
le

Rated frequency Hz 400 734 800 400 734 800

a

-
Rated speed rpm 12000 22000 24000 12000 22000 24000

nc
h
w

Duty type S1 S6 S1 S6 S1 S6 S1 S6 S1 S6 S1 S6
t
e

cont 60% cont 60% cont 60% cont 60% cont 60% cont 60%
p
w

an
w.

Rated power kW 8 9.6 8 9.6 8 9.6 8 9.6 8 9.6 8 9.6

-c
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Rated torque Nm 6.4 7.6 3.5 4.2 3.2 3.8 6.4 7.6 3.5 4.2 3.2 3.8
el

Rated current A 15.3 18.1 13.9 16.8 13.9 16.8 26.8 32.1 24.6 29.5 24.3 29.5
h
w

Rated efficiency η 0,83

nt
Power factor cos ϕ
ep

0.85
w

Number of poles 4
ha
ww

Insulation class F
-
el

Cooling type Electric fan

nt
Weight kg ~ 23
m

ep
w
w.
co

TOOL HOLDER COUPLING FRONT BEARINGS REAR BEARINGS MAXIMUM SPEED

ha

ISO30 CERAMIC CERAMIC 24000rpm

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HSK-F63 CERAMIC CERAMIC 24000rpm

ww
m

ep
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co

el
ww
c.

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co

36 HSD S.p.A. © - h0102k00a.fm021213

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 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Equivalent network parameters ES951 8kW 220/380V

c
-c

w
.

w
c
Unit of

o
t
Description measure- Value1 Value2

n
ment

c
n

Nominal power (S1) c kW 8.0 8.0

.
a

m
-
Nominal current (S1) A 28.2 16.3

w
c
h

Nominal line voltage V 220 380

o
t

n
p

Nominal speed at nominal load rpm 11863 11863

.c
n

c
le

Rated frequency Hz 400 400

a

m
No-load line voltage V 213 376
-

c
h

No-load current A 6.8 6.7

o
t

n
p

Stator resistance (20°C) W 0.13 0.13

c
n

Rotor resistance (20°C) c 0.11 0.11

e

.
ha

Stator dispersion reactance W 3.67 3.67

m
-
l

c
Stator dispersion inductance mH 1.46 1.46

co
t
e

n
Rotor dispersion reactance 0.5 0.5
p

W
n
.

Rotor dispersion inductance

c mH 0.2 0.2
le

.
a
w

Main field reactance W 33 33

-

c
h

Main field inductance mH 13.0 13.0

t
e

Saturation speed rpm 12000 12000

n
p

n
w.

Field weakening start speed rpm 12000 12000

c
le

Maximum motor speed rpm 24000 24000

-
Degree of saturation % 124 123

nc
h
w

t
e

Reverse torque reduction factor %

p
w

an
w.

Power factor 0.80 0.80

-c
e

Rotor moment of inertia Kg m2

el

Connection Y or D D Y
h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0102k00a.fm021213

37
cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Technical data sheet ES951 8,5kW

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

FNZ4100920 Rev.00 (SP.119.110.47)

t
e

n
p

Nominal voltage
V 380 380 380
n
w.

(supplied by inverter)
c
le

Rated frequency Hz 200 400 600

a

-
Rated speed rpm 6,000 12000 24000

nc
h
w

Duty type S1 cont S6 60% S1 cont S6 60% S1 cont S6 60%

t
e

p
w

Rated power kW 8.5 10.2 7 8.4 3.9 4.7

an
w.

Rated torque Nm 13.5 16.2 5.5 6.7 1.5 1.8

-c
e

Rated current A 17 20.4 13 15.6 9 10.8

el

Rated efficiency η 0.8

h
w

nt
Power factor cos ϕ 0.8
ep
w

Number of poles 4
.

Insulation class F
ha
ww

Cooling type Electric fan

-
el

Weight kg ~
nt
m

ep
w

TOOL HOLDER COUPLING FRONT BEARINGS REAR BEARINGS MAXIMUM SPEED

w.
co

ISO30 CERAMIC CERAMIC 24000rpm

ha

HSK-F63 CERAMIC CERAMIC 24000rpm

el
ww
m

ep
w.
co

el
ww
c.

w.
co

38 HSD S.p.A. © - h0102k00a.fm021213

cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Equivalent network parameters ES951 8,5kW

c
-c

w
.

w
c
Unit of

o
t
Description measure- Value

n
ment

c
n

Nominal power (S1) c kW 8.5

.
a

m
-
Nominal current (S1) A 17

w
c
h

Nominal line voltage V 380

o
t

n
p

Nominal speed at nominal load rpm 11640

.c
n

c
le

Rated frequency Hz 200

a

m
No-load line voltage V 363
-

c
h

No-load current A 8

o
t

n
p

Stator resistance (20°C) W 0.49

c
n

Rotor resistance (20°C) c 0.38

e

.
ha

Stator dispersion reactance W 4.20

m
-
l

c
Stator dispersion inductance mH 3.3

co
t
e

n
Rotor dispersion reactance 0.2
p

W
n
.

Rotor dispersion inductance

c mH 0.16
le

.
a
w

Main field reactance W 28.25

-

c
h

Main field inductance mH 22.5

t
e

Saturation speed rpm

n
p

n
w.

Field weakening start speed rpm 6000

c
le

Maximum motor speed rpm 24000

-
Degree of saturation %

nc
h
w

t
e

Reverse torque reduction factor %

p
w

an
w.

Power factor 0.85

-c
e

Rotor moment of inertia Kg m2 1.3E-01

el

Connection Y or D Y
h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0102k00a.fm021213

39
cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Technical data sheet ES951L 10kW

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

FNZ4100921 Rev.00 (SP.119.110.47L)

t
e

n
p

Nominal voltage
V 380 380 380
n
w.

(supplied by inverter)
c
le

Rated frequency Hz 200 400 800

a

-
Rated speed rpm 6000 12000 24000

nc
h
w

Duty type S1 cont S6 60% S1 cont S6 60% S1 cont S6 60%

t
e

p
w

Rated power kW 10 12 7.3 8.7 3.9 4.7

an
w.

Rated torque Nm 15.9 19 5.8 7 1.4 1.7

-c
e

Rated current A 20 24 16 19.2 9 10.8

el

Rated efficiency η 0.8

h
w

nt
Power factor cos ϕ 0.8
ep
w

Number of poles 4
.

Insulation class F
ha
ww

Cooling type Liquid

-
el

Weight kg ~
nt
m

ep
w

TOOL HOLDER COUPLING FRONT BEARINGS REAR BEARINGS MAXIMUM SPEED

w.
co

ISO30 CERAMIC CERAMIC 24000rpm

ha

HSK-F63 CERAMIC CERAMIC 24000rpm

el
ww
m

ep
w.
co

el
ww
c.

w.
co

40 HSD S.p.A. © - h0102k00a.fm021213

cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Equivalent network parameters ES951L 10 kW

c
-c

w
.

w
c
Unit of

o
t
Description measure- Value

n
ment

c
n

Nominal power (S1) c kW 10

.
a

m
-
Nominal current (S1) A 20.7

w
c
h

Nominal line voltage V 380

o
t

n
p

Nominal speed at nominal load rpm 5649

.c
n

c
le

Rated frequency Hz 200

a

m
No-load line voltage V 360
-

c
h

No-load current A 3.7

o
t

n
p

Stator resistance (20°C) W 0.43

c
n

Rotor resistance (20°C) c 0.38

e

.
ha

Stator dispersion reactance W 4.18

m
-
l

c
Stator dispersion inductance mH 3.3

co
t
e

n
Rotor dispersion reactance 0.2
p

W
n
.

Rotor dispersion inductance

c mH 0.1
le

.
a
w

Main field reactance W 59

-

c
h

Main field inductance mH 46.8

t
e

Saturation speed rpm 6000

n
p

n
w.

Field weakening start speed rpm 6000

c
le

Maximum motor speed rpm 24000

-
Degree of saturation % 183

nc
h
w

t
e

Reverse torque reduction factor %

p
w

an
w.

Power factor 0.85

-c
e

Rotor moment of inertia Kg m2

el

Connection Y or D Y
h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0102k00a.fm021213

41
cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Technical data sheet ES951 11kW

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

FNZ4100756 Rev.00 (SP.119.110.45)

t
e

n
p

Nominal voltage
V 380 380 380
n
w.

(supplied by inverter)
c
le

Rated frequency Hz 400 500 800

a

-
Rated speed rpm 12000 15000 24000

nc
h
w

Duty type S1 cont S6 60% S1 cont S6 60% S1 cont S6 60%

t
e

p
w

Rated power kW 11 13,2 11 13.2 10 12

an
w.

Rated torque Nm 8.7 10.5 7 8.4 4 4.7

-c
e

Rated current A 24 28.5 22 26.5 20 24

el

Rated efficiency η 0.8

h
w

nt
Power factor cos ϕ 0.8
ep
w

Number of poles 4
.

Insulation class F
ha
ww

Cooling type Electric fan

-
el

Weight kg ~
nt
m

ep
w

TOOL HOLDER COUPLING FRONT BEARINGS REAR BEARINGS MAXIMUM SPEED

w.
co

ISO30 CERAMIC CERAMIC 24000rpm

ha

HSK-F63 CERAMIC CERAMIC 24000rpm

el
ww
m

ep
w.
co

el
ww
c.

w.
co

42 HSD S.p.A. © - h0102k00a.fm021213

cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Equivalent network parameters ES951 11kW

c
-c

w
.

w
c
Unit of

o
t
Description measure- Value

n
ment

c
n

Nominal power (S1) c kW 11

.
a

m
-
Nominal current (S1) A 24

w
c
h

Nominal line voltage V 380

o
t

n
p

Nominal speed at nominal load rpm 11640

.c
n

c
le

Rated frequency Hz 400

a

m
No-load line voltage V 374
-

c
h

No-load current A 8

o
t

n
p

Stator resistance (20°C) W 0.13

c
n

Rotor resistance (20°C) c 0.11

e

.
ha

Stator dispersion reactance W 2.1

m
-
l

c
Stator dispersion inductance mH 0.8

co
t
e

n
Rotor dispersion reactance 0.4
p

W
n
.

Rotor dispersion inductance

c mH 0.14
le

.
a
w

Main field reactance W 18.38

-

c
h

Main field inductance mH 7.3

t
e

Saturation speed rpm

n
p

n
w.

Field weakening start speed rpm 12000

c
le

Maximum motor speed rpm 24000

-
Degree of saturation %

nc
h
w

t
e

Reverse torque reduction factor %

p
w

an
w.

Power factor 0.8

-c
e

Rotor moment of inertia Kg m2 1.3E-01

el

Connection Y or D Y
h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0102k00a.fm021213

43
cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Technical data sheet ES951L 16kW

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

FNZ4100924 Rev.00 (SP.119.110.049)

t
e

n
p

Nominal voltage
V 380 380 380
n
w.

(supplied by inverter)
c
le

Rated frequency Hz 400 500 800

a

-
Rated speed rpm 12000 15000 24000

nc
h
w

Duty type S1 cont S6 60% S1 cont S6 60% S1 cont S6 60%

t
e

p
w

Rated power kW 16 19.2 16 19.2 13 15.6

an
w.

Rated torque Nm 12.7 15.3 10.2 12.2 5.2 6.2

-c
e

Rated current A 30.8 39.8 29.9 38.9 29.2 30.5

el

Rated efficiency η 0.8

h
w

nt
Power factor cos ϕ 0.8
ep
w

Number of poles 4
.

Insulation class F
ha
ww

Cooling type Liquid

-
el

Weight kg ~
nt
m

ep
w

TOOL HOLDER COUPLING FRONT BEARINGS REAR BEARINGS MAXIMUM SPEED

w.
co

HSK-E63 CERAMIC CERAMIC 24000rpm

ha

HSK-F63 CERAMIC CERAMIC 24000rpm

el
ww
m

ep
w.
co

el
ww
c.

w.
co

44 HSD S.p.A. © - h0102k00a.fm021213

cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Equivalent network parameters ES951L 16kW

c
-c

w
.

w
c
Unit of

o
t
Description measure- Value

n
ment

c
n

Nominal power (S1) c kW 16

.
a

m
-
Nominal current (S1) A 30.8

w
c
h

Nominal line voltage V 380

o
t

n
p

Nominal speed at nominal load rpm 11735

.c
n

c
le

Rated frequency Hz 400

a

m
No-load line voltage V 360
-

c
h

No-load current A 5.1

o
t

n
p

Stator resistance (20°C) W 0.13

c
n

Rotor resistance (20°C) c 0.11

e

.
ha

Stator dispersion reactance W 1.38

m
-
l

c
Stator dispersion inductance mH 0.5

co
t
e

n
Rotor dispersion reactance 1.5
p

W
n
.

Rotor dispersion inductance

c mH 0.6
le

.
a
w

Main field reactance W 44

-

c
h

Main field inductance mH 17.5

t
e

Saturation speed rpm 12000

n
p

n
w.

Field weakening start speed rpm 12000

c
le

Maximum motor speed rpm 24000

-
Degree of saturation % 141

nc
h
w

t
e

Reverse torque reduction factor %

p
w

an
w.

Power factor 0.86

-c
e

Rotor moment of inertia Kg m2

el

Connection Y or D Y
h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0102k00a.fm021213

45
cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Technical data sheet ES951L HT 16kW

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

FNZ4100923 Rev.00 (SP.119.110.41)

t
e

n
p

Nominal voltage
V 380 380 380
n
w.

(supplied by inverter)
c
le

Rated frequency Hz 267 333 600

a

-
Rated speed rpm 8000 10000 18000

nc
h
w

Duty type S1 cont S6 60% S1 cont S6 60% S1 cont S6 60%

t
e

p
w

Rated power kW 16 19.2 16 19.2 7 8.4

an
w.

Rated torque Nm 19 22.8 15.2 18.2 2.8 3.3

-c
e

Rated current A 29.5 35.5 29.5 35.5 14 16.8

el

Rated efficiency η 0.8

h
w

nt
Power factor cos ϕ 0.8
ep
w

Number of poles 4
.

Insulation class F
ha
ww

Cooling type Liquid

-
el

Weight kg ~
nt
m

ep
w

TOOL HOLDER COUPLING FRONT BEARINGS REAR BEARINGS MAXIMUM SPEED

w.
co

HSK-E63 CERAMIC CERAMIC 24000rpm

ha

HSK-F63 CERAMIC CERAMIC 24000rpm

el
ww
m

ep
w.
co

el
ww
c.

w.
co

46 HSD S.p.A. © - h0102k00a.fm021213

cn
 w

e
m

.
o

w
c
3 Technical features and main parts

w
c.

e
m

w
w.
o
n
Equivalent network parameters ES951L HT 16kW

c
-c

w
.

w
c
Unit of

o
t
Description measure Value

n
ment

c
n

Nominal power (S1) c kW 16

.
a

m
-
Nominal current (S1) A 31.4

w
c
h

Nominal line voltage V 380

o
t

n
p

Nominal speed at nominal load rpm 7851

.c
n

c
le

Rated frequency Hz 267

a

m
No-load line voltage V 360
-

c
h

No-load current A 14.6

o
t

n
p

Stator resistance (20°C) W 0.13

c
n

Rotor resistance (20°C) c 0.11

e

.
ha

Stator dispersion reactance W 0.81

m
-
l

c
Stator dispersion inductance mH 0.5

co
t
e

n
Rotor dispersion reactance 0.4
p

W
n
.

Rotor dispersion inductance

c mH 0.2
le

.
a
w

Main field reactance W 15

-

c
h

Main field inductance mH 8.9

t
e

Saturation speed rpm 8010

n
p

n
w.

Field weakening start speed rpm 8010

c
le

Maximum motor speed rpm 24000

-
Degree of saturation % 268

nc
h
w

t
e

Reverse torque reduction factor %

p
w

an
w.

Power factor 0.83

-c
e

Rotor moment of inertia Kg m2

el

Connection Y or D Y
h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0102k00a.fm021213

47
cn
cn co w .
le
c. m w w e p h
l e a

48
co w. n
m w w e p h t
co
w
w. le a n
-c
m e p t n
ww
.
le ha - c
c.
p n n c
3 Technical features and main parts

ww el h t - c om
w. e a n c . c
ww el p h t nc o
w. a - c . m
ep n t n c o
el h - c m w w
w. ep an c n
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el ha t - c om w
ep c . c ww
nt n o

HSD S.p.A. © - h0102k00a.fm021213

ha c . m w . e
nt
-c
nc co w w.
- m w e
 w

e
m

.
o

w
c
4 Transport, packing, unpacking, storage

w
c.

e
m

w
w.
o
4 Transport, packing, unpacking,
n

c
-c

w
.
storage

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

4.1 Warnings c
le

m
-

c
 Product lifting and handling operations can create hazardous situations for the personnel
h

o
t
involved. Therefore, it is advisable to follow the instructions supplied by the manufacturer and

n
p

to use the appropriate equipment.

c
n

c
e

 The installation and assembly operations must always be carried out by specialised

.
ha

technicians only.

m
-
l

c
 All the lifting and handling operations of the product and its parts must be performed with

co
t
e

extreme care, avoiding impacts that could compromise its operation or damage any coated

n
p

parts.
.

c
le

.
a
w

The user is responsible for selecting the lifting equipment (cables, straps or chains,
-

c
h

etc.) regarded as most suitable in terms of operation and capacity with respect to the
t
e

weight of the load indicated on the packing and on the product label.

n
p

n
w.

c
le

-
4.2 Dimensions and weights

nc
h
w

t
e

p
w

an

 Weight of the packed product: this is reported on the packing.

w.

-c
e

 Linear dimensions of the packed product: these are reported in the documents accompanying
el

the product.
h
w

nt
ep
w

4.3 Transport and packing

ha
ww

-
el

nt
The product is shipped protected by a VCI plastic cover and expanded foam and is packed in a
m

ep
w

wooden crate.
w.
co

In some cases the product can be packed as requested by the customer.

ha
el

Furthermore, it is necessary that during transport the following environmental conditions are
ww

observed:
m

ep
w.
co

Transport temperature -25°C ÷ +60°C (-13°F ÷ +140°F)

Non condensing relative humidity 5% ÷ 55%
el
ww
c.

w.
co

HSD S.p.A. © - h0103k00a.fm021213

49
cn
 w

e
m

.
o

w
c
4 Transport, packing, unpacking, storage

w
c.

e
m

w
w.
o
n
Lifting

c
-c

w
.
The following figure illustrates the crate lifting methods to adopt using cables and a forklift. In the

m
case of a forklift, make sure that the centre of gravity of the crate is between the forks when lifting.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

t
e

n
p

n
w.

4.4 Unpacking
c
le

-
nc
h
w

Verify the integrity of the crate before opening.

t
e

p
w

an

Remove the screws that fix the cover of the crate

w.

-c
e

(A). Open the crate and extract the expanded foam

placed at the top.
el

h
w

Lift the product by hand gripping the motor. Special

nt
equipment is not required. A
ep
w

A
.

ha
ww

-
el

nt
m

ep
w
w.
co

ha

Do not lift the product by grasping the electric fan as this could damage the guard.
el
ww
m

Do not rest the product on the spindle shaft.

ep
w.
co

The expanded foam and plastic wrapping must be disposed of as plastic material.
el
ww
c.

w.
co

50 HSD S.p.A. © - h0103k00a.fm021213

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 w

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m

.
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w
c
4 Transport, packing, unpacking, storage

w
c.

e
m

w
w.
o
n
4.5 Storage

c
-c

w
.
If the product is to be placed in storage, it must be stored with its original packing.

w
c
The packed product must be stored in a place that is protected from bad weather (rain, water,

o
t
humidity).

c
n

It is therefore necessary to:

c

.
a

 carry out periodic checks to ascertain the general storage condition of the product;

m
-

w
c
h

 manually rotate the electrospindle shaft approximately once a month to make sure that the

o
t
bearings remain perfectly greased

n
p

.c
n

Furthermore, it is necessary that during storage the following environmental conditions are
c
le

observed:
a

m
-

c
h

o
Storage temperature -5°C ÷ +55°C (23°F ÷ +131°F)
t

n
p

Non condensing relative humidity 5% ÷ 55%

c
n

c
e

.
ha

m
-
l

The maximum storage period, before the product must be controlled by the

c
manufacturer's authorised personal is of 12 months.

co
t
e

For further information, contact the customer service.

n
p

n
.

c
le

.
a
w

c
h

t
e

n
p

n
w.

c
le

-
nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

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co

HSD S.p.A. © - h0103k00a.fm021213

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cn co w .
le
c. m w w e p h
l e a

52
co w. n
m w w e p h t
co
w
w. le a n
-c
m e p t n
ww
.
le ha - c
c.
ww p n t n c o
el h - c m
4 Transport, packing, unpacking, storage

w. e a n c . c
ww el p h t nc o
w. a - c . m
ep n t n c o
el h - c m w w
w. ep an c n
.c
el ha t - c om w
ep c . c ww
nt n o

HSD S.p.A. © - h0103k00a.fm021213

ha c . m w . e
nt
-c
nc co w w.
- m w e
 w

e
m

.
o

w
c
5 Installation and commissioning

w
c.

e
m

w
w.
o
5 Installation and commissioning
n

c
-c

w
.

w
c

o
t

c
n

.
a

m
-
5.1 Preliminary installation checks

w
c
h

o
t

n
p

.c
n

Before carrying out any operations, MAKE SURE:

c
le

 that no parts of the product have been damaged by impact or any other cause during transport
a

m
-
and/or handling;

c
h

o
t
 that the connectors are undamaged.

n
p

c
n

c
e

.
ha

m
-
l

5.2 Preparing the factory services

c
co
t
e

n
p

It is the responsibility of the customer to ensure the availability of the factory services (e.g.
n
.

c
le

electricity supply, compressed air supply, etc.).

.
a
w

The electricity supply line must have a sufficient power rating. The connection to the mains
-
electricity supply must be carried out by a qualified electrician.

c
h

t
e

n
p

The customer is responsible for the entire power supply system to the product as far
n
w.

as the connectors.
c
le

The user must use a supply connector with a connection to an efficient equipotential
-
protection circuit .

nc
h
w

The earthing system must comply with current standards in the country of
t
e

installation and must be checked regularly by qualified personnel.

p
w

an
w.

-c
e

The product must not be installed in environments where there is an explosion risk .
el

Installation must be performed in a sufficiently lit area.

h
w

nt
ep
w

ha

5.3 Work environmental requisites

ww

-
el

nt
m

 Temperature: from +5 to +40°C (41÷104°F).

ep
w
w.
co

 Max. relative humidity : 50% (40°C/104°F).

ha

 Operating altitude: from 0 up to 1000 metres a.s.l.. The motor power could decrease if this is
el

air cooled and if the machine is installed at an altitude higher than 1000 meters a.s.l..
ww

Maximum altitude: 3000 metres a.s.l..

m

ep
w.
co

el
ww
c.

w.
co

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 w

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o

w
c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
5.4 Mechanical connections

c
-c

w
.
The load-bearing structure on which the product is to be mounted must be sufficiently rigid to

w
c
support the weight and type of machining to be carried out.

o
t
For the electrospindle dimensions, refer to the drawings.

n
Before fastening the electrospindle, contemplate the positioning technical features described

c
n

below. c

.
a

m
-

w
c
h

o
t
5.4.1 Positioning the electrospindle (versions with electric fan)

n
p

.c
n

c
le

When choosing the location of the electrospindle, make sure that there is at least 100 mm free
a

space in front of the electric fan grill in order to avoid obstructing the flow of cooling air.

m
-

c
h

o
t
Figure 1

n
p

Minimum distance from the fan

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

100
c
le

.
a
w

c
h

t
e

n
p

n
w.

c
le

Electric fan protection grade: IP21 (electrospindle: IP54).

a

Make sure that the electric fan sucks sufficient air for its protection grade (IP21),
-
otherwise damage may occur.

nc
h
w

t
e

p
w

The surface on which the electrospindle is to be

0.02
an
w.

mounted must be level to within 0.02 mm.

-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

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54 HSD S.p.A. © - h0104k00a.fm021213

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 w

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c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
5.4.2 Positioning the electrospindle (versions without

c
-c
electric fan, with forced air cooling)

w
.

w
c
Instead of the electric fan, air from the pneumatic circuit may be used to cool the electrospindle

o
t
down.

n
The air under pressure is channelled through a distribution flange which is available either pre-

c
n

assembled or as a kit. c

.
a

This allows to decrease for about 4,5 cm the electrospindle length and to remove the free space

m
-
(10 cm) needed for the air flow to the electric fan. The overall dimensions of the electrospindle are

w
c
h

then decreased for about 14,5 cm (Figure 2).

o
t

n
p

.c
n

Figure 2
c
le

Minimum useful space

a

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

100

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a

45
w

c
h

t
e

n
p

n
w.

c
le

-
nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

The surface on which the electrospindle is to be

0.02
nt
mounted must be level to within 0.02 mm.
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
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HSD S.p.A. © - h0104k00a.fm021213

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 w

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c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
Installation of the forced air cooling kit

c
-c

w
.

m
Before carrying out any operations on the electrospindle, read and implement all the

w
c
warnings and recommendations regarding safety and maintenance. Especially refer

o
t
to both chapters 2 “Safety information” and 8 “Maintenance”.

c
n

1. Unfasten the 4 screws (A) and axially move the

c

.
electric fan;
a

m
-
A

w
c
2. Disconnect the electric fan connector from the
h

o
t
electrospindle and connect the jumper connector,

n
p

supplied with the kit, instead.

.c
n

c
le

3. Fit the air distribution flange in place of the electric

a

m
fan and fasten it using the 4 screws B (supplied with
-

c
h

the kit);

o
t

n
p

4. Connect the air supply flange to the pneumatic

c
n

circuit by means of the quick connector (C).

c
e

.
ha

m
-
l

c
A 4 electric fan fixing screws C

co
t
e

B 4 forced air supply flange screws

n
p

n
.

c pipe external diameter: 8 mm

le

.
a
w

C cooling air input pressure: 6/7 bar (85/100 PSI)

-

c
consumption: 7000 Nl/hour
h

B
t
e

n
p

n
w.

Both the air consumption and the input pressure values refer to Service S1 described in the
c
le

technical data sheet at paragraph 3.5 “Characteristics and performance”.

a

-
nc
h
w

t
e

p
w

5.4.3 Tool-change system

an
w.

-c
e
el

The tool holder magazine must be able to position itself with a concentricity error
h
w

between the spindle shaft and the tool holder cone as shown in the following table:
nt
ep
w

ISO HSK
.

1 Spindle shaft ISO 30

ha
ww

-
el

2 Tool holder cone ISO 30 -A-

1 3
nt
3 Spindle shaft HSK F63
m

-B-
ep
w

4 Tool holder cone HSK F63 -E- -E-

w.
co

^ 0,2 E
ha

a Z B
Tool coupling Concentricity "Z"
el

a Z A
ww

system (mm) n 0,2 E 4

m

ISO 30 0.2
ep

2
w.
co

HSK E50-F63 0.4

HSK E63-F80 0.4
el
ww
c.

w.
co

56 HSD S.p.A. © - h0104k00a.fm021213

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 w

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m

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c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
5.4.4 Fitting the electrospindle

c
-c

w
.
The electrospindle should be fixed to the slide or spindle mounting using M8 bolts and nuts

m
suitable for the T slot, tightened to a torque of 20Nm. The maximum allowable protrusion for the

w
c
fixing bolts is 15mm, as shown in Figure 4. Anything over this value could deform the

o
t

n
electrospindle body and result in incorrect anchoring, with the resulting negative effects on the

c
n

precision of the machining operation and safety..

c

.
a

To correctly align the electrospindle, use the tab slot between the two T slots (see paragraph 3.4

m
-
“General overview and main parts”).

w
c
h

o
t

n
p

.c
n

c
le

1 MIN
a

m
-

c
h

o
t

n
p

15 MAX
c
n

(16)
c
e

.
ha

m
-
16,5
l

c
co
t
e

n
p

n
16
.

c
8

le

.
a
w

80
-
10 103,8

c
h

t
e

Figure 3 Figure 4

n
p

T-slot for fixing the electrospindle Maximum bolt protrusion in the T-slot
n
w.

c
le

-
nc
h
w

Maximum bolt protrusion: 15 mm.

t
e

Leave a gap of at least 1 mm.

p
w

an

Larger protrusions will deform the electrospindle body and adversely affect the
w.

-c
e

precision of the machining operation and safety.

el

h
w

nt
ep
w

5.5 Pneumatic connections

.

ha
ww

-
Check that the air supply system is suitable to the characteristics stated below.
el

The pneumatic connection points are shown in paragraph 5.5.2 “Pneumatic connection points”
nt
m

together with the technical features.

ep
w
w.
co

The air must have the characteristics stated in paragraph 5.5.1 “Compressed air specifications for
HSD products”, so as not to compromise the functioning and integrity of the pneumatic part.
ha
el
ww

The pneumatic connection operations must be performed by specialised and suitably

m

ep

trained personnel.
w.
co

Before starting any pneumatic connection operation make sure that the valve
el

upstream is disconnected and that the system is discharged.

ww
c.

w.
co

HSD S.p.A. © - h0104k00a.fm021213

57
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 w

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o

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c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
5.5.1 Compressed air specifications for HSD products

c
-c

w
.

m
Inject compressed air with purity according to ISO 8573-1, classes 2 4 3, i.e.:

w
c
Class 2 for solid particles: dimension of the solid particles < 1 µm

o
t
Class 4 for humidity: dew point < 3°C (37.4°F)

n
Class 3 for total oil: oil concentration < 1 mg/m3

c
n

c
Failure to comply with these specifications may cause product failure.

.
a

The guarantee will be deemed as null and void if traces of pollutants are found during

m
-
repairs.

w
c
h

o
t

n
p

For example, compliance with the above specifications can be obtained following the

.c
n

instructions written below. c

le

 If the machine has a lubricated air circuit, this must be isolated from the dry air circuit feeding

m
-
the product by means of non-return valves.

c
h

o
t
 Install the filters shown in the figure as near as possible to the HSD product.

n
p

c
n

c 1. Main compressed air supply.

e

.
ha

m
-
2. Pre-filter 5 µm.
1 4
l

c
co
t
e

3. Oil separator filter 0.1 µm.

n
p

n
.

4. To HSD product.
c
le

2 3

.
a
w

c
h

t
e

n
p

 In view of the fact that the efficiency of the filters is <100%, it is important that the machine tool
n
w.

c
le

is supplied with suitably treated air.

a

For example, inject compressed air at point (1) indicated in the previous figure of purity
-
according to ISO 8573-1, classes 7 6 4, i.e.:

nc
h
w

t
e

• Class 7 for solid particles:

p
w

dimensions of solid particles < 40 µm;

an
w.

-c
concentration of solid particles < 10mg/m3.
e

• Class 6 for humidity:

el

dew point < 10°C (50°F);

h
w

nt
• Class 4 for total oil: oil concentration <
ep
w

5 mg / m3.
.

 At the end of the working day, discharge the compressed air system to allow the filters to drain
ha
ww

-
automatically.
el

nt
 Perform regular maintenance on the filters in line with the manufacturer's instructions and
m

ep
w

replace them when they become saturated and less efficient (approximately every 6/12
w.
co

months).
ha
el
ww
m

ep
w.
co

el
ww
c.

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co

58 HSD S.p.A. © - h0104k00a.fm021213

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 w

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.
o

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c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
5.5.2 Pneumatic connection points

c
-c

w
.
The pneumatic connection points are shown below together with the technical features.

m
The electrospindle is fitted with a double-acting piston.

w
c

o
t

c
n

c Liquid cooling

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

A A

m
-
B B

c
C C
h

o
t

n
p

c
n

c
e

.
ha

Air cooling

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

Ref. Description Pressure Pipe Ø

-

c
h

A Piston return 6 bar 87 PSI Ø 8x6

t
e

n
B Piston forward 6 bar 87 PSI Ø 8x6
p

n
w.

C Cone pressurisation and cleaning

c 4 bar 58 PSI Ø 8x6
le

-
nc
h
w

The pneumatic supply must never exceed the value stated in the technical data. For
t
e

this purpose, always provide a pressure regulator on the supply line.

p
w

an
w.

-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

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HSD S.p.A. © - h0104k00a.fm021213

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 w

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5 Installation and commissioning

w
c.

e
m

w
w.
o
n
Pneumatic connection examples

c
-c

w
.
For exemplary purposes we have provided the pneumatic connection layout in the figure below,

m
which should be created by the user.

w
c

o
t

n
Figure 5: example of a pneumatic circuit

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

t
e

n
p

n
w.

c
le

1 Main compressed air supply.

-
Pre-filter 5 µm.

nc
2
h
w

t
e

3 Oil separator filter 0.1 µm.

p
w

an
w.

4 Pressure regulator.
-c
e

5 5-2 monostable valve with electro-pneumatic control.

el

6 Tool holder release air inlet.

h
w

nt
7 Rapid discharge valve.
ep
w

8 Unidirectional flow regulator for regulating the ejection speed.

.

9 Tool holder coupling air inlet.

ha
ww

-
el

10 Electrospindle double-acting pneumatic cylinder.

nt
11 Pressurisation air inlet.
m

ep
w

12 Air inlet for cone cleaning (all versions) and for air jet through the tool (optional).
w.
co

13 Continuous flow of pressurisation air.

ha
el
ww

The circuit indicated here is merely an example.

m

ep
w.
co

el
ww
c.

w.
co

60 HSD S.p.A. © - h0104k00a.fm021213

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 w

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c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
5.5.3 Internal volume of the pneumatic cylinder

c
-c

w
.

w
c
Electrospindle model Pneumatic cylinder volume

o
t
ES951 0.27 litres (16.47 cu in)

c
n

.
a

m
-
5.5.4 Internal pressurisation

w
c
h

o
t

n
p

The internal pneumatic pressurisation circuit prevents the entry of harmful particles inside the

.c
n

electrospindle. This must be supplied with compressed air at 4 bar (58 PSI), which outlets through
c
le

the front labyrinth in the spindle nose area.

a

m
-

c
h

o
The pressurisation air must also be present when the electrospindle is stopped and
t

n
p

the machine is on. This will prevent the penetration of dust from other working areas.

c
n

c
e

With the spindle stopped, check that there is a uniform flow of air from around the spindle shaft

.
ha

(pressurisation). If this is not the case, check the efficiency of the pneumatic circuit and check the

m
-
l

connections.

c
co
t
e

n
p

n
.

c
le

Equivalent volume
Model Consumption

.
a
w

(1 Atm - 20°C - 68°F)

-

c
h

ES951 14 l/min ± 10% 4 bar - 20 °C 56 l/min - 1,8 cfm

t
e

(58 PSI - 68 °F)

n
p

n
w.

c
le

-
5.5.5 Tool holder cone cleaning

nc
h
w

t
e

The tool-holder cone and its conical housing in the spindle shaft are cleaned with the aid of a jet of
w

an
w.

compressed air during the tool change phase. This procedure protects the coupling surfaces from
-c
e

the deposit of impurities. The condition of the coupling surfaces and their degree of cleanliness
should be checked periodically, as described in section 8.1 “Scheduled maintenance”.
el

h
w

nt
The jet of compressed air is active the entire time the collet remains open.
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

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co

HSD S.p.A. © - h0104k00a.fm021213

61
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 w

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c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
5.6 Cooler specifications and hydraulic connections

c
-c

w
.
The hydraulic connection points are shown in paragraph 3.4.3 “ES951 with liquid cooling”.

w
c
For the cooling circuit, use demineralised water with 10% of ethylene glycol and anti-corrosion

o
t

n
additives.

c
n

.
The gaskets isolating the fluid circuits inside HSD products are manufactured in
a

m
-
NBR: use additives that do not degrade this material.

w
c
h

o
t
On request, the manufacturer can supply "ARTIC-FLU-5" (order code: H2161H0022).

n
p

ARTIC-FLU-5 is a pre-mixed ready-to-use liquid coolant tried and tested by the manufacturer.

.c
n

The product contains monoethylene glycol and eco-friendly corrosion inhibitors, without amines,
c
le

nitrates or phosphates, and can guarantee protection against corrosion for approximately 1 year.

m
-
ARTIC-FLU-5 prevents the formation of rust, scale and foam deposits as well as hardening,

c
h

cracking and swelling of seals and couplings.

o
t
The coolant complies with various international standards, including CUNA NC 956-16.

n
p

c
n

c
e

.
ha

m
Cooler specifications Cooling capacity 1300 W
-
l

c
Minimum flow 3 litres/minute

co
t
e

n
p

Demineralised water
n
.

c Coolant type* + 10% ethylene glycol +

le

anti-corrosion additives

.
a
w

-
Cooler set temperature +25+/-3°C (+77+/-5°F)

c
h

t
e

* HSD recommends the "ARTIC-FLU −5" ready-to-use mixture (code: H2161H0022)

n
p

n
w.

c
le

-
5.6.1 Cooling characteristics

nc
h
w

t
e

 Input cooling temperature: t = 20 °C - 30 °C (68 °F - 86 °F)

w

an
w.

-c
 Anticorrosive means: Vmax = 25 Vol%
e

 Solid materials filter < 100 µm

el

h
w

nt
ep
w

Type of water additives

.

ha
ww

-
el

BRAND TYPE
nt
m

ep
w

ARAL SAROL 340 - 2 ÷ 3 %

w.
co

CINCINNATI CINCINNATI CIMCOOL MG 602 - 4 %

ha

HENKEL P3 - PREVOX 6710 - 2 ÷ 3 %

el
ww

CASTROL SYNTILO R PLUS - 2 ÷ 3 %

m

ep
w.
co

el
ww
c.

w.
co

62 HSD S.p.A. © - h0104k00a.fm021213

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 w

e
m

.
o

w
c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
5.7 Electrical connections

c
-c

w
.
To know the installed electrical power refer to the motor rating plate (technical data sheet).

w
c

o
t
The electrical connection operations must be performed by specialised and suitably

n
trained personnel.

c
n

.
a

Before starting any electrical connection operation make sure that the power supply

m
-

w
has been disconnected.

c
h

o
t

n
p

The device must always be protected from dangers of indirect contact and dangers of

.c
n

c
overload and overcurrent. Prepare adequate protections during installation, referring
le

to the technical characteristics of the product.

m
-

c
h

o
t
The electricity supply to the electrospindle MUST be through an inverter.

n
p

c
n

For the electric supply use a cable with cross-section adequate to the power installed at three
c
e

poles + earth. Before connecting the wires to the terminal board of the panel carry out the following

.
ha

instructions:

m
-
l

c
 Check that the power supply matches that on the motor rating plate;

co
t
e

n
p

 Verify the condition of the conductors and the presence of the earth conductor;
n
.

c
le

 Verify that the absorption matches that on the motor rating plate.

.
a
w

c
h

t
e

n
p

5.7.1 Electric connectors

n
w.

c
le

The electrospindle has two electrical connectors, one for the power supply and one for the signals.
a

-
The two connectors are housed in a junction box, also known as the "fixed terminal board". The

nc
h
w

electrospindle also has a "terminal strip" with flying connectors which must be wired by the
t
e

customer. "Terminal strips" prewired with cables of different length are available on request.
p
w

an
w.

-c
The position of the electrical connectors is shown in paragraph 3.4 “General overview and main
e

parts”.
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

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co

HSD S.p.A. © - h0104k00a.fm021213

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 w

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o

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c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
POWER connector diagram (fixed part)

c
-c

w
.

w
c

o
t
user side view PIN DESCRIPTION

c
n

1 Not used
1
c

.
a

2 PE common with PIN 7

m
2
-
8 3 24V DC electric fan (where present) (1A max)

w
c
h

o
t
4 U Motor phase
9

n
p

.c
3 7
n

5 Not used
c
le

6 V Motor phase
a

m
-
4 7 PE common with PIN 2
6

c
h

o
t
8 W Motor phase
5

n
p

c
9 0V DC electric fan (where present)
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

Use wires of not less than 6 mm2 (or AWG10), for even PINS, and not less than 1 mm2 (or
c
le

.
a
w

AWG18) for odd PINS.

-

c
h

t
e

The electricity supply to the electrospindle MUST be through an inverter.

n
p

n
w.

c
le

SIGNAL connector diagram, CANopen version (fieldbus)

-
nc
h
w

t
e

p
w

user side view

an
w.

-c
e

PIN DESCRIPTION
1 14
el

4 +24V DC sensors (1A max)

2 13
h
w

6 0V DC sensors
nt
15
3 16 21 12
ep
w

9 CANH (CAN+)
.

22 20
4 17 11 10 CANL (CAN-)
ha
ww

16 Screening
-
el

5 18 19
10
nt
m

6
ep
w

9
w.
co

7 8
ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

64 HSD S.p.A. © - h0104k00a.fm021213

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 w

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5 Installation and commissioning

w
c.

e
m

w
w.
o
n
SIGNAL connector diagram, IO-Link version (fieldbus)

c
-c

w
.

w
c

o
t
PIN DESCRIPTION

c
n

1 14 4 +24V DC sensors (1A max)

2 c 13

.
a

15 6 0V DC sensors

m
-
3 16 21 12 13 C/Q

w
c
h

22

o
t
4 17 20 11 16 Screening

n
p

.c
n

5 18 c 19
le

10
a

m
-
6 9

c
h

7 8

o
t

n
p

c
n

c
e

user side view

.
ha

m
-
l

c
co
t
e

n
p

SIGNAL connector diagram, digital outputs version

n
.

c
le

.
a
w

c
h

t
e

PIN DESCRIPTION

n
p

1 14
w.

1 OUTPUT S2 (open collet)

c 2 13
le

2 OUTPUT S1+S4+S5 (tool locked)

a

15
-
3 16 21 12 3 OUTPUT (electrospindle speed)

nc
h
w

22
t
20
e

4 17 11 4 +24V DC sensors (1A max)

p
w

6 0V DC sensors
an
w.

5 18 19
-c
e

10 16 Screening
6
el

9 17 OPTIONAL - Bearings thermal probe (0/24V DC)

h
w

7 8
nt
18 Electric fan (air cooling only)
ep
w

19 Electronics working
.

user side view 20 OUTPUT without tool

ha
ww

-
el

21 Motor thermal probe (0/24V DC)

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

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HSD S.p.A. © - h0104k00a.fm021213

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 w

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5 Installation and commissioning

w
c.

e
m

w
w.
o
n
ENCODER connector diagram (optional)

c
-c

w
.

w
c

o
t
user side view PIN DESCRIPTION

c
n

1 +A
c

.
a

11 2 -A

m
-
1 10 3 +Z

w
12

c
h

o
t
2 13 16 4 Not used

n
p

.c
n

17 c 5 Not used
le

3 6 Not used
a

14 15 8

m
-
P 7 GND + Shield

c
h

o
t
7 8 Not used

n
p

5 6

c
9 Not used
n

c
e

10 5V

.
ha

m
-
l

11 +B

c
co
t
12 -B
e

n
p

13 -Z
n
.

c
le

14 Not used

.
a
w

-
15 Jumper with PIN 7

c
h

16 5V Sense
t
e

n
p

17 Not used
n
w.

c
le

-
nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

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co

66 HSD S.p.A. © - h0104k00a.fm021213

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 w

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5 Installation and commissioning

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c.

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m

w
w.
o
n
5.7.2 Programmable supply terminal board 220/380 V

c
(optional)
-c

w
.

w
c

o
t

n
On request, some models, fitted with

c
n

programmable supply terminal boards (delta/star

c
wired), are available to be used with 380V or

.
a

m
220V nominal supply voltages.
-

w
c
h

o
t
Alongside is shown the position of the terminal

n
p

board.

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

t
Before fitting the terminal board check the connection performed in it.
e

n
p

n
w.

c
le

Connections diagram
a

-
nc
h
w

t
e

p
w

STAR CONNECTION DELTA CONNECTION

an
w.

-c
e

(rated voltage 380V) (rated voltage 220V)

FACTORY PARAMETERS
el

h
w

RED (STATOR) RED (STATOR)

nt
RED (STATOR) RED (STATOR)
380V - PIN4
ep

220V - PIN4
w

BLACK (STATOR) BLACK (STATOR)

BLACK (STATOR) BLACK (STATOR)
380V - PIN6 220V - PIN6
ha
ww

-
el

WHITE (STATOR) WHITE (STATOR)

WHITE (STATOR) WHITE (STATOR)
380V - PIN8 220V - PIN8
nt
m

ep
w
w.
co

All the motors are supplied star connected.

ha
el

IMPORTANT: In case of star connection (for 380V rated voltage ) the terminals to be
ww
m

short-circuits connected are those connected to a single cable.

ep
w.
co

el
ww
c.

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co

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5 Installation and commissioning

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c.

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m

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w.
o
n
5.8 Dipswitch settings for CANopen field-bus

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

The configuration of the Dipswitches when the component is supplied is:

n
p

Position 1 = “ON”
n
.

c
Positions 2 ÷ 8 = “OFF”
le

.
a
w

c
h

Baudrate setting
t
e

n
p

n
w.

The default communication speed is 500 Kbit/sec. If it is not aligned with that of the numerical
c
le

control, then the baudrate must be set following the procedure described below.
-
nc
h
w

With the circuit board not powered, set the Dipswitches according to the table below, noting that
t
e

DipSwitches 4 and 5 must be set at "OFF" and DipSwitch 6 set at "ON":

p
w

an
w.

-c
e

Data transmission speed N° of flashes

el

0 DIP1=0 DIP2=0 DIP3=0 1 Mbit/s 1

h
w

nt
2 DIP1=1 DIP2=0 DIP3=0 800 Kbit/s 2
ep
w

3 DIP1=0 DIP2=1 DIP3=0 500 Kbit/s 3

.

4 DIP1=1 DIP2=1 DIP3=0 250 Kbit/s 4

ha
ww

-
el

5 DIP1=0 DIP2=0 DIP3=1 125 Kbit/s 5

6 DIP1=1 DIP2=0 DIP3=1 50 Kbit/s 6
nt
m

ep
w
w.
co

At this point, power up the circuit board and check that the number of flashes corresponds to that
ha

set, i.e. that reported in the table above. If this is not the case, recheck the Dipswitch settings.
el

Note: flashing means that the LED periodically emits a group of "N" flashes followed by a pause.
ww
m

On completion of the test, disconnect the power supply to the circuit board and set the Dipswitch
ep

for normal operation. When replacing the board, set the dipswitches on the new board the same as
w.
co

those on the board being replaced.

el
ww
c.

w.
co

68 HSD S.p.A. © - h0104k00a.fm021213

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5 Installation and commissioning

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c.

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m

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w.
o
n
5.8.1 CANopen address setting

c
-c

w
.

w
DIPSWITCH

o
t

n
Electrospindle logic address and termination of the CANopen bus line.

c
n

.
The first 5 Dipswitches identify the address, Dipswitch 6 must be "OFF" and Dipswitches 7 and 8
a

m
-
identify the termination.

w
c
h

o
t
Switches 1 to 5 set the electrospindle CANopen address; in particular switch n°5 corresponds

n
p

to the most significant address bit A4, and switch n°1 corresponds to the least significant

.c
n

address bit A0. c

le

m
-
All 32 combinations between 0 and 31 are allowed.

c
h

o
t
“Transcribe” the address in binary form on switches from n°5 to n°1, or break the address down

n
p

into the equivalent sum of the power of 2 (see the table and example described below).

c
n

c
e

.
ha

Two devices on the same field-bus line cannot have the same address.

m
-
l

c
Switches n°7 and n°8 are used to terminate the field-bus transmission line.

co
t
e

n
p

Set them to OFF if the field-bus continues, set them to ON for the last device in the field-bus line.
n
.

c
le

Access the Dipswitches on the electrospindle CANopen board as described on page 127.

.
a
w

c
h

Only change the configuration of the Dipswitches when the board is not powered up.
t
e

n
p

To set the high bits (bit 6 and 7) in the CANopen address, the board must be turned off and the
n
w.

Dipswitches set as follows:

c
le

DIP6=1;
-
nc
h
w

t
DIP5=1;
e

p
w

an

DIP1=0;
w.

-c
e

DIP2=BIT 6;
el

h
w

DIP3=BIT 7;
nt
ep
w

Turn the board on again and wait for the LED to flash; at this point it is possible to proceed with
.

reconfiguration of the address required.

ha
ww

To reset the CANopen board to the default values (with not powered electronic board), set
-
el

Dipswitches 6, 5, 1 to “ON”. At this point, power up the circuit board and switch it off.
nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

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co

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 w

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5 Installation and commissioning

w
c.

e
m

w
w.
o
n

c
-c

w
.

w
c
◄ OFF

o
t
◄ ON

c
n

.
a

m
-

w
Switch N°

c
h

8 7 6 5 4 3 2 1

o
t
(Position)

n
p

.c
n

c
CANopen bus line Address bits
le

CONFIGURATION
Function
a

termination

m
-
A4 A3 A2 A1 A0

c
h

o
t
Value if OFF NOT terminated 0 0 0 0 0

n
p

c
n

c
e

.
ha

Value if ON TERMINATED 16 8 4 2 1

m
-
l

c
co
t
e

n
p

n
.

Example: c
le

.
a
w

the decimal address “13” corresponds to binary address 01101 and is set on the Dipswitches as
-

c
follows:
h

t
e

n
p

n
w.

c
le

Address bit A4 A3 A2 A1 A0
a

Binary Address 0 1 1 0 1
-
nc
h
w

State of switches OFF ON ON OFF ON

t
e

p
w

Decimal value 0 8 4 0 1
an
w.

0 + 8 + 4 + 0 + 1 = 13
-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

70 HSD S.p.A. © - h0104k00a.fm021213

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 w

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5 Installation and commissioning

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c.

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m

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w.
o
n
5.9 Dipswitch settings for IO-Link field-bus

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

The configuration of the Dipswitches when the component is supplied is:

c
le

.
Position 1 = “OFF”
a
w

-
Position 2 = “OFF”

c
h

t
e

n
p

IO-Link settings
w.

c
le

The Dipswitches setting correspondence is as follows.

-
nc
h
w

t
e

p
w

IO-Link protocol
an
w.

Dipswitch
-c
e

version ◄ OFF
DIP1=1 1.1
el

◄ ON
h
w

DIP1=0 1.0
nt
ep
w

ha
ww

-
el

Only change the configuration of the Dipswitches when the board is not powered up.
nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

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 w

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5 Installation and commissioning

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c.

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m

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w.
o
n
5.10 Settings for digital outputs version

c
-c

w
.
The digital output version is fitted with 2 buttons and 4 leds to calibrate and set the device.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
The device may work in 3 operating modes:

co
t
e

n
p

 Normal; the device carries out the operations for which it has been designed for: periodic
n
.

reading of the screw dowel position and of the spindle speed, status information through digital
c
le

.
outputs;
a
w

-
 Calibration operation ; to set and save some calibration values regarding the open collet, the

c
h

t
e

gauge S4, the gauge S1 and the piston back position (in EEPROM).This mode may be used

n
p

by the operator;
n
w.

c
le

 Default settings; set and save some information about both the electric fan and the bearings
a

temperature (in EEPROM). This mode is reserved for the manufacturer's technicians.
-
nc
h
w

The RUN led flashing signals the active mode as explained in the diagram below.
t
e

p
w

Mode RUN led operating mode

an
w.

-c
e
el

The led flashes for 1 second (1 flash a

Normal
h
w

second)
nt
ep
w

ha
ww

The led flashes for 250 ms (4 flashes a

-
el

Calibration
second)
nt
m

ep
w
w.
co

The led flashes twice for 250 ms. It

ha

remains off for 500 ms.

Default settings
el

This sequence gets repeated once a

ww

second.
m

ep
w.
co

If the RUN led doesn't flash (steadily on or off), the device firmware gets locked and the
el

device doesn't work anymore.

ww
c.

w.
co

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 w

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5 Installation and commissioning

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c.

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m

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w.
o
n
Description of the operating mode

c
-c

w
.

m
Normal mode

w
c

o
t

n
When the device gets switched on, the normal mode is active. It is always possible to enable both

c
n

the others operating modes by pressing buttons A and B.

c

.
a

m
-

w
c
h

Transition RUN led operating mode

o
t

n
Normal -> Calibration Press simultaneously A and B for 5 seconds
p

.c
n

c Press simultaneously A and B for 5 seconds; release A,

le

Normal -> Default settings

keeping B pressed for still 15 seconds
a

m
-

c
h

o
In Normal mode, leds 1, 2 and 3 have the following function:
t

n
p

c
 Led 1 gets ON if the collet is open
n

c
e

 Led 2 gets ON if the tool is hooked

.
ha

m
-
l

 Led 3 gets ON if the piston is in back position

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

t
e

n
p

n
w.

c
le

-
nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0104k00a.fm021213

73
cn
 w

e
m

.
o

w
c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
Calibration mode

c
-c

w
.
To access the Calibration mode, the device must be in Normal operating mode. Press

m
simultaneously both buttons A and B for 5 seconds, or at least until the RUN led does not signal

w
c
that the Calibration is activated.

o
t

n
The device is then in the first of the 5 steps of the calibration process. The steps are signalled by

c
n

the 3 numbered Leds. c

.
a

The following diagram describes the calibration process:

m
-

w
c
h

o
t

n
p

Numbered Keys pressed

.c
n

Phase
leds status
c A B A+B together
le

m
-
-1- Storing the value Kept pressed for 5

c
h

Open collet and skip to the Ignored seconds to go back the

o
t
calibration next step Normal mode

n
p

c
n

c Kept pressed for 5

e

.
ha

Storing the value seconds to go back the

-2-

m
-
l

and skip to the Ignored Normal mode: the stored

c
Gauge S4 reads
next step calibration values are

co
t
e

rejected

n
p

n
.

c Kept pressed for 5

le

Storing the value seconds to go back the

.
a
w

-3-
-
and skip to the Ignored Normal mode: the stored
Gauge S1 reads

c
h

next step calibration values are

t
e

rejected

n
p

n
w.

Kept pressed for 5

c
le

-4 Storing the value seconds to go back the

a

Piston backward and skip to the Ignored Normal mode: the stored
-
nc
h

calibration next step calibration values are

w

t
e

rejected
p
w

an

Storing both the Kept pressed for 5

w.

-5-
-c
e

calibration and seconds to go back the

Calibration
return to Normal Ignored Normal mode: the
el

performed
mode values in calibration values are
h
w

successfully
nt
EEPROM stored
ep
w

Calibration error
ha
ww

-
el

If during the calibration process an error occurs, for example, inconsistent or overlapping bands,
nt
m

the numbered leds continue to display the step on which the error occurred but they will flash with
ep
w

the same frequency than the RUN led.

w.
co

In this case it is not possible to perform the calibration process. The operator may choose
ha
el

between: pressing key B to resume the calibration from the beginning or aborting the process by
ww

pressing both A and B simultaneously for 5 seconds until the RUN led doesn't start to flash for 1
m

flash a second.
ep
w.
co

el
ww
c.

w.
co

74 HSD S.p.A. © - h0104k00a.fm021213

cn
 w

e
m

.
o

w
c
5 Installation and commissioning

w
c.

e
m

w
w.
o
n
Default settings mode

c
-c

w
.
To enter this mode, the device must be in Normal operating mode. Press simultaneously, for 5

m
seconds, buttons A and B and then release button A keeping button B pressed for 5 seconds

w
c
more. It is possible to keep both A and B pressed and wait that the RUN led flashes as set in the

o
t
Calibration mode. Release then button A and wait for the RUN led to flash as set in the Default

c
n

settings mode. Release button B.

c

.
a

This allows to enable or disable some device functions, relative to the diagram below.

m
-

w
c
h

o
t

n
p

Numbered Keys pressed

.c
n

Step
c leds status A B A+B together
le

Electric fan

m
-

c
Electric fan is is lacking
h

-1- Kept pressed for 5

o
t
present and and
Electric fan is seconds to go back the

n
p

skipping to the skipping to

c
n

present Normal mode

c next step the next
e

.
step
ha

m
-
l

The

c
co
bearings
t
e

The bearings Kept pressed for 5

n
p

-2- temperature
temperature seconds to go back the
n
.

The bearings sensor is

c
le

sensor is present Normal mode: the

temperature sensor lacking and

.
a
w

and skipping to stored configuration gets

-
is present skipping to
the next step rejected

c
h

the next
t
e

step

n
p

n
w.

The
c
le

magnetic Kept pressed for 5

a

The magnetic
-3- encoder is seconds to go back the
-
encoder is present

nc
h

The magnetic lacking and Normal mode: the

w

and skipping to
t
e

encoder is present skipping to stored configuration gets

the next step
p
w

the next rejected

an
w.

step
-c
e

Storing the Kept pressed for 5

el

settings in seconds to go back the

h
w

-4-
nt
EEPROM and Ignored Normal mode: the
Setting over
ep
w

return to Normal stored configuration gets

.

mode stored
ha
ww

-
el

If the digital outputs board must be replaced, the Default setting mode operations will have
nt
m

to be performed and not only the Normal mode or the Calibration mode.
ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0104k00a.fm021213

75
cn
cn co w .
le
c. m w w e p h
l e a

76
co w. n
m w w e p h t
co
w
w. le a n
-c
m e p t n
ww
.
le ha - c
c.
n c
5 Installation and commissioning

ww el p h t nc o
w. e a - c . m
ww p n t n c o
el h a - c . m
w. ep n c n c
el h t - c om w
w. ep an c n
.c w
el ha t - c om w
ep c . c ww
nt n o

HSD S.p.A. © - h0104k00a.fm021213

ha c . m w . e
nt
-c
nc co w w.
- m w e
 w

e
m

.
o

w
c
6 General post-installation checks

w
c.

e
m

w
w.
o
6 General post-installation checks
n

c
-c

w
.

w
c

o
t

c
n

.
a

m
-
6.1 Pre start-up checks

w
c
h

o
t

n
p

.c
n

c
le

6.1.1 Positioning

m
-

c
h

o
t
 Check that the specifications in paragraph 5.4.1 “Positioning the electrospindle (versions with

n
p

electric fan)” are complied with.

c
n

c
e

.
ha

m
-
l

c
6.1.2 Pneumatic connections

co
t
e

n
p

 Refer to paragraph 5.5 “Pneumatic connections” and check that the pneumatic connections,
.

c
le

the working pressure and the purity of the compressed air are correct.

.
a
w

-
 The pressurisation air must always be present, including when the electrospindle is stopped.

c
h

t
e

 With the electrospindle stopped and the tool holder inserted, check that a continuous uniform

n
p

flow of air is emitted from the spindle-nose area around the shaft.
n
w.

c
le

 The jet of air for cleaning the cone must be present during the tool change phase.
a

-
nc
h
w

t
e

6.1.3 Electrical connections

p
w

an
w.

-c
e

The electrospindle earth (see paragraph 5.7.1 “Electric connectors”) must be

el

connected to the machine's earth.

h
w

nt
ep
w

The thermal alarm must activate a safety procedure that protects the electrospindle
.

windings from overheating (see paragraph 7.9.4 “Use and technical characteristics of
ha
ww

the thermal alarm”).

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0105k00a.fm021213

77
cn
 w

e
m

.
o

w
c
6 General post-installation checks

w
c.

e
m

w
w.
o
n
6.1.4 Inverter programming

c
-c

w
.
 The maximum voltage set on the inverter must correspond to the rated value indicated on the

m
motor rating plate.

w
c

o
t
 The set frequency value at which the voltage becomes maximum (rated frequency) must

n
correspond to the rated value indicated on the motor rating plate.

c
n

c
 The maximum speed set on the inverter must correspond to the value indicated on the motor

.
a

rating plate.

m
-

w
c
h

 The maximum continuous current set on the inverter must correspond to the rated current

o
t

n
value indicated on the motor rating plate.
p

.c
n

 If it becomes necessary to check the other inverter parameters, contact HSD S.p.A..
c
le

m
-

c
h

o
t

n
6.2 Start-up checks
p

c
n

c
e

.
ha

m
-
l

Only start the electrospindle if the tool is coupled correctly.

c
co
t
e

n
p

For HSK versions only: the electrospindle must not be started without the tool holder
n
.

inserted.
c
le

.
a
w

 The control sensors must intervene according to the logic described in paragraph 7.9.2
-
“Electrospindle statuses and corresponding outputs”.

c
h

t
e

 The tool change cycle must only take place with the shaft stopped.

n
p

n
w.

 Check the correct operation of the cooling system.

c
le

 Perform a warm-up cycle as descried in paragraph 7.3 “Warm-up” before carrying out any
-
machining operation.

nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

78 HSD S.p.A. © - h0105k00a.fm021213

cn
cn co w .
le
c. m w w e p h
co w. l e a
m w w e p n t
co w. le h a -c
m w e p nt n
ww
.
le ha - c
c.
ww p n t n c o
el h a - c . m
w. e p n c n c
ww el h t - c om
w. ep a n c . c
el h t n c o w
w. ep an - c .c m w
el t n c o w
ha - c . m w
ep nt n c o w .
Interventions

ha -c c . m w w e
nt nc co w.
- m w e
cn co w .
le
c. m w w e p h
co w. l e a
m w w e p n t
co w. le h a -c
m w e p nt n
ww
.
le ha - c
c.
ww p n t n c o
el h a - c . m
w. e p n c n c
ww el h t - c om
w. ep a n c . c
el h t n c o w
w. ep an - c .c m w
el t n c o w
ha - c . m w
ep nt n c o w .
ha -c c . m w w e
nt nc co w.
- m w e
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
7 Use and adjustment
n

c
-c

w
.

w
c

o
t

c
n

.
a

m
-
7.1 Environmental conditions

w
c
h

o
t

n
p

.c
n

The manufacturer has inspected and tested its products under standard environmental conditions.
c
le

Contact the manufacturer for information regarding applications in special environments.

a

m
-

c
h

o
t

n
p

7.2 Running-in

c
n

c
e

.
ha

m
-
Prior to being packed, the product is subjected to an automatic running-in cycle to ensure the
l

c
correct distribution of lubricant (long-life grease) along the ball races of the bearings and to run-in

co
t
e

the balls and races of the bearings themselves. Where present, the reduction gears and servo

n
p

motors are also run-in and dynamic tests of the internal pneumatic and hydraulic circuits are
n
.

c
le

carried out.

.
a
w

The running-in cycle also includes a detailed check of all the control and signalling devices through
-
the simulation of various machining cycles on the test-bench.

c
h

t
e

n
p

n
w.

c
le

7.3 Warm-up
a

-
nc
h
w

t
e

The manufacturer uses high-precision angular contact bearing pairs, pre-loaded and lubricated for
p
w

life with special high-speed grease.

an
w.

When starting-up the electrospindle for the first time each day, allow it to run a short warm-up cycle
-c
e

to allow the bearings to gradually reach a uniform operating temperature and obtain uniform
el

expansion of the races and correct pre-loading and rigidity.

h
w

nt
ep
w

It is advisable to run the following warm-up cycle without carrying out any machining
.

operations:
ha

 50% maximum rated speed for 2 minutes. Use a tool with a maximum speed of ≥ 15000;
ww

-
el

 75% maximum rated speed for 2 minutes. Use a tool with a maximum speed of ≥ 15000;
nt
m

 100% maximum rated speed for 1 minute. Use a tool with a maximum speed of ≥ 15000.
ep
w

Pre-heating cycle must also be performed each time the machine is not working for a
w.
co

period of time sufficient to cool the electrospindle to room temperature.

ha
el

For HSK versions only: the electrospindle must not be started without the tool holder
ww
m

inserted.
ep
w.
co

During machining, the spindle can reach high temperatures and, as such, must
not be touched without taking the due precautions.
el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

81
cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.4 Electric fan

c
-c

w
.
In the air-cooled versions, the electrospindle is cooled by an electric fan installed on the rear.

w
c
In order to obtain good cooling efficiency, the rotation speed of the fan is independent of the

o
t
spindle-shaft rotation.

c
n

c
The electric fan must always be active, even when the electrospindle is stopped.

.
a

m
-

w
c
h

o
t
7.4.1 Technical characteristics of the electric fan

n
p

.c
n

c
le

m
-
Power supply 24 ± 10% VDC

c
h

o
t
Absorbed power 20,5 W

n
p

c
n

c
e

.
ha

m
-
l

7.5 Tool holder locking and ejection device

c
co
t
e

n
p

The tool holder locking and ejection are activated by the movement of a double-acting compressed
.

c
le

air piston.

.
a
w

-
The tool holder is locked mechanically by elastic springs.

c
h

t
e

n
p

n
w.

model axial force

c
le

tool holder cone ejection

electrospindle on tool holder
a

-
ISO 30 3200 N ± 10% 0.5 ÷ 0.9 mm

nc
h
w

t
e

HSK F63/E50 11000 N ± 10% 0.5 ÷ 0.6 mm

p
w

HSK E63/F80 18000 N ± 10% 0.5 ÷ 0.6 mm

an
w.

-c
e
el

The axial force exerted on the tool holder by the locking system is guaranteed constant for a
h
w

minimum duration of 2,000,000 tool change cycles.

nt
1 Tool Change Cycle = Tool Locked / Tool Released / Tool Locked.
ep
w

All HSD electrospindles are fitted with a mechanical reaction system that neutralises the
ha
ww

-
el

axial force of the piston on the shaft during the tool change phase, thus guaranteeing the
integrity of the precision bearings.
nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

82 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.6 Tool holder cone

c
-c

w
.

m
CONE ISO DIN69871 HSK DIN69893 CONE

w
c

o
t
HSD SCREW

n
DOWEL

c
n

Figure 6 Figure 7
c 0804H0009

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t
+0,1

n
71,8 - 0,4
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

+0,1
n

64,014 - 0,4
.

c
le

.
a
w

-
 The geometry of the taper must comply with standard DIN69871 for ISO30 cones and

c
h

standard DIN69893 for HSK cones.

t
e

n
p

 The ISO30 tool holder cone must have a degree of accuracy AT3.
n
w.

c
le

 Avoid the presence of inserts, slots or other forms that could disturb the dynamic balance of
a

-
the tool holder.

nc
h
w

 At the maximum rated speed of the electrospindle, the dynamic balance quality grade must be
t
e

p
w

G = 2.5 or better (standard ISO1940).

an
w.

-c
e

 The balancing is carried out with the tool holder assembled (cone, spring collet, ring nut, tool).

 The pull stud (also called the tang) of the ISO30 cone must be exclusively that supplied by
el

h
w

HSD (part number 0804H0009).

nt
ep
w

7.6.1 Installation of pull stud HSD 0804H0009 in the ISO30

ha
ww

-
el

DIN69871 cone
nt
m

ep
w

 Thoroughly clean the screw dowel and its housing in the ISO30 cone.
w.
co

 Spread high-strength thread locking compound LOCTITE 270 (or other equivalent product) on
ha

the thread of the pull stud.

el
ww

 Tighten the screw dowel to the cone with a torque of 62 Nm.

m

ep

 Leave the cone to rest to allow the thread-locking compound to set (12 hours in the case of
w.
co

LOCTITE 270, or according to the manufacturer's instructions if an alternative equivalent

product is used).
el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

83
cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n

c
The use of non-original HSD pull studs or an incorrect installation can lead to
expulsion of the tool holder cone.
-c

w
.

w
c
It is forbidden to use tool holders that do not comply with the above conditions. Non

o
t
compliance with these instructions can lead to a risk of breakage or an imperfect

c
coupling of the tool holder cone, with the resulting risks for the user.
n

.
a

m
-

w
c
h

7.6.2 General recommendations regarding tool holder cones

o
t

n
p

.c
n

c
le

The choice of tool holder is a determining factor as regards safety.

a

 The tapered surfaces of the tool holder and its housing on the spindle-shaft must be

m
-

c
kept extremely clean to allow safe coupling (see chapter 8 “Maintenance”).
h

o
t
 During machining operations, avoid all contact whatsoever between the non-cutting

n
p

rotating parts and the piece being machined.

c
n

c
e

 The tool holder cone seating must always be protected against the entry of impurities:

.
ha

use a suitable plug or a tool holder cone.

m
-
l

c
 At the end of the working day, always remove the tool holder cone from the

co
t
e

electrospindle to avoid sticking. Close the tool holder housing using a clean tool holder

n
p

cone at ambient temperature.

n
.

c
le

 Do not rotate the electrospindle without a tool holder inserted. In particular for HSK

.
a
w

models, rotating the electrospindle without a tool holder will upset the balance and
-

c
operation of the collet.
h

t
e

n
p

n
w.

c
le

7.7 Tool
-
nc
h
w

t
e

At the maximum rated speed of the electrospindle, the tools must have a dynamic balance quality
p
w

grade G = 2.5 or better (standard ISO1940).

an
w.

-c
e

When selecting the tool to use, the following recommendations must be taken into
el

consideration:
h
w

nt
 Always use tools with optimum sharpness qualities and correctly tightened in the
ep
w

relative tool holder.

.

 Never use deformed or damaged tools or those with missing parts or not perfectly
ha
ww

balanced.
-
el

 Always make sure that all the surfaces are unmarked and perfectly clean before
nt
m

inserting the tool in the relative collet.

ep
w
w.

 The essential requirements for using high-speed tools are:

co

- compact, short and light;

ha

- precise with any inserts correctly fitted with a high degree of safety;
el

- balanced and symmetrically coupled with the tool holder;

ww
m

- with cutting edges near to the axis of rotation.

ep
w.
co

el
ww
c.

w.
co

84 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.7.1 Speed limits

c
-c

w
.

m
Respect the maximum revolutions per minute (rpm) indicated by the tool

w
c
manufacturer.

o
t

n
The maximum speed indicated by the tool manufacturer must never be exceeded. It is the

c
n

responsibility of the user to determine whether to use a lower speed (NEVER HIGHER) than that
c
indicated by the tool manufacturer, or that reported on the following pages, for the machining

.
a

m
-
operation to carry out.

w
c
h

o
t

n
p

.c
n

7.7.2 Maximum speed and form of the tool

c
le

m
-
The graphs on the following pages provide an example of maximum no-load rotation speed of the

c
h

o
electrospindle according to the weight of the TOOL+TOOL HOLDER assembly (inclusive of ring
t

n
p

nut and elastic collet, where present) and the distance between the nose of the electrospindle and

c
n

the centre of gravity "G" of the tool+tool holder assembly.

c
e

The tool+tool holder assembly considered mounted in the spindle shaft for calculating the curves

.
ha

m
is drawn alongside each graph.
-
l

c
The mass of the tool+tool holder assembly has been applied at the centre of gravity "G",

co
t
e

highlighted in the drawing.

n
p

Several possible positions of the centre of gravity "G" have been considered, with a curve drawn
n
.

c
on the graph for each position.
le

.
a
w

The balance quality grade is that recommended in the preceding paragraphs.

-

c
h

t
In the case where the position of the centre of gravity "G" is unknown, it can be calculated
e

n
p

following the simplified procedure described in paragraph 7.7.3 “Centre of gravity

n
w.

calculation for the tool+tool holder assembly”.

c
le

-
nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

85
cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.7.3 Centre of gravity calculation for the tool+tool holder

c
assembly
-c

w
.

w
c
If the position of the centre of gravity of the tool+tool holder assembly is not indicated by the

o
t
manufacturer, it can be calculated approximately as follows:

c
n

1. Consider the tool as being made up of elementary parts. In the example shown in the following
c
figure, the tool is made up of two cylindrical parts (one of which is hollow) and two truncated cones;

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
X
le

.
a
w

c
h

t
e

n
p

n
w.

2. Calculate the centre of gravity for each elementary part as described below;
c
le

-
The symbols used in the formula reported below are:

nc
h
w

G : centre of gravity
t
e

X : absolute position of the centre of gravity

p
w

an

b : relative position of the centre of gravity;

w.

-c
e

V : volume;
m : mass;
el

d : density (if the tool manufacturer's data is not available, use the following
h
w

nt
general density values: Iron: 7850 Kg/m3; Aluminium: 2100 Kg/m3).
ep
w

3. Elementary formulae for calculating the centre of gravity;

ha
ww

Cylindrical segment (including hollow):

-
el

nt
m

h
ep
w

G position : b =
w.
co

2
r2
r1

b G
ha

2
Volume : V = π(r2-r1) h
el
ww
m

ep

Mass : m = Vd
w.
co

h
el
ww
c.

w.
co

86 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
Conical segment:

c
-c

w
.

m
2 2

w
h(r2 +2r2r1+3r1 )

o
G position : b =
t
2

r2
n
2
4(r2+r2r1+r1 )

c
n

r1
c b G
Volume : V = 1 π(r2 +r2r1+r1 )h
2 2

.
a

m
-

w
c
h

o
t
Mass : m = Vd

n
p

.c
h
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

4. Obtain the position of the centre of gravity of the assembly starting with the centres of gravity

.
ha

of the individual part;

m
-
l

c
co
t
(m1x1+m2x2+m3x3+m4x4)
e

n
p

X=
n
.

c (m1+m2+m3+m4 )
le

.
a
w

c
h

t
e

n
p

(the faces referred to the measurement of "b" are in yellow)

n
w.

c
le

X
-
nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

b2 G2 G
nt
b1 G1 b3 G3 G4 b3
ep
w

ha
ww

-
el

x1
nt
m

ep
w
w.
co

x2
ha

x3
el
ww

x4
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

87
cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
5. Use the value X to choose the right curve on the graph.

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

X
-
X
X

c
X
h

X
t
e

n
p

n
w.

c
le

-
nc
h

All tools, whatever their shape, can be considered as equivalent to a cylindrical tool (as shown
w

t
e

alongside the graphs on the following pages). From the graphs, select the curve corresponding to
p
w

the position of the centre of gravity of the tool in question, then read the maximum number of rpm
an
w.

-c
according to the weight of the tool itself.
e
el

h
w

Procedure for reading the graphs

nt
ep
w

The graphs on the following pages are purely indicative, in that they do not take into
account (because the manufacturer cannot be aware of them) the machining
ha
ww

-
el

parameters, the specific characteristics of the tool used by the customer or the type of
material being machined:
nt
m

it is the user's responsibility to assess the maximum speed for the safe use of the
ep
w

tool as each case arises.

w.
co

ha

1. Identify the graph relating to the electrospindle in use.

el

2. Select one of the curves according to the distance "X" between the spindle nose and centre of
ww
m

gravity "G" of the tool+tool holder assembly. If the value "X" measured on the electrospindle in
ep

use does not appear on the graph, select the curve associated to the next highest "X" (see
w.
co

example).
el

3. Read the maximum speed value corresponding to the weight of the tool+tool holder assembly.
ww
c.

w.
co

88 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
4. If the weight or the distance of G is higher than that provided for by the manufacturer, it is the

c
user's responsibility to evaluate the maximum safe operating speed case by case.
-c

w
.

m
If it is thought that the tool may be too large and could damage the electrospindle, contact

w
c

o
the Assistance Service.
t

c
n

EXAMPLE 1 c

.
a

m
-

w
If a tool+tool holder assembly of overall weight 3.5 kg (including the ring nut and elastic collet) is to

c
h

o
t
be used on an electrospindle, the distance between the nose of the spindle and centre of gravity

n
p

"G" of the tool+tool holder assembly is "X"=120 mm:

.c
n

c
le

1. The graph relating to this particular electrospindle is that reported in the paragraph, page 91;
a

m
-
2. As there is no specific curve for "X"=120 mm, then the curve associated to "X"=130 mm must

c
h

o
be referred to;
t

n
p

c
3. For a weight of 3.5 kg, the maximum no-load speed is 11000 rpm.
n

c
e

.
ha

m
-
l

EXAMPLE 2

c
co
t
e

If a milling cutter pack that can be assimilated to a cylinder of diameter 100 mm and length 100

n
p

n
.

mm and of total weight 4.5 kg is to be used on an electrospindle:

c
le

.
a
w

c
h

t
e

n
p

n
w.

c
le

-
X G

nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

nt
1. b=h/2=100/2=50 mm;
ep
w

2. The tool can be assimilated to a single elementary part (cylinder), therefore X=b=50mm;
ha
ww

3. The graph relating to this particular electrospindle is that reported in the paragraph, page 90;
-
el

4. In this case, refer to the red curve associated to "X"=50 mm;

nt
m

ep
w

5. For a weight of 4.5 kg, the maximum no-load speed is 14000 rpm.
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

89
cn
cn co w .
le
c. m w w e p h
l e a

90
co w. n
m w w e p
24000
h t
22000
a
co w. le -c X = 50
ES951 ISO30

m w e p 20000
nt n X = 70
7 Use and adjustment

18000 -
ww le ha c. X = 90
. p n16000
c n c X = 110
ww el h t
14000
- c om
a

rpm
w. e p n 12000c . c
ww el h t 10000
nc o
w. a - c 8000 . m
ep n t n6000
c o
el h - c
4000 m w w
w. ep an c n
.c
2000
el ha t - c 0
om w
c . 0 1 1,5 2w 2,5 3 3,5 4 4,5 5 5,5 6
ep nt n c o w Kg

HSD S.p.A. © - h0106k00a.fm021213

ha c . m w . e
nt
-c
nc co w w.
- m w e
cn co w .
le
c. m w w e p h
co w. l e a
m w w e p
24000
n t
co le h a
22000
-c
X = 70
w. n
w p

HSD S.p.A. © - h0106k00a.fm021213

m 20000
n
ES951 HSK F63

e t - X = 90
18000
ww le ha c.
. n c c X = 110
p 16000 n
t o X = 130
ww h c
14000
el - m
a .

rpm
w. e p n 12000
c n c
ww el h t - 10000 c om
w. ep a n c 8000
. c
el h t n6000
c o w
w. ep an - c 4000
.c m w
el t n c 2000 o w
ha - c . 0
0
m 1 1,5 2
w 2,5 3 3,5 4 4,5 5 5,5 6
ep nt n c o w . Kg
7 Use and adjustment

91
ha -c c . m w w e
nt nc co w.
- m w e
cn co w .
le
c. m w w e p h
l e a

92
co w. n
m w w e p h t
co
w
w. le a n
-c
m e p t n
7 Use and adjustment

ww
.
le ha - c
c.
ww p n t n c o
el h a - c . m
w. e p n c n c
ww el h t - c om
w. ep a n c . c
h t n o
ES951 HSK F63 and HSK E63 with motorisations HT

el - c m w w
w. ep an c n
.c
el ha t - c om w
ep c . c ww
nt n o

HSD S.p.A. © - h0106k00a.fm021213

ha c . m w . e
nt
-c
nc co w w.
- m w e
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.8 Procedure to follow if the tool becomes jammed

c
-c
in the piece being machined

w
.

w
c

o
t
In the case where the machine goes into alarm status or stops with the tool locked

n
onto the piece being machined, do not move the spindle along the Z-axis!

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
a
w

c
h

t
e

n
p

n
w.

c
le

-
nc
h
w

t
e

p
w

X
an
w.

-c
e
el

h
w

nt
If possible, free the piece by hand and then perform a tool change.
ep
w

If this is not possible, proceed as follows:

ha
ww

 Supply air to the tool change circuit;

-
el

 Slowly move the spindle away from the workpiece by moving it along the Z-axis until the collet
nt
m

opens (sensor S2 output “ON”);

ep
w
w.
co

 Make sure that the cone has been freed from the collet;
ha

 Move the spindle away from the work piece;

el
ww

 Then manually remove the jammed tool.

m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

93
cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
If this procedure is not followed, the tool holder will drag the locking system (collet/pull stud) with it

c
until the cone is released. After which, the collet will move back violently due to the force exerted
-c

w
.
by the spring and could cause damage.

w
c

o
t

n
1 2 3

c
4
n

.
a

m
-
TOOL LOCKED
UTENSILE BLOCCATO

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

TOOL RELEASED
UTENSILE RILASCIATO

c
n

c
e

.
ha

m
-
l

c
co
t
e

n
p

n
.

c
le

.
IMPACT
IMPATTO
a
w

c
h

t
e

n
p

n
w.

c
le

-
nc
h

5 6
w

t
e

p
w

an
w.

-c
e

N. Description
el

1 ISO cone
h
w

nt
2 Spindle shaft
ep
w

3 ISO collet (or nut)

.

4 Screw dowel
ha
ww

-
el

The arrows indicate the direction in which the locking system returns after having freed the cone
5 Point at which the collet will hit the shaft
nt
m

ep
w

6 Screw dowel breakage

w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

94 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.9 Sensors

c
-c

w
.
The electrospindle is fitted with sensors for monitoring its state and a "thermal alarm" for protecting

w
c
the electric windings.

o
t

n
NAME SIGNAL INFORMATION

c
n

S2 Collet open - Tool ejected

c

.
a

S3 Spindle speed

m
-

w
c
h

S1+S4 Tool holder cone locked in the correct position

o
t
S5 Piston fully backwards

n
p

.c
n

Thermal Alarm
c Motor overheated: stop the electrospindle!
le

m
-

c
h

o
t
7.9.1 Technical characteristics of sensors

n
p

c
n

c
e

Power supply voltage 18 ÷ 30 V (DC)

.
ha

m
-
l

No-load absorption 100 mA

c
co
t
e

n
p

n
.

7.9.2 c Electrospindle statuses and corresponding outputs

le

.
a
w

c
h

The sensor “ON” condition corresponds to an output equal to the power supply voltage. The
t
e

“OFF” condition corresponds to a 0 V output.

n
p

n
w.

c
le

-
STATE S2 S3 S1+S4 S5

nc
h
w

Collet open (tool holder cone ejected) ON STOPPED OFF OFF

t
e

p
w

STOPPED
an
w.

Tool holder cone locked correctly OFF or ON ON

-c
e

MOVING (*)
el

Collet closed but with no tool holder cone OFF STOPPED OFF ON
h
w

nt
Tool holder cone not correctly locked OFF STOPPED OFF ON
ep
w

(*) According to the operational status of the machine

ha
ww

-
el

The electrospindle shaft can only rotate in the “tool holder cone correctly locked”
nt
state and if the piston is fully backwards (S5 ON). If outputs S1+S4 or S5 change to
m

ep
w

“OFF”, stop the rotation of the electrospindle shaft.

w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

95
cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.9.3 Description of the sensors

c
-c

w
.

w
Sensor S1+S4: “Tool holder cone locked in the correct position” signal

o
t
(fieldbus)

c
n

c
Sensors S1+S4 check that the tool holder cone, complies with the default set allowed values

.
a

m
-
(NORM DIN 69893 and DIN 69871). This allows the stop work table of the tool holder comes in

w
c
h

contact with the hooking device.

o
t

n
p

.c
n

c
le

Sensor S1+S4+S5: “Tool holder cone locked in the correct position”

a

m
-
signal (digital outputs)

c
h

o
t

n
Sensors S1+S4 check that the tool holder cone, complies with the default set allowed values
p

c
n

(NORM DIN 69893 and DIN 69871). This allows the stop work table of the tool holder comes in
c
e

contact with the hooking device.

.
ha

Only in the “digital outputs” version, S5 sensor (piston fully backwards) is combined with S1 + S4,

m
-
l

c
as in the diagram “SIGNAL connector diagram, digital outputs version” on page 65, thus obtaining

co
t
e

S1 + S4 + S5.

n
p

n
.

c
le

.
a

Sensor S2: “collet open” signal

w

c
h

t
Signal S2 is used during the tool change cycle: it detects the opening of the collet and whether it is
e

n
p

possible to continue with the next phases of the tool-change cycle.

n
w.

c
le

-
Sensor S3: “Spindle speed” signal

nc
h
w

t
e

Sensor S3 supplies an OFF output when the shaft rotates and an ON one when the shaft is idle.
w

an
w.

-c
e

Sensor S5: “Piston fully backwards” signal

el

h
w

nt
The electrospindle is fitted with a sensor that checks the position of the piston.The piston must be
ep
w

fully backwards (sensor ON) to allow the spindle to rotate.

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

96 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.9.4 Use and technical characteristics of the thermal alarm

c
-c

w
.
The electrospindle is equipped with a thermal alarm on the stator coils (KTY84-130) and in

m
proximity to the bearings (optional). They must be connected to Numerical Control, which must

w
c
suspend the machining operation as soon as possible and halt the spindle shaft rotation when an

o
t

n
excessive temperature is detected .

c
n

c
If the shaft stops while the tool is still being pushed against the piece being machined,

.
a

m
-
the spindle bearings may break. If the tool is not immediately moved away from the

w
c
h

piece and the rotation stopped, there is a risk of burning out the stator.

o
t

n
p

The thermal alarm consists of a KTY84-130-type probe.

.c
n

Its behaviour is described in the following table:

c
le

Temperature (°C) Resistance (Ohm) Temperature (°C) Resistance (Ohm)

m
-

c
h

-40 359 60 773

o
t

n
-30 391 70 826
p

c
n

-20 c 424 80 882

e

.
ha

-10 460 90 940

m
-
l

c
0 498 100 1000

co
t
e

10 538 110 1062

n
p

n
.

20 581 120 1127

c
le

.
a
w

25 603 130 1194

-
30 626 140 1262

c
h

t
e

40 672 150 1334

n
p

n
w.

50 722 160 1407

c
le

-
To manage all the electrospindle outputs (digital and analogue outputs) in “fieldbus” version, refer

nc
h
w

to the user manual of the communication protocols, supplied by HSD:

t
e

p
w

 PC71 and P75 CANopen (for CANopen Communication protocol);

an
w.

-c
e

 P75 IO-Link (for IO-Link Communication protocol).

el

To manage the outputs with the "digital outputs" version, refer to the following table. In this regard,
h
w

refer also to “SIGNAL connector diagram, digital outputs version” on page 65.
nt
ep
w

MOTOR STATUS DIGITAL OUTPUT*

.

Motor overtemperature 0 V (OFF)

ha
ww

-
Motor normal temperature 24 V (ON)
el

*
ON/OFF outputs as output in Ω (Ohm) where a pre-alarm threshold may be managed
nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

97
cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.10 Checking and adjusting the ejection of the collet

c
-c
in HSK version

w
.

w
c

o
t
B mm.

c
HSK E25 6.5 ±0,1
n

c HSK E40/F50 8,5 ±0,1

.
a

m
-
HSK E50/F63 10.5 ±0,1

w
c
h

o
t
HSK E63/F80 10.5 ±0,1

n
p

.c
n

c
le

Figure 8ejector position Figure 9: (A) ejector

a

(B) reference position Table 1: (B) values

m
-

c
h

o
After having replaced the sensor as described in paragraph 9.4 “Replacing the Sensor unit”,
t

n
p

calibrate it as follows:

c
n

c
e

1. act on the cylinder to bring the spindle to a “Collet open (tool holder cone ejected)” condition

.
ha

(page 95) supplying it with the pressure indicated in paragraph 5.5.2 “Pneumatic connection

m
-
l

c
points”; in these conditions, position B takes on the maximum value (figure 9);

co
t
e

n
2. as shown in figure 8 and 9 verify with a depth gauge that position (B) of the ejector relating to
p

n
.

the nose-spindle assumes the “ “B”” value indicated in table 1;

c
le

if not do not proceed further and contact the HSD Assistance Service;

.
a
w

-
In case of adjustment of the collet, it is necessary to check the calibration and possibly recalibrate

c
h

the sensor.
t
e

n
p

n
w.

c
le

-
7.11 Encoder (optional)

nc
h
w

t
e

p
w

The encoder incrementally encodes the position data detected by signals A and B, A negated and
an
w.

B negated.
-c
e

The signals are in quadrature phase; i.e. signals A, B, A- and B- are displaced by 90 degrees.
el

The encoder also provides Zero and Zero denied signals.

h
w

The output is sent to the "encoder connector" of the electrospindle (paragraph 5.7.1 “Electric
nt
connectors”).
ep
w

There are two encoder models available:

ha
ww

-
 Lenord+Bauer "Square Wave";
el

 Lenord+Bauer sinusoidal wave encoder

nt
m

ep
w
w.
co

A voltage level higher than the one specified (5V ±5%) may damage the encoder
ha

reader.
el
ww
m

ep
w.
co

el
ww
c.

w.
co

98 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.11.1 Lenord+Bauer Square Wave Encoder technical

c
specifications
-c

w
.

w
c
CHARACTERISTICS VALUE

o
t

n
Rated power supply 5 V DC ±5%

c
n

Operating temperature c -30° C ÷ 85° C (-22° F ÷ 185° F)

.
a

Max. operating altitude 2000m (6500ft)

m
-

w
c
h

800 impulses per rev. + zero mark

Signal input

o
t
(200 impulses multiplied x 4 internally)

n
p

.c
n

A/B signal output TTL electrical levels compatible (0V, +5V line driver)
c
le

m
-
A voltage level higher than the one specified (5V ±5%) may damage the encoder

c
h

o
reader.
t

n
p

c
n

c
e

Lenord+Bauer Square Wave Encoder Signals

.
ha

m
-
l

c
Trend of signals over time:

co
t
e

n
p

n
.

c T
le

.
a
w

D
-

c
h

t
e

n
p

5V
n
w.

c A
le

0V
a

-
5V

nc
h
w

B
t
e

0V
p
w

an
w.

-c
e

5V
el

A
w

0V
nt
ep
w

5V
.

B 0V
ha
ww

-
el

nt
m

ep

5V
w
w.
co

Z 0V
ha
el

5V
ww

Z
m

0V
ep
w.
co

T Period
el

D Phase displacement (D=T/4)

ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

99
cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
7.11.2 Technical characteristics of the Lenord+Bauer sine

c
encoder
-c

w
.

w
c
CHARACTERISTICS VALUE

o
t

n
Rated power supply "U" 5 V DC ±5%

c
n

Operating temperature -30° C ÷ 85° C (-22° F ÷ 185° F)

c

.
a

Max. operating altitude 2000m (6500ft)

m
-

w
c
h

Signal input 200 pulses per rotation + zero notch

o
t
500 mV peak-to-peak with average value “U ref.”=U/2

n
p

.c
n

A/B signal output 1V peak-to-peak as difference of signals with

c
le

average value “U ref.” (see figures below)

a

m
-
A/B signal phase displacement 90° (a quarter period)

c
h

o
t
500 mV peak compared with idle value

n
p

U ref. ±80mV

c
n

Z signal output
c
e

1V peak as difference of signals with idle value U ref.-

.
ha

160mV= 2.34V (see figures below)

m
-
l

c
co
t
e

A voltage level higher than the one specified (5V ±5%) may damage the encoder

n
p

n
.

reader.
c
le

.
a
w

c
h

t
e

n
p

n
w.

c
le

-
nc
h
w

t
e

p
w

an
w.

-c
e
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

100 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
Lenord+Bauer sinusoidal encoder output

c
-c

w
.
Trend of signal A over time:

w
c
A

o
t

c
n

3
c

.
a

m
-

w
2,75

c
h

o
t

n
p

.c
n

2,5
c
le

m
-

c
h

2,25

o
t

n
p

c
n

2
c
e

.
ha

m
-
l

A-

c
co
t
e

n
p

n
.

c
le

.
a
w

2,75
-

c
h

t
e

n
p

2,5
n
w.

c
le

2,25
-
nc
h
w

t
e

p
w

2
an
w.

-c
e

A diff= (A) - (A-)

el

h
w

3,25
nt
ep
w

3
ha
ww

-
el

2,75
nt
m

ep
w
w.
co

2,5
ha
el

2,25
ww
m

ep

2
w.
co

el

1,75
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

101
cn
cn co w .
le
c. m w w e p h
co w. l e an

102
m w w e p t

1,75
2
2,25
2,5
2,75
3
3,25
2
2,25
2,5
2,75
3
2
2,25
2,5
2,75
3
co w. le h a -c
m w e p nt n
7 Use and adjustment

-
Trend of signal B over time:

ww le ha c.
. p n c n c
ww el h t - c om
w. e a n c . c
B

B-
p t n o

B diff= (B) - (B-)

ww el h c
w. a - c . m
ep n t n c o
el h - c m w w
w. ep an c n
.c
el ha t - c om w
ep c . c ww
nt n o

HSD S.p.A. © - h0106k00a.fm021213

ha c . m w . e
nt
-c
nc co w w.
- m w e
cn co w .
le
c. m w w e p h
co w. l e a
m w w e p n t
h

2
2,25
2,5
2,75
3

1,75
2
2,25
2,5
2,75
3
3,25
3,5
2
2,25
2,5
2,75
3
co
w
w. le a n
-c
p

HSD S.p.A. © - h0106k00a.fm021213

m e t n
ww ha -
Trend of signal Z over time:

le c.
. p n c n c
ww el h t - c om
w. e a n c . c
p n
Z-
Z+

ww h t c o

Z diff= (Z) - (Z-)

el - m
w. ep a n c . c
el h t n c o w
w. ep an - c .c m w
el t n c o w
ha - c . m w
ep nt n c o w .
7 Use and adjustment

103
ha -c c . m w w e
nt nc co w.
- m w e
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
Phase displacement of signals A and B:

c
-c

w
.
3

w
c

o
t

c
2,75
n

.
a

m
-
A

w
c
h

2,5

o
B
t

n
p

.c
n

c
le

2,25
a

m
-

c
h

o
t
2

n
p

c
n

c
e

.
ha

m
-
l

Phase displacement of inverted signals A and B:

c
co
t
e

n
p

3
n
.

c
le

.
a
w

-
2,75

c
h

t
e

n
p

n
w.

A-
c
le

2,5
B-
a

-
nc
h
w

t
e

2,25
p
w

an
w.

-c
e

2
el

h
w

nt
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

104 HSD S.p.A. © - h0106k00a.fm021213

cn
 w

e
m

.
o

w
c
7 Use and adjustment

w
c.

e
m

w
w.
o
n
Trend of differential signals over time:

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n
p

.c
n

c
le

m
-

c
h

o
t

n
p

c
n

c
e

.
ha

m
-
l

c
co
t
e

T Period

n
p

n
.

D Phase displacement (D=T/4)

c
le

.
a

A diff. (A) - (A-)

w

-
B diff. (B) - (B-)

c
h

t
e

Z diff. (Z) - (Z-)

n
p

n
w.

c
le

-
Trend of differential inverted signals over time:

nc
h
w

t
e

p
w

3,25
an
w.

-c
e

3
el

h
w

nt
2,75
ep
w

2,5
A diff-
ha
ww

B diff-
-
el

Z diff-
2,25
nt
m

ep
w

2
w.
co

ha

1,75
el
ww

1,5
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0106k00a.fm021213

105
cn
cn co w .
le
c. m w w e p h
co w. l e an

106
m w w e p h t
co
w
w. le a n
-c
m e p t n
7 Use and adjustment

ww
.
le ha - c
c.
ww p n t n c o
el h a - c . m
w. e p n c n c
ww el h t - c om
w. ep a n c . c
el h t n c o w
w. ep an - c .c m w
el t n c o w
ha - c . m w
ep nt n c o w

HSD S.p.A. © - h0106k00a.fm021213

ha c . m w . e
nt
-c
nc co w w.
- m w e
 w

e
m

.
o

w
c
8 Maintenance

w
c.

e
m

w
w.
o
8 Maintenance
n

c
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
This chapter contains information that is essential to maintain the electrospindle in perfect working
h

o
t
order.

n
p

.c
n

c
In order to be able to work in complete safety on an electrospindle installed on a
le

machine, refer to the machine's instruction manual.

m
-

c
h

o
t
The electrospindle contains a spring that has been preloaded with a force of around

n
p

one hundred kilograms. This spring is applied to a pull stud that can be violently

c
n

ejected if the electrospindle is dismantled by inadequately trained personnel.

c
e

.
Only carry out the operations described in this manual. Follow the instructions
ha

m
-
l

scrupulously and in the case of doubt, contact the Assistance Service.

c
co
t
e

Thoroughly read this chapter before carrying out any maintenance operations.

n
p

The safety requirements to take into account during the various phases of maintenance work on
n
.

the electrospindle are:

c
le

.
a
w

 The operations described must only be carried out by qualified skilled personnel, appropriately
-

c
h

authorised by the technical management of the works and in accordance with current
t
e

directives and standards, using equipment, tools and products suitable for the purpose.

n
p

n
w.

 Suitable clothing must be worn when carrying out maintenance operations, such as close-
c
le

fitting overalls and safety shoes, and avoiding at all costs loose clothing and that with
a

protruding parts.
-
nc
h
w

 During the various maintenance phases, it is advisable to delimit the machine and identify it
t
e

with a sign indicating "MACHINE UNDER MAINTENANCE".

p
w

an
w.

-c
During all maintenance operations, make sure that the electrospindle:
e

 is disconnected from the electricity supply

el

h
w

 and that the tool is absolutely stationary (not rotating).

nt
ep
w

The maintenance manager must make use of a well co-ordinated team of personnel capable of
.

guaranteeing the absolute safety of anyone exposed to possible hazardous situations. All
ha
ww

personnel taking part in the maintenance operations must be in full visual contact with each other
-
el

in order to be able to signal any dangers that may arise.

nt
m

ep
w
w.
co

ha
el
ww
m

ep
w.
co

el
ww
c.

w.
co

HSD S.p.A. © - h0107k00a.fm021213

107
cn
 w

e
m

.
o

w
c
8 Maintenance

w
c.

e
m

w
w.
o
n
8.1 Scheduled maintenance

c
-c

w
.

m
Fully complying with programmed maintenance is essential for maintaining the

w
c
usage and operating conditions envisaged by the manufacturer at the moment the

o
t

n
product is placed on the market.

c
n

c
The frequency was assessed considering a 5-day working week, 8 hours per day under

.
a

m
-
normal working conditions.

w
c
h

o
t

n
p

.c
n

8.1.1 Checking the cleanliness of the tool holder cone and

c
le

tapered housing in the spindle shaft

m
-

c
h

o
t

n
p

Frequency: DAILY

c
n

c
e

.
ha

Before using the electrospindle, make sure that the tapered surfaces of the tool holder (highlighted

m
-
l

in black in Figure 8.1 and Figure 8.2) and the tapered surface of the tool holder housing in the

c
shaft-spindle (highlighted in black in Figure 8.3 and Figure 8.4) are thoroughly clean and do not

co
t
e

n
have any traces of dust, grease, coolant, oil, metal particles, oxides or scale.
p

n
.

c
le

FOR HSK MODEL ONLY: carry out the same check on the stop surfaces of the tool holder and

.
a
w

spindle (surfaces highlighted in grey and indicated in column n°2 in Figure 8.2 and in Figure 8.4).
-

c
h

1
t
Figure 8.1 Figure 8.2
e

n
p

n
w.

c
le

-
nc
h
w

t
e

Tapered surface of the ISO tool holder HSK tool holders:

p
w

(highlighted in black) 1.Tapered surface (in black)

an
w.

-c 2.Stop surface (in grey)

e
el

h
w

nt
Figure 8.3 Figure 8.4
1 2
ep
w

ha
ww

-
el

nt
m

ep
w
w.
co

Tapered surface of the ISO shaft-spindle HSK tool holder housing

(highlighted in black) 1.Tapered surface (in black)
ha

2.Stop surface (in grey)

el
ww
m

Clean at the end of each working day using a soft clean cloth.
ep
w.
co

el
ww
c.

w.
co

108 HSD S.p.A. © - h0107k00a.fm021213

cn
 w

e
m

.
o

w
c
8 Maintenance

w
c.

e
m

w
w.
o
n

c
Do not direct a jet of compressed air inside the shaft-spindle if the tool holder cone is
not inserted (see figure below).
-c

w
.

w
c

o
t

c
n

.
a

m
-

w
c
h

o
t

n NO!
p

.c
n

c
le

m
-

c
h

o
t

n
p

Never direct a jet of compressed

c
n

air in the zone of the pressurised

c
e

.
ha

labyrinth seal, in that any

m
-
l

infiltration would damage the

c
interior of the electrospindle.

co
t
e

n
p

Do not direct a jet of compressed

n
.

c
air inside the electrospindle
le

.
a
w

when the tool holder is not

-
coupled, as this could dirty the

c
h

mating surface with the tool

t
e

n
holder or cause machining
p

n
w.

residues to enter the

c
le

electrospindle itself.
a

-
1 Coupling surface

nc
h
w

2
t
2 Labyrinth seal
e

p
w

an
w.

-c
e

The presence of dirt prevents the correct positioning of the tool holder, with serious
el

consequences for the safety of the operator, wear of the electrospindle and tool
h
w

holder and the precision and efficiency of the machining operation.

nt
ep
w

To clean the highlighted surfaces shown in Figure 8.1 and Figure 8.4, use a soft clean
cloth.
ha
ww

-
DO NOT use abrasive tools such as steel wool, metal brushes, emery cloth, acids or
el

any other aggressive means.

nt
m

ep
w
w.
co

8.1.2 Draining the pneumatic circuit filters

ha
el
ww
m

Frequency: DAILY
ep
w.
co

At the end of each work shift, discharge the compressed air circuit to allow the automatic filter
cleaning system that protects the HSD product to function.
el
ww
c.

w.
co

HSD S.p.A. © - h0107k00a.fm021213

109
cn
 w

e
m

.
o

w
c
8 Maintenance

w
c.

e
m

w
w.
o
n
8.1.3 Protection of the tapered seating in the shaft-spindle

c
-c

w
.

m
Frequency: DAILY

w
c

o
t

n
The tool holder cone seating in the shaft-spindle must always be protected against

c
n

c
the entry of impurities: use a suitable plug or a tool holder cone.

.
a

m
-

w
At the end of the machining operations, always remove the tool holder cone from the

c
h

o
t
electrospindle to avoid sticking. Replace it with a clean tool holder cone at ambient

n
p

temperature in order to protect the interior of the electrospindle against the external

.c
n

environment. c
le

m
-

c
h

o
t
8.1.4 Tool holder cone cleaning

n
p

c
n

c
e

.
ha

Frequency: EVERY TWO WEEKS

m
-
l

c
co
Carefully clean the tapered surfaces of the tool holders (highlighted in black in Figure 8.1 and
t
e

n
p

Figure 8.2) using a soft clean cloth soaked in ethyl alcohol.

n
.

c
le

FOR HSK MODELS ONLY: after cleaning with ethyl alcohol, spray the tapered surface with the

.
a
w

product KLÜBER LUSIN PROTECT G 31 and distribute in uniformly using a dry clean cloth. Rinse
-
and dry the product before re-using the tool holder.

c
h

t
e

n
p

n
w.

c
le

8.1.5 HSK collet lubrication

a

-
nc
h
w

t
e

Frequency: MONTHLY
p
w

an
w.

-c
e

In order to maintain the HSK collet in perfect

A
condition it must be greased once a month using:
el

METAFLUX-Fett-Paste Nr.70-8508,
h
w

nt
or alternatively,
ep
w

METAFLUX-Moly-Spray Nr.70.82. The grease

.

should be added between the segments and the B

ejector of the HSK collet (see Figure 8.5).
ha
ww

-
el

Figure 8.5 Segments (A) and ejector (B) of

nt
EXCESSIVE GREASE CAN HAVE A
m

the HSK coupling system

ep
w

DETRIMENTAL EFFECT.
w.
co

ha

After having applied the grease indicated above using the procedure described, carry out a few
el

tool changes in order to distribute the grease uniformly.

ww

Finally, remove the tool holder from the spindle shaft and use a clean cloth to remove any visible
m

ep

lumps of grease, in that these could contain chips or other machining residue which would dirty the
w.
co

collet, tapered surfaces and stop surfaces. These zones instead must be kept as clean as possible
in order to guarantee the safety of the operator and the precision of the machining operation as
well as to reduce wear on the spindle and tool holder cone.
el
ww
c.

w.
co

110 HSD S.p.A. © - h0107k00a.fm021213

cn
 w

e
m

.
o

w
c
8 Maintenance

w
c.

e
m

w
w.
o
n

c
Only use the above indicated greases.
-c
Other products are not compatible those used by HSD for the first greasing.

w
.
Incompatible greases, either mixed together or subsequently used on the same

w
c
collet, will form substances that are detrimental to the operation of the collet itself,

o
t
with the resulting serious risks to safety.

c
n

.
a

m
8.1.6 HSK collet function test
-

w
c
h

o
t

n
p

.c
Frequency: 6 MONTHS or 200,000 tool changes
n

c
le

 Check the position of the ejection position (see position “B” in table 1 on page 98).

m
-

c
h

 With a tool locked, tighten the lockscrew present on the ejector.

o
t

n
p

 Check the clamping force (the use of the Power check is recommended). If the clamping force

c
n

is less than 70% of the nominal value, proceed as follows:

c
e

.
ha

• Re-grease and re-check the clamping force;

m
-
l

• Change the collet and re-check;

c
co
t
e

• Change the entire clamping device.

n
p

n
.

c
le

.
a
w

-
8.1.7 Check the connections

c
h

t
e

n
p

n
w.

Frequency: MONTHLY
c
le

Check the condition of the power supply and signal wires and make sure that the connectors are
-
nc
h

tight. Check that there are no leaks from the pipes and fittings of the cooling and compressed air
w

t
e

circuits.
p
w

an
w.

-c
e

8.1.8 Replacement of the pneumatic circuit filters

el

h
w

nt
ep
w

Frequency: ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS

.

ha
ww

Perform regular maintenance on and replace the filters of the pneumatic circuit feeding the HSD
-
el

product in line with the filter manufacturer's instructions.

nt
m

ep
w
w.
co

8.1.9 Bearings
ha
el
ww
m

Frequency: NEVER
ep
w.
co

The lubricated for life bearings do not require topping-up with grease.
el
ww
c.

w.
co

HSD S.p.A. © - h0107k00a.fm021213

111
cn
cn co w .
le
c. m w w e p h
co w. l e an

112
m w w e p h t
le a -c
8 Maintenance

co w. n
m w e p t n
ww
.
le ha - c
c.
ww p n t n c o
el h a - c . m
w. e p n c n c
ww el h t - c om
w. ep a n c . c
el h t n c o w
w. ep an - c .c m w
el t n c o w
ha - c . m w
ep nt n c o w

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9 Replacing components
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9.1 Replacing the Electric fan

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1. Remove the electric fan unit fixing screws.

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2. Remove the electric fan.

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3. Disconnect the electric connector from the fan.

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4. Replace the electric fan.

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5. Connect the electric connector of the new fan.

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Anchor the electric wire of the fan using clip A as shown in the figure.
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6. Mount the new electric fan using the fixing screws.

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9.2 Replacement shaft kits

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Note down the serial number of the new shaft kit so that you can enter it in the machine

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when requested.

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1. Remove the shaft assembly fixing screws.

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When the electrospindle is mounted vertically, use n.2 M5x60 screws at 180° to assist

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-

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replacing the shaft assembly.

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2. Remove the shaft assembly.

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If the shaft assembly does not slide out easily, to assist removal apply pressure to the piston
el

to simulate a tool change.

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3. Clean the area on which the shaft kit rests.

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4. Fit the new shaft assembly.

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5. Fix the new shaft assembly using the fixing screws.

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Check the ejection position (see paragraph 7.10 “Checking and adjusting the ejection
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of the collet in HSK version”).

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Adjust and calibrate the anti-rotation pin on all the fitted aggregates.
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The calibration of the sensor must be performed, see paragraph 9.5 “Sensor
calibration”.
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9.3 Replacing the Piston assembly

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1. Remove the electric fan unit (if present) after having unscrewed the fixing screws and

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disconnected the electric cable, as stated in points 1, 2 and 3 in paragraph 9.1 “Replacing the

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Electric fan”.

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2. Disconnect the compressed air pipe.

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3. Remove the piston assembly fixing screws.

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4. Remove the piston assembly, taking care not to damage the electric fan cable (where

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present).
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5. Replace the piston assembly.

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6. Insert the air pipe and electric fan cable.

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7. Fit the new piston assembly using the fixing screws.

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8. Reconnect the compressed air pipe.

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9. Where present, follow the procedure for fitting the electric fan unit (see paragraph 9.1
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“Replacing the Electric fan”).

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Check the ejection position (see 7.10 “Checking and adjusting the ejection of the
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e

collet in HSK version”).

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The calibration of the sensor must be performed, see paragraph 9.5 “Sensor
calibration”.
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9.4 Replacing the Sensor unit

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1. Remove the electric fan and cylinder unit in sequence after having unscrewed their fixing

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screws.

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2. Remove the electric sensor unit fixing screws.
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3. Remove the sensor unit.

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4. Disconnect the sensor unit cable.

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Handle with extreme care, in that the printed circuit mounted on the black support is
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extremely delicate and can be easily damaged.

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5. Connect the cable to the new sensor unit.

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6. Place the sensor cable in the appropriate cutout and fit the sensor unit using the fixing screws.
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The calibration of the sensor must be performed, see paragraph 9.5 “Sensor
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calibration”.
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9.5 Sensor calibration

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For what regards the digital output version, the sensor calibration must be carried out following the

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information in paragraph 5.10 “Settings for digital outputs version”, page 74.

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For what regards the fieldbus version, the sensor calibration must be carried out using a special

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software that must be developed by the user. The manufacturer supplies all the necessary help to
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develop this kind of software and, on request, its own software as an example, for which is

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required:
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 PC with Ethernet card compatible with TwinCAT2 release 2.11 on board;

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 TwinCAT2 release 2.11 software;

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 Beckhoff EK1100 EtherCAT coupler;

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 Beckhoff EL9011 terminator;

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 Beckhoff EL6751 CANopen master (for CANopen versions) or Beckhoff EL6224 IO-Link

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master (for IO-Link versions).

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Here below the sensor calibration procedure to follow, as it is for the software developed by the

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manufacturer, which is to be considered purely indicative.
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9.5.1 c Band calibration (field-bus)

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The "band Calibration" procedure must be used to set or reset the setting or when replacing the

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sensor, shaft assembly or circuit board.

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The steps of the guided procedure are as follows, with the related commands:
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Command codes
a

Procedure description
-
CANopen IO-Link

nc
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Open the calibration program

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Input the password 0x200D:0 0x004F:0

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Send the piston forwards and then press the “SET OPEN COLLET"
0x2100:0 0xA4
button
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Command codes
Procedure description
-c CANopen IO-Link

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Insert the reference gauge S4 read and then press button "Set S4" 0x2101:0 0xA5

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Remove gauge S4 and insert the reference gauge S1 read and then
0x2102:0 0xA6

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press button "Set S1"

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Remove the gauge and then draw the piston all the way back and press
0x2103:0 0xA7

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the "SET NO TOOL" button (drawbar back)

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Set the configuration flags
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•“KTY BEARING” if KTY is present on the rear bearings (bit 0)

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•“FAN” if the electric fan is present (bit 1)

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0x2000:0 0x0042:0
•“KTY STATOR” if the stator KTY is present (bit 2)
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•“ENCODER” if the magnetic encoder is present (bit 3)

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•“S3_4 PULSE” if sensor S3 has 4 impulses a round (bit 4)

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On completion, press the "SAVE" button to store the modifications.* 0x1010:0 0xA0
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Diagnostic (bit 0÷15)** 0x2002:0 0x44:0

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0x2003:0 0x45:0
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•“Read Bands” is used to display the bands in the status window

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0x2004:0 0x46:0

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0x2005:0 0x47:0

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0x2006:0 0x48:0
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0x2007:0 0x49:0

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•“Polling quote” is used to display the position of the screw dowel with
-
0x6401:1 0xA0

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a "mobile" arrow over the bands

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* Theabove settings can now be verified, i.e. it is possible to display the calibration using the master gauge and
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check the position of the reference line under the set bands (see white box at the bottom)
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** Of the process data

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9.5.2 I/O verification (field-bus)

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On page Dig.I/O, press button "Polling quote" at the bottom, the status of the digital outputs seen

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by the PLC are then displayed.

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I/O tab

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.

The image shown and described here is merely an example.

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h

The significance of the individual I/O's is as follows, with the related commands:
t
e

n
p

Command codes
n
w.

c
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I/O meaning CANopen IO-Link

a

0x6000:1 bit32÷40*
-
nc
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no err. = there are no serious errors on the board bit 7 bit 7

t
e

no war = there are no alarms on the board bit 6 bit 6

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w

an
w.

o. coll= the collet is in the open position bit 5 bit 5

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t. ok = the tool is connected bit 4 bit 4

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no t. = there is no tool. bit 3 bit 3

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nt
fun = the fan is turning bit 2 bit 2
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not not
p.term = heat sensor
available available
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-
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back = the piston is all the way back, so piston and screw dowel are not
bit 0 bit 0
touching
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m

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* Of the process data

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9.5.3 Variable sampling (field-bus)

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The diagnostics variables of the sensor can be read on the sampling page.

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Sampling tab

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The image shown and described here is merely an example.

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The following values can be sampled, in the order shown, with the related commands:

c
h

t
e

Command codes

n
p

Sampling
n

CANopen IO-Link
w.

c
le

Temperature of circuit board. 0x2200:0 0x00F8:0

a

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Temperature of bearings (optional) 0x2201:0 0x00F9:0

nc
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t
Shaft rotation detection led voltage (S3). 0x2203:0 0x00FA:0
e

p
w

Piston back status detection Led voltage (S5). 0x2204:0 0x00FC:0

an
w.

-c
e

Fan speed. 0x2205:0 0x00FD:0

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State of dipswitches, see paragraph 5.8 “Dipswitch settings for not

0x2206:0
h
w

CANopen field-bus” and 5.9 “Dipswitch settings for IO-Link field-bus” available
nt
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Sensor S3 status 0x2207:0 0x00F6:0

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Kty Stator temperature 0x2208:0 0x00F7:0

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“Speed” = Rotation speed 0x6401:2 bit16÷32*

-
el

*
Of the process data
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9.6 Replacing the circuit board

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The replacement procedure of the circuit board is the same for all the various versions.

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1. Remove the cover fixing screws.

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2. Remove the cover carefully. In the digital outputs version described, pay attention not to

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damage the key flat cable B and disconnect it.

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9 Replacing components

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3. Disconnect the signal cable C.

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4. c
Disconnect the electric fan cable D. D F

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5. Disconnect the motor thermal probe

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cable E. E

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A
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6. Disconnect the sensor cable F.

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When replacing the electric fan cable, gasket A in the mounting plate compartment must be
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repositioned.
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7. Replace the circuit board.

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8. Set the dipswitch G (see paragraph 5.8 “Dipswitch settings for CANopen field-bus” and 5.9
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“Dipswitch settings for IO-Link field-bus” (digital outputs version excluded).

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9. Reconnect the cables.

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The calibration of the sensor must be performed, see paragraph 9.5 “Sensor
calibration”.
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128 HSD S.p.A. © - h0108k00a.fm021213

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9 Replacing components

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9.7 Gauges kit to adjust the tool sensor to lock it in

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the right position (S1+S4)

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.

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c
Use of the gauges allows the immediate positioning of collet HSK at the position at which the

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n
thresholds are regulated, thus allowing not only faster but also more precise calibration, given that

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n

the gauges have been manufactured to tighter tolerances with respect to normal tool holders.
c

.
a

HSD highly recommends the use of the kit, given the importance of ensuring correct adjustment of

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the sensors for safety reasons.

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h

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Refer to appendix B “Spare parts”.

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9 Replacing components

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HSD S.p.A. © - h0108k00a.fm021213

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A Disposal

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A Disposal
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c
At the end of the product life cycle, it is the user's responsibility to dispose of it in the correct
h

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manner.

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p

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n

First of all, clean the various parts and then separate them into mechanical and electrical
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components.
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The different materials, such as electric motors (copper windings), metal components, plastic

c
h

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materials, lubricants, liquid coolants, etc. must be sorted and separated then disposed of in
t

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p

accordance with the laws applicable in the country of installation.

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e

.
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The electrospindle contains a spring that has been pre-loaded with a force of around

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l

one hundred kilograms. This spring is applied to a pull stud that can be violently

c
ejected if the electrospindle is dismantled by inadequately trained personnel.

co
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e

Only carry out the operations described in this manual. Follow the instructions

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.

scrupulously and in the case of doubt, contact the Manufacturer's Assistance

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Service.

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134
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A Disposal

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HSD S.p.A. © - h0109k00a.fm021213

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B Spare parts

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B Spare parts
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The following is an illustration and description of its parts that can be replaced.

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To replace the parts mark with an asterisk, contact the manufacturer's service dept.
c
The Supplier shall be relieved of responsibility which might arise in case of failure to

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observe the rules.

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h

Ref. Code Description

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p

1* H5664H0106 Sensors unit

.c
n

H6200H0110
c “Signal + power” flying connector
le

2
a

H6200H0112 “Signal + power + encoder” flying connector

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3 H6202H0114 ES951 cylinder unit (for “air-tool” model only)

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4 H6202H0108 ES951 cylinder unit (for all the models except for “air-tool”)

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5 H6394H0047 Fan unit 24V ES951 (complete with casing and protective cover)

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6 H5631H0554 Electric fan supply cable

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7 3002A0624 Screws TCEI M4X35 for mounting fan kit H6394H0047

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8 302006100 Schnorr washer for M4 screw for fixing the fan unit

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9 H6390H0004 Complete kit for forced air cooling ES951

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10 3002A0588 Screws TCEI M6X90 for mounting cylinder unit H6202H0108

.

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11 302006300 Schnorr washer for M6 screw for fixing the cylinder unit

.
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12 H1401H0010 Plastic cap to protect the spindle nose (diameter 100 mm)

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13 H1707H0030 ISO30 cone for protecting the inside of the spindle

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14 H1707H0031 HSKF63 cone for protecting the inside of the spindle
p

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15 H7515H0011 Keyboard kit for digital outputs version

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16* H5631H0556 Sensors cable

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-
H2161H0022 Cooling fluid ARTIC FLU-5 (5-litre tank) with anti-corrosion additives

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t
Code Description Code Description
e

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H7515H0012 CANopen Electronics H7515H0014 Digital outputs Electronics

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17
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H7515H0013 IO-Link Electronics

18* H6391H0485 KS951F63NC+ HSK F63 gauges H6391H0487 KS951I30NC+ISO 30 gauges
el

shafts H6391H0486
h

KS951F63NL+ HSK F63 gauges H6391H0488 KS951I30NL+ISO 30 gauges

w

nt
gaug- H3811H1445 HSK-F63 Gauges Kit H3811H1447 HSK-F50 Gauges Kit
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es H3811H1446 HSK-E63 Gauges Kit H3811H0946 ISO30 Gauges Kit

.

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17 16 Liquid cooling
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ES 951 parts details

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Air cooling 2 2 10
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8 9
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13
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18 1 14 18 1
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*
To replace the parts it is advisable to request assistance from the manufacturer's Assistance Service.
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HSD S.p.A. © - h0111k00a.fm021213

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B Spare parts

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c
SPARE SHAFT KIT
-c
Spare shaft kits are available for installing in the case of worn bearings.

w
.
The shaft kits include a shaft, already run-in bearings, rotor, screw dowel and coupling

w
c
system.

o
t
To obtain the correct shaft kit for the model in question, inform the HSD sales office of the

n
spindle serial number.

c
n

The serial number is usually stamped on the front flange or on the front of the casing (see
c

.
a

paragraph 3.4 “General overview and main parts”).

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136 HSD S.p.A. © - h0111k00a.fm021213

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 w

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C Assistance service

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C Assistance service
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C.1 Customer service

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h

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.c
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The manufacturer has customer service points throughout the world. The entire structure forms a
c
le

highly efficient, integrated network which the user can contact for any requirement, information,
a

advice or news.

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-

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h

The service department employs technicians with a high level of knowledge and experience on the

o
t

n
models manufactured, gained through special training in our factory, who are able to service
p

c
n

machines on site.
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e

.
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The list of the manufacturer’s Customer Service Authorised Centres can be seen below.

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HSD S.p.A.
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.

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registered office:
t
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p

Via della Meccanica, 16

n
w.

61122 PESARO (ITALY)

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Loc. Chiusa di Ginestreto

-
factory headquarters:

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h
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t
P.le Alfio De Simoni, sn
e

p
w

61122 PESARO (ITALY)

an
w.

Tel. (+39) 0721.205.211

-c
e

Fax (+39) 0721.205.247

el

E-mail [email protected]
h
w

nt
www.hsd.it
ep
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HSD Deutschland GmbH

ha
ww

-
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Brückenstrasse, 32
nt
m

ep
w

D-73037 Göppingen
w.
co

Tel. +49(0)7161 956660

ha

Fax +49(0)7161 9566610

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E-mail [email protected]
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www.hsddeutschland.de
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HSD S.p.A. © - h0112k00a.fm021213

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 w

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C Assistance service

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HSD USA Inc.
n

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-c

w
.
3764 SW, 30th Avenue

w
c
33312 Fort Lauderdale, Florida USA

o
t
Phone no. (+1) 954 587 1991

c
n

Fax (+1) 954 587 8338

E-mail [email protected] c

.
a

m
www.hsdusa.com
-

w
c
h

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t

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p

HSD Mechatronic Shanghai Co. Ltd.

.c
n

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D2, First floor, 207 Taigu road

m
-

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h

Waigaoqiao Free Trade Zone

o
t
200131, Shanghai – China

n
p

c
Phone no. (+86) 215866 1236
n

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e

E-mail [email protected]

.
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www.hsd-china.cn
-
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138 HSD S.p.A. © - h0112k00a.fm021213

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HSD NEL MONDO

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HSD WORLDWIDE

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HSD
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M E C H A T R O N I C
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S O L U T I O N S
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HSD S.p.A. HSD USA Inc. HSD Deutschland GmbH HSD Mechatronic
Sede centrale: 3764 SW, 30th Avenue Brückenstrasse, 32 Shanghai Co. Ltd.
ha

P.le A.De Simoni, sn 33312 Fort Lauderdale FL, USA D-73037, Göppingen (Deutschland) D2, First floor, 207 Taigu Road
el

61122 PESARO (ITALIA) Tel.: +1 954-587-1991 Tel.: +49 7161 956660 Waigaoqiao Free Trade Zone
ww

Tel.: +39 0721 205 211 Fax : +1 954-587-8338 Fax : +49 7161 9566610 200131 Shanghai – China
m

Fax : +39 0721 205 247 [email protected] [email protected]

ep

Tel.: +86 215866 1236

E-mail [email protected] www.hsdusa.com [email protected]
w.

Fax : +86 215866 1237

co

web www.hsd.it www.hsddeutschland.de [email protected]

www.hsd-china.cn
el

Sede legale:
ww
c.

Via della Meccanica, 16

m

61122 Pesaro (PU) Italy

Tel.: +39 0721 439100
w.
co

Fax : +39 0721 439150

cn