Series 20: Operating Principle
Series 20: Operating Principle
VPPL
VARIABLE DISPLACEMENT
AXIAL-PISTON PUMPS
FOR INTERMEDIATE PRESSURE
SERIES 20
OPERATING PRINCIPLE
TECHNICAL SPECIFICATIONS
PUMP SIZE 008 016 022 036 046 070 100
Rotation speed rpm min 500 - max 2000 min 500 - max 1800
Oil volume in the pump body dm3 0,2 0,3 0,6 1 1,8
Mass kg 8 12 12 23 23 41 60
HYDRAULIC SYMBOL
Ambient temperature range °C -10 / +50
16 200/117 ED 1/20
VPPL
SERIES 20
1 - IDENTIFICATION CODE
V P P L - - R 0 / 20 N
Variable displacement
axial piston pump for
intermediate pressure NBR sealing rings for
mineral oils
Pump size:
008 = 8 cm3/rev Series no:
016 = 16 cm3/rev (the overall and mounting
022 = 22 cm3/rev dimensions remain unchanged from
036 = 36 cm3/rev 20 to 29)
046 = 46 cm3/rev
070 = 70 cm3/rev
100 = 100 cm3/rev
Hydraulic connection
S = suction / delivery: SAE flange with metric
bolts. Drainage with BSP threaded ports
Regulator type:
(not available for VPPL-008)
PC* = pressure regulator
PC5 p max 210 bar for VPPL-008, 016, 022, 036, 046 B = BSP threaded ports (only for VPPL-008)
PC6 p max 280 bar for VPPL-070 and 100
PCR = remote-controlled pressure regulator
Shaft end type:
PQC = pressure and flow rate regulator (load sensing) cylindrical with key SAE J744
PCX* = regulator with pressure control devices
PC5 p max 210 bar for VPPL-008, 016, 022, 036, 046
PC6 p max 280 bar for VPPL-070 and 100
Mounting flange:
0 = SAE-2 type for VPPL-008, 016, 022, 036 and 046
1 = SAE-4 type for VPPL-070 and VPPL 100
Clockwise rotation (seen from the shaft side) (dimensions of VPPL-070 are not standardized)
2 - HYDRAULIC FLUID
2.1 - Fluid type
Use mineral oil-based hydraulic fluids HL or HM type, according to ISO 6743-4. With these fluids use NBR seals. Using fluids at temperatures
higher than 70 °C causes a faster degradation of the fluid and of the seals characteristics. The fluid must be preserved in its physical and
chemical characteristics.
16 200/117 ED 2/20
VPPL
SERIES 20
3 - CHARACTERISTIC CURVES
3.1 - VPPL-008 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)
Q
[l/min] Q [l/min]
1800 rmp 15
14 14
1800 rpm 13
1500 rpm
12 12
Efficiency n nv (%)
1500 rpm Volumetric efficiency nv
100
90
80 Total efficiency nv
70
[N(KW)] [dB(A)]
80
7
6
Q=14.4 l/min
5 70
Q=12 l/min
4 Q=10 l/min
Q=8 l/min Max. input
3
Q=6 l/min m
60 800 rp
1500/1
2
1800 rpm
1
1500 rpm
Full Cut-off
50
0 70 140 210 0 70 140 210
P [bar] P [bar]
1.5
2
1.0
m 1
1800 rp Full Cut-off
0.5
1500 rpm Full Flow
16 200/117 ED 3/20
VPPL
SERIES 20
3.2 - VPPL-016 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)
Q
[l/min] Q [l/min]
30 30
28 1800 rpm 1800 rpm 28
1500 rpm 1500 rpm 26
24 24
Efficiency n nv (%)
22
Volumentric efficiency nv
100
90
80 Total efficiency nv
70
[dB(A)]
80
70
Max. input
m
1800 rp
60
1500 rpm
Full Cut-off
50
0 70 140 210
P [bar]
1.5
2
1.0
16 200/117 ED 4/20
VPPL
SERIES 20
3.3 - VPPL-022 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)
Q
[l/min] Q [l/min]
40
40 1800 rpm 35
1800 rpm 30
1500 rpm
30 1500 rpm 25
Efficiency n nv (%)
Volumetric efficiency nv
100
90
80 Total efficiency nv
70 16
[N(KW)] [dB(A)]
16 80
Q=40 l/min
14
Q=35 l/min
12
Q=30 l/min 70
10
Q=25 l/min
8 Max. input
Q=20 l/min
v
6
60 1800 re
4
1500 rev
2
Full Cut-off
50
0 70 140 210 0 70 140 210
P [bar] P [bar]
Q
[N(KW)] [l/min]
2.0 3
1.5
2
1.0 rev
1800
Full Cut-off
1
r ev
0.5 1500
Full Flow
16 200/117 ED 5/20
VPPL
SERIES 20
3.4 - VPPL-036 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)
Q
[l/min] Q [l/min]
65
70 1800 rpm 60
1800 rpm 1500 rpm 55
60 50
Efficiency n nv (%)
1500 rpm Volumetric efficiency nv
50 100
90
80 Total efficiency nv
70
[N(KW)] [dB(A)]
80
28
Q=60 l/min
24
Q=50 l/min Max. input
20 70
v
Q=40 l/min 1800 re
16
v
Q=30 l/min 1500 re
12
60
8 Full Cut-off
50
0 70 140 210 0 70 140 210
P [bar] P [bar]
Q
[N(KW)] [l/min]
4 3
3
2
2
Full Cut-off
rev
1800 1
1
rev
1500 Full Flow
16 200/117 ED 6/20
VPPL
SERIES 20
3.5 - VPPL-046 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)
Q
[l/min] Q [l/min]
80
80 1800 rpm 75
1800 rpm 1500 rpm 70
70 65
Efficiency n nv (%)
Volumetric efficiency nv
1500 rpm 100
60 90
80 Total efficiency nv
70
60
[N(KW)] [dB(A)]
32 80
Q=80 l/min
28 Q=70 l/min
Max. input
24 Q=60 l/min
70 m
20 1800 rp
Q=50 l/min
16 m
Q=40 l/min 1500 rp
12 Full Cut-off
60
8
50
0 70 140 210 0 70 140 210
P [bar] P [bar]
3
2
rpm
2 1800 Full Cut-off
m 1
1500 rp
1 Full Flow
16 200/117 ED 7/20
VPPL
SERIES 20
3.4 - VPPL-070 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)
Q Q [l/min]
[l/min] 130
1800 rpm
120
140
110
1800 rpm 100
120 1500 rpm
Volumetric efficiency nv
100
Efficiency n nv (%)
100
1500 rpm 90
Total efficiency nv
80
70
60 60
60
m 50 50
0 rp
180 r pm
0
40 180 40
m
0 rp m 30
150 0 rp
150 20
20
10
[N(KW)]
Q=126
l/min
60
[dB(A)]
Q=100 80
50 l/min
Q=80
40 l/min
70 m
Q=60 Max. Flow 1800 rp
30 l/min
20
60 m
1500 rp
Full Cut-off
10
50
0 70 140 210 280 0 70 140 210 280
P [bar] P [bar]
[N(KW)]
8
Q
[l/min]
6 5
4
4
0 rpm 3
180 Full Cut-off
2
2 m
0 rp
150 1
Full Flow
0
0 70 140 210 280 0 70 140 210 280
P [bar] P [bar]
16 200/117 ED 8/20
VPPL
SERIES 20
3.5 - VPPL-100 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)
Q Q [l/min]
[l/min]
1800 rpm 180
180 1800 rpm
160
140
140 1500 rpm
1500 rpm
100 Volumetric efficiency nv
Efficiency n nv (%)
100
90
Total efficiency nv
80 80
80
rpm 70
00 rp m
18 60 60
60 00
18
rpm 50
00
15
Input Power (KW)
20 20
80
Q=140 [dB(A)]
l/min 80
60
Max. Flow 1800 rpm
Q=100
l/min
70
40
Q=60
l/min
Full Cut-off 1500 rpm
20 60
50
0 70 140 210 280 0 70 140 210 280
P [bar] P [bar]
[N(KW)]
8
Q
[l/min]
6 5
4
4 Full Cut-off
0 rpm 3
180
m 2
2 0 rp
150
1
Full Flow
16 200/117 ED 9/20
VPPL
SERIES 20
4 - REGULATORS
4.1 - Pressure regulator: PC*
The PC* pressure regulator keeps the pressure at a constant set level in
OUT the circuit, thus adjusting automatically the pump flow rate according to the
real need of the system.
The desired pressure can be set by manually adjusting the P regulation
valve. The clockwise rotation of the adjustment bolt makes the pressure
increase.
IN D1
4.2.1 - Remote-controlled pressure regulator: PCR 4.2.2 - Remote-controlled pressure regulator: PCR
for VPPL 008, 016, 022, 036 e 046 for VPPL 070 e 100
FEATURES OF THE REGULATOR: FEATURES OF THE REGULATOR:
- remote-adjustment pressure = 20 ÷ 210 bar It also limits the line maximum pressure.
- flow rate available on the X port - pressure regulating range 30 ÷ 280 bar
for the remote-control = about 1,5 l/min (approx.) - pressure increase/adjustment screw round: 78 bar
- remote-regulated pressure range = 20 ÷ 280 bar
- flow rate available on the X port for the remote-control = about 1,5 l/min
X OUT
IN D1
16 200/117 ED 10/20
VPPL
SERIES 20
16 200/117 ED 11/20
VPPL
SERIES 20
VPPL-008PC5 PUMPS
VPPL-008PCR PUMPS
67
8 20
VPPL-008PQC PUMPS
dimensions in mm
7 Differential pressure
(not adjustable)
8 Remote pressure control port: 1/4"
BSP
9 Load sensing port:
1/4" BSP
10 Solenoid switching valve
DS3-SA2 type (to be ordered
separately - see cat. 41 150)
16 200/117 ED 12/20
VPPL
SERIES 20
4 - M10x16
dimensions in mm
7 Differential pressure
(not adjustable)
8 Remote pressure control port:
1/4" BSP
9 Load sensing port:
1/4" BSP
16 200/117 ED 13/20
VPPL
SERIES 20
n° 4 holes
16 200/117 ED 14/20
VPPL
SERIES 20
1 Pressure adjustment
screw
2 Flow adjustment screw
∆ displacement/round:
2,6 cm³ (per VPPL-036)
3,2 cm³ (per VPPL-046)
3 Differential pressure
(not adjustable)
4 Remote pressure control
port: 1/4" BSP
5 Load sensing port:
1/4" BSP
6 Solenoid switching valve
DS3-SA2 type (to be
ordered separately - see
cat. 41 150)
16 200/117 ED 15/20
VPPL
SERIES 20
VPPL-070PCR PUMP
16 200/117 ED 16/20
VPPL
SERIES 20
dimensions in mm
VPPL-070PQC PUMP
VPPL-070PCX6 PUMP
16 200/117 ED 17/20
VPPL
SERIES 20
VPPL-100PCR PUMP
16 200/117 ED 18/20
VPPL
SERIES 20
VPPL-100PCX6 PUMP
16 200/117 ED 19/20
VPPL
SERIES 20
10 - INSTALLATION
- The VPPL pumps can be installed both in a horizontal and vertical position, with the shaft in an upward position.
Note: the drain port has to be oriented so that the oil level inside the pump body is never lower than 3/4 of its volume.
- In the case of installation above the oil level, check that the minimal inlet pressure is not lower than -0.2 bars (relative). If a low noise emission
level is required, the installation inside the tank is suggested.
In case of an installation inside the tank, with an oil level which does not grant complete pump submersion, it is suggested to adjust thee drain
tube so that the pump higher bearing can be always lubricated.
- Before starting, the pump body has to be filled with the fluid.
- Check the pump direction of rotation.
- It is necessary to vent the air from the delivery connection before operating it the first time. If the air venting should be difficult, the use of a
venting valve is recommended.
The pump start up should occur with the plant at minimum pressure, especially with low temperatures.
- The suction tube has to be suitably sized so that the suction pressure is never lower than -0.2 bar (relative). Bends or restrictions or an
excessive tube length could further decrease the value of the suction pressure with a following increase in the noise emissions and a
decrease in the pump lifetime.
- The drainage tube has to be sized so that the pressure inside the pump body is always lower than 0.5 bars (relative), even during the dynamic
change and flow rate phases. The minimum piping size is 3/8” for the pump type 008, 016 and 022, while it should be at least 1/2” for the
pumps type 036 and 046, 3/4” for the 070 and 100 pumps type.
The drain tube has to unload inside the tank far from the suction area.
- No check valves allowed on the suction line. As for details and the installation of filter elements, see paragraph 2.3.
- The motor-pump connection must be carried out directly with a flexible coupling, to reduce at the minimum the axial and radial loads on the
pump shaft. The alignment tolerance between the two shafts must be within 0.05 mm.
11 - CONNECTION FLANGES
dimensions in mm
Bolts and O-rings must be ordered separately.
0610719 SAE - 3/4” 345 3/4” BSP 19 18 36 19 22,2 47,6 50 65 OR 4100 (24.99x3.53)
0610713 SAE - 1” 345 1” BSP 25 18 38 22 26,2 52,4 55 70 n° 4 - M10x35 OR 4131 (32.93x3.53)
0610720 SAE - 1 ¼” 276 1 ¼” BSP 32 21 41 22 30,2 58,7 28 79 OR 4150 (37.69x3.53)
3000
SAE
16 200/117 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 20/20