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Series 20: Operating Principle

The VPPL series 20 are variable displacement axial-piston pumps designed for intermediate pressure applications, available in seven sizes with displacements ranging from 8 to 100 cm3/rev. They feature a modifiable swash plate angle for flow rate control and come with various regulating controls tailored to specific applications. Technical specifications include operating pressures up to 280 bar, a temperature range of -10 to +70 °C, and compatibility with mineral oil-based hydraulic fluids.
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0% found this document useful (0 votes)
25 views20 pages

Series 20: Operating Principle

The VPPL series 20 are variable displacement axial-piston pumps designed for intermediate pressure applications, available in seven sizes with displacements ranging from 8 to 100 cm3/rev. They feature a modifiable swash plate angle for flow rate control and come with various regulating controls tailored to specific applications. Technical specifications include operating pressures up to 280 bar, a temperature range of -10 to +70 °C, and compatibility with mineral oil-based hydraulic fluids.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

16 200/117 ED

VPPL
VARIABLE DISPLACEMENT
AXIAL-PISTON PUMPS
FOR INTERMEDIATE PRESSURE
SERIES 20

OPERATING PRINCIPLE

— The VPPL are variable displacement axial-piston pumps


with variable swash plate, suitable for applications with
open circuits and intermediate pressures.
— They are available in seven nominal sizes, with
displacements of 8, 16, 22, 36, 46, 70 and 100 cm3/rev.
— The pump flow rate is proportional to the rotation speed
and to the angle of the swash plate, which can be
continuously modulated. The maximum and minimum
angle can be limited mechanically via suitable regulating
screws.
— They are usually supplied with a SAE J744 2-hole flange
and a SAE J744 cylindrical with key shaft.
— They are available with four different types of regulating
control, each according to the application needs.

TECHNICAL SPECIFICATIONS
PUMP SIZE 008 016 022 036 046 070 100

Maximum displacement cm3/rev 8 16 22 36 46 70 100

Flow rate at 1500 rpm lt/min 12 24 33 54 69 105 150

Operating pressures bar 210 280

Rotation speed rpm min 500 - max 2000 min 500 - max 1800

Rotation direction clockwise (seen from the shaft side)

Hydraulic connection SAE flange

Type of mounting SAE flange J744 - 2 holes

Oil volume in the pump body dm3 0,2 0,3 0,6 1 1,8
Mass kg 8 12 12 23 23 41 60

HYDRAULIC SYMBOL
Ambient temperature range °C -10 / +50

Fluid temperature range °C -10 / +70

Fluid contamination degree see paragraph 2.3

Recommended viscosity cSt 20 ÷ 50

16 200/117 ED 1/20
VPPL
SERIES 20

1 - IDENTIFICATION CODE

V P P L - - R 0 / 20 N
Variable displacement
axial piston pump for
intermediate pressure NBR sealing rings for
mineral oils

Pump size:
008 = 8 cm3/rev Series no:
016 = 16 cm3/rev (the overall and mounting
022 = 22 cm3/rev dimensions remain unchanged from
036 = 36 cm3/rev 20 to 29)
046 = 46 cm3/rev
070 = 70 cm3/rev
100 = 100 cm3/rev
Hydraulic connection
S = suction / delivery: SAE flange with metric
bolts. Drainage with BSP threaded ports
Regulator type:
(not available for VPPL-008)
PC* = pressure regulator
PC5 p max 210 bar for VPPL-008, 016, 022, 036, 046 B = BSP threaded ports (only for VPPL-008)
PC6 p max 280 bar for VPPL-070 and 100
PCR = remote-controlled pressure regulator
Shaft end type:
PQC = pressure and flow rate regulator (load sensing) cylindrical with key SAE J744
PCX* = regulator with pressure control devices
PC5 p max 210 bar for VPPL-008, 016, 022, 036, 046
PC6 p max 280 bar for VPPL-070 and 100
Mounting flange:
0 = SAE-2 type for VPPL-008, 016, 022, 036 and 046
1 = SAE-4 type for VPPL-070 and VPPL 100
Clockwise rotation (seen from the shaft side) (dimensions of VPPL-070 are not standardized)

2 - HYDRAULIC FLUID
2.1 - Fluid type
Use mineral oil-based hydraulic fluids HL or HM type, according to ISO 6743-4. With these fluids use NBR seals. Using fluids at temperatures
higher than 70 °C causes a faster degradation of the fluid and of the seals characteristics. The fluid must be preserved in its physical and
chemical characteristics.

2.2 - Fluid viscosity


The operating fluid viscosity must be within the following range:
minimum viscosity 10 cSt referred to a maximum temperature of 90 °C for the drainage fluid
optimum viscosity 20 / 50 cSt referred to the operating temperature of the fluid in the tank
maximum viscosity 1000 cSt limited only to the cold start-up of the pump, which has to be carried out with the plant at
minimum pressure.
When selecting the fluid type, be sure that the true viscosity is within the range specified above at the operating temperature.

2.3 - Degree of fluid contamination


The maximum degree of fluid contamination must be according to ISO 4406:1999 class 20/18/15; therefore the use of a delivery or return filter
with β20 ≥75 is suggested.
A degree of maximum fluid contamination according to ISO 4406:1999 class 20/16/13 is recommended for optimum endurance of the pump.
Hence, the use of a filter with β10 ≥100 is recommended.
For the installation of filters on the suction line, see paragraph 10. The suction filter must be equipped with a by-pass valve and, if possible, with
a clogging indicator and should be oversized to avoid cavitation problems.

16 200/117 ED 2/20
VPPL
SERIES 20

3 - CHARACTERISTIC CURVES

3.1 - VPPL-008 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)

FLOW RATE / PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

Q
[l/min] Q [l/min]
1800 rmp 15
14 14
1800 rpm 13
1500 rpm
12 12

Efficiency n nv (%)
1500 rpm Volumetric efficiency nv
100
90
80 Total efficiency nv
70

Input Power (KW)


Input Power (KW)
6 60 6
50
4 4
r pm rpm
1800 1800
2 2
rpm rpm
1500 1500

0 70 140 210 0 70 140 210


P [bar] P [bar]

ABSORBED POWER NOISE LEVEL

[N(KW)] [dB(A)]
80
7

6
Q=14.4 l/min
5 70
Q=12 l/min
4 Q=10 l/min
Q=8 l/min Max. input
3
Q=6 l/min m
60 800 rp
1500/1
2
1800 rpm
1
1500 rpm
Full Cut-off
50
0 70 140 210 0 70 140 210
P [bar] P [bar]

INPUT POWER AT FULL CUT-OFF DRAIN FLOW RATE


Q
[N(KW)] [l/min]
2.0 3

1.5
2

1.0

m 1
1800 rp Full Cut-off
0.5
1500 rpm Full Flow

0 70 140 210 0 70 140 210


P [bar] P [bar]

16 200/117 ED 3/20
VPPL
SERIES 20

3.2 - VPPL-016 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)

FLOW RATE / PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

Q
[l/min] Q [l/min]
30 30
28 1800 rpm 1800 rpm 28
1500 rpm 1500 rpm 26
24 24

Efficiency n nv (%)
22
Volumentric efficiency nv
100
90
80 Total efficiency nv
70

Input Power (KW)

Input Power (KW)


12 60 12
50 10
rpm 8 rpm 8
1800 1800 6
rpm 4 rp m 4
1500 1500 2

0 70 140 210 0 70 140 210


P [bar] P [bar]

ABSORBED POWER NOISE LEVEL

[dB(A)]
80

70
Max. input

m
1800 rp
60
1500 rpm
Full Cut-off
50
0 70 140 210
P [bar]

INPUT POWER AT FULL CUT-OFF DRAIN FLOW RATE


Q
[N(KW)] [l/min]
2.0 3

1.5
2

1.0

rpm 1 Full Cut-off


1800
0.5
m
1500 rp Full Flow

0 70 140 210 0 70 140 210


P [bar] P [bar]

16 200/117 ED 4/20
VPPL
SERIES 20

3.3 - VPPL-022 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)

FLOW RATE / PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

Q
[l/min] Q [l/min]
40
40 1800 rpm 35
1800 rpm 30
1500 rpm
30 1500 rpm 25

Efficiency n nv (%)
Volumetric efficiency nv
100
90
80 Total efficiency nv
70 16

Input Power (KW)


60 14

Input Power (KW)


12 50 12
m
0 rp 0 rp
m 10
180 8
180 8
pm 6
00 r 4 rpm
15 1500 4
2

0 70 140 210 0 70 140 210


P [bar] P [bar]

ABSORBED POWER NOISE LEVEL

[N(KW)] [dB(A)]
16 80
Q=40 l/min
14
Q=35 l/min
12
Q=30 l/min 70
10
Q=25 l/min
8 Max. input
Q=20 l/min
v
6
60 1800 re
4
1500 rev
2
Full Cut-off
50
0 70 140 210 0 70 140 210
P [bar] P [bar]

INPUT POWER AT FULL CUT-OFF DRAIN FLOW RATE

Q
[N(KW)] [l/min]
2.0 3

1.5
2

1.0 rev
1800
Full Cut-off
1
r ev
0.5 1500

Full Flow

0 70 140 210 0 70 140 210


P [bar] P [bar]

16 200/117 ED 5/20
VPPL
SERIES 20

3.4 - VPPL-036 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)

FLOW RATE / PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

Q
[l/min] Q [l/min]
65
70 1800 rpm 60
1800 rpm 1500 rpm 55
60 50

Efficiency n nv (%)
1500 rpm Volumetric efficiency nv
50 100
90
80 Total efficiency nv
70

Input Power (KW)

Input Power (KW)


30 60 30
50
20 20
rpm rpm
1800 1800
10 m 10
1500 rp
m 1500 rp

0 70 140 210 0 70 140 210


P [bar] P [bar]

ABSORBED POWER NOISE LEVEL

[N(KW)] [dB(A)]
80
28
Q=60 l/min
24
Q=50 l/min Max. input
20 70
v
Q=40 l/min 1800 re
16
v
Q=30 l/min 1500 re
12
60
8 Full Cut-off

50
0 70 140 210 0 70 140 210
P [bar] P [bar]

INPUT POWER AT FULL CUT-OFF DRAIN FLOW RATE

Q
[N(KW)] [l/min]
4 3

3
2

2
Full Cut-off
rev
1800 1
1
rev
1500 Full Flow

0 70 140 210 0 70 140 210


P [bar] P [bar]

16 200/117 ED 6/20
VPPL
SERIES 20

3.5 - VPPL-046 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)

FLOW RATE / PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

Q
[l/min] Q [l/min]
80
80 1800 rpm 75
1800 rpm 1500 rpm 70
70 65

Efficiency n nv (%)
Volumetric efficiency nv
1500 rpm 100
60 90
80 Total efficiency nv
70
60

Input Power (KW)


Input Power (KW)
50 30
30
m rpm 20
0 rp 20 1800
180
10
rpm 10 rpm
1500 1500

0 70 140 210 0 70 140 210


P [bar] P [bar]

ABSORBED POWER NOISE LEVEL

[N(KW)] [dB(A)]
32 80
Q=80 l/min
28 Q=70 l/min
Max. input
24 Q=60 l/min
70 m
20 1800 rp
Q=50 l/min
16 m
Q=40 l/min 1500 rp
12 Full Cut-off
60
8

50
0 70 140 210 0 70 140 210
P [bar] P [bar]

INPUT POWER AT FULL CUT-OFF DRAIN FLOW RATE


Q
[N(KW)] [l/min]
4 3

3
2

rpm
2 1800 Full Cut-off

m 1
1500 rp
1 Full Flow

0 70 140 210 0 70 140 210


P [bar] P [bar]

16 200/117 ED 7/20
VPPL
SERIES 20

3.4 - VPPL-070 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)

FLOW RATE / PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

Q Q [l/min]
[l/min] 130
1800 rpm
120
140
110
1800 rpm 100
120 1500 rpm

Volumetric efficiency nv
100

Efficiency n nv (%)
100
1500 rpm 90
Total efficiency nv
80
70
60 60
60
m 50 50
0 rp
180 r pm

Input Power (KW)


Input Power (KW)

0
40 180 40
m
0 rp m 30
150 0 rp
150 20
20
10

0 70 140 210 280 0 70 140 210 280


P [bar] P [bar]

ABSORBED POWER NOISE LEVEL

[N(KW)]
Q=126
l/min
60
[dB(A)]
Q=100 80
50 l/min

Q=80
40 l/min
70 m
Q=60 Max. Flow 1800 rp
30 l/min

20
60 m
1500 rp
Full Cut-off
10

50
0 70 140 210 280 0 70 140 210 280
P [bar] P [bar]

INPUT POWER AT FULL CUT-OFF DRAIN FLOW RATE

[N(KW)]
8

Q
[l/min]
6 5

4
4
0 rpm 3
180 Full Cut-off
2
2 m
0 rp
150 1
Full Flow
0
0 70 140 210 280 0 70 140 210 280
P [bar] P [bar]

16 200/117 ED 8/20
VPPL
SERIES 20

3.5 - VPPL-100 pump characteristic curves (values obtained with mineral oil with viscosity of 36 cSt at 50°C)

FLOW RATE / PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

Q Q [l/min]
[l/min]
1800 rpm 180
180 1800 rpm
160
140
140 1500 rpm
1500 rpm
100 Volumetric efficiency nv

Efficiency n nv (%)
100
90
Total efficiency nv
80 80
80
rpm 70
00 rp m
18 60 60
60 00
18
rpm 50
00
15
Input Power (KW)

Input Power (KW)


pm
40 0r 40
150

20 20

0 70 140 210 280 0 70 140 210 280


P [bar] P [bar]

ABSORBED POWER NOISE LEVEL


[N(KW)]
100
Q=180
l/min

80
Q=140 [dB(A)]
l/min 80
60
Max. Flow 1800 rpm
Q=100
l/min
70
40
Q=60
l/min
Full Cut-off 1500 rpm
20 60

50
0 70 140 210 280 0 70 140 210 280
P [bar] P [bar]

INPUT POWER AT FULL CUT-OFF DRAIN FLOW RATE

[N(KW)]
8
Q
[l/min]
6 5

4
4 Full Cut-off
0 rpm 3
180
m 2
2 0 rp
150
1
Full Flow

0 70 140 210 280 0 70 140 210 280


P [bar] P [bar]

16 200/117 ED 9/20
VPPL
SERIES 20

4 - REGULATORS
4.1 - Pressure regulator: PC*
The PC* pressure regulator keeps the pressure at a constant set level in
OUT the circuit, thus adjusting automatically the pump flow rate according to the
real need of the system.
The desired pressure can be set by manually adjusting the P regulation
valve. The clockwise rotation of the adjustment bolt makes the pressure
increase.

FEATURES OF THE PC REGULATOR:


- pressure adjustment range:
PC5 = 30 ÷ 210 bar (for VPPL 008, 016, 022, 036 and 046)
pressure increase/adjustment screw round: 69 bar
PC6 = 30 ÷ 280 bar (for VPPL 070 and 100)
pressure increase/adjustment screw round: 78 bar

IN D1

4.2 - Remote-controlled pressure regulator: PCR


The PCR regulator allows a remote-control of the device via a remote control connected to the X port (typical application for submerged
pumps). If a pressure regulating valve is used for the remote-control, it is suggested to use a direct operated valve with a size suitable to
1,5 l/min pilot flow rate.
NOTE: The maximum length of the connection between the valve and X port of the pump must not be longer than 2 m.

4.2.1 - Remote-controlled pressure regulator: PCR 4.2.2 - Remote-controlled pressure regulator: PCR
for VPPL 008, 016, 022, 036 e 046 for VPPL 070 e 100
FEATURES OF THE REGULATOR: FEATURES OF THE REGULATOR:
- remote-adjustment pressure = 20 ÷ 210 bar It also limits the line maximum pressure.
- flow rate available on the X port - pressure regulating range 30 ÷ 280 bar
for the remote-control = about 1,5 l/min (approx.) - pressure increase/adjustment screw round: 78 bar
- remote-regulated pressure range = 20 ÷ 280 bar
- flow rate available on the X port for the remote-control = about 1,5 l/min

X OUT

4.3 - Pressure and flow rate regulator: PQC


IN D1

This regulator, in addition to the pressure adjustment (as for the


PC* model), allows the pump flow rate control, according to the ∆p
pressure drop measured on either side of a throttle valve installed
on the user line.
X OUT
Note: The connection pipe between the X port and the flow line
downstream the restrictor (or valve) must always be made
(customer charge).

FEATURES OF THE PQC REGULATOR:


- pressure adjustment range:
11 ÷ 190 bar (for VPPL 008, 016, 022, 036 and 046)
13 ÷ 230 bar (for VPPL 070 and 100)
- pressure increase/adjustment screw round: 78 bar
- differential pressure adjustment range = 15 ÷ 28 bar
- minimum delivery pressure = 15 bar

IN D1

16 200/117 ED 10/20
VPPL
SERIES 20

4.4 - Regulator with pressure control devices: PCX*


4.4.1 - Electrical unloading
The PCX* regulator, mated to a suitable two-position solenoid valve,
allows the electrical switching of the pump displacement in null
condition and with minimum delivery pressure.
OUT This function is useful for the pump unloading at the start-up or to
operate at minimum pressure in the system during the machine cycle
pause, with considerable energy saving.
The pressure switching is made by means of a solenoid valve (to be
ordered separately) installed on the pump regulator directly.

PCX* FEATURES (electrical unloading):


- solenoid switching valve (1) = DS3-SA2 type
(to be ordered separately - see cat. 41 150)
- solenoid valve OFF = pump at null displacement and delivery
pressure = 20 bar
1
- solenoid valve ON = maximum displacement and delivery
pressure set on regulator.
- pressure regulating range:
20 ÷ 210 bar for VPPL-008, 016, 022, 036 and 046
IN D1 20 ÷ 280 bar for VPPL-070 and 100
- pressure increase/adjustment screw round = 78 bar
- default settings:
210 bar for VPPL-008, 016, 022, 036 and 046
280 bar for VPPL-070 and 100

4.4.2 - Pressure regulation with electric proportional control

The PCX regulator mated with a proportional pressure relief valve,


allows a continuous control and modulation of the system pressure.

OUT The proportional pressure relief valve (to be ordered separately) is


installed on the pump regulator directly.

PCX* FEATURES (proportional pressure regulation):


- pressure regulating range:
PCX5 = 20 ÷ 210 bar for VPPL-008, 016, 022, 036, 046.
PCX6 = 20 ÷ 280 bar for VPPL-070 and 100
- pressure increase/adjustment screw round = 78 bar
- default setting:
PCX5 = 210 bar for VPPL-008, 016, 022, 036 and 046
PCX6 = 280 bar for VPPL-070 and 100
1
- proportional pressure relief valve (1) = PRED3 type
(to be ordered with the relative control card separately - see cat.
81 210)
- proportional pressure regulating range :
PRED3-070 20 ÷ 85 bar
PRED3-210 20 ÷ 225 bar
IN D1

Hysteresis = < 5% of p nom


Repeatability = < ±1,5% of p nom

16 200/117 ED 11/20
VPPL
SERIES 20

5 - VPPL-008 PUMPS OVERALL AND MOUNTING DIMENSIONS

VPPL-008PC5 PUMPS

VPPL-008PCR PUMPS
67
8 20

VPPL-008PQC PUMPS

dimensions in mm

1 Suction port IN: 1/2” BSP

2 Delivery port OUT:


1/2” BSP
VPPL-008PCX5 PUMPS
3 Pressure adjustment screw

4 Drain port: 3/8” BSP

5 Flow adjustment screw


∆ displacement/round = 0,8 cm³
6 Oil supply port

7 Differential pressure
(not adjustable)
8 Remote pressure control port: 1/4"
BSP
9 Load sensing port:
1/4" BSP
10 Solenoid switching valve
DS3-SA2 type (to be ordered
separately - see cat. 41 150)

16 200/117 ED 12/20
VPPL
SERIES 20

6 - VPPL-016 and VPPL-022 PUMPS OVERALL AND MOUNTING DIMENSIONS

VPPL-016PC5 and VPPL-022PC5 PUMPS

4 - M10x16

VPPL-016PCR and VPPL-022PCR PUMPS

dimensions in mm

1 Suction port IN: SAE 3000 1”


flange (see par. 11)

VPPL-016PQC and VPPL-022PQC PUMPS 2 Delivery port OUT:


SAE 3000 3/4” flange
(see par. 11)
3 Pressure adjustment screw

4 Drain port: 3/8” BSP

5 Flow adjustment screw


∆ displacement/round:
1,5 cm³ (for VPPL-016)
2,0 cm³ (for VPPL-022)
6 Oil supply port

7 Differential pressure
(not adjustable)
8 Remote pressure control port:
1/4" BSP
9 Load sensing port:
1/4" BSP

16 200/117 ED 13/20
VPPL
SERIES 20

VPPL-016PCX5 and VPPL-022PCX5 PUMPS dimensions in mm

1 Pressure adjustment screw

2 Flow adjustment screw


∆ displacement/round:
1,5 cm³ (for VPPL-016)
2,0 cm³ (for VPPL-022)
3 Differential pressure
(not adjustable)
4 Solenoid switching valve
DS3-SA2 type (to be ordered
separately - see cat. 41 150)

7 - VPPL-036 and VPPL-046 PUMPS OVERALL AND MOUNTING DIMENSIONS

VPPL-036PC5 and VPPL-046PC5 PUMPS dimensions in mm

n° 4 holes

1 Suction port IN: SAE 3000 1 ¼” flange


(see par. 11)
2 Delivery port OUT:
SAE 3000 1” flange (see par. 11)
3 Pressure adjustment screw

4 Drain port: 1/2” BSP

5 Flow adjustment screw


∆ displacement/round:
2,6 cm³ (for VPPL-036)
3,2 cm³ (for VPPL-046)
6 Oil supply port

16 200/117 ED 14/20
VPPL
SERIES 20

VPPL-036PCR and VPPL-046PCR PUMPS dimensions in mm

VPPL-036PQC and VPPL-046PQC PUMPS

VPPL-036PCX5 and VPPL-046PCX5 PUMPS

1 Pressure adjustment
screw
2 Flow adjustment screw
∆ displacement/round:
2,6 cm³ (per VPPL-036)
3,2 cm³ (per VPPL-046)
3 Differential pressure
(not adjustable)
4 Remote pressure control
port: 1/4" BSP
5 Load sensing port:
1/4" BSP
6 Solenoid switching valve
DS3-SA2 type (to be
ordered separately - see
cat. 41 150)

16 200/117 ED 15/20
VPPL
SERIES 20

8 - OVERALL AND MOUNTING DIMENSIONS VPPL-070 PUMPS

VPPL-070PC6 PUMP dimensions in mm

VPPL-070PCR PUMP

1 Suction port IN: SAE 3000 1 ½” flange


(see paragraph 11)
2 Delivery port OUT:
SAE 3000 1 ¼” flange
(see paragraph 11)
3 Pressure adjustment screw

4 Drain port: 3/4” BSP


5 Flow adjustment screw
∆ displacement/round = 4,1 cm³
6 Oil supply port

7 Differential pressure (not adjustable)

8 Remote pressure control port: 1/4" BSP

16 200/117 ED 16/20
VPPL
SERIES 20

dimensions in mm
VPPL-070PQC PUMP

VPPL-070PCX6 PUMP

1 Pressure adjustment screw

2 Flow adjustment screw


∆ displacement/round = 4,1 cm³
3 Differential pressure (not adjustable)

4 Load sensing port: 1/4" BSP

5 Solenoid switching valve


DS3-SA2 type (to be ordered separately
- see cat. 41 150

Shaft side view Regulator side view

16 200/117 ED 17/20
VPPL
SERIES 20

9 - OVERALL AND MOUNTING DIMENSIONS VPPL-100 PUMPS

VPPL-100PC6 PUMP dimensions in mm

VPPL-100PCR PUMP

1 Suction port IN: SAE 3000 2” flange


(see paragraph 11)
2 Delivery port OUT:
SAE 6000 1 ¼” flange
(see paragraph 11)
3 Pressure adjustment screw

4 Drain port: 3/4” BSP

5 Flow adjustment screw


∆ displacement/round = 5,1 cm³
6 Oil supply port

7 Differential pressure (not adjustable)

8 Remote pressure control port: 1/4" BSP

16 200/117 ED 18/20
VPPL
SERIES 20

VPPL-100PQC PUMP dimensions in mm

VPPL-100PCX6 PUMP

1 Pressure adjustment screw

2 Flow adjustment screw


∆ displacement/round = 5,1 cm³
3 Differential pressure (not adjustable)

4 Load sensing port: 1/4" BSP

5 Solenoid switching valve


DS3-SA2 type (to be ordered separately
- see cat. 41 150

Shaft side view Regulator side view

16 200/117 ED 19/20
VPPL
SERIES 20

10 - INSTALLATION

- The VPPL pumps can be installed both in a horizontal and vertical position, with the shaft in an upward position.
Note: the drain port has to be oriented so that the oil level inside the pump body is never lower than 3/4 of its volume.
- In the case of installation above the oil level, check that the minimal inlet pressure is not lower than -0.2 bars (relative). If a low noise emission
level is required, the installation inside the tank is suggested.
In case of an installation inside the tank, with an oil level which does not grant complete pump submersion, it is suggested to adjust thee drain
tube so that the pump higher bearing can be always lubricated.
- Before starting, the pump body has to be filled with the fluid.
- Check the pump direction of rotation.
- It is necessary to vent the air from the delivery connection before operating it the first time. If the air venting should be difficult, the use of a
venting valve is recommended.
The pump start up should occur with the plant at minimum pressure, especially with low temperatures.
- The suction tube has to be suitably sized so that the suction pressure is never lower than -0.2 bar (relative). Bends or restrictions or an
excessive tube length could further decrease the value of the suction pressure with a following increase in the noise emissions and a
decrease in the pump lifetime.
- The drainage tube has to be sized so that the pressure inside the pump body is always lower than 0.5 bars (relative), even during the dynamic
change and flow rate phases. The minimum piping size is 3/8” for the pump type 008, 016 and 022, while it should be at least 1/2” for the
pumps type 036 and 046, 3/4” for the 070 and 100 pumps type.
The drain tube has to unload inside the tank far from the suction area.
- No check valves allowed on the suction line. As for details and the installation of filter elements, see paragraph 2.3.
- The motor-pump connection must be carried out directly with a flexible coupling, to reduce at the minimum the axial and radial loads on the
pump shaft. The alignment tolerance between the two shafts must be within 0.05 mm.

11 - CONNECTION FLANGES

dimensions in mm
Bolts and O-rings must be ordered separately.

Flange Flange pmax 1


ØA ØB C D E F G H L 2
code description [bar] SHC bolts ISO 4762

0610719 SAE - 3/4” 345 3/4” BSP 19 18 36 19 22,2 47,6 50 65 OR 4100 (24.99x3.53)
0610713 SAE - 1” 345 1” BSP 25 18 38 22 26,2 52,4 55 70 n° 4 - M10x35 OR 4131 (32.93x3.53)
0610720 SAE - 1 ¼” 276 1 ¼” BSP 32 21 41 22 30,2 58,7 28 79 OR 4150 (37.69x3.53)
3000
SAE

0610714 SAE - 1 ½” 207 1 ½” BSP 38 25 45 24 35,7 69,9 78 93 n° 4 - M12x45 OR 4187 (47.23x3.53)


0610721 SAE - 2” 207 2” BSP 51 25 45 30 42,9 77,8 90 102 n° 4 - M12x45 OR 4225 (56.74x3.53)

0770106 SAE - 1 ¼” 420 1 ¼” BSP 32 27 45 25 31,7 66,7 78 95 n° 4 - M14x50 OR 4150 (37.69x3.53)


6000
SAE

16 200/117 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 20/20

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