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QuestionnaireNewEAF Filled

The document is a questionnaire for a new Electric Arc Furnace (EAF) for Ajeej Steel, detailing production data, charge mix, raw material characteristics, and other operational specifications. It outlines the required productivity, annual production targets, and various capacities related to cranes and materials. Additionally, it includes information on metallic charge characteristics, oxygen requirements, carbon injection, and power supply specifications.

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Farrukh Rehan
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22 views3 pages

QuestionnaireNewEAF Filled

The document is a questionnaire for a new Electric Arc Furnace (EAF) for Ajeej Steel, detailing production data, charge mix, raw material characteristics, and other operational specifications. It outlines the required productivity, annual production targets, and various capacities related to cranes and materials. Additionally, it includes information on metallic charge characteristics, oxygen requirements, carbon injection, and power supply specifications.

Uploaded by

Farrukh Rehan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

QUESTIONNAIRE for new EAF

Customer Ajeej Steel


Plant Ajeej Steel
Date
Made by

MAIN DATA ACTUAL Unit


Ladle heat size (tapped steel) if already defined 80 t average
Hot heel if already defined 10-15Tons t
EAF Productivity required 100 t/h
Annual production target 720000 tpy
Ladle crane capacity 200/100 t
Scrap bucket crane capacity 50 t

STEEL PLANT PRODUCTION DATA (FOR PRODUCTION STUDY CALCULATION)


Total days / year 365
Working time 3 shifts/day 8 h/shift
No working days:
Holidays 14 days/year
Public Holidays 7 days/year
Yearly maintenance 10 days/year
Programmed Maintenance 3 days/year
Maintenance stops per week 1 shift (8 hours)

CHARGE MIX
Scrap 50 %
Pig Iron N/A %
DRI / HBI 50 %
Hot metal N/A %

RAW MATERIAL CHARACTERISTICS


SCRAP
Average scrap density 0.8-1 Kg/c.mtr
Average scrap yield 94 %
Number of buckets charged per heat 4-5 number
Ferroalloys (if charged in the EAF – Fifth hole) Planned To Install LF For t or %
Refining / Option Considered
For EAF Ferro Alloys Addition as
well
Raw mat. charged continuously (DRI-HBI-TOT METAL) N/A t or %

922024902.docx Page 1 of 3
METALLIC CHARGE CHARACTERISTICS
Turning 0.5 %
Old steel - Nº1/ Nº2 80-85 %
Fragmentised 1-1.5 %
OA (plate and structural) 2 %
Cast Iron turning 0.5 %
New steel sheet bundle 3-4 %
New steel wire bundle/bobbin 3-4 %
Old steel bundle 7-10 %
Eventual scrap pre-heating N/A mm
40
Weight charged continuously (DRI-HBI-TOT METAL) t

PIG IRON/ HOT METAL -N/A


Carbon Manganese Silicon Phosphorus Sulphur Temperature
% % % % % Cº

DRI
Tot.iron Metall. Carbon Tot. gangue SiCO2 Al2O3 CaO MgO Fines<4mm. Temp.
% % % % % % % % % Cº
90 85 2.5-3 5% 1% Ambient

HBI
Tot.iron Metall. Carbon Tot. gangue SiCO2 Al2O3 CaO MgO Fines<4mm. Temp.
% % % % % % % % % Cº
91 85 1.3 4.2 1 Ambient

OXYGEN
Oxygen purity 93 %
Oxygen pressure 10 bar
Oxygen availability Propose Plant Capacity Nm3/h

Fuel type
Fuel pressure bar

CARBON CHARGED OR INJECTED


Charged C 8-10 Kg/Ton Liquid Steel Required
Injected C 12-14 Kg/Ton Liquid Steel Required

OTHER MATERIALS
Lime in bucket t
Lime continuous charged (5th hole) Kg/t
Lime Injected 50-55 Kg/t

922024902.docx Page 2 of 3
FUMES OFF-TAKE CAPACITY – Specify / Propose Suitable Fume Extraction System
Dedusting system drafting capacity at 4th hole Nm3/h
Dedusting system total drafting capacity m3/h

POWER SUPPLY Specify Compatible Equipment – To be Advised


Furnace Transformer power (IF EXISTING) MVA
Furnace Transformer overload (IF EXISTING) %
Furnace Transformer primary circuit voltage kV
Furnace Transformer secondary voltage taps V (ref)
Furnace Transformer short circuit voltage at the voltage taps % (ref)
Furnace secondary circuit-Short circuit Resistance mohm
Furnace secondary circuit-Short circuit Reactance mohm

922024902.docx Page 3 of 3

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